LIFE-LINE Safety Cables Continuous Bending Hi-Flex Electrical Cables to Guarantee Safe Cable & Hose Carrier Systems

Transcription

1 LIFE-LINE Safety Cables Continuous Bending Hi-Flex Electrical Cables to Guarantee Safe Cable & Hose Carrier Systems

2 Cost-Effective Safe Reliable: LIFE-LINE Cable Carrier Systems Designed by the Experts for the Experts The successful KABELSCHLEPP LIFE-LINE cable program was extended and optimized as an innovative standard product line, especially for the installation of cables in dynamic cable and hose carrier systems. Our clearly structured type selection offers a unique combination of performance features. Series 200 Standard cost-effective PVC standard cables for a wide range of applications Series 400 Standard PLUS PVC standard cables PLUS for challenging applications Series 700 high-quality PUR cables for the most challenging applications Series 800 and 900 PUR-system cables Fully harnessed cable and hose carrier system QUANTUM equipped with electrical cables. Harnessed LIFE-LINE electrical cables in MASTER H-Series cable carrier Complete system with LIFE-LINE electrical cables, assembly plate and cable carrier MT

3 Product Advantages Outer jacket made of special, continuous bending hi-flex and abrasion-resistant compounds Valley sealed filling extrusion technology (subject to cable type) allows for maximum stability and longest cycle life Optimized stranding (layer stranding, low-torsion in short pitches / bundle stranding / hybrid designs) to meet the individual requirements Extruded valley sealed filling of inner jacket (subject to cable type) Continuous bending hi-flex shielding with outstanding electrical properties for shielded cable types Use of high-quality and application-optimized center elements Small bend radii for compact cable carriers UL/CSA approvals (subject to cable type) DESINA jacket colors (subject to cable type) DESINA with (subject to cable type) Overview of Cable Types control cables power cables single-core cables data cables BUS cables coaxial cables fiber optic cables system cables according to SIEMENS specifications system cables according to INDRAMAT specifications Cut-to-Order in our KABELSCHLEPP Cable Warehouse We cut our KABELSCHLEPP LIFE-LINE electrical cables according to your individual order in our cable warehouse. Our vast inventory range offers cables for almost every application. KABELSCHLEPP cable warehouse 3

4 Table of Contents, LIFE-LINE Safety Cables LIFE-LINE Control 200 Standard unshielded continuous bending hi-flex PVC Control Cables 10 LIFE-LINE Control 200 C Standard shielded continuous bending hi-flex PVC Control Cables 12 LIFE-LINE Control 400 Standard PLUS unshielded continuous bending hi-flex PVC Control Cables 14 LIFE-LINE Control 400 C Standard PLUS shielded highly continuous bending hi-flex PVC Control Cables 16 LIFE-LINE Power 400 unshielded highly continuous bending hi-flex PVC Power Cables 18 LIFE-LINE Data 700 C shielded continuous bending hi-flex PUR Data Cables 20 LIFE-LINE Data 700 CD double-shielded continuous bending hi-flex PUR Data Cables 22 LIFE-LINE CAN-BUS 700 C shielded continuous bending hi-flex and robust PUR Bus Cables 24 LIFE-LINE DeviceNet 700 C shielded continuous bending hi-flex DeviceNet PUR Cables 26 LIFE-LINE Interbus 700 C shielded continuous bending hi-flex Interbus PUR Cables 28 LIFE-LINE Profibus 700 C shielded continuous bending hi-flex Profibus PUR Cables 30 LIFE-LINE CAT5 700 C shielded continuous bending hi-flex CAT5 PUR Cables 32 LIFE-LINE Coax 700 C/CD double-shielded continuous bending hi-flex PUR Data Cables 34 LIFE-LINE LWL 700 robust, metal-free multi-mode Glass Fiber Optic Cables 36 4

5 Table of Contents, LIFE-LINE Safety Cables LIFE-LINE Control 700 unshielded continuous bending hi-flex PUR Control Cables 38 LIFE-LINE Control 700 C shielded continuous bending hi-flex PUR Control Cables 40 LIFE-LINE Power 700 unshielded continuous bending hi-flex PUR Power Cables 42 LIFE-LINE Power ONE 700 unshielded continuous bending hi-flex PUR Single-Core Cables 44 LIFE-LINE Power 700 C shielded continuous bending hi-flex PUR Power Cables 46 LIFE-LINE Power ONE 700 C shielded continuous bending hi-flex PUR Single-Core Cables 48 LIFE-LINE System S 800 C shielded continuous bending hi-flex PUR Signal Cables 50 LIFE-LINE System M 800 C shielded continuous bending hi-flex PUR Motor Drive Cables 52 LIFE-LINE System S 900 C shielded continuous bending hi-flex PUR Signal Cables 54 LIFE-LINE System M 900 C shielded continuous bending hi-flex PUR Motor Drive Cables 56 Application Parameters/Electrical Load Capacity 58 Color Codes, Copper Surcharge, AWG Table 59 Installation Guidelines 60 Definitions 62 Abbreviations 63 Application Examples 64 5

6 TOTALTRAX Complete Cable & Hose Carrier Systems (Turn-Key Systems) Fully Harnessed Cable Carrier Systems Designed to Fit Your Individual Application You know what product you need We supply it to you completely harnessed. One supplier and contact person for the complete system We develop, design and supply all components required for your individual cable & hose carrier system. Ready-to-connect assembled carrier systems Everything from a single source Consulting Planning Design Cable carriers Electrical cables Complete guarantee Hydraulic hoses Pneumatic hoses Plug-and-socket connectors Assembly plates Complete assembly of all components + One contact person + One order + One delivery + Guaranteed quality = TOTALTRAX Complete System TOTALTRAX from design to the complete system Note: We also manufacture cables according to SIEMENS and INDRAMAT specifications KABELSCHLEPP LIFE-LINE cables are harnessed according to SIEMENS-/ INDRAMAT specifications, suitable for SIEMENS or INDRAMAT drive controls which consist of signal and power cables and/or extension cables. any cable length available delivery minimum: 1 unit 6

7 Cut Costs With TOTALTRAX Complete Cable Carrier Systems We help you to cut your costs! Support in the design phase Only one contact person for the complete system including all the individual components Complete delivery from a single source Only one supplier one purchase order and one item number All components match each other perfectly Guarantee certificate upon request Goods receiving inspections for all individual components are no longer required Expensive technical personnel and special tools are no longer required Shorter assembly times No hidden costs, e.g. cables being cut to excessive lengths etc. Less captive capital with almost no inventory On-time delivery directly to your production site No storage costs for individual components like cables and connectors Our warehouses offer cables, plug-and-socket connectors as well as many other individual components. Complete system with reusable shipping fixture (optional) Complete Service Even for Applications With Extreme Assembly Conditions Our service team can design and assemble your cable carrier system even for applications with extreme assembly conditions. Our service center experts provide you with the support you need. Complete assembly with guide channels Uncoiling of harnessed cable carrier systems with long travel lengths Assembly at great heights (e. g. crane systems) Fully harnessed cable carrier system in shipping crate Assembly of the fully harnessed cable carrier system 7

8 Product Overview LIFE-LINE Safety Cables 200/400 LIFE-LINE Control 200 Standard LIFE-LINE Control 200 C Standard Integrated Color Code System Continuous bending hi-flex and cost-effective standard cables for a wide range of applications Self-supporting and gliding applications with normal load for average bend radii as well as speeds Black outer jacket for high UV-resistance, also suitable for outdoor applications; co-extruded Color Code Identification based on DESINA color code simplifies the correct cable installation into the carrier LIFE-LINE Control 400 StandardPLUS LIFE-LINE Control 400 C Standard PLUS Integrated Color Code System Standard cable PLUS for more challenging applications Self-supporting and gliding applications with small bend radii and high speeds Black outer jacket for high UV-resistance, also suitable for outdoor applications; co-extruded Color Code Identification based on DESINA color code simplifies the correct cable installation into the carrier Example of layered stranding with extruded valley sealed filling Example of bundled stranding with extruded valley sealed filling for more than 8 cores KABELSCHLEPP Integrated Colour Code ICC Co-extruded Color Identification based on DESINA color code. Power, control and BUS cables etc. have different color codes to be easily visually differentiated. Thus, shorter assembly or service times result in cost reduction. The Color Code System also serves as helpful tool when installing the cables into the carrier. UV-resistant black outer jacket for outdoor and indoor applications LIFE-LINE Power 400 High-quality, robust PVC power cables for challenging applications Self-supporting and gliding applications for small bend radii and high speeds Particularly suitable for long travel lengths Suitable for indoor and outdoor applications High wear-resistant and robust outer jacket Example of bundled stranding with extruded valley sealed filling 8

