BETAtrans. Cables and Systems for Rolling Stock. Edition 2006

Transcription

1 BETAtrans Cables and Systems for Rolling Stock. Edition 2006

2 Info Consulting and Sales By Phone To ask for Information or to place an order please use the following number: +49 (0) By Fax For orders round the clock please use the following fax number: +49 (0) Internet Up-to-date-information, news and cable details can always be found on our homepage at: Safety instructions Cables may only be used for their designed applications. The installation has to be done by qualified personnal.

3 BETAtrans Content 3 LEONI & STUDER Transportation Systems 5 Co-operations 6 Services 9 Quality 9 Safety instructions and Explanations 11 Signal and Control Cables 12 BETAtrans GKW R (300 V) Cable Family 13 GKW R single core, non screened 14 GKW flex R multiple cores, non screened 18 GKW C-flex R single and multiple cores, screened 21 BETAtrans Prim R (300 V) Cable Family 22 Prim R single core, non screened 23 Prim flex R multiple cores, non screened 25 Prim C-flex R single and multiple cores, screened 27 BETAtrans 3 GKW (600 V) Cable Family 28 3 GKW single core, non screened 30 3 GKW flex multiple cores, non screened 35 3 GKW C-flex single and multiple cores, screened 39 BETAtrans 600 V TW Cable Family V TW single core, non screened V TW flex multiple cores, non screened V TW C-flex multiple cores, screened 48 BETAtrans Prim 600 V (AC) Cable Family 49 Prim 600 V single core, non screened 50 Prim 600 V flex multiple cores, non screened 51 Auxiliary- and Main- Power Circuits 52 BETAtrans 4 GKW-AXplus Cable Family 53 4 GKW-AXplus single core, non screened 55 BETAtrans 9 GKW-AXplus Cable Family 56 9 GKW -AXplus single core, non screened 58 9 GKW -AXplus C-flex single core, screened 61 Databus- and Coaxial Cables 62 BETAtrans Databus- and Coaxial Cable Family 63 MVB Databus (Multifunction Vehicle Bus) 64 WTB Databus (Wired Train Bus (120 Ohm) 65 Databus (acc. customer requirements, on request) 68 CAT 5 Databus 69 UIC Cables 70 UIC Cable Family 71 UIC Jumper Cable 8 cores 73 UIC Cable 6 cores 74 UIC Twisted Quad Shielded Cable 4 cores 75 UIC EP Cable 9 cores 77 UIC EP Cable 0 cores 79 UIC Jumper Cable 2 cores 81 UIC Cable 2 cores 83 Fibre Optic Cables 84 Jumper Cables 85 System Solutions 87 Technical description 90 Test procedures 93 References rolling stock projects 94 General Conditions of Sale and Delivery

4 2

5 BETAtrans LEONI & STUDER Transportation Systems LEONI & STUDER Transportation Systems is a joint venture of cable specialists LEONI, Germany, and STUDER CABLES, Switzerland. Having been successful for decades as cable manufacturers in diverse markets, the two have combined their expertise in the field of rolling stock engineering. With the high level of pooled system experiences in the areas of development, design, production, logistics, after-sales services and project management, LEONI & STUDER is the ideal partner as full supplier of cable products and Systems for rolling stock manufacturers, railway companies and public-sector transport operators. LEONI is a globally active supplier of wires, cables and wiring systems with almost 60 facilities worldwide. Main customer is the automotive industry, for which LEONI develops and produces high quality products: from single core harnesses to integrated electronic distribution systems. The company s extensive product range also comprises products for applications in the information and telecommunication technology, mechanical and plant engineering, as well as household-appliances. STUDER CABLES is an innovative company in production of electric cables and wires with customers all over the world. Over sixty years of experience and established knowledge of materials, technology and test engineering are characteristic for the cable-know-how used for customer orientated solutions. 3

6 4

7 BETAtrans Co-operations Co-operations ideally complement the competences of LEONI & STUDER as a full system supplier. The combination of long lasting product- and production know-how, system competences and the use of innovative production technology as well as a world-wide presence are the basis for perfect solutions, long lasting partnership and maximum customer benefit. LEONI & STUDER distributesthese products world-wide for our partners into the railway market! AGRO, Switzerland, is a leading manufacturer and supplier of high quality cable glands and electro technical products with over products for electrical installation in Industry applications. Flexa, Germany, is a leading manufacturer of protective tubing technology with a world-wide customer base. 5

8 BETAtrans Services Product Range. The comprehensive product range offers perfect cable assembly solutions for all demanding customers requirements. An overview: _ Assembly of tailor-made cables of all kinds _ D-sub cables _ Coaxial cables _ Heavy-duty connectors _ Extrusion-coated and encapsulated cables _ Cable harnesses of all sizes _ Control units _ Distributor boxes _ Switch cabinets and panels _ Tailor-made terminal boxes Engineering. Many years of experience, product and production know-how, system expertise and innovative production technologies provide the foundation for tailor made solutions. Modern management methods and a global quality control system guaranty an optimal project realisation. Our core competences: _ Consulting _ Problem analysis _ Design to cost _ Project management _ Development _ Prototype development and production based on customer specifications _ Assembly _ Harnessing _ Technical documentation _ Customised logistics solutions _ Testing (visual check, wiring test, continuity test, short-circuit test, high-voltage test) Processing. Most modern production technologies enable us to produce high-quality products from a simple cable to a complex, ready to mount system solution, from a prototype to a customised serial production. Proceedings: _ Cutting, stripping the insulation, mounting (also with assembly robots) _ Soldering _ Crimping _ Assembling, mounting _ EMV-compliant assembly _ Fitting of electronic and mechanical components _ Fitting of complete components/systems incl. metal and plastic parts _ Fitting of connectors and cables _ Plastic injection-moulded parts _ Cable extrusion (connectors + sockets) 6

9 7

10 8

11 BETAtrans Quality Safety Instructions and Explanations Quality The global quality system secures the quality of production, the reliability and the fulfilment of the functional specifications during each work step by means of self test and process control with innovative technology and the consequent use of all quality-system elements. Safety instructions Cables from LEONI & STUDER are to be used for designed applications only. In case of failure or damage to the cable or connector switch off power immediately and replace all damaged parts. Maintenance, repair and replacement of the cables and connectors must be carried out by authorised and trained personnel only LEONI & STUDER s policy is one of continues material and product development. We reserve the right to offer alternatives consistent with our manufacturing programme at the time of enquiry. Technical data s are based for reference values only. Explanations BETAtrans 3 GKW E heat resistant E cold resistant E electron-beam cross-linked insulation E testing voltage BETAtrans GKW C-flex R E reduced wall thickness/thin wall E flexible cables E shielding All informations regarding material properties, technical data, etc. are without obligation. Dimensions and weights are reference values. All informations can be changed at any time and without prior notice. Further informations about LEONI & STUDER products please see our data sheets or under Unless agreed to the contrary, the general conditions of sale and delivery shall apply to all deliveries. 9

12 10

13 Signal and Control Cables 12 BETAtrans GKW R (300 V) 13 GKW R single core, non screened 14 GKW flex R multiple cores, non screened 18 GKW C-flex R single and multiple cores, screened 21 BETAtrans Prim R (300 V) 22 Prim R single core, non screened 23 Prim flex R multiple cores, non screened 25 Prim C-flex R single and multiple cores, screened 27 BETAtrans 3 GKW (600 V) 28 3 GKW single core, non screened 30 3 GKW flex multiple cores, non screened 35 3 GKW C-flex single and multiple cores, screened 39 BETAtrans 600 V TW V TW single core, non screened V TW flex multiple cores, non screened V TW C-flex multiple cores, screened 48 BETAtrans Prim 600 V (AC) 49 Prim 600 V single core, non screened 50 Prim 600 V flex multiple cores, non screened 11

