Temperature Permissible ambient temperature. Weather Resistance to severe weather conditions. Impacts Cable mechanical resistance to impacts
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1 Airfield Cables
2 Issue 10/2003
3 Piktogramme Temperature Permissible ambient temperature Weather Resistance to severe weather conditions Impacts Cable mechanical resistance to impacts Chemical attacks Resistance to chemicals Flame - Fire Cable fire performances Corrosivity Toxicity Flexibility R Bending Radius R = n x cable diameter Cl Br Fl Halogen free Water-tightness Electro Magnetic Interference 3
4 Airport Cables Airfield Lightnig Cables Voltage Temperature Page 1. Airfield Lightning Cables Introduction 7 2. Cables Primary Circuit Cables FLYCY 1/2 kv - 2.5/5 kv - 3/6 kv 90 C 6 FL2XCY 6/10 kv 90 C 8 FL2XCYRY 6/10 kv 90 C 10 RHDt 6/10 kv 90 C 12 RHV 6/10 kv 90 C 14 FAA L-824 C 5 kv 90 C 16 Adapted to FAA L-824 C 5 kv 90 C 18 Secondary Circuit Cables H07RN- F 450/750 V 85 C 20 FLGG 500 V 90 C Hz Cables Voltage Temperature Page Hz Cables Introduction Cables RHEYGROUND 400 Hz unscreened 0.6/1 kv 70 C 26 RHEYGROUND 400 Hz screened 0.6/1 kv 70 C 28 RHEYCORD 400 Hz 0.6/1 kv 90 C 32 RHEYPUR 400 Hz 0.6/1 kv 90 C 34 With the issue of this catalogue all former catalogues (also without date fo issue) are invalid. 4
5 Airfield Lighting Cable Introduction Regarding the Airfield Lighting cables, Nexans proposes a complete range of Primary, Secondary and Remote control cables. The Primary is used between Constant Current Regulators (CCRs) and transformers, the Secondary between transformers and lights, and the Remote control between Control Tower and Constant Current Regulators (CCRs). These cables have been installed for many years in many Airports and Air Bases all over the world. Installation Principle for the Power Part of Airfield Lightning Systems Primary Circuit Cables (seriell circuit) Secondary Circuit Cables Standard Power Cables Constant Current Regulators Main References Germany Russia Czech Republic Azerbaijan Namibia South Africa Spain Nordholz, Fuhlendorf, Kyritz, Cuxhaven, Braunschweig, Tuttlingen, Hannover Moscow, Ufa, Vnukovo 1 Airport Baku Windhoek 1 Airport Gerona, Barcelona 5
6 FLYCY Primary circuit cable 1 x 6 RE/2.5-1/2 kv 1 x 6 RE/4-2.5/5 kv 1 x 6 RE/4-3/6 kv Applications Airfield Lighting (high-voltage electric primary circuits, connected in series) Max core temperature: 90 C Design 1. Conductor Solid bare copper (RE) 2. Insulation PVC (polyvinyl chloride) 3. Tape (optional) 4. Screen Concentric layer of bare copper wires, counter helix of a copper tape 5. Outer Sheath PVC (polyvinyl chloride) Colour: black (1 x 6 RE/2.5-1/2 kv) red (1 x 6 RE/4-2.5/5 kv) red (1 x 6 RE/4-3/6 kv) Marking NEXANS VDE-Reg.-Nr FLYCY 1 x 6 RE/2.5-1/2 kv NEXANS FLYCY 1 x 6 RE/4-2.5/5 kv NEXANS VDE-Reg.-Nr FLYCY 1 x 6 RE/4-3/6 kv Standards ENV (European Pre-Standard) IEC (Project) Flame retardant Good Good Good Good Rigid -40 / +90 C Good 6
7 R R FLYCY 1 x 6 RE/2.3-1/2 kv Cross section Insulation Cross section Outer sheath Outer Weight Test voltage thickness of screen thickness diameter nominal nominal nominal (mm 2 ) (mm) (mm 2 ) (mm) (mm) (kg/km) 1 x kv/5 min min. Bending radius: 150 mm FLYCY 1 x 6 RE/4-2.5/5 kv Cross section Insulation Cross section Outer sheath Outer Weight Test voltage thickness of screen thickness diameter nominal nominal nominal (mm 2 ) (mm) (mm 2 ) (mm) (mm) (kg/km) 1 x kv/5 min min. Bending radius: 195 mm FLYCY 1 x 6 RE/4-3/6 kv Cross section Insulation Cross section Outer sheath Outer Weight Test voltage thickness of screen thickness diameter nominal nominal nominal (mm 2 ) (mm) (mm 2 ) (mm) (mm) (kg/km) 1 x kv/5 min R min. Bending radius: 195 mm Other voltages, conductor design (class 2 and class 5) and colors of sheath on request. 7