9 Product Overview LIFE-LINE Safety Cables 700/800/900 LIFE-LINE Data 700 C LIFE-LINE Data 700, system-specific Super-flexible, continuous bending hi-flex and robust PUR data cables Pair-stranding cabling and complete shielding (fiber optic cables, unshielded) make the cable suitable for critical EMC environments For universal and extremely challenging applications in cable carriers For self-supporting and long gliding applications with small bend radii Particularly suitable for high speeds and accelerations LIFE-LINE Power 700/Power ONE 700 LIFE-LINE Power 700 C/Power ONE 700 C High-quality, robust PUR power cables for even the most challenging applications Self-supporting and gliding applications for very small bend radii and very high speeds Particularly suitable for long travel lengths For indoor and outdoor applications High wear-resistant and nick-resistant outer jacket Individual strands with double-jacket Shielded design with continuous bending hi-flex braided shield Example of pair-stranding shielded design Example of layered stranding shielded design LIFE-LINE Control 700 LIFE-LINE Control 700 C High-quality PUR control cables for even the most challenging applications Self-supporting and gliding applications with smallest bend radii and very high speeds; especially suitable for long travel lengths For indoor and outdoor applications Optimized bundle-stranding > 8 strands for highest availability Shielded design with continuous bending hi-flex braided shield LIFE-LINE System S 800 C/System M 800 C LIFE-LINE System S 900 C/System M 900 C High-quality PUR combi-cables for challenging system applications Self-supporting and gliding applications for small bend radii and high speeds Suitable for long travel lengths For indoor and outdoor applications Reliable transmission according to SIEMENS- or INDRAMAT specifications Example of bundled stranding shielded design Example of hybrid stranding shielded design 9

10 LIFE-LINE Control 200 Standard unshielded continuous bending hi-flex PVC Control Cables HIGHLIGHT 1 continuous bending hi-flex conductor strands oil-resistant flame-retardant silicone-free no minimum order easy stripable UV-resistant CFC-free no cutting costs Design HIGHLIGHT 2 conductor cores stranded in short pitches conductor: finely stranded bare copper wires in an optimized hi-flex design core insulation: PVC core colors: black, protective conductor yellow/green core stranding: conductor cores layered core identification: numbers white, protective conductor yellow/green outer jacket: special, continuous bending hi-flex PVC compound jacket color: black with Color Identification based on the DESINA color code Technical Data HIGHLIGHT 3 outer jacket material: extruded valley sealed filling, continuous hi-flex, UV-resistant, wear-resistant temperature range: 5 to + 80 C (+ 23 to F) minimum bend radius*: KR min 9 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 300/500 Volt; according to UL 300 Volt approvals: UL, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) HIGHLIGHT 4 co-extruded Color Identification based on DESINA color code 10

11 LIFE-LINE Control 200 Standard type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm UNSHIELDED LIFE-LINE Control x / 4c Standard 7 x / 7c x / 12c x / 18c x / 25c x / 4c x / 7c LIFE-LINE Control 200 Standard 12 x / 12c x / 18c x / 25c x / 4c x / 5c x / 7c x / 12c x / 18c x / 25c x / 4c Additional cable types upon request. 11

12 LIFE-LINE Control 200 C Standard shielded continuous bending hi-flex PVC Control Cables HIGHLIGHT 1 continuous bending hi-flex conductor strands oil-resistant flame-retardant silicone-free no minimum order easy stripable UV-resistant CFC-free no cutting costs HIGHLIGHT 2 conductor cores stranded in short pitches HIGHLIGHT 3 extruded valley sealed filling inner jacket Design conductor: finely stranded bare copper wires in an optimized hi-flex design core insulation: PVC core colors: black, protective conductor yellow/green core stranding: conductor cores layered core identification: numbers white, protective conductor yellow/green total shield: linear coverage index 55 % / optical coverage index 80 % outer jacket: special, continuous bending hi-flex PVC compound jacket color: black with Color Identification based on the DESINA color code HIGHLIGHT 4 continuous bending hi-flex braided copper shield designed for small bend radii HIGHLIGHT 5 outer jacket material: pressure-extruded valley sealed filling, continuous hi-flex, wear-resistant, UV-resistant Technical Data temperature range: 5 to + 80 C (+ 23 to F) minimum bend radius*: KR min 11 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 300/500 Volt; according to UL 300 Volt approvals: UL, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) HIGHLIGHT 6 co-extruded Color Identification based on DESINA color code 12

13 LIFE-LINE Control 200 C Standard type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm SHIELDED LIFE-LINE Control 200 C (4 x ) (18 / 4c) Standard (7 x ) (18 / 7c) (12 x ) (18 / 12c) (18 x ) (18 / 18c) (25 x ) (18 / 25c) (4 x 1 2 ) (17 / 4c) (7 x 1 2 ) (17 / 7c) (12 x 1 2 ) (17 / 12c) LIFE-LINE Control 200 C Standard (18 x 1 2 ) (17 / 18c) (25 x 1 2 ) (17 / 25c) (4 x ) (16 / 4c) (7 x ) (16 / 7c) (12 x ) (16 / 12c) (18 x ) (16 / 18c) (25 x ) (16 / 25c) Additional cable types upon request. 13

14 LIFE-LINE Control 400 Standard PLUS unshielded continuous bending hi-flex PVC Control Cables HIGHLIGHT 1 tension-proof center element ( 5 cores) oil-resistant flame-retardant silicone-free no minimum order easy stripable UV-resistant CFC-free no cutting costs HIGHLIGHT 2 cores stranded in very short pitches HIGHLIGHT 3 bundled stranding around a tension-proof center element (> 8 cores) Design conductor: strain relief: core insulation: core colors: core stranding: finely stranded bare copper wires in an optimized hi-flex design tension-proof center element ( 5 cores) PVC black, protective conductor yellow/green conductor cores bundled in short pitches with minimal torsion around a tension-proof center element (> 8 cores) conductor cores layered in short pitches with minimal torsion around a tension-proof center element ( 8 cores) core identification: numbers white, protective conductor yellow/green outer jacket: special, continuous bending hi-flex PVC compound jacket color: black with Color Identification based on the DESINA color code Technical Data HIGHLIGHT 4 outer jacket material: extruded valley sealed filling, continuous hi-flex, ultra-high wear-resistance, UV-resistant temperature range: 5 to + 80 C (+ 23 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 300/500 Volt; according to UL 300 Volt approvals: UL, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) HIGHLIGHT 5 co-extruded Color Identification based on DESINA color code 14

15 LIFE-LINE Control 400 Standard PLUS type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm UNSHIELDED LIFE-LINE Control x / 4c Standard PLUS 5 x / 5c x / 7c x / 12c x / 18c x / 25c x / 3c x / 4c x / 5c LIFE-LINE Control 400 Standard PLUS 7 x / 7c x / 12c x / 18c x / 25c x / 3c x / 4c x / 5c x / 7c x / 12c x / 18c x / 25c x / 4c Additional cable types upon request. 15