14 Signal and Control Cables BETAtrans GKW R Cable Family 300/500 V AC 450 V DC The BETAtrans GKW R Cable Family is an electron-beam cross-linked thin wall cable type with light weight, compact design and reduced outer cable diameter suited for compact system wiring applications where space and weight savings are important as well as for high (+120 C) and low ( 40 C) operating temperature. The BETAtrans GKW R Cable Family possesses excellent electrical and mechanical characteristics and an outstanding fire performance. The BETAtrans GKW R Cable Family consists of: _ BETAtrans GKW R as single core version _ BETAtrans GKW flex R as multi-core version, non screened _ BETAtrans GKW C-flex R as multi-core version, screened, with optimized EMC screening Cross sections 0,5 2,5 mm 2, other cross sections available on demand Advantages _ Easy to work _ Easy to install _ Easy to strip _ Excellent flexibility _ Saves volume, optimized cable volume _ Saves weight, optimized cable weight _ Saves space, limited space required _ Operating temperature 40 C to +120 C _ meets highest requirements in fire performance _ Halogen free _ Low smoke density _ Flame retardant _ Low fire load _ Ozone and weathering resistance _ Fluorine free _ Resistance to oil _ Resistance to fuel _ Soldering iron resistant _ Tight bending radius by fixed installation Application _ As Signal and Control cable for protected installations inside and outside of rail vehicles, buses and other transport vehicles. For applications where space and weight are an important factor, where process ability is important and costs for work and installation have to be low. _ BETAtrans GKW R cables are used in applications such as in cable harnesses, cable looms, switchboards and control panels, electrical cabinets, driver desks and many other applications. 12

15 Signal and Control Cables 300/500 V AC (450/750 V DC) BETAtrans GKW R STUDERCABLES.COM SWITZERLAND BETATRANS GKW R 300/500 V 2,5 MM Specification Product properties nominal voltage U 0 /U(Um) 0,3/0,5 (0,55) kv AC 0,45 kv DC testing voltage 3 kv AC Max. conductor temperature fixed installations +120 C sporadically moved +190 C short circuit +200 C Min. ambient temperature fixed installations 145 C sporadically moved 135 C Fire performance for rolling stock BS 6853 interior use Ia, Ib, II exterior use Ia, Ib, II DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels NF F classification C / FO interior use A1, A2, B exterior use A1, A2, B Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN 50305, EN Resistance to fuel EN Resistance to ozone EN Low fire load DIN *acc. HL4 as to today s version EN Technical data cross-section part no. colour conductor outer-ø R 20 weight code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 0, white 16 x 0,20 1,45 40,10 6 0, white 24 x 0,20 1,70 26,70 8 1, white 32 x 0,20 1,90 20, , white 30 x 0,25 2,30 13, , white 50 x 0,25 2,80 8,

16 Signal and Control Cables 300/500 V AC (450/750 V DC) BETAtrans GKW flex R STUDERCABLES.COM SWITZERLAND BETATRANS GKW FLEX R 300/500 V 20x1 MM Specification Product properties Nominal voltage U 0 /U(Um) 0,3/0,5 (0,55) kv AC 0,45 kv DC Testing voltage 3 kv AC Max. conductor temperature fixed installations +120 C sporadically moved +190 C short circuit +200 C Min. ambient temperature fixed installations 145 C sporadically moved 135 C Fire performance for rolling stock DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels NF F classification C / FO interior use A1, A2, B exterior use A1, A2, B Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN 50305, EN Resistance to fuel EN Resistance to ozone EN Low fire load DIN *acc. HL4 as to today s version EN

17 Signal and Control Cables 300/500 V AC (450/750 V DC) BETAtrans GKW flex R Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 0, NR 16 x 0,20 4,50 40, x 0, NR 16 x 0,20 4,60 40, x 0, NR 16 x 0,20 5,00 40, x 0, NR 16 x 0,20 5,40 40, x 0, NR 16 x 0,20 5,90 40, x 0, NR 16 x 0,20 6,40 40, x 0, NR 16 x 0,20 6,80 40, x 0,5 NR 16 x 0,20 7,30 40, x 0,5 NR 16 x 0,20 7,10 40, x 0,5 NR 16 x 0,20 7,50 40, x 0,5 NR 16 x 0,20 7,90 40, x 0,5 NR 16 x 0,20 8,30 40, x 0,5 NR 16 x 0,20 8,80 40, x 0,5 NR 16 x 0,20 8,80 40, x 0,5 NR 16 x 0,20 9,30 40, x 0, NR 16 x 0,20 10,20 40, x 0,5 NR 16 x 0,20 10,60 40, x 0,5 NR 16 x 0,20 11,90 40, x 0,5 NR 16 x 0,20 13,50 40, x 0, NR 24 x 0,20 5,00 26, x 0, NR 24 x 0,20 5,20 26, x 0, NR 24 x 0,20 5,60 26, x 0, NR 24 x 0,20 6,10 26, x 0, NR 24 x 0,20 6,70 26, x 0, NR 24 x 0,20 7,10 26, x 0, NR 24 x 0,20 7,70 26, x 0,75 NR 24 x 0,20 8,30 26, x 0,75 NR 24 x 0,20 8,10 26, x 0,75 NR 24 x 0,20 8,60 26, x 0,75 NR 24 x 0,20 9,00 26, x 0, NR 24 x 0,20 9,50 26, x 0, NR 24 x 0,20 10,10 26, x 0,75 NR 24 x 0,20 10,00 26, x 0,75 NR 24 x 0,20 10,50 26, x 0,75 NR 24 x 0,20 11,70 26, x 0,75 NR 24 x 0,20 12,20 26, x 0,75 NR 24 x 0,20 13,70 26, x 0,75 NR 24 x 0,20 15,50 26, Further dimensions on request 15

18 Signal and Control Cables 300/500 V AC (450/750 V DC) BETAtrans GKW flex R Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x NR 32 x 0,20 5,40 20, x NR 32 x 0,20 5,60 20, x NR 32 x 0,20 6,20 20, x NR 32 x 0,20 6,70 20, x 1 NR 32 x 0,20 7,30 20, x 1 NR 32 x 0,20 7,90 20, x 1 NR 32 x 0,20 8,40 20, x 1 NR 32 x 0,20 9,10 20, x 1 NR 32 x 0,20 8,90 20, x NR 32 x 0,20 9,40 20, x 1 NR 32 x 0,20 9,90 20, x 1 NR 32 x 0,20 10,40 20, x 1 NR 32 x 0,20 11,10 20, x 1 NR 32 x 0,20 11,00 20, x NR 32 x 0,20 11,70 20, x 1 NR 32 x 0,20 12,90 20, x 1 NR 32 x 0,20 13,40 20, x NR 32 x 0,20 15,10 20, x 1 NR 32 x 0,20 17,20 20, x 1, NR 30 x 0,25 6,20 13, x 1, NR 30 x 0,25 6,50 13, x 1, NR 30 x 0,25 7,10 13, x 1, NR 30 x 0,25 7,70 13, x 1, NR 30 x 0,25 8,50 13, x 1, NR 30 x 0,25 9,10 13, x 1, NR 30 x 0,25 9,80 13, x 1,5 NR 30 x 0,25 10,70 13, x 1, NR 30 x 0,25 10,50 13, x 1, NR 30 x 0,25 11,10 13, x 1,5 NR 30 x 0,25 11,70 13, x 1, NR 30 x 0,25 12,30 13, x 1,5 NR 30 x 0,25 13,10 13, x 1,5 NR 30 x 0,25 13,00 13, x 1,5 NR 30 x 0,25 13,70 13, x 1,5 NR 30 x 0,25 15,30 13, x 1,5 NR 30 x 0,25 15,90 13, x 1,5 NR 30 x 0,25 17,90 13, x 1,5 NR 30 x 0,25 18,50 13, x 1,5 NR 30 x 0,25 20,50 13, Further dimensions on request 16