8 FL2XCY 1 x 6 RM/6 Primary circuit cable 6/10 kv Applications Airfield Lighting (high-voltage electric primary circuits, connected in series) Max core temperature: 90 C Design 1. Conductor Stranded bare copper (RM), Class 2 (7 wires) 2. Insulation Extruded triple dielectric of internal semi-conductor natural colored cross-linked Polyethylen XLPE insulation and external semi-conductor (strippable) 3. Screen Concentric layer of bare copper wires, counter helix of a copper tape 5. Outer Sheath PVC (polyvinyl chloride) Colour: red Marking NEXANS VDE-Reg.-Nr FL2XCY 1 x 6 RM/6 6/10 kv Standards ENV (European Pre-Standard) IEC (Project) Flame retardant Good Good Oil resistant Good Rigid -40 / +90 C Good 8
9 FL2XCY 1 x 6 RM/6 Cross Thickness Insulation Thickness Cross Partial Outer Outer Weight Test section of internal thickness of external section discharge sheath diameter voltage semi- nominal semi- of screen test thickness nominal conductor* conductor* nominal (mm 2 ) (mm) (mm) (mm) (mm 2 ) (mm) (mm) (kg/km) 1 x pc kv/ (10 kv) 5 min * Reference value R min. Bending radius: 235 mm Other voltages, conductor design (class 1 and class 5) and colors of sheath on request. 9
10 FL2XCYRY 1 x 6 RM/6 6/10 kv Applications Airfield Lighting primary circuit (connected in series) in zones with the risk of mechanical demaging. Max core temperature: 90 C Design 1. Conductor Bare copper, Class 2 2. Insulation Extruded triple dielectric of internal semi-conductor natural colored cross-linked Polyethylen XLPE insulation and external semi-conductor (strippable) 3. Screen Concentric layer of bare copper wires, counter helix of a copper tape 4. Sheath PVC Colour: red 5. Armouring Steel wires, layed in a helix. 6. Outer Sheath PVC Colour: red Marking NEXANS FL2XCYRY 1 x 6 RM/6 6/10 kv Standards adapted to: ENV (European Pre-Standard) IEC (Project) Flame retardant Very good Good Oil resistant Good Rigid -40 / +90 C Good 10
11 FL2XCYRY 1 x 6 RM/6 Cross Thickness Insulation Thickness Cross Partial Diameter Outer Outer Weight Test section of internal thickness of external section discharge of sheath diameter voltage semi- semi- of test steel thickness nominal conductor* conductor* screen wires nominal* (mm 2 ) (mm) (mm) (mm) (mm 2 ) (mm) (mm) (mm) (kg/km) pc kv/ (10 kv) 5 min * Reference value R min. Bending radius: 310 mm Other voltages, conductor design (class 2 and class 5) and colors of sheath on request. 11
12 RHDt 1 x 6 RM/2,5 6/10 kv Applications Airfield Lighting (high-voltage electric primary circuits, connected in series) Max core temperature: 90 C Design 1. Conductor Bare copper, Conductor class 2 (7 wires) 2. Insulation Extruded triple dielectric of internal semi-conductor natural colored cross-linked Polyethylen XLPE insulation and external semi-conductor (strippable) 3. Screen 2 overlapped copper tapes 4. Outer Sheath Halogenfree flame retardant compound HM4 Colour: red Marking NEXANS PRIMARIO DE BALISAMIENTO RHDt 6/10 kv 1x6 mm 2 <year> Standards Adapted to UNE (Spain) Cl Br Fl Halogen free Good Good Oil resistant Intermittent Rigid -20 / +90 C Good 12
13 RHDt 1 x 6 RM/2,5 Cross Thickness Insulation Thickness Thickness Partial Outer Weight Test section of internal thickness of external of sheath* discharge diameter voltage semi- semi- test nominal conductor* conductor* (mm 2 ) (mm) (mm) (mm) (mm 2 ) (mm) (kg/km) pc kv/ (10 kv) ± 0.5 mm 5 min * Reference value R min. Bending radius: 310 mm 13