16 LIFE-LINE Control 400 C Standard PLUS shielded continuous bending hi-flex PVC Control Cables HIGHLIGHT 1 tension-proof center element ( 5 cores) oil-resistant flame-retardant silicone-free no minimum order easy stripable UV-resistant CFC-free no cutting costs HIGHLIGHT 2 cores stranded in very short pitches Design HIGHLIGHT 3 bundled stranding around a tension-proof center element (> 8 cores) HIGHLIGHT 4 extruded valley sealed filling inner jacket HIGHLIGHT 5 continuous bending hi-flex braided copper shield designed for smallest bend radii HIGHLIGHT 6 outer jacket material: pressure-extruded valley sealed filling, continuous hi-flex, ultra-high wear-resistance, UV-resistant conductor: strain relief: core insulation: core colors: core stranding: finely stranded bare copper wires in an optimized hi-flex design tension-proof center element ( 5 cores) PVC black, protective conductor yellow/green conductor cores bundled in short pitches with minimal torsion around a tension-proof center element (> 8 cores) conductor cores layered in short pitches with minimal torsion around a tension-proof center element (( 8 cores) core identification: numbers white, protective conductor yellow/green total shield: linear coverage index 62 % / optical coverage index 85 % outer jacket: special, continuous bending hi-flex PVC compound jacket color: black with Color Identification based on the DESINA color code Technical Data temperature range: 5 to + 80 C (+ 23 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 300/500 Volt; according to UL 300 Volt approvals: UL, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) HIGHLIGHT 7 co-extruded Color Identification based on DESINA color code 16

17 LIFE-LINE Control 400 C Standard PLUS type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm SHIELDED LIFE-LINE Control 400 C (4 x ) (18 / 4c) Standard PLUS (7 x ) (18 / 7c) (12 x ) (18 / 12c) (18 x ) (18 / 18c) (25 x ) (18 / 25c) (4 x 1 2 ) (17 / 4c) (7 x 1 2 ) (17 / 7c) (12 x 1 2 ) (17 / 12c) (18 x 1 2 ) (17 / 18c) (25 x 1 2 ) (17 / 25c) LIFE-LINE Control 400 C Standard PLUS (4 x ) (16 / 4c) (5 x ) (16 / 5c) (7 x ) (16 / 7c) (12 x ) (16 / 12c) (18 x ) (16 / 18c) (25 x ) (16 / 25c) Additional cable types upon request. 17

18 LIFE-LINE Power 400 unshielded continuous bending hi-flex PVC Power Cables HIGHLIGHT 1 tension-proof center element ( 5 cores) no cutting costs oil-resistant according to Based on DESINA DIN VDE 0250 T 818 color code FT 1 flame-retardant silicone-free easy stripable UV-resistant CFC-free Design HIGHLIGHT 2 bundled stranding around a tension-proof center element (> 8 cores) HIGHLIGHT 3 cores bundled in very short pitches conductor: core insulation: strain relief: core color: core stranding: core identification: outer jacket color: finely stranded bare copper wires in an optimized hi-flex design TPM type-optimized core elements black, protective conductor yellow/green conductor cores bundled in short pitches with minimal torsion (> 8 cores) conductor cores layered in short pitches with minimal torsion ( 8 cores) numbers white, protective conductor yellow/green DESINA black Technical Data HIGHLIGHT 4 outer jacket material: pressure-extruded valley sealed filling, continuous hi-flex, extremely wear-resistant, UV-resistant temperature range: 5 to + 80 C (+ 23 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 600 Volt/1kV; according to UL/CSA 600 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 18

19 LIFE-LINE Power 400 type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm UNSHIELDED LIFE-LINE Power x / 3c x / 4c x / 5c LIFE-LINE Power x / 7c x / 12c x / 18c x / 25c x / 4c x / 5c x / 7c x / 12c x / 18c x / 25c x / 4c x / 5c x / 7c x / 4c x / 7c x / 4c x / 4c x / 4c x / 4c Additional cable types upon request. 19

20 LIFE-LINE Data 700 C shielded continuous bending hi-flex PUR Data Cables HIGHLIGHT 1 stranded in pairs (Twisted Pair TP) HIGHLIGHT 2 pairs concentrically bundle-stranded halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free FT 1 flame-retardant UV-stable easy stripable CFC-free Design HIGHLIGHT 3 cores, highly flexible, stranded in very small pitches HIGHLIGHT 4 valley-sealed filling pressure-extruded inner jacket with brace protection HIGHLIGHT 5 continuous bending hi-flex braided copper shield designed for smallest bend radii conductor: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design core insulation: TPM core colors: according to DIN core stranding: cores bundled in pairs in short pitches with minimal torsion total shield: linear coverage index 62 % / optical coverage index 85 % outer jacket: special, continuous bending hi-flex and nick-resistant KS PUR compound jacket color: purple Technical Data HIGHLIGHT 6 outer jacket material: pressure-extruded, UV-stable, extremely wear-resistant temperature range: 30 to + 80 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 300/500 Volt; according to UL 300 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 20

21 LIFE-LINE Data 700 C type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm SHIELDED LIFE-LINE Data 700 C (2 x 2 x ) (24 / 2c / 2p) A) (3 x 2 x ) (24 / 2c / 3p) (4 x 2 x ) (24 / 2c / 4p) LIFE-LINE Data 700 C (5 x 2 x ) (24 / 2c / 5p) ** (6 x 2 x ) (24 / 2c / 6p) (8 x 2 x ) (24 / 2c / 8p) (10 x 2 x ) (24 / 2c / 10p) (12 x 2 x ) (24 / 2c / 12p) (3 x 2 x ) (20 / 2c / 3p) (4 x 2 x ) (20 / 2c / 4p) (5 x 2 x ) (20 / 2c / 5p) ** (6 x 2 x ) (20 / 2c / 6p) ** (12 x 2 x ) (20 / 2c / 12p) (4 x 2 x ) (18 / 2c / 4p) (5 x 2 x ) (18 / 2c / 5p) ** (6 x 2 x ) (18 / 2c / 6p) (8 x 2 x ) (18 / 2c / 8p) ** Delivery time upon request. A) not halogen-free Additional cable types upon request. 21

22 LIFE-LINE Data 700 CD double-shielded continuous bending hi-flex PUR Data Cables HIGHLIGHT 1 tension-proof center element HIGHLIGHT 2 cores highly flexible in very short pitches, concentrically stranded in pairs halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free FT 1 flame-retardant UV-stable easy stripable CFC-free Design HIGHLIGHT 3 pair-shielded and overall-shielded conductor: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design core insulation: TPM core colors: according to DIN core stranding: cores bundled in pairs in short pitches with minimal torsion total shield: linear coverage index 62 % / optical coverage index 85 % outer jacket: special, continuous bending hi-flex and nick-resistant KS PUR compound jacket color: purple HIGHLIGHT 4 valley-sealed filling pressure-extruded inner jacket HIGHLIGHT 5 continuous bending hi-flex braided copper shield designed for smallest bend radii HIGHLIGHT 6 outer jacket material: pressure-extruded; UV-stable, extremely wear-resistant Technical Data temperature range: 30 to + 80 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 300/500 Volt; according to UL/CSA 300 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 22

23 LIFE-LINE Data 700 CD type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm DOUBLE-SHIELDED LIFE-LINE Data 700 CD (3 x (2 x )) ((24 / 2c) / 3p) (4 x (2 x )) ((20 / 2c) / 4p) LIFE-LINE Data 700 CD Additional cable types upon request. 23

24 LIFE-LINE CAN-BUS 700 C shielded continuous bending hi-flex and robust PUR Bus Cables HIGHLIGHT 1 cores high bending-resistant halogen-free oil-resistant according to silicone-free DIN VDE 0250 T 818 high wear-resistant FT 1 flame-retardant hydrolysis-resistant easy stripable according to CFC-free VDE 0282 T10 UV-stable HIGHLIGHT 2 concentrically stranded in pitches stranded into a star quad conductor HIGHLIGHT 3 valley sealed filling pressure-extruded inner jacket with brace protection Design conductor: core insulation: core colors: core stranding: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design KS-TPM white, brown / green, yellow cores stranded with minimal torsion into a star-quad conductor total shield: linear coverage index 62 % / optical coverage index 85 % jacket: special, continuous bending hi-flex and nick-resistant KS PUR compound jacket color: DESINA purple HIGHLIGHT 4 continuous bending hi-flex braided copper shield designed for smallest bend radii Technical Data temperature range: 5 C to + 70 C (+ 23 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 200 Mega Ω x km voltage: according to VDE 300/500 Volt; according to UL/CSA 300 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) HIGHLIGHT 5 outer jacket material: pressure-extruded, UV-stable, extremely wear-resistant 24