19 Signal and Control Cables 300/500 V AC (450/750 V DC) BETAtrans GKW flex R Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 2, NR 50 x 0,25 7,20 8, x 2, NR 50 x 0,25 7,50 8, x 2,5 NR 50 x 0,25 8,30 8, x 2,5 NR 50 x 0,25 9,10 8, x 2,5 NR 50 x 0,25 9,90 8, x 2,5 NR 50 x 0,25 10,80 8, x 2,5 NR 50 x 0,25 11,70 8, x 2,5 NR 50 x 0,25 12,70 8, x 2,5 NR 50 x 0,25 12,50 8, x 2,5 NR 50 x 0,25 13,10 8, x 2,5 NR 50 x 0,25 13,90 8, x 2,5 NR 50 x 0,25 14,70 8, x 2,5 NR 50 x 0,25 17,20 8, x 2,5 NR 50 x 0,25 15,50 8, x 2,5 NR 50 x 0,25 16,40 8, x 2,5 NR 50 x 0,25 18,30 8, x 2,5 NR 50 x 0,25 18,90 8, x 2,5 NR 50 x 0,25 21,30 8, x 2,5 NR 50 x 0,25 24,50 8, Further dimensions on request 17

20 Signal and Control Cables 300/500 V AC (450/750 V DC) BETAtrans GKW C-flex R STUDERCABLES.COM SWITZERLAND BETATRANS GKW C-FLEX R 300/500 V 12x1 MM Specification Product properties Nominal voltage U 0 /U(Um) 0,3/0,5 (0,55) kv AC 0,45 kv DC Testing voltage conductor/conductor 3 kv AC conductor/shielding 3 kv AC Max. conductor temperature fixed installations +120 C sporadically moved +190 C short circuit +200 C Min. ambient temperature fixed installations 145 C sporadically moved 135 C Fire performance for rolling stock DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN 50305, EN Resistance to fuel EN Resistance to ozone EN Low fire load DIN *acc. HL4 as to today s version EN

21 Signal and Control Cables 300/500 V AC (450/750 V DC) BETAtrans GKW C-flex R Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x NR 16 x x 0, NR 16 x 0,20 5,00 40, x 0, NR 16 x 0,20 5,40 40, x 0, NR 16 x 0,20 6,00 40, x 0, NR 16 x 0,20 6,50 40, x 0,5 NR 16 x 0,20 7,00 40, x 0,5 NR 16 x 0,20 7,40 40, x 0,5 NR 16 x 0,20 7,70 40, x 0, NR 16 x 0,20 7,70 40, x 0, NR 16 x 0,20 8,10 40, x 0, NR 16 x 0,20 8,50 40, x 0, NR 16 x 0,20 8,70 40, x 0,5 NR 16 x 0,20 9,40 40, x 0,5 NR 16 x 0,20 10,30 40, x 0,5 NR 16 x 0,20 10,60 40, x 0, NR 16 x 0,20 11,00 40, x 0,5 NR 16 x 0,20 12,30 40, x 0,5 NR 16 x 0,20 13,90 40, x2 x 0, NR 16 x 0,20 7,10 40, x2 x 0, NR 16 x 0,20 7,50 40, x2 x 0, NR 16 x 0,20 8,20 40, x 0, NR 24 x 0,20 5,30 26, x 0, NR 24 x 0,20 5,60 26, x 0, NR 24 x 0,20 6,20 26, x 0,75 NR 24 x 0,20 6,70 26, x 0, NR 24 x 0,20 7,30 26, x 0, NR 24 x 0,20 7,70 26, x 0, NR 24 x 0,20 8,30 26, x 0,75 NR 24 x 0,20 8,70 26, x 0,75 NR 24 x 0,20 8,70 26, x 0, NR 24 x 0,20 9,20 26, x 0,75 NR 24 x 0,20 9,60 26, x 0, NR 24 x 0,20 9,80 26, x 0,75 NR 24 x 0,20 10,70 26, x 0,75 NR 24 x 0,20 11,70 26, x 0,75 NR 24 x 0,20 12,10 26, x 0,75 NR 24 x 0,20 12,60 26, x 0,75 NR 24 x 0,20 14,10 26, x2 x 0, NR 24 x 0,20 8,00 26, x2 x 0,75 NR 24 x 0,20 11,60 26, Further dimensions on request 19

22 Signal and Control Cables 300/500 V AC (450/750 V DC) BETAtrans GKW C-flex R Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x NR 32 x 0,20 5,90 20, x NR 32 x 0,20 6,20 20, x NR 32 x 0,20 6,80 20, x NR 32 x 0,20 7,30 20, x 1 NR 32 x 0,20 7,90 20, x 1 NR 32 x 0,20 8,50 20, x 1 NR 32 x 0,20 9,00 20, x 1 NR 32 x 0,20 9,50 20, x 1 NR 32 x 0,20 9,50 20, x NR 32 x 0,20 10,00 20, x 1 NR 32 x 0,20 13,30 20, x 1 NR 32 x 0,20 13,80 20, x 1 NR 32 x 0,20 15,70 20, x2 x NR 32 x 0,20 8,90 20, x 1, NR 30 x 0,25 6,70 13, x 1, NR 30 x 0,25 7,10 13, x 1, NR 30 x 0,25 7,70 13, x 1, NR 30 x 0,25 8,30 13, x 1, NR 30 x 0,25 9,10 13, x 1,5 NR 30 x 0,25 9,70 13, x 1,5 NR 30 x 0,25 10,40 13, x 1,5 NR 30 x 0,25 11,10 13, x 1,5 NR 30 x 0,25 11,10 13, x 1, NR 30 x 0,25 11,70 13, x 1,5 NR 30 x 0,25 15,90 13, x 1,5 NR 30 x 0,25 16,50 13, x 1,5 NR 30 x 0,25 18,50 13, x 2,5 NR 50 x 0,25 7,70 8, x 2,5 NR 50 x 0,25 8,10 8, x 2,5 NR 50 x 0,25 8,90 8, x 2,5 NR 50 x 0,25 9,70 8, x 2,5 NR 50 x 0,25 10,50 8, x 2,5 NR 50 x 0,25 11,40 8, x 2,5 NR 50 x 0,25 12,30 8, x 2,5 NR 50 x 0,25 13,10 8, x 2,5 NR 50 x 0,25 13,10 8, x 2,5 NR 50 x 0,25 13,70 8, x 2,5 NR 50 x 0,25 18,90 8, x 2,5 NR 50 x 0,25 19,50 8, x 2,5 NR 50 x 0,25 21,90 8, Further dimensions on request 20