14 RHV 1 x 6 RM 6/10 kv Applications Airfield Lighting (high-voltage electric primary circuits, connected in series) Max core temperature: 90 C Design 1. Conductor Bare copper, Conductor class 2 (7 wires) 2. Insulation Extruded triple dielectric of internal semi-conductor natural colored cross-linked Polyethylen XLPE insulation and external semi-conductor (strippable) 3. Screen 2 overlapped copper tapes 4. Outer Sheath PVC Colour: red Marking NEXANS PRIMARIO DE BALISAMIENTO RHV 6/10 kv 1x6 mm 2 <year> Standards UNE (Spain) Good Good Oil resistant Good Rigid -20 / +90 C Good 14
15 RHV 1 x 6 RM Cross Thickness Insulation Thickness Thickness Partial Outer Weight Test section of internal thickness of external of sheath* discharge diameter voltage semi- semi- test nominal conductor* conductor* (mm 2 ) (mm) (mm) (mm) (mm 2 ) (mm) (kg/km) pc kv/ (10 kv) ± 0.5 mm 5 min * Reference value R Bending radius: Static in use 10 D Dynamic in use 20 D 15
16 FAA L-824 C Primary circuit cable 5 kv Applications Airfield Lighting Equipment Primary cable for the serie circuit connecting the Constant Current Regulators and the isolating transformers, and between the isolating transformers. This cable can be buried providing there is an extra mechanical protection. Max core temperature: 90 C Design 1. Conductor Stranded bare or tinned copper, Class 2 Cross section: 6 mm 2 or 8 AWG 2. Semi-conductor Extruded 3. Insulation XLPE (cross linked polyethylene) 4. Semi-conductor Tape or extruded 5. Screen Copper or brass tape(s) 6. Outer Sheath PE, PVC, XLPE (polyethylene) (polyvinyl chloride) (cross linked polyethylene) Colour: black, others colours on request Marking Sample: NEXANS - FAA L-824 C 1 x 6 mm 2-5 kv - year + Metric Marking Standards According to FAA L-824 Type C Good Good Good Intermittent Rigid -20 / +70 C Good 16
17 FAA L-824 C Section Insulation Screen Tape Outer Outer Weight thickness thickness sheath diameter nominal nominal (mm 2 ) (mm) (mm) (mm) (kg/km) 1 x Brass Tape 0.08 XLPE x Brass Tape 0.08 PVC x Brass Tape 0.08 PE x Copper Tape 0.10 XLPE x Copper Tape 0.10 PVC x Copper Tape 0.10 PE x 8 AWG 2.3 Brass Tape 0.08 XLPE x 8 AWG 2.3 Brass Tape 0.08 PVC x 8 AWG 2.3 Brass Tape 0.08 PE x 8 AWG 2.3 Copper Tape 0.10 XLPE x 8 AWG 2.3 Copper Tape 0.10 PVC x 8 AWG 2.3 Copper Tape 0.10 PE R Bending radius: Static in use 10 D Dynamic in use 20 D 17
18 Adapted to FAA L-824 C Primary circuit cable 5 kv Applications Airfield Lighting Equipment Primary cable for the serie circuit connecting the Constant Current Regulators and the isolating transformers, and between the isolating transformers. This cable can be buried providing there is an extra mechanical protection. Max core temperature: 90 C Design 1. Conductor Stranded bare or tinned copper, Class 2 Cross section: 6 mm 2 or 8 AWG 2. Insulation XLPE (cross linked polyethylene) 3. Outer Sheath PE or PVC (polyethylene) (polyvinyl chloride) Colour: black, others colours on request Marking Sample: NEXANS - PRIMARY 1 x 6 mm 2-5 kv - year + Metric Marking Standards Adapted to FAA L-824 C Specification by Nexans Good Good Good Intermittent Rigid -20 / +70 C 18
19 Adapted to FAA L-824 C Section Insulation Outer Outer Outer Weight thickness sheath sheath diameter nominal thickness nominal (mm 2 ) (mm) (mm) (mm) (kg/km) 1 x PVC x PE x 8 AWG 2.3 PVC x 8 AWG 2.3 PE R Bending radius: Static in use 10 D Dynamic in use 20 D 19