25 LIFE-LINE CAN-BUS 700 C type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm SHIELDED LIFE-LINE CAN-BUS 700 C (1 x 2 x ) (20 / 2c / 1p) (2 x 2 x ) (20 / 2c / 2p) LIFE-LINE CAN-BUS 700 C Additional cable types upon request. 25

26 LIFE-LINE DeviceNet 700 C shielded continuous bending hi-flex DeviceNet PUR Cables HIGHLIGHT 1 cores continuous bending resistant halogen-free silicone-free UV-stable oil-resistant according to DIN VDE 0250 T 818 FT 1 flame-retardant easy stripable CFC-free HIGHLIGHT 2 cores highly flexible, stranded in very short pitches HIGHLIGHT 3 metallized fleece Design conductor: core insulation: core colors: core stranding: total shield: jacket: jacket color: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design TPM BUS-pair: white + blue power cores: red + black cores bundled in pairs in short pitches with minimal torsion Cu + metallized fleece special, continuous bending hi-flex and nick-resistant KS PUR compound DESINA purple HIGHLIGHT 4 continuous bending hi-flex braided copper shield designed for smallest bend radii Technical Data HIGHLIGHT 5 outer jacket material: pressure-extruded, UV-stable, extremely wear-resistant temperature range: 30 to + 80 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 300/500 Volt; according to UL/CSA 300 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 26

27 LIFE-LINE DeviceNet 700 C type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm SHIELDED LIFE-LINE DeviceNet 700 C ((2 x 1 2 ) + (2 x )) ((17 / 2c) + (18 / 2c)) LIFE-LINE DeviceNet 700 C Additional cable types upon request. 27

28 LIFE-LINE Interbus 700 C shielded continuous bending hi-flex Interbus PUR Cables HIGHLIGHT 1 cores highly flexible, in very short pitches concentrically stranded in pairs halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free FT 1 flame-retardant UV-stable easy stripable CFC-free Design part number HIGHLIGHT 2 valley sealed filling pressure-extruded inner jacket conductor: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design core insulation: TPM core colors: white/brown, green/yellow, gray/pink core stranding: cores bundled in pairs in short pitches with minimal torsion total shield: linear coverage index 62 % / optical coverage index 85 % jacket: special, continuous bending hi-flex and nick-resistant KS PUR compound jacket color: DESINA purple HIGHLIGHT 3 continuous bending hi-flex braided copper shield designed for smallest bend radii HIGHLIGHT 4 outer jacket material: pressure-extruded, UV-stable, extremely wear-resistant Technical Data temperature range: 30 to + 80 C ( 22 to F) minimum bend radius*: KR min 10 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 300/500 Volt; according to UL 300 Volt approvals: UL, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 28

29 LIFE-LINE Interbus 700 C type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm SHIELDED LIFE-LINE Interbus 700 C (3 x 2 x ) (24 / 2c / 3p) (3 x x 2 x ) (17 / 2c + 24 / 2c / 3p) LIFE-LINE Interbus 700 C Additional cable types upon request. 29

30 LIFE-LINE Profibus 700 C shielded continuous bending hi-flex Profibus PUR Cables HIGHLIGHT 1 cores highly flexible, in very short pitches concentrically stranded with very strong adhesive elements halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free FT 1 flame-retardant UV-stable easy stripable CFC-free Design part number HIGHLIGHT 2 pressure-extruded inner jacket material HIGHLIGHT 3 special hi-strength AL foil HIGHLIGHT 4 continuous bending hi-flex braided copper shield designed for small bend radii conductor: core insulation: core colors: core stranding: inner jacket total shield: outer jacket: jacket color: Technical Data extremely fine stranded conductors of bare copper wires in an optimized hi-flex design TPM red + green cores stranded in pairs in short pitches with minimal torsion TPE foil: special hi-strength AL foil screen mesh: linear coverage index 62 % / optical coverage index 85 % special, continuous bending hi-flex and nick-resistant KS PUR compound DESINA purple HIGHLIGHT 5 outer jacket material: pressure-extruded, UV-stable, extremely wear-resistant temperature range: 40 to + 80 C ( 40 to F) minimum bend radius*: KR min 10 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 300/500 Volt; according to UL 300 Volt approvals: UL, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 30

31 LIFE-LINE Profibus 700 C type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm SHIELDED LIFE-LINE Profibus (1 x 2 x ) (20 / 2c / 1p) SINELEC L2 LIFE-LINE Profibus 700 C (1 x 2 x ) (20 / 2c / 1p) A) (3 x (1 x 2 x )) (18 / 3c + (20 / 2c / 1p)) LIFE-LINE Profibus 700 C A) Profibus Type A Additional cable types upon request. 31

32 LIFE-LINE CAT5 700 C shielded continuous bending hi-flex CAT5 PUR Cable HIGHLIGHT 1 cores highly flexible, in very short pitches concentrically stranded in pairs halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free FT 1 flame-retardant UV-stable easy stripable CFC-free Design HIGHLIGHT 2 valley-sealed filling pressure-extruded inner jacket material HIGHLIGHT 3 special hi-strength AL foil conductor: core insulation: core colors: core stranding: inner jacket total shield: outer jacket: jacket color: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design TPM white + brown, green + yellow, gray + pink, blue + red cores stranded in pairs in short pitches with minimal torsion TPE foil: special hi-strength AL l foil screen mesh: linear coverage index 62 % / optical coverage index 85 % special, continuous bending hi-flex and nick-resistant KS PUR compound DESINA purple HIGHLIGHT 4 continuous bending hi-flex braided copper shield designed for smallest bend radii HIGHLIGHT 5 outer jacket material: pressure-extruded, UV-stable, extremely wear-resistant Technical Data temperature range: 30 to + 80 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 10 Mega Ω x km voltage: according to VDE 300/500 Volt; according to UL 300 Volt approvals: UL, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 32

33 LIFE-LINE CAT5 700 C type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm SHIELDED LIFE-LINE CAT5 700 C (4 x 2 x ) (24 / 2c / 4p) LIFE-LINE CAT5 700 C Additional cable types upon request. 33

34 LIFE-LINE Coax 700 C/CD double-shielded continuous bending hi-flex PUR Data Cables HIGHLIGHT 1 flexible single-wire coax elements cold-resistant silicone-free UV-stable oil-resistant according to DIN VDE 0250 T 818 FT 1 flame-retardant easy stripable CFC-free HIGHLIGHT 2 individual elements concentrically stranded in layers HIGHLIGHT 3 pressure-extruded dielectric HIGHLIGHT 4 continuous bending hi-flex braided copper shield Design part number conductor: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design core insulation: TPM core colors: black core stranding: cores stranded in short pitches with minimal torsion core identification: numbers white inner jacket YM2 total shield: optical coverage index 90 % outer jacket: special, continuous bending hi-flex and nick-resistant KS PUR compound jacket color: black Technical Data temperature range: 40 to + 70 C ( 40 to F) minimum bend radius*: KR min 14 x Ø voltage: UL 30 Volt 60 approvals: UL, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) HIGHLIGHT 5 outer jacket material with winding, UV-stable, extremely wear-resistant 34

35 LIFE-LINE Coax 700 C/CD type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm SHIELDED LIFE-LINE Koax 700 C (1 x HF50) (1HF50) A) LIFE-LINE Koax 700 CD (3 x (1 x HF75)) (3 x (1HF75)) B) (5 x (1 x HF75)) (5 x (1HF75)) B) LIFE-LINE Coax 700 C/CD A) KR 15 x D B) without UL/CSA Additional cable types upon request. 35

36 LIFE-LINE LWL 700 robust, metal-free multi-mode Glass Fiber Optic Cable HIGHLIGHT 1 multi-flex core strand halogen-free cold-resistant silicone-free Multimode 1300 nm absolutely EMC safety FT 1 flame-retardant CFC-free HIGHLIGHT 2 concentrically stranded around center element HIGHLIGHT 3 encapsulation resistant to lateral pressure in the support piece HIGHLIGHT 4 pressure-extruded special inner jacket material Design conductor: conductor insulation: conductor colors: conductor stranding: conductor coding: outer jacket: jacket color: glass fiber optic conductor TPM colored concentrically stranded around center element color-coded special, continuous bending hi-flex and nick-resistant KS PUR compound black HIGHLIGHT 5 continuous bending hi-flex fiber glass wrapping HIGHLIGHT 6 suitable for direct plug-in connection HIGHLIGHT 7 hi-strength aramide fiber strain relief Technical Data temperature range: 30 to + 90 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø approvals: ICE ICE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) HIGHLIGHT 8 optimized separation layer between inner and outer jacket 36