23 Signal and Control Cables BETAtrans Prim R Cable Family 300/500 V AC 450 V DC The BETAtrans Prim R Cable Family is a thin wall cable type with light weight, compact design and reduced outer cable diameter. The BETAtrans Prim R Cable Family possesses excellent electrical and mechanical characteristics and an outstanding fire performance. The BETAtrans Prim R Cable Family consists of: _ BETAtrans Prim R as single core version _ BETAtrans Prim flex R as multi-core version, non screened _ BETAtrans Prim C-flex R as multi-core version, screened, with optimized EMC screening Cross sections 0,5 2,5 mm 2 Advantages _ Easy to work _ Easy to install _ Easy to strip _ Excellent flexibility _ Saves volume, optimized cable volume _ Saves weight, optimized cable weight _ Saves space, limited space required _ Operating temperature 40 C to +80 C _ meets high requirements in fire performance _ Halogen free _ Low smoke density _ Flame retardant _ Low fire load _ Ozone and weathering resistance _ Fluorine free _ Soldering iron resistant _ Tight bending radius by fixed installation Application _ As Signal and Control cable for protected installations inside and outside of rail vehicles, buses and other transport vehicles. For applications where space and weight are an important factor, where process ability is important and costs for work and installation have to be low. _ BETAtrans PRIM R cables are used in applications such as in cable harnesses, cable looms, switchboards and control panels, electrical cabinets, driver desks and many other applications. 21

24 Signal and Control Cables 300/500 V AC (450/750 V DC) BETAtrans Prim R STUDERCABLES.COM SWITZERLAND BETATRANS PRIM R 300/500 V 2,5 MM2 Specification Product properties Nominal voltage U 0 /U(Um) 300/500 (550) V AC 450 V DC Testing voltage 3 kv AC Max. conductor temperature fixed installations + 80 C ( h) short circuit +160 C Min. ambient temperature fixed installations 140 C sporadically moved 125 C Fire performance for rolling stock DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Low fire load DIN *acc. HL4 as to today s version EN Technical data cross-section part no. colour conductor outer-ø R 20 weight code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 0,50 white 16 x 0,20 1,75 40, ,75 white 24 x 0,20 2,00 26, ,0 white 32 x 0,20 2,10 20, ,5 white 27 x 0,25 2,40 13, ,5 white 45 x 0,25 3,10 8,

25 Signal and Control Cables 300/500 V AC (450/750 V DC) BETAtrans Prim flex R CABLES.COM SWITZERLAND BETATRANS PRIM FLEX R 300/500 V 4 G 1,5 MM2 Specification Product properties Nominal voltage U 0 /U(Um) 300/500 (550) V AC 450 V DC Testing voltage 3,5 kv AC Max. conductor temperature fixed installations + 80 C ( h) sporadically moved +170 C short circuit +160 C Min. ambient temperature fixed installations 140 C sporadically moved 125 C Fire performance for rolling stock DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Low fire load DIN *acc. HL4 as to today s version EN

26 Signal and Control Cables 300/500 V AC (450/750 V DC) BETAtrans Prim flex R Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 0,5 NR 16 x 0,20 5,10 40, x 0,5 NR 16 x 0,20 6,40 40, x 0,5 NR 16 x 0,20 5,80 40, x 0,5 NR 16 x 0,20 6,30 40, x 0,5 NR 16 x 0,20 7,50 40, x 0,5 NR 16 x 0,20 9,10 40, x 0,75 NR 24 x 0,20 5,60 26, x 0,75 NR 24 x 0,20 5,90 26, x 0,75 NR 24 x 0,20 6,50 26, x 0,75 NR 24 x 0,20 7,00 26, x 0,75 NR 24 x 0,20 8,60 26, x 0,75 NR 24 x 0,20 10,50 26, x 0,75 NR 24 x 0,20 12,20 26, x 1 NR 32 x 0,20 5,80 20, x 1 NR 32 x 0,20 6,10 20, x 1 NR 32 x 0,20 6,70 20, x 1 NR 32 x 0,20 7,40 20, x 1 NR 32 x 0,20 9,00 20, x 1 NR 32 x 0,20 10,90 20, x 1 NR 32 x 0,20 12,80 20, x 1,5 NR 27 x 0,25 6,40 13, x 1,5 NR 27 x 0,25 6,80 13, x 1,5 NR 27 x 0,25 7,40 13, x 1,5 NR 27 x 0,25 8,60 13, x 1,5 NR 27 x 0,25 10,00 13, x 1,5 NR 27 x 0,25 12,20 13, x 1,5 NR 27 x 0,25 14,20 13, x 2,5 NR 45 x 0,25 8,20 8, x 2,5 NR 45 x 0,25 8,70 8, x 2,5 NR 45 x 0,25 9,60 8, x 2,5 NR 45 x 0,25 10,80 8, x 2,5 NR 45 x 0,25 12,60 8, x 2,5 NR 45 x 0,25 15,10 8, Further dimensions on request 24

27 Signal and Control Cables 300/500 V AC (450/750 V DC) BETAtrans Prim C-flex R CABLES.COM SWITZERLAND BETATRANS PRIM C-FLEX R 300/500 V 4 G 1,5 MM2 Specification Product properties Nominal voltage U 0 /U(Um) 300/500 (550) V AC 450 V DC Testing voltage conductor/conductor 3 kv AC conductor/shielding 3 kv AC Max. conductor temperature fixed installations + 80 C ( h) sporadically moved +170 C short circuit +160 C Min. ambient temperature fixed installations 140 C sporadically moved 125 C Fire performance for rolling stock DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Low fire load DIN *acc. HL4 as to today s version EN

28 Signal and Control Cables 300/500 V AC (450/750 V DC) BETAtrans Prim C-flex R Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 0,5 NR 16 x 0,20 5,60 40, x 0,5 NR 16 x 0,20 6,10 40, x 0,5 NR 16 x 0,20 6,50 40, x 0,5 NR 16 x 0,20 7,00 40, x 0,5 NR 16 x 0,20 8,20 40, x 0,5 NR 16 x 0,20 9,20 40, x 0,5 NR 16 x 0,20 11,70 40, x 0,75 NR 24 x 0,20 6,30 26, x 0,75 NR 24 x 0,20 6,60 26, x 0,75 NR 24 x 0,20 7,20 26, x 0,75 NR 24 x 0,20 8,10 26, x 0,75 NR 24 x 0,20 9,30 26, x 0,75 NR 24 x 0,20 11,20 26, x 0,75 NR 24 x 0,20 12,90 26, x 1 NR 32 x 0,20 6,50 20, x 1 NR 32 x 0,20 6,80 20, x 1 NR 32 x 0,20 7,40 20, x 1 NR 32 x 0,20 8,50 20, x 1 NR 32 x 0,20 9,70 20, x 1 NR 32 x 0,20 11,60 20, x 1,5 NR 27 x 0,25 7,10 13, x 1,5 NR 27 x 0,25 7,90 13, x 1,5 NR 27 x 0,25 8,50 13, x 1,5 NR 27 x 0,25 9,30 13, x 1,5 NR 27 x 0,25 11,10 13, x 1,5 NR 27 x 0,25 12,90 13, x 1,5 NR 27 x 0,25 18,90 13, x 2,5 NR 45 x 0,25 8,90 8, x 2,5 NR 45 x 0,25 9,40 8, x 2,5 NR 45 x 0,25 10,70 8, x 2,5 NR 45 x 0,25 11,50 8, x 2,5 NR 45 x 0,25 13,30 8, x 2,5 NR 45 x 0,25 16,40 8, Further dimensions on request 26