20 H07RN-F Secondary circuit cable 450/750 V Applications Connection between transformers and Airfield Lighting Equipment. This cable can be buried providing there is an extra mechanical protection. Max core temperature: 85 C Design 1. Conductor Flexible bare copper, Class 5 2. Insulation Special cross linked elastomer 3. Outer Sheath Cross linked oil resistant elastomer Colour: black Core Identification 2 cores: brown + blue, 3 cores: brown + blue + green/yellow Marking USE < HAR > H07RN-F Standards NF C , HD 22-4 Good Very good Accidential Intermittent Flexible -20 / +85 C 20
21 H07RN-F Cross section Permissible Volt drop Outer diameter range Weight current rating Delta U Mini Maxi (cos phi 0.8) (mm 2 ) A V/A km (mm) (mm) (kg/km) 1 x x x x x x x x x Permissible current ratings are shown for an ambient temperature of 30 C where the cable is installed in fixed installations for a maximum operating and a conductor temperature of 85 C. R Bending radius For movable installations: 6 to 8 x Outer diameter For fixed installations: 3 x Outer diameter if = or < 12 mm 4 x Outer diameter if > 12 mm 21
22 FLGG 2 x 4 Secondary circuit cable 500 V Applications Airfield lighting cable for secondary electrical circuits. Max core temperature: 90 C Design 1. Conductor Tinned copper, Class 5 2. Insulation Cross linked polyalkene 3. Separator PTFE-Foil 4. Outer Sheath Cross linked synthetic rubber compound Colour: black (Maximum temperature at sheath 170 C for 5 hours (layable in asphalt)) Core Identification Blue + brown Marking NEXANS FLGG 2x4 500 V Cl Br Fl Fire retardandt IEC Low smoke IEC Halogen free IEC No toxic No corrosivity -20 / +90 C IEC
23 FLGG 2 x 4 Cross section Insulation thickness Outer sheath thickness Outer diameter Weight nominal maximal (mm 2 ) (mm) (mm) (mm) (kg/km) 2 x R Bending radius: fixed installations 10 mm flexible used 50 mm 23
24 400 Hz Introduction 400 Hz cables are used for the power Nexans manufactures these interconnection supply of aircraft, computer systems cables for many different and radar stations. applications. The engines of aircraft are stopped while the aircraft are stationary, in order to save fuel as well as to decrease noise level and the quantity of exhaust gas at the airport. All international airports offer a 400 Hz supply voltage for stationary aircraft. Due to safety reasons computer systems, radar equipment and communication systems of airports are connected to uninterruptable power supply plants via 400 Hz cables. With that, a total power failure is prevented, and frequency and voltage fluctuations are compensated. The 400 Hz network can be designed as a central, decentralized stationary or mobile system. The 400 Hz board supply requires cables and special plugs. For distance up to 150 m a transmission voltage of 200/115 V is used. A higher voltage is chosen for larger plants with larger distances. For those plants a transformer is installed as near as possible to the aircraft (e.g at the end of the passager bridge) which reduces the supply voltage down to the board voltage of 200/115V. Distance m Transmission V Up to / up to approx more than Hz Cables Construction The main constructional features are circular stranded (RM) or circular fine stranded (RF) conductors, PVC or XLPE insulation, with or without screen/ protection conductor, or with a special screen having a low transfer impedance; the outer sheath is mostly made of PVC, however, can also be made of PE. All cables can also be supplied in a halogen-free RHEYHALON design. With 4 core cables voltage asymmetries and higher inductive voltage drops occur in 400 Hz networks when high ratings are transmitted. These unfavorable cable characteristics can be improved by using 7 core cables. In those cables the centre core is used as earth or neutral conductor (green-yellow or blue), and six cores with the same cross section (black with white numbers) are laid in one layer round the centre core. Two opposite-located cores are switched in parallel to one phase conductor. Application 400 Hz cables are directly buried or laid in buildings. RHEYHALON designs are only suitable for indoor installation, cables with a PE sheath only for direct burial. 24