37 LIFE-LINE LWL 700 type selection type Number of conductors x conductor cross section part max weight nominal-cross-section AWG number OD kg/m in mm 2 (approximate values) in mm LIFE-LINE LWL 700 6G 50/125 6G 50/ G 62.5/125 6G 62.5/ G 50/125 12G 50/ ** LIFE-LINE LWL G 62.5/125 12G 62.5/ ** ** Minimum order quantity upon request. Additional cable types upon request. 37

38 LIFE-LINE Control 700 unshielded continuous bending hi-flex PUR Control Cables HIGHLIGHT 1 tension-proof center element ( 5 cores) halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free FT 1 flame-retardant UV-resistant easy stripable CFC-free HIGHLIGHT 2 cores stranded in very short pitches HIGHLIGHT 3 bundled stranding around a tension-proof center element (> 8 cores) Design conductor: core insulation: strain relief: core color: core stranding: core identification: jacket: jacket color: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design KS-TPM type-optimized center elements black, protective conductor yellow/green conductor cores bundled in short pitches with minimal torsion (> 8 cores) conductor cores stranded in short pitches with minimal torsion ( 8 cores) numbers white, protective conductor yellow/green special, continuous bending hi-flex and nick-resistant KS PUR compound black Technical Data HIGHLIGHT 4 outer jacket material: pressure-extruded valley sealed filling, highly flexible, UV-resistant, extremely wear-resistant temperature range: 30 to + 80 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 300/500 Volt; according to UL/CSA 300 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 38

39 LIFE-LINE Control 700 type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm UNSHIELDED LIFE-LINE Control x / 1c x / 1c x / 3c A) x / 6c A) LIFE-LINE Control x / 1c x / 2c ** x / 3c ** x / 7c ** x / 12c ** x / 1c x / 3c x / 4c x / 5c x / 7c x / 12c x / 18c x / 25c x / 1c x / 3c x / 4c x / 5c x / 7c x / 8c x / 12c x / 18c x / 25c ** Delivery time upon request. A) Core color code according to DIN Additional cable types upon request. 39

40 LIFE-LINE Control 700 C shielded continuous bending hi-flex PUR Control Cables HIGHLIGHT 1 tension-proof center element ( 5 cores) HIGHLIGHT 2 bundled stranding around a tension-proof center element (> 8 cores) HIGHLIGHT 3 cores stranded in very short pitches HIGHLIGHT 4 valley-sealed filling extruded inner jacket material HIGHLIGHT 5 continuous bending hi-flex braided copper shield designed for smallest bend radii HIGHLIGHT 6 outer jacket material: pressure extruded valley sealed filling, highly flexible, UV-resistant, extremely wear-resistant halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free UV-stable Design conductor: core insulation: strain relief: core color: core stranding: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design KS-TPM type-optimized center elements black, protective conductor yellow/green conductor cores bundled in short pitches with minimal torsion (> 8 cores) conductor cores stranded in short pitches with minimal torsion ( 8 cores) core identification: numbers white, protective conductor yellow/green linear total shield: coverage index 62% / optical coverage index 85 % outer jacket: special, continuous bending hi-flex and nick-resistant KS PUR compound jacket color: gray Technical Data FT 1 flame-retardant easy stripable CFC-free temperature range: 30 to + 80 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 300/500 Volt; according to UL/CSA 300 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 40

41 LIFE-LINE Control 700 C type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm SHIELDED LIFE-LINE Control 700 C (3 x ) (20 / 3c) (4 x ) (20 / 4c) ** (5 x ) (20 / 5c) (7 x ) (20 / 7c) (12 x ) (20 / 12c) LIFE-LINE Control 700 C (18 x ) (20 / 18c) (25 x ) (20 / 25c) (3 x ) (18 / 3c) (4 x ) (18 / 4c) ** (5 x ) (18 / 5c) (7 x ) (18 / 7c) (12 x ) (18 / 12c) (18 x ) (18 / 18c) (25 x ) (18 / 25c) (3 x 1 2 ) (17 / 3c) (4 x 1 2 ) (17 / 4c) ** (5 x 1 2 ) (17 / 5c) (7 x 1 2 ) (17 / 7c) (12 x 1 2 ) (17 / 12c) (18 x 1 2 ) (17 / 18c) (25 x 1 2 ) (17 / 25c) ** Delivery time upon request. Additional cable types upon request. 41

42 LIFE-LINE Power 700 unshielded continuous bending hi-flex PUR Power Cables HIGHLIGHT 1 tension-proof center element ( 5 cores) HIGHLIGHT 2 bundled stranding around a tension-proof center element (> 8 cores) HIGHLIGHT 3 cores stranded in very short pitches halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free UV-resistant Design conductor: core insulation: strain relief: Ccre color: core stranding: core identification: outer jacket: jacket color: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design KS-TPM type-optimized center elements black, protective conductor yellow/green conductor cores bundled in short pitches with minimal torsion (> 8 cores) conductor cores stranded in short pitches with minimal torsion ( 8 cores) numbers white, protective conductor yellow/green special, continuous bending hi-flex and nick-resistant KS PUR compound DESINA black FT 1 flame-retardant easy stripable CFC-free Technical Data HIGHLIGHT 4 outer jacket material: pressure-extruded valley sealed filling, highly flexible, UV-resistant, extremely wear-resistant temperature range: 30 to + 80 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 600 Volt/1kV; according to UL/CSA 600 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 42

43 LIFE-LINE Power 700 type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm UNSHIELDED LIFE-LINE Power x / 3c x / 4c x / 5c x / 7c LIFE-LINE Power x / 12c x / 18c x / 25c x / 3c ** x / 4c x / 5c x / 7c x / 12c x / 18c x / 25c x / 3c ** x / 4c x / 5c ** x / 7c x / 3c ** x / 4c x / 5c x / 7c x / 4c x / 5c x / 4c x / 5c x / 4c x / 4c x / 4c ** ** Delivery time upon request. Additional cable types upon request. 43

44 LIFE-LINE Power ONE 700 unshielded continuous bending hi-flex PUR Single-Core Cables HIGHLIGHT 1 special continuous bending hi-flex conductor halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free FT 1 flame-retardant UV-resistant easy stripable CFC-free Design HIGHLIGHT 2 strand bundles twisted in short pitches conductor: core insulation: core stranding: outer jacket: jacket color: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design KS-TPM single core special, continuous bending hi-flex and nick-resistant KS PUR compound DESINA black HIGHLIGHT 3 core insulation designed as high pressure extruded valley sealed filling inner jacket HIGHLIGHT 4 outer jacket material: pressure-extruded valley sealed filling, highly flexible, UV-resistant, extremely wear-resistant Technical Data temperature range: 30 to + 80 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 600 Volt/1kV; according to UL/CSA 600 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 44

45 LIFE-LINE Power ONE 700 type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm UNSHIELDED LIFE-LINE Power ONE x / 1c x / 1c x / 1c x / 1c LIFE-LINE Power ONE x / 1c x / 1c x / 1c x / 1c x / 1c x / 0 / 1c x / 0 / 1c x / 0 / 1c x MCM / 1c x MCM / 1c x MCM / 1c Additional cable types upon request. 45

46 LIFE-LINE Power 700 C shielded continuous bending hi-flex PUR Power Cables HIGHLIGHT 1 tension-proof center element ( 5 cores) HIGHLIGHT 2 bundled stranding around a tension-proof center element (> 8 cores) HIGHLIGHT 3 cores stranded in very short pitches HIGHLIGHT 4 valley-sealed filling extruded inner jacket material HIGHLIGHT 5 continuous bending hi-flex braided copper shield designed for smallest bend radii halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free UV-stable Design conductor: core insulation: strain relief: core color: core stranding: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design KS-TPM type-optimized center elements black, protective conductor yellow/green conductor cores bundled in short pitches with minimal torsion (> 8 cores) conductor cores layered in short pitches with minimal torsion ( 8 cores) core identification: numbers white, protective conductor yellow/green total shield: linear coverage index 62% / optical coverage index 85% outer jacket: special, continuous bending hi-flex and nick-resistant KS PUR compound jacket color: DESINA orange Technical Data FT 1 flame-retardant easy stripable CFC-free HIGHLIGHT 6 outer jacket material: pressure-extruded valley sealed filling, highly flexible, UV-resistant, extremely wear-resistant temperature range: 30 to + 80 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 600 Volt/1kV according to UL/CSA 600 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 46