29 Signal and Control Cables BETAtrans 3 GKW Cable Family 600/1000 V AC 0,9 kv DC The BETAtrans 3 GKW Cable Family is a robust, halogen free and electron-beam cross-linked cable type with improved fire and temperature performance. The cable is weight optimised with reduced outer diameter and withstand high (+120 C) and low ( 40 C) operating temperature. The BETAtrans 3 GKW Cable Family possesses excellent electrical and mechanical characteristics and an outstanding fire performance. The BETAtrans 3 GKW Cable Family consists of: _ BETAtrans 3 GKW as single core version, non screened _ BETAtrans 3 GKW flex as multi-core version, non screened _ BETAtrans 3 GKW C-flex as multi-core version, screened, with optimized EMC screening On request: _ BETAtrans 3 GKW FE 180 as single core version, non screened with circuit integrity for 180 minutes _ BETAtrans 3 GKW FE 180 flex as multi-core version, non screened with circuit integrity for 180 minutes _ BETAtrans 3 GKW FE 180 C-flex as multi-core version, screened, with optimized EMC screening and with circuit integrity for 180 minutes Cross sections 0,5 400 mm 2 Advantages _ Resistance to cold up to -45 C _ Saves volume, optimized cable volume _ Saves weight, optimized cable weight _ Saves space, limited space required _ High operating temperature up to +120 C _ meets highest requirements in fire performance _ Easy to work _ Easy to install _ Easy to strip _ Excellent flexibility _ Halogen free _ Low smoke density _ Flame retardant _ Low fire load _ Ozone and weathering resistance _ Fluorine free _ Resistance to oil _ Resistance to fuel _ Soldering iron resistant _ Tight bending radius by fixed installation Application _ As Power and Control cable for protected installations inside and outside of rail vehicles, buses and other transport vehicles. For applications where process ability is important and costs for work and installation have to be low. _ BETAtrans 3 GKW cables are used in control-, auxiliaryand main circuit wiring applications such as in cable harnesses, cable looms, switchboards and control panels, electrical cabinets, driver desks and vehicle wiring. 27

30 Signal and Control Cables 600/1000 V AC (900/1500 V DC) BETAtrans 3 GKW STUDERCABLES.COM SWITZERLAND BETATRANS 3 GKW 600/1000 V 2,5 MM Specification Product properties Nominal voltage U 0 /U(Um) 0,6/1 (1,2) kv AC 0,9 kv DC Testing voltage 3,5 kv AC Max. conductor temperature fixed installations +120 C sporadically moved +190 C short circuit +200 C Min. ambient temperature fixed installations 145 C sporadically moved 135 C Fire performance for rolling stock BS 6853 interior use Ia, Ib, II exterior use Ia, Ib, II DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels NF F classification C / FO interior use A1, A2, B exterior use A1, A2, B Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Approvals Swiss Federal Railway (SBB) Material properties No fluorine EN Resistance to oil EN Resistance to fuel EN Resistance to ozone EN Low fire load DIN *acc. HL4 as to today s version EN

31 Signal and Control Cables 600/1000 V AC (900/1500 V DC) BETAtrans 3 GKW Technical data cross-section part no. colour conductor outer-ø R 20 weight code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 0, grey 16 x 0,20 1,95 40,10 8 0, green-yellow 16 x 0,20 1,95 40,10 8 0, grey 24 x 0,20 2,20 26, , green-yellow 24 x 0,20 2,20 26, , grey 32 x 0,20 2,40 20, , green-yellow 32 x 0,20 2,40 20, , grey 30 x 0,25 2,70 13, , green-yellow 30 x 0,25 2,70 13, , grey 50 x 0,25 3,30 8, , green-yellow 50 x 0,25 3,30 8, grey 56 x 0,30 3,85 5, green-yellow 56 x 0,30 3,85 5, grey 84 x 0,30 4,35 3, green-yellow 84 x 0,30 4,35 3, grey 80 x 0,40 5,30 1, green-yellow 80 x 0,40 5,30 1, grey 119 x 0,40 6,90 1, green-yellow 119 x 0,40 6,90 1, grey 182 x 0,40 8,40 0, green-yellow 182 x 0,40 8,40 0, grey 259 x 0,40 9,50 0, green-yellow 259 x 0,40 9,50 0, grey 380 x 0,40 11,90 0, green-yellow 380 x 0,40 11,90 0, grey 342 x 0,50 14,10 0, green-yellow 342 x 0,50 14,10 0, grey 456 x 0,50 15,40 0, green-yellow 456 x 0,50 15,40 0, grey 570 x 0,50 17,40 0, green-yellow 570 x 0,50 17,40 0, grey 703 x 0,50 20,10 0, green-yellow 703 x 0,50 20,10 0, grey 874 x 0,50 22,00 0, green-yellow 874 x 0,50 22,00 0, grey 1147 x 0,50 24,80 0, green-yellow 1147 x 0,50 24,80 0, grey 1443 x 0,50 27,10 0, green-yellow 1443 x 0,50 27,10 0, grey 1887 x 0,50 31,50 0, green-yellow 1887 x 0,50 31,50 0, Further dimensions on request 29

32 Signal and Control Cables 600/1000 V AC (900/1500 V DC) BETAtrans 3 GKW flex STUDERCABLES.COM SWITZERLAND BETATRANS 3 GKW FLEX 600/1000 V 4x1,5 MM Specification Product properties Nominal voltage U 0 /U(Um) 0,6/1 (1,2) kv AC 0,9 kv DC Testing voltage 4 kv AC Max. conductor temperature fixed installations +120 C sporadically moved +190 C short circuit +200 C Min. ambient temperature fixed installations 145 C sporadically moved 135 C Fire performance for rolling stock DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels NF F classification C / FO interior use A1, A2, B exterior use A1, A2, B Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN 50305, EN Resistance to fuel EN Resistance to ozone EN Low fire load DIN *acc. HL4 as to today s version EN

33 Signal and Control Cables 600/1000 V AC (900/1500 V DC) BETAtrans 3 GKW flex Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 0, NR 16 x 0,20 5,50 40, x 0, NR 16 x 0,20 5,70 40, x 0, NR 16 x 0,20 6,30 40, x 0, NR 16 x 0,20 6,90 40, x 0,5 NR 16 x 0,20 7,50 40, x 0, NR 16 x 0,20 8,20 40, x 0,5 NR 16 x 0,20 8,80 40, x 0,5 NR 16 x 0,20 9,50 40, x 0, NR 16 x 0,20 9,30 40, x 0,5 NR 16 x 0,20 10,00 40, x 0,5 NR 16 x 0,20 10,50 40, x 0,5 NR 16 x 0,20 11,20 40, x 0,5 NR 16 x 0,20 12,20 40, x 0,5 NR 16 x 0,20 13,90 40, x 0,5 NR 16 x 0,20 14,50 40, x 0,5 NR 16 x 0,20 16,30 40, x 0,5 NR 16 x 0,20 19,00 40, x 0, NR 24 x 0,20 6,00 26, x 0, NR 24 x 0,20 6,20 26, x 0, NR 24 x 0,20 6,90 26, x 0, NR 24 x 0,20 7,70 26, x 0,75 NR 24 x 0,20 8,30 26, x 0, NR 24 x 0,20 9,10 26, x 0,75 NR 24 x 0,20 10,00 26, x 0,75 NR 24 x 0,20 10,70 26, x 0,75 NR 24 x 0,20 10,50 26, x 0,75 NR 24 x 0,20 11,10 26, x 0,75 NR 24 x 0,20 11,70 26, x 0,75 NR 24 x 0,20 12,40 26, x 0,75 NR 24 x 0,20 13,60 26, x 0,75 NR 24 x 0,20 15,60 26, x 0,75 NR 24 x 0,20 16,10 26, x 0,75 NR 24 x 0,20 18,10 26, x 0,75 NR 24 x 0,20 21,20 26, Further dimensions on request 31