25 Flexible 400 Hz Cables Construction The main constructional features are circular finely stranded (RF) conductors, EPR or thermoplastic (elastomer) insulation, with or without screen, and a sheath made of chloronated elastomer or polyurethan for a flexible installation. Flexible 400 Hz cables can also be supplied with control cores and special screening. Application Flexible 400 Hz cables are used: 1. between the fixed installated cable network, outside at the passager bridge or within the cladding, from the building to the front of the passenger bridge, 2. as board supply cable from the end of the passenger bridge to the aircraft. Depending on the individual location the cable is wound or reeled. If required, these cables have additional control cores for controlling the voltage level (readjustment of the supply voltage) and for the up-and-down setting of the reeling equipment, 3. as interconnection cable between the mobile power supply unit and the aircraft. Flexible 400 Hz cables are also installed in inspection and maintenance halls. Application for trailing cables The lenghts used are normally m long. 400 Hz trailing cables, made by NEXANS, are highly flexible and withstand extreme environmental stresses. Their special features are: high abrasion and tear resistance, resistance against oils, petrol, etc..., flame retardant, flexible at low temperatures -45 C in fixed installation -35 C in mobile installation. Permissible bending radius (minimum rated values) 10 x D for free movement, and 4 x D for fixed installation. 400 Hz cables are normally connected with special plugs, which have an internationally harmonized pole configuration, and they can therefore be used with civil and military aircraft. Four poles are for the power supply, and two poles are used for the connection of control cores. Some suppliers also offer plugs with additional operating possibilities, e.g. for the on-and-off winding of trailing cables. 25
26 Rheyground 400 Hz Power cables for 400 Hz systems unscreened 0.6/1 kv Applications Power Cable for 400 Hz systems laying in earth, in water, outdoors, indoors and in cable ducts. The power is transmitted via 2 in parallel connected cores which are located opposite to each other. Type Approval Certificates VDE 0271 meeting the special requirements of 400 Hz Max core temperature: 70 C Design 1. Conductor Bare copper, Class 2 or 5 2. Insulation PVC (polyvinyl chloride) Compound type Y14 3. Power cores 6 cores laid-up over a centre core 4. Outer Sheath PVC (polyvinyl chloride) Compound type YM3 Colour: black Core Identification Centre core blue 6 black cores with white number 1-6 Marking NEXANS RHEYGROUND 400 Hz (N)YY-O 7 x 35 RF Good Very good Accidential Good Rigid -20 / +70 C 26
27 R Rheyground 400 Hz Cables Outer diameter Outer diameter Outer diameter Weight min. nom. max. approx. (mm 2 ) (mm) (mm) (mm) (kg/km) (N) YY-O 7 x 25 RF x 35 RF Product on request Bending radius: 6 x D Operating conditions Rated voltage max. permissible operating voltage in 3-phase or A.C. systems 1 A.C. test voltage Uo/U = 0.6/1.0 kv Uo/U = 0.72/1.2 kv 4 kv Temperatures max. permissible operating temperature at conductor 70 C permissible surface temperature in mobile condition (laying) +5/+50 C Smallest permissible bending radii during laying e.g. before sealing ends 12 x cable diameter 6 x cable diameter Permissible pulling forces during laying with pulling eye fitted on the conductors or with cable stocking 350 N/mm 2 27