47 LIFE-LINE Power 700 C type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm SHIELDED LIFE-LINE Power 700 C (3 x ) (16 / 3c) (4 x ) (16 / 4c) (5 x ) (16 / 5c) (7 x ) (16 / 7c) LIFE-LINE Power 700 C (12 x ) (16 / 12c) (18 x ) (16 / 18c) (25 x ) (16 / 25c) (4 x ) (14 / 4c) (5 x ) (14 / 5c) (7 x ) (14 / 7c) (12 x ) (14 / 12c) ** (4 x 4 2 ) (12 / 4c) (4 x 6 2 ) (10 / 4c) (4 x 10 2 ) (8 / 4c) (4 x 16 2 ) (6 / 4c) (4 x 25 2 ) (4 / 4c) (4 x 35 2 ) (2 / 4c) (4 x 50 2 ) (1 / 4c) ** Delivery time upon request. Additional cable types upon request. 47

48 LIFE-LINE Power ONE 700 C shielded continuous bending hi-flex PUR Single-Core Cables HIGHLIGHT 1 special continuous bending hi-flex conductor halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free FT 1 flame-retardant UV-stable easy stripable CFC-free HIGHLIGHT 2 strand bundles twisted in short pitches HIGHLIGHT 3 core insulation designed as high pressure-extruded valley sealed filling inner jacket Design conductor: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design core insulation: KS-TPM core stranding: single core total shield: linear coverage index 62% / optical coverage index 85% outer jacket: special, continuous bending hi-flex and nick-resistant KS PUR compound jacket color: DESINA orange HIGHLIGHT 4 continuous bending hi-flex braided copper shield designed for smallest bend radii HIGHLIGHT 5 outer jacket material: pressure-extruded valley sealed filling, highly flexible, UV-stable, extremely wear-resistant Technical Data temperature range: 30 to + 80 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 600 Volt/1kV; according to UL/CSA 600 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 48

49 LIFE-LINE Power ONE 700 C type selection type core number x conductor cross section part max weight Cu index nominal-cross-section AWG number OD kg/m kg/m in mm 2 (approximate values) in mm SHIELDED LIFE-LINE Power ONE 700 C (1 x 2,5 2 ) (14 / 1c) ,5 0,070 0,041 (1 x 4 2 ) (12 / 1c) ,1 0,089 0,059 (1 x 6 2 ) (10 / 1c) ,1 0,119 0,085 (1 x 10 2 ) (8 / 1c) ,3 0,168 0,128 (1 x 16 2 ) (6 / 1c) ,6 0,238 0,191 LIFE-LINE Power ONE 700 C (1 x 25 2 ) (4 / 1c) ,4 0,343 0,289 (1 x 35 2 ) (2 / 1c) ,7 0,430 0,393 (1 x 50 2 ) (1 / 4c) ,5 0,575 0,560 (1 x 70 2 ) (2 / 0 / 1c) ,5 0,900 0,788 (1 x 95 2 ) (3 / 0 / 1c) ,8 1,065 1,019 (1 x ) (4 / 0 / 1c) ,0 1,428 1,272 (1 x ) (300 MCM / 1c) ,0 1,750 1,578 (1 x ) (350 MCM / 1c) ** 27,8 2,130 1,956 (1 x ) (500 MCM / 1c) ,2 2,780 2,506 ** Delivery time upon request. Additional cable types upon request. 49

50 LIFE-LINE System S 800 C shielded continuous bending hi-flex PUR Signal Cables HIGHLIGHT 1 tension-proof center element halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free FT 1 flame-retardant UV-stable easy stripable CFC-free HIGHLIGHT 2 hybrid-stranded around a tension-proof center element HIGHLIGHT 3 cores bundled in very short pitches Design part number conductor: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design core insulation: TPM core colors: according to specifications core stranding: cores bundled in pairs in short pitches with minimal torsion total shield: optical coverage index 80 % outer jacket: special, continuous bending hi-flex and nick-resistant KS PUR compound jacket color: DESINA green HIGHLIGHT 4 continuous bending hi-flex braided copper shield designed for smallest bend radii HIGHLIGHT 5 outer jacket material: pressure-extruded valley sealed filling, highly flexible, UV-stable, extremely wear-resistant Technical Data temperature range: 30 to + 80 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 200 Mega Ω x km voltage: according to VDE 600 Volt/1kV; according to UL/CSA 600 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 50

51 LIFE-LINE System S 800 C type selection type type SIEMENS type KS / construction conductor part max weight Cu index cross section AWG number OD kg/m kg/m (approximate values) in mm SHIELDED LIFE-LINE 6FX8008 1BD11 (8 x 2 x ) (25 / 2c / 8p) B) System S 800 C 6FX8008 1BD21 (4 x 2 x x ) (22 / 2c / 4p + 20 / 4c) B) FX8008 1BD31 (3 x (2 x ) + ((25 / 2c) / 3p B) x ) 20 / 2c) LIFE-LINE System S 800 C 6FX8008 1BD41 (3 x (2 x ) + ((25 / 2c) / 3p B) x x ) 25 / 4c + 20 / 2c) 6FX8008 1BD51 (3 x (2 x ) + ((25 / 2c) / 3p A) x x / 2c + 25 / 4c + 4 x ) 23 / 4c) 6FX8008 1BD61 (4 x 2 x ) (25 / 2c / 4p) B) FX8008 1BD71 (2 x 2 x ) (25 / 2c / 2p) B) FX8008 1BD81 (12 x ) (24 / 12c) B) A) =KR min 7.5 x Ø B) =KR min 12 x Ø, UL/CSA upon request Additional cable types upon request. 51

52 LIFE-LINE System M 800 C shielded continuous bending hi-flex PUR Motor Drive Cables HIGHLIGHT 1 tension-proof center element ( 5 cores) HIGHLIGHT 2 bundle-stranded around tension-proof center element (> 8 cores) halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free FT 1 flame-retardant UV-stable easy stripable CFC-free Design part number HIGHLIGHT 3 cores bundled in very short pitches conductor: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design core insulation: TPM core colors: according to specifications core stranding: cores stranded in short pitches with minimal torsion total shield: optical coverage index 80 % outer jacket: special, continuous bending hi-flex and nick-resistant KS PUR compound jacket color: DESINA orange HIGHLIGHT 4 continuous bending hi-flex braided copper shield designed for smallest bend radii Technical Data HIGHLIGHT 5 outer jacket material: pressure-extruded valley sealed filling, highly flexible, UV-stable, extremely wear-resistant temperature range: 30 to + 80 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 200 Mega Ω x km voltage: according to VDE 600 Volt/1kV; according to UL/CSA 600 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 52

53 LIFE-LINE System M 800 C type selection type type SIEMENS type KS / construction conductor part max weight Cu index cross section AWG number OD kg/m kg/m (approximate values) in mm SHIELDED LIFE-LINE 6FX8008 1BA11 (4 x (2 x )) (16 / 4c + (16 / 2c)) A) System M 800 C 6FX8008 1BA21 (4 x (2 x )) (14 / 4c + (16 / 2c)) B) FX8008 1BA31 (4 x (2 x )) (12 / 4c + (16 / 2c)) B) FX8008 1BA41 (4 x (2 x )) (10 / 4c + (16 / 2c)) B) LIFE-LINE System M 800 C 6FX8008 1BA51 (4 x (2 x )) (8 / 4c + (16 / 2c)) B) FX8008 1BA61 (4 x (2 x )) (6 / 4c + (16 / 2c)) B) FX8008 1BB11 (4 x ) (16 / 4c) C) FX8008 1BB21 (4 x ) (14 / 4c) C) FX8008 1BB31 (4 x 4 2 ) (12 / 4c) C) FX8008 1BB41 (4 x 6 2 ) (10 / 4c) C) FX8008 1BB51 (4 x 10 2 ) (8 / 4c) C) FX8008 1BB61 (4 x 16 2 ) (6 / 4c) C) FX8008 1BA25 (4 x (2 x )) (4 / 4c + (16 / 2c)) B) FX8008 1BA35 (4 x (2 x )) (2 / 4c + (16 / 2c)) B) FX8008 1BA50 (4 x (2 x )) (1 / 4c + (16 / 2c)) B) A) =KR min 7.5 x Ø B) =KR min 12 x Ø, UL/CSA upon request C) optional: Series LIFE-LINE Power 700 C Additional cable types upon request. 53