34 Signal and Control Cables 600/1000 V AC (900/1500 V DC) BETAtrans 3 GKW flex Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x NR 32 x 0,20 6,40 20, x NR 32 x 0,20 6,80 20, x NR 32 x 0,20 7,40 20, x NR 32 x 0,20 8,30 20, x 1 NR 32 x 0,20 8,90 20, x NR 32 x 0,20 9,90 20, G NRPE 32 x 0,20 9,90 20, x 1 NR 32 x 0,20 10,70 20, x 1 NR 32 x 0,20 11,60 20, x 1 NR 32 x 0,20 11,40 20, x 1 NR 32 x 0,20 12,10 20, x 1 NR 32 x 0,20 12,70 20, x 1 NR 32 x 0,20 13,50 20, x 1 NR 32 x 0,20 14,70 20, x 1 NR 32 x 0,20 16,90 20, x 1 NR 32 x 0,20 17,50 20, x 1 NR 32 x 0,20 19,90 20, x 1 NR 32 x 0,20 22,90 20, x 1, NR 30 x 0,25 7,10 13, x 1, NR 30 x 0,25 7,40 13, G 1, NRPE 30 x 0,25 7,40 13, x 1, NR 30 x 0,25 8,30 13, G 1, NRPE 30 x 0,25 8,30 13, x 1, NR 30 x 0,25 9,10 13, G 1, NRPE 30 x 0,25 9,10 13, x 1,5 NR 30 x 0,25 10,10 13, x 1, NR 30 x 0,25 11,10 13, x 1,5 NR 30 x 0,25 11,80 13, x 1,5 NR 30 x 0,25 12,90 13, x 1,5 NR 30 x 0,25 12,70 13, x 1, NR 30 x 0,25 13,40 13, x 1,5 NR 30 x 0,25 14,10 13, x 1,5 NR 30 x 0,25 15,00 13, x 1,5 NR 30 x 0,25 16,50 13, x 1,5 NR 30 x 0,25 19,10 13, x 1,5 NR 30 x 0,25 19,70 13, x 1,5 NR 30 x 0,25 22,30 13, x 1,5 NR 30 x 0,25 25,70 13, Further dimensions on request 32

35 Signal and Control Cables 600/1000 V AC (900/1500 V DC) BETAtrans 3 GKW flex Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 2, NR 50 x 0,25 8,40 8, x 2, NR 50 x 0,25 8,80 8, G 2, NRPE 50 x 0,25 8,80 8, x 2, NR 50 x 0,25 9,90 8, G 2, NRPE 50 x 0,25 9,90 8, x 2, NR 50 x 0,25 11,00 8, x 2,5 NR 50 x 0,25 12,10 8, x 2, NR 50 x 0,25 13,00 8, x 2,5 NR 50 x 0,25 14,30 8, x 2,5 NR 50 x 0,25 15,40 8, x 2,5 NR 50 x 0,25 15,10 8, x 2,5 NR 50 x 0,25 15,90 8, x 2,5 NR 50 x 0,25 16,50 8, x 2,5 NR 50 x 0,25 17,50 8, x 2,5 NR 50 x 0,25 20,00 8, x 2,5 NR 50 x 0,25 21,40 8, x 2,5 NR 50 x 0,25 22,50 8, x NR 56 x 0,30 9,50 5, x NR 56 x 0,30 10,20 5, G NRPE 56 x 0,30 10,20 5, x NR 56 x 0,30 11,30 5, x NR 56 x 0,30 12,60 5, x 4 NR 56 x 0,30 13,90 5, x 4 NR 56 x 0,30 15,20 5, x 4 NR 56 x 0,30 16,30 5, x 4 NR 56 x 0,30 17,70 5, x 4 NR 56 x 0,30 17,50 5, x 4 NR 56 x 0,30 18,30 5, x 4 NR 56 x 0,30 19,20 5, x 4 NR 56 x 0,30 20,40 5, x 4 NR 56 x 0,30 23,00 5, x 4 NR 56 x 0,30 24,70 5, x 4 NR 56 x 0,30 26,10 5, x NR 84 x 0,30 10,70 3, x NR 84 x 0,30 11,40 3, G NRPE 84 x 0,30 11,40 3, x NR 84 x 0,30 12,60 3, x NR 84 x 0,30 14,00 3, x 6 NR 84 x 0,30 15,70 3, x 6 NR 84 x 0,30 17,20 3, Further dimensions on request 33

36 Signal and Control Cables 600/1000 V AC (900/1500 V DC) BETAtrans 3 GKW flex Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x NR 80 x 0,40 12,80 1, x NR 80 x 0,40 13,70 1, x NR 80 x 0,40 15,40 1, G 10 NRPE 80 x 0,40 15,40 1, x NR 80 x 0,40 17,00 1, G 10 NRPE 80 x 0,40 17,00 1, x 10 NR 80 x 0,40 19,10 1, x 10 NR 80 x 0,40 20,70 1, x NR 119 x 0,40 16,50 1, x NR 119 x 0,40 17,60 1, x NR 119 x 0,40 19,80 1, G 16 NRPE 119 x 0,40 19,80 1, x 16 NR 119 x 0,40 22,10 1, x 16 NR 119 x 0,40 24,30 1, x 16 NR 119 x 0,40 26,50 1, x 25 NR 182 x 0,40 19,90 0, x 25 NR 182 x 0,40 21,40 0, x 25 NR 182 x 0,40 23,80 0, x 25 NR 182 x 0,40 26,40 0, x 25 NR 182 x 0,40 29,90 0, x 25 NR 182 x 0,40 32,10 0, x 35 NR 259 x 0,40 22,30 0, x 35 NR 259 x 0,40 24,00 0, x 35 NR 259 x 0,40 26,70 0, x 35 NR 259 x 0,40 29,60 0, x 35 NR 259 x 0,40 33,30 0, x 35 NR 259 x 0,40 36,70 0, Further dimensions on request 34

37 Signal and Control Cables 600/1000 V AC (900/1500 V DC) BETAtrans 3 GKW C-flex STUDERCABLES.COM SWITZERLAND BETATRANS 3 GKW C-FLEX 600/1000 V 4X2,5 MM Specification Product properties Nominal voltage U 0 /U(Um) 0,6/1 (1,2) kv AC 0,9 kv DC Testing voltage conductor/conductor 4 kv AC conductor/shielding 4 kv AC Max. conductor temperature fixed installations +120 C sporadically moved +190 C short circuit +200 C Min. ambient temperature fixed installations 145 C sporadically moved 135 C Fire performance for rolling stock DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN 50305, EN Resistance to fuel EN 50305, EN Resistance to ozone EN Low fire load DIN *acc. HL4 as to today s version EN