28 Rheyground 400 Hz Power cables for 400 Hz systems screened 0.6/1 kv Applications Power Cable for 400 Hz systems laying in earth, in water, outdoors, indoors and in cable ducts. The power is transmitted via 2 in parallel connected cores which are located opposite to each other. Type Approval Certificates VDE 0271 meeting the special requirements of 400 Hz Max core temperature: 70 C Design 1. Conductor Bare copper, Class 2 or 5 2. Insulation Cross linked polyehtylene 3. Power cores 6 cores laid-up over a centre core 4. Screen Bare copper braid 5. Outer Sheath PVC (polyvinyl chloride) Compound type YM5 Colour: black Core Identification Centre core blue 6 black cores with white number 1-6 Marking NEXANS RHEYGROUND 400 Hz (N)2XCY-O 7 x 70 RF Good Very good Accidential Good Rigid -20 / +70 C Good 28
29 R Rheyground 400 Hz Cross section Diamater of core Outer diameter Weight approx. max. approx. (mm 2 ) (mm) (mm) (kg/km) Product on request 7 x 70 RF Bending radius: 6 x D Operating conditions Rated voltage max. permissible operating voltage in 3-phase or A.C. systems 1 A.C. test voltage Uo/U = 0.6/1.0 kv Uo/U = 0.72/1.2 kv 4 kv Temperatures max. permissible operating temperature at conductor 70 C permissible surface temperature in mobile condition (laying) +5/+50 C Smallest permissible bending radii during laying e.g. before sealing ends 12 x cable diameter 6 x cable diameter Permissible pulling forces during laying with pulling eye fitted on the conductors or with cable stocking 350 N/mm 2 29
30 Rheyground 400 Hz Power cables for 400 Hz systems screened 0.6/1 kv Applications Airfield power supply cable for electrical 400 Hz circuits. Max core temperature: 70 C Design 1. Conductor Bare copper, Class 2 2. Insulation Cross linked polyethylene 3. Inner sheath PVC YM5 4. Screen Bare copper wires 5. Wrapping Common core covering of wrapping and/or extruded filling compound 6. Outer Sheath PVC YM5 Colour: black Core Identification Central wire: blue First layer: bk1/bk2/bk3/bk1/bk2/bk3 Marking I NEXANS I (N)2X2YC2Y 7x35RM/ Hz 0,6/1 kv <year> Cl Br Fl Halogen free Flame retardant Good Good Good Flexible -35 / +70 C 30
31 Rheyground 400 Hz Conductor Diameter Screen Outer diameter cross section of core cross section nom. nom. (mm 2 ) (mm) (mm)
32 Rheycord 400 Hz Flexible Power cables for aircraft interconnection SHTTÖU-O 0.6/1 kv Applications Flexible interconnection cable for 400 Hz power supply systems. Suitable for use outdoor when freely moved or for cable car operation and as reeling cable. Max core temperature: 90 C Design 1. Conductor Flexible bare copper, Class 5 2. Insulation Power cores: EPR (ethylene propylen rubber) Control cores: ethylenetetrafluorethylene 3. Power cores 6 cores laid-up over a centre core 4. Control cores laid-up in quads located in outer interstices. SHTTöU has an overall reinforcements over each core 5. Wrapping Common core covering of wrapping and/or extruded filling compound 6. Outer Sheath Outer sheath comprising bonded inner and outer sheath of chloroprene rubber with integrated open meshed braid, outer jacket oil resistant, flame retardant, highly resistant against abrasion and tear Colour: black Core Identification Power cores: centre core blue 6 black cores with white number 1-6 Control cores: 6 x 4 black printed with 1-24 Marking Sample: Nexans Rheycord TT 400 Hz 7x35 + 6x(4x1) Good Flame retardant IEC Very good Good Oil resistant Rigid -20 / +70 C 32