54 LIFE-LINE System S 900 C shielded continuous bending hi-flex PUR Signal Cables HIGHLIGHT 1 tension-proof center element ( 5 cores) HIGHLIGHT 2 bundle-stranded around tension-proof center element (> 8 cores) HIGHLIGHT 3 cores stranded in very short pitches halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free UV-stable Design part number FT 1 flame-retardant easy stripable CFC-free conductor: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design core insulation: TPM core colors: according to specifications core stranding: cores bundled in pairs in short pitches with minimal torsion total shield: linear coverage index 62% / optical coverage index 85% outer jacket: special, continuous bending hi-flex and nick-resistant KS PUR compound jacket color: orange HIGHLIGHT 4 continuous bending hi-flex braided copper shield designed for smallest bend radii Technical Data HIGHLIGHT 5 outer jacket material: pressure-extruded valley sealed filling, highly flexible, UV-stable, extremely wear-resistant temperature range: 30 to + 90 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 600 Volt/1kV; according to UL 600 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 54

55 LIFE-LINE System S 900 C type selection type type INDRAMAT type KS / construction conductor part max weight Cu index cross section AWG number OD kg/m kg/m (approximate values) in mm SHIELDED LIFE-LINE INDRAMAT INK 448 (4 x 2 x x ) (24 / 2c / 4p + 20 / 2c) A) System S 900 C INDRAMAT INK 271 (34 x x ) (24 / 34c + 20 / 2c) B) INDRAMAT INK 209 (4 x 2 x x 1 2 ) (24 / 2c / 4p + 17 / 2c) B) INDRAMAT INK 0532 (4 x 2 x x 1 2 (25 / 2c / 4p B) LIFE-LINE System S 900 C + (4 x )) 20 / 4c + (25 / 4c)) INDRAMAT INK 208 (9 x ) (20 / 9c) C) A) =KR min 7.5 x Ø B) =KR min 12 x Ø, UL/CSA upon request C) PUR not flame-retardant Additional cable types upon request. 55

56 LIFE-LINE System M 900 C shielded continuous bending hi-flex PUR Motor Drive Cables HIGHLIGHT 1 tension-proof center element ( 5 cores) HIGHLIGHT 2 bundle-stranded around tension-proof center element (> 8 cores) HIGHLIGHT 3 cores stranded in very short pitches halogen-free oil-resistant according to cold-resistant DIN VDE 0250 T 818 silicone-free UV-stable Design part number FT 1 flame-retardant easy stripable CFC-free conductor: extremely fine stranded conductors of bare copper wires in an optimized hi-flex design core insulation: TPM core colors: according to specifications core stranding: cores bundled in pairs in short pitches with minimal torsion total shield: linear coverage index 62% / optical coverage index 85% outer jacket: special, continuous bending hi-flex and nick-resistant KS PUR compound jacket color: DESINA orange HIGHLIGHT 4 continuous bending hi-flex braided copper shield designed for smallest bend radii Technical Data HIGHLIGHT 5 outer jacket material: pressure-extruded valley sealed filling, highly flexible, UV-stable, extremely wear-resistant temperature range: 30 to + 90 C ( 22 to F) minimum bend radius*: KR min 7.5 x Ø isolation resistance: 30 Mega Ω x km voltage: according to VDE 600 Volt/1kV; according to UL 600 Volt approvals: UL, CSA, based on VDE * for use in cable carrier applications (smaller bend radii are suitable in a wide range of applications please contact us) 56

57 LIFE-LINE System M 900 C type selection type type INDRAMAT type KS / construction conductor part max weight Cu index cross section AWG number OD kg/m kg/m (approximate values) in mm SHIELDED LIFE-LINE INDRAMAT INK 653 (4 x x (2 x )) (18 / 4c + (18 / 2c) / 2p) A) System M 900 C INDRAMAT INK 650 (4 x x (2 x )) (16 / 4c + (18 / 2c) / 2p) A) INDRAMAT INK 602 (4 x x (2 x )) (14 / 4c + (18 / 2c) / 2p) A) Indramat INK 602 (4 x x (2 x 1 2 )) (14 / 4c + (17 / 2c) / 2p) A) LIFE-LINE System M 900 C INDRAMAT INK 603 (4 x x (2 x 1 2 )) (12 / 4c + (17 / 2c) / 2p) B) Indramat INK 602 (4 x x (2 x )) (12 / 4c + (16 / 2c) / 2p) A) INDRAMAT INK 604 (4 x x (2 x 1 2 )) (10 / 4c + (17 / 2c) / 2p) B) Indramat INK 602 (4 x x (2 x )) (10 / 4c + (16 / 2c) / 2p) A) INDRAMAT INK 605 (4 x x (2 x 1 2 )) (8 / 4c + (17 / 2c) / 2p) B) Indramat INK 602 (4 x x (2 x )) (8 / 4c + (16 / 2c) / 2p) B) INDRAMAT INK 606 (4 x x (2 x )) (6 / 4c + (16 / 2c) / 2p) B) INDRAMAT INK 607 (4 x x (2 x )) (4 / 4c + (16 / 2c) / 2p) B) INDRAMAT INK 667 (4 x x (2 x )) (2 / 4c + (16 / 2c) / 2p) B) A) =KR min 7.5 x Ø B) =KR min 12 x Ø, UL/CSA upon request Additional cable types upon request. 57

58 Application Parameters/Electrical Load Capacity Application Parameters LIFE-LINE Safety Cables Application Parameters* Control Control Power Series Series Series Standard Standard PLUS /700 C 800 C 900 C 200/200 C 400/400 C Acceleration a up to 10 m/s 2 up to 20 m/s 2 up to 20 m/s 2 up to 50 m/s 2 subject to cable type subject to cable type Speed v, self-supporting up to 2 m/s up to 10 m/s up to 5 m/s up to 20 m/s subject to cable type subject to cable type Speed v, gliding up to 1 m/s up to 5 m/s up to 3 m/s up to 5 m/s subject to cable type subject to cable type Travel length** self-supporting, self-supporting and self-supporting and self-supporting and subject to cable type subject to cable type recommended application areas short to medium gliding, medium gliding, longer gliding, long travel lengths to longer travel lengths travel lengths gliding with travel lengths restrictions DESINA KABELSCHLEPP KABELSCHLEPP + subject to cable type subject to cable type subject to cable type easy stripable cold-resistant Minimum bend radius, unshielded KR min 9 x Ø KR min 7.5 x Ø KR min 7.5 x Ø KR min 7.5 x Ø Minimum bend radius, shielded KR min 11 x Ø KR min 7.5 x Ø KR min 7.5 x Ø KR min 7.5 x Ø** subject to cable type subject to cable type UL-Approval combined UL/CSA-Approval + subject to cable type subject to cable type Operating temperature range, according to UL -5 to + 80 C -5 to + 80 C -5 to + 80 C - 30 to + 80 C subject to cable type subject to cable type Operating temperature range, according to CSA - 30 to + 90 C subject to cable type subject to cable type UV-resistance jacket colored jacket colored jacket colored jacket black jacket black jacket black INDRAMAT specification + SIEMENS specification + CFC-free flame-retardant halogen-free + subject to cable type subject to cable type oil-resistant silicone-free Yes No suitable well suitable very well suitable ** Recommended values for the design of KABELSCHLEPP cable carrier systems ** Deviations possible in case of data cables Electrical Load Capacity Cross section Electrical Cross section Electrical mm 2 Load Capacity A mm 2 Load Capacity A Data refer to an ambient temperature of 30 C (in air) with simultaneous load capacity of up to three cores and installation on or at surfaces. For other temperatures, conductor bundles and different environments and load capacity conditions, the corresponding conversion factors must be applied (see also DIN VDE 0298 part 4, DIN VDE 0100 part 430 and DIN VDE 0113 part 1). The numbers listed are approximate values and taken in simplified form from DIN VDE 0298 part 4, DIN VDE 0100 part 430 and DIN VDE 0113 part 1. All data are general guidelines and are not for a specific application. We recommend refering to the DIN VDE-stipulations when designing your individual cable carrier system. 58