38 Signal and Control Cables 600/1000 V AC (900/1500 V DC) BETAtrans 3 GKW C-flex Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 0, NR 16 x 0,20 6,00 40, x 0, NR 16 x 0,20 6,30 40, x 0, NR 16 x 0,20 7,00 40, x 0, NR 16 x 0,20 7,50 40, x 0,5 NR 16 x 0,20 8,20 40, x 0, NR 16 x 0,20 8,80 40, x 0,5 NR 16 x 0,20 9,40 40, x 0,5 NR 16 x 0,20 9,90 40, x 0, NR 16 x 0,20 9,90 40, x 0, NR 16 x 0,20 10,40 40, x 0, NR 16 x 0,20 11,00 40, x 0, NR 16 x 0,20 11,60 40, x 0,5 NR 16 x 0,20 12,90 40, x 0,5 NR 16 x 0,20 13,90 40, x 0, NR 16 x 0,20 14,50 40, x 0, NR 24 x 0,20 6,60 26, x 0, NR 24 x 0,20 6,90 26, x 0, NR 24 x 0,20 7,50 26, x 0, NR 24 x 0,20 8,30 26, x 0,75 NR 24 x 0,20 8,90 26, x 0, NR 24 x 0,20 9,90 26, x 0, NR 24 x 0,20 10,60 26, x 0,75 NR 24 x 0,20 11,00 26, x 0, NR 24 x 0,20 11,00 26, x 0, NR 24 x 0,20 11,50 26, x 0,75 NR 24 x 0,20 12,20 26, x 0,75 NR 24 x 0,20 12,80 26, x 0,75 NR 24 x 0,20 14,50 26, x 0,75 NR 24 x 0,20 15,60 26, x 0,75 NR 24 x 0,20 16,30 26, x NR 32 x 0,20 7,00 20, x NR 32 x 0,20 7,40 20, x NR 32 x 0,20 8,10 20, x NR 32 x 0,20 8,90 20, x 1 NR 32 x 0,20 9,50 20, x NR 32 x 0,20 10,50 20, x 1 NR 32 x 0,20 11,40 20, x 1 NR 32 x 0,20 11,80 20, x 1 NR 32 x 0,20 11,80 20, x 1 NR 32 x 0,20 12,50 20, x 1 NR 32 x 0,20 13,20 20, x 1 NR 32 x 0,20 13,90 20, x 1 NR 32 x 0,20 15,60 20, x 1 NR 32 x 0,20 17,10 20, x 1 NR 32 x 0,20 17,70 20, Further dimensions on request 36

39 Signal and Control Cables 600/1000 V AC (900/1500 V DC) BETAtrans 3 GKW C-flex Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 1, NR 30 x 0,25 7,70 13, x 1, NR 30 x 0,25 8,10 13, G 1, NRPE 30 x 0,25 8,10 13, x 1, NR 30 x 0,25 8,90 13, x 1, NR 30 x 0,25 9,90 13, G 1, NRPE 30 x 0,25 9,90 13, x 1,5 NR 30 x 0,25 10,70 13, x 1, NR 30 x 0,25 11,70 13, x 1,5 NR 30 x 0,25 12,50 13, x 1,5 NR 30 x 0,25 13,20 13, x 1,5 NR 30 x 0,25 13,20 13, x 1,5 NR 30 x 0,25 13,80 13, x 1,5 NR 30 x 0,25 14,60 13, x 1,5 NR 30 x 0,25 15,50 13, x 1,5 NR 30 x 0,25 17,60 13, x 1,5 NR 30 x 0,25 19,30 13, x 1,5 NR 30 x 0,25 19,90 13, x 2, NR 50 x 0,25 8,90 8, x 2, NR 50 x 0,25 9,40 8, G 2, NRPE 50 x 0,25 9,40 8, x 2, NR 50 x 0,25 10,50 8, x 2, NR 50 x 0,25 11,60 8, G 2, NRPE 50 x 0,25 11,60 8, x 2,5 NR 50 x 0,25 12,70 8, x 2, NR 50 x 0,25 13,70 8, x 2,5 NR 50 x 0,25 14,90 8, x 2,5 NR 50 x 0,25 16,00 8, x 2,5 NR 50 x 0,25 16,00 8, x 2,5 NR 50 x 0,25 16,80 8, x 2,5 NR 50 x 0,25 17,70 8, x 2,5 NR 50 x 0,25 19,00 8, x 2,5 NR 50 x 0,25 23,50 8, x 2,5 NR 50 x 0,25 23,30 8, x 2,5 NR 50 x 0,25 24,00 8, x NR 56 x 0,30 10,20 5, x NR 56 x 0,30 10,80 5, G NRPE 56 x 0,30 10,80 5, x NR 56 x 0,30 11,90 5, x NR 56 x 0,30 13,30 5, x 4 NR 56 x 0,30 14,60 5, x 4 NR 56 x 0,30 15,70 5, x 4 NR 56 x 0,30 17,20 5, x 4 NR 56 x 0,30 18,30 5, x 4 NR 56 x 0,30 18,30 5, x 4 NR 56 x 0,30 19,50 5, Further dimensions on request 37

40 Signal and Control Cables 600/1000 V AC (900/1500 V DC) BETAtrans 3 GKW C-flex Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x NR 84 x 0,30 11,30 3, x NR 84 x 0,30 12,10 3, G NRPE 84 x 0,30 12,10 3, x NR 84 x 0,30 13,30 3, x NR 84 x 0,30 14,70 3, x 6 NR 84 x 0,30 16,30 3, x 6 NR 84 x 0,30 17,80 3, x 6 NR 84 x 0,30 19,40 3, x 6 NR 84 x 0,30 20,70 3, x 6 NR 84 x 0,30 20,70 3, x 6 NR 84 x 0,30 21,80 3, x NR 80 x 0,40 13,40 1, x NR 80 x 0,40 14,30 1, G NRPE 80 x 0,40 14,30 1, x NR 80 x 0,40 16,00 1, G NRPE 80 x 0,40 16,00 1, x NR 80 x 0,40 17,60 1, x 10 NR 80 x 0,40 19,70 1, x 10 NR 80 x 0,40 21,50 1, x 10 NR 80 x 0,40 23,70 1, x NR 119 x 0,40 17,10 1, x NR 119 x 0,40 18,20 1, x NR 119 x 0,40 20,40 1, x NR 119 x 0,40 22,70 1, x 16 NR 119 x 0,40 24,90 1, x 16 NR 119 x 0,40 27,10 1, x 16 NR 119 x 0,40 29,60 1, x 25 NR 196 x 0,40 20,50 0, x 25 NR 196 x 0,40 22,00 0, x 25 NR 196 x 0,40 24,40 0, x 25 NR 196 x 0,40 27,00 0, Further dimensions on request 38

41 Signal and Control Cables BETAtrans 600 V TW Cable Family 600/1000 V AC 900 V DC The BETAtrans 600 V TW Cable Family is an electron-beam crosslinked thin wall cable type with light weight, compact design and reduced outer cable diameter suited for compact system wiring applications where space and weight savings are important as well as for high (+120 C) and low ( 40 C) operating temperature. The BETAtrans 600 V TW Cable Family possesses excellent electrical and mechanical characteristics and an outstanding fire performance. The BETAtrans 600 V TW Cable Family consists of: _ BETAtrans 600 V TW as single core version _ BETAtrans 600 V TW flex as multi-core version, non screened _ BETAtrans 600 V TW C-flex as multi-core version, screened, with optimized EMC screening Cross sections 0,5 2,5 mm 2, other cross sections available on demand Advantages _ Easy to work _ Easy to install _ Easy to strip _ Excellent flexibility _ Saves volume, optimized cable volume _ Saves weight, optimized cable weight _ Saves space, limited space required _ Operating temperature 40 C to +120 C _ meets highest requirements in fire performance _ Halogen free _ Low smoke density _ Flame retardant _ Low fire load _ Ozone and weathering resistance _ Fluorine free _ Resistance to oil _ Resistance to fuel _ Soldering iron resistant _ Tight bending radius by fixed installation Application _ As Signal and Control cable for protected installations inside and outside of rail vehicles, buses and other transport vehicles. For applications where space and weight are an important factor, where process ability is important and costs for work and installation have to be low. _ BETAtrans 600 V TW cables are used in applications such as in cable harnesses, cable looms, switchboards and control panels, electrical cabinets, driver desks and many other applications. 39