33 Rheycord 400 Hz Cross section Diameter Diameter Outer diameter Weight of power cores of control cores nom. approx. max. approx. (mm 2 ) (mm) (mm) (mm) (kg/km) 7 x (4 x 1) x (4 x 1) Operating conditions Rated voltage max. permissible operating voltage in 3-phase or A.C. systems A.C. test voltage power core/power core/control cores control core/control core Uo/U = 720/1200 V 3.5 kv/5 min 2 kv/5 min Rated voltage D.C. conductor resistance at 20 C core 25 mm Ω/km core 35 mm Ω/km core 1 mm Ω/km 2 cores 25 mm 2 located opposite in parallel Ω/km 2 cores 35 mm 2 located opposite in parallel Ω/km Inductance and inductive resistance at 400 Hz, two opposite cores in parallel connected Planning reference value calculated from measured values 25 mm 2 L = 0.13 mh/km X = Ω/km 35 mm 2 L = 0.1 mh/km X = 0.25 Ω/km Temperatures Limit temperature at conductor during operation + 90 C during short circuit C during short circuit for soft solder connections C RHEYFLEX -N Limit surface temperature fixed installed -40/ + 80 C mobile -25/ + 60 C RHEYCORD Limit surface temperature fixed installed -45/ + 90 C mobile -35/ + 80 C 33
34 Rheypur 400 Hz Flexible Power cables for aircraft interconnection 0.6/1 kv Applications Flexible interconnection cable for 400 Hz power supply systems. Suitable for use outdoor when freely moved or for cable car operation and as reeling cable. Photo similar Max core temperature: 90 C Design 1. Conductor Flexible bare copper, Class 5 2. Insulation Power cores: HEPR Control cores: Thermoplastic 3. Power cores 6 cores laid-up over a centre core 4. Control cores laid-up in triads located in outer interstices. It has an overall reinforcements over each core 5. Wrapping Common core covering of wrapping and/or extruded filling compound 6. Outer Sheath Outer sheath comprising bonded inner and outer sheath of Polyurethan with integrated open meshed braid, outer jacket oil resistant, flame retardant, highly resistant against abrasion and tear Colour: orange Core Identification Power cores: centre core blue 6 black cores with white number 1-6 Control cores: 6 x 4 white printed with 1-24 Marking Sample: Nexans RHEYPUR 400 Hz 7x35 + 6x(4x1) Standards VDE 0295, Class 5/IEC VDE 0207, part 20 VDE 0207, part 5 Flame retardant Good Good Good Flexible -35 / +80 C 34
35 Rheycord 400 Hz Cross section Diameter Diameter Outer diameter Weight of power cores of control cores max. approx. max. nom. (mm 2 ) (mm) (mm) (mm) (kg/km) 7 x (4 x 1) R Bending radius: 3-5 x D Operating conditions Rated voltage max. permissible operating voltage in 3-phase or A.C. systems A.C. test voltage power core/power core/control cores control core/control core Uo/U = 720/1200 V 3.5 kv/5 min 2 kv/5 min Resistance D.C. conductor resistance at 20 C core 25 mm Ω/km core 35 mm Ω/km core 1 mm Ω/km 2 cores 25 mm 2 located opposite in parallel Ω/km 2 cores 35 mm 2 located opposite in parallel Ω/km Inductance and inductive resistance at 400 Hz, two opposite cores in parallel connected Planning reference value calculated from measured values 25 mm 2 L = 0.13 mh/km X = Ω/km 35 mm 2 L = 0.1 mh/km X = 0.25 Ω/km Temperatures Limit temperature at conductor during operation + 90 C during short circuit C during short circuit for soft solder connections C RHEYFLEX -N Limit surface temperature fixed installed -40/ + 80 C mobile -25/ + 60 C RHEYCORD Limit surface temperature fixed installed -45/ + 90 C mobile -35/ + 80 C 35
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40 Global expert in cables and cabling systems Nexans Deutschland Industries GmbH & Co. KG Bonnenbroicher Straße Mönchengladbach Germany Phone Fax September Copyright Nexans ( )
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