59 Color Codes, Copper Surcharge, AWG Table DIN Color Code 1 white 11 gray-pink 21 white-blue 31 green-blue 41 gray-black 2 brown 12 red-blue 22 brown-blue 32 yellow-blue 42 pink-black 3 green 13 white-green 23 white-red 33 green-red 43 blue-black 4 yellow 14 brown-green 24 brown-red 34 yellow-red 44 red-black 5 gray 15 white-yellow 25 white-black 35 green-black 6 pink 16 yellow-brown 26 brown-black 36 yellow-black 7 blue 17 white-gray 27 gray-green 37 gray-blue 8 red 18 gray-brown 28 yellow-gray 38 pink-blue 9 black 19 white-pink 29 pink-green 39 gray-red 10 purple 20 pink-brown 30 yellow-pink 40 pink-red The first color describes the base color of the core insulation, the second color that of the printed ring. Calculation of the Copper Surcharge The copper surcharge is calculated from the difference between the calculated price (copper base) and the actual price of the cable s copper component. Each list price of a LIFE-LINE cable is based on a calculated copper price of 150, /100 kg copper. The price of the copper component however, is calculated on a daily basis according to DEL Notation (DEL = Deutsche Elektrolytkupfernotiz für Leitzwecke German Electrolyte Copper Notation for Conductors). The weight of the copper portion in a cable determines the copper number in kg/km. The product of the copper number (in kg/km) and the price difference per kg copper according to the DEL-Notation determines the copper surcharge per km cable in. Example: conductor: LIFE-LINE Part no copper number: 152 kg/km DEL Notation: 190, /100 kg Cu copper base: 150, /100 kg Cu copper number [kg/km] x DEL Notation [ /100 kg] copper base [ /100 kg] = copper surcharge [ /km] Copper surcharge in this example: /km 152 x = cable. Discounts apply only to the cable prices, but not to the copper surcharge (listed separately copper surcharge = /km in our invoices). Copper Wire Dimensions according to AWG AWG-No. Diameter mm cross section mm 2 AWG-No. Diameter mm cross section mm / / /

60 Installation Guidelines Do not cut ring-coiled cables When cutting cables prior to installation into the cable carrier, ring-coiled cables must be unspooled tangentially and not be pulled in loops off the top. Uncoil cables from reels torsion-free When cutting cables prior to installation into the cable carrier, drum-coiled cables must be unreeled, twist- and torsion-free. Weight distribution inside the carrier cavity When inserting the cables into the cable carrier, the cable weight is to be symmetrically distributed within the cavity width to assure maximum cycle life of the cable carrier and reduce the likelihood of cable carrier twist or tilt during operation. Right weight distribution False weight distribution Cable Length A change in the length of the cables after installation can be balanced out in the carrier loop. Thus, the cables must move freely inside the cable carrier at sufficient length and torsion-free. 60

61 Installation Guidelines Installing Cables into the Carrier The cables must be inserted into the carrier system in a way to allow them to move independently through the carrier s bend radius. How to do it: Always allow sufficient clearance between the dividers and within the cable carrier cavity area. Insert cables tension-free. Never tie-wrap or fasten cables onto the carrier links or cross bars! KR Strain Relief at the Driven End of the Carrier After positioning the driven end (moving end) in the retracted position the cables are strain-relieved at the moving end. KR Correct Cable Length inside the Carrier After repositioning the driven end (moving end) in the carrier s extended position the cables are checked for tension-free length in the carrier loop and if necessary, pushed further into the carrier. Strain Relief at the Fixed End of the Carrier At this tension-free "installation length", the cables are then strainrelieved at the carrier s fixed point. 61

62 Definitions Definition Description Example Design number of cores x nominal cross-section in mm 2 (3 x AWG American Wire Gauge 18AWG/2c Shielding without (4 x total (4 x ) total and pair (4 x (2 x )) total and pair and center element ((2 x ) + 2 x (1 2 )) DESINA decentral and standardized installation technology on machine tools ICC KABELSCHLEPP see page 8 Integrated Color Code Easy stripable for perfectly accurate core stripping see application parameters Flame-retardant according to IEC Fire Code Regulations IEC halogen-free according to DIN VDE 0472 part Series INDRAMAT according to INDRAMAT-Specification System S 900 C and M 900 C Series Oil-resistant for special applications see application parameters SIEMENS according to SIEMENS Specification System S 800 C and M 800 C Series UV-resistant without any restriction outer jacket: black UV-stable time restriction possible outer jacket: colored Stranding core stranding in bundle technology (5 x 5 x = 25 x core stranding mixed, in hybrid technology ((4 x 50 2 ) + 2 x (2 x )) core stranding in layer design (7 x core stranding in pairs, Twisted Pair (TP) (8 x 2 x ) 62

63 Abbreviation Abbreviation Description Note C total shield with Cu-braid 80 % to 95 % optical coverage index D double-shielded CD identification Ø max maximum outer diameter see type selection EMC electromagnetic compatibility use shielded cables LWL fiber-optic cables e.g. 6G62.5/125 PUR special KABELSCHLEPP compound 11 Y, halogen-free TPE-E Thermoplastic Polyester Elastomer 12 Y, halogen-free TPM special KABELSCHLEPP compound halogen-free PVC special KABELSCHLEPP PVC compound Y UL/CSA USA/Canada approval 63

64 Application Examples TOTALTRAX The system solution for time-saving final assembly and short rework Complete systems with a total weight of up to 10 + tons Customer inspection, if desired, at the Siegen factory Special packaging and transportation logistics for delivery to the construction site Up to 50 % time saving during final assembly High-speed test stand Durability tests exceeding 25 million cycles 64

65 Complete system fully harnessed cable carrier system MASTER-H Series with electrical cables and connectors. 65

66 Application Examples MC-crane cable with cable package, SZL strain relief driven-end plate and sea-watertight AL-guide channel for worldwide use in port cranes Optimized SZL-strain relief for long cable life safe, compact, easy-to-assemble 125 m travel length: carrier fully harnessed with LIFE-LINE Series

67 Copyright Illustrations and text in this catalog are purely informative and, in part, only exemplary. They do not represent any quality guarantee and do not assure suitability for a particular application. This catalog is subject to technical and optical changes. Orders to be placed in the future are subject to the legally agreed quality of the relevant product, or otherwise the quality of each product as it was at the time of the signing of the contract. All rights of this catalog are reserved, including text and illustrations, as well as brand names and corporate logos/trademarks used, in particular the rights of photocopying, distribution, translation or any other form of editing as well as the right of public reproduction. No part of this catalog, including brand names and corporate logos/trademarks may be reproduced, processed, photocopied or distributed in any form or by any means, especially optical, photo-mechanical, paper-based or electronic, without prior written permission of KABELSCHLEPP GmbH. Except hereof is the legally authorized use of photo-copying for merely private purposes (paragraph 53 German copyright law) 2005 KABELSCHLEPP GmbH, Siegen 67

68 Cable and Hose Carrier Systems Cable carriers made of Steel and Plastic QUANTUM Cable and hose carrier system PROTUM Cable and hose carrier system PROFILE Cable and hose carrier system ROBOTRAX Cable and hose carrier system LIFE-LINE Cable systems TOTALTRAX Turn-Key Systems Guideway Protection Systems Telescopic covers Link apron covers Way wipers Conical spring covers Bellows Conveyor Systems Hinged belt conveyors Scraper conveyors Belt conveyors KABELSCHLEPP GmbH Marienborner Str Siegen Tel.: Fax: KABELSCHLEPP worldwide For contacts, addresses and much more, visit our web site at GB