42 Signal and Control Cables 600/1000 V AC (900 V DC) BETAtrans 600 V TW STUDERCABLES.COM SWITZERLAND BETATRANS 600 V TW 600/1000 V 2,5 MM2 Specification Product properties Nominal voltage U 0 /U(Um) 0,3/0,5 (0,55) kv AC 0,45 kv DC Testing voltage 4 kv AC Max. conductor temperature fixed installations +120 C sporadically moved +190 C short circuit +200 C Min. ambient temperature fixed installations 145 C sporadically moved 135 C Fire performance for rolling stock BS 6853 interior use Ia, Ib, II exterior use Ia, Ib, II DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels NF F classification C / FO interior use A1, A2, B exterior use A1, A2, B Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN 50305, EN Resistance to fuel EN Resistance to ozone EN Low fire load DIN *acc. HL4 as to today s version EN Technical data cross-section part no. colour conductor outer-ø R 20 weight code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 0,50 white 16 x 0,20 1,45 40,10 6 0,75 white 24 x 0,20 1,70 26,70 8 1,0 white 32 x 0,20 1,90 20, ,5 white 30 x 0,25 2,30 13, ,5 white 50 x 0,25 2,80 8,

43 Signal and Control Cables 600/1000 V AC (900 V DC) BETAtrans 600 V TW flex STUDERCABLES.COM SWITZERLAND BETATRANS 600 TW flex 18x1 MM2 Specification Product properties Nominal voltage U 0 /U(Um) 0,3/0,5 (0,55) kv AC 0,45 kv DC Testing voltage 3 kv AC Max. conductor temperature fixed installations +120 C sporadically moved +190 C short circuit +200 C Min. ambient temperature fixed installations 145 C sporadically moved 135 C Fire performance for rolling stock DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels NF F classification C / FO interior use A1, A2, B exterior use A1, A2, B Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN 50305, EN Resistance to fuel EN Resistance to ozone EN Low fire load DIN *acc. HL4 as to today s version EN

44 Signal and Control Cables 600/1000 V AC (900 V DC) BETAtrans 600 V TW flex Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 0,5 NR 16 x 0,20 4,50 40, x 0,5 NR 16 x 0,20 4,60 40, x 0,5 NR 16 x 0,20 5,00 40, x 0,5 NR 16 x 0,20 5,40 40, x 0,5 NR 16 x 0,20 5,90 40, x 0,5 NR 16 x 0,20 6,40 40, x 0,5 NR 16 x 0,20 6,80 40, x 0,5 NR 16 x 0,20 7,30 40, x 0,5 NR 16 x 0,20 7,10 40, x 0,5 NR 16 x 0,20 7,50 40, x 0,5 NR 16 x 0,20 7,90 40, x 0,5 NR 16 x 0,20 8,30 40, x 0,5 NR 16 x 0,20 8,80 40, x 0,5 NR 16 x 0,20 8,80 40, x 0,5 NR 16 x 0,20 9,30 40, x 0,5 NR 16 x 0,20 10,20 40, x 0,5 NR 16 x 0,20 10,60 40, x 0,5 NR 16 x 0,20 11,90 40, x 0,5 NR 16 x 0,20 13,50 40, x 0,75 NR 24 x 0,20 5,00 26, x 0,75 NR 24 x 0,20 5,20 26, x 0,75 NR 24 x 0,20 5,60 26, x 0,75 NR 24 x 0,20 6,10 26, x 0,75 NR 24 x 0,20 6,70 26, x 0,75 NR 24 x 0,20 7,10 26, x 0,75 NR 24 x 0,20 7,70 26, x 0,75 NR 24 x 0,20 8,30 26, x 0,75 NR 24 x 0,20 8,10 26, x 0,75 NR 24 x 0,20 8,60 26, x 0,75 NR 24 x 0,20 9,00 26, x 0,75 NR 24 x 0,20 9,50 26, x 0,75 NR 24 x 0,20 10,10 26, x 0,75 NR 24 x 0,20 10,00 26, x 0,75 NR 24 x 0,20 10,50 26, x 0,75 NR 24 x 0,20 11,70 26, x 0,75 NR 24 x 0,20 12,20 26, x 0,75 NR 24 x 0,20 13,70 26, x 0,75 NR 24 x 0,20 15,50 26, Further dimensions on request 42

45 Signal and Control Cables 600/1000 V AC (900 V DC) BETAtrans 600 V TW flex Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 1 NR 32 x 0,20 5,40 20, x 1 NR 32 x 0,20 5,60 20, x 1 NR 32 x 0,20 6,20 20, x 1 NR 32 x 0,20 6,70 20, x 1 NR 32 x 0,20 7,30 20, x 1 NR 32 x 0,20 7,90 20, x 1 NR 32 x 0,20 8,40 20, x 1 NR 32 x 0,20 9,10 20, x 1 NR 32 x 0,20 8,90 20, x 1 NR 32 x 0,20 9,40 20, x 1 NR 32 x 0,20 9,90 20, x 1 NR 32 x 0,20 10,40 20, x 1 NR 32 x 0,20 11,10 20, x 1 NR 32 x 0,20 11,00 20, x 1 NR 32 x 0,20 11,70 20, x 1 NR 32 x 0,20 12,90 20, x 1 NR 32 x 0,20 13,40 20, x 1 NR 32 x 0,20 15,10 20, x 1 NR 32 x 0,20 17,20 20, x 1,5 NR 30 x 0,25 6,20 13, x 1,5 NR 30 x 0,25 6,50 13, x 1,5 NR 30 x 0,25 7,10 13, x 1,5 NR 30 x 0,25 7,70 13, x 1,5 NR 30 x 0,25 8,50 13, x 1,5 NR 30 x 0,25 9,10 13, x 1,5 NR 30 x 0,25 9,80 13, x 1,5 NR 30 x 0,25 10,70 13, x 1,5 NR 30 x 0,25 10,50 13, x 1,5 NR 30 x 0,25 11,10 13, x 1,5 NR 30 x 0,25 11,70 13, x 1,5 NR 30 x 0,25 12,30 13, x 1,5 NR 30 x 0,25 13,10 13, x 1,5 NR 30 x 0,25 13,00 13, x 1,5 NR 30 x 0,25 13,70 13, x 1,5 NR 30 x 0,25 15,30 13, x 1,5 NR 30 x 0,25 15,90 13, x 1,5 NR 30 x 0,25 17,90 13, x 1,5 NR 30 x 0,25 18,50 13, x 1,5 NR 30 x 0,25 20,50 13, Further dimensions on request 43

46 Signal and Control Cables 600/1000 V AC (900 V DC) BETAtrans 600 V TW flex Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 2,5 NR 50 x 0,25 7,20 8, x 2,5 NR 50 x 0,25 7,50 8, x 2,5 NR 50 x 0,25 8,30 8, x 2,5 NR 50 x 0,25 9,10 8, x 2,5 NR 50 x 0,25 9,90 8, x 2,5 NR 50 x 0,25 10,80 8, x 2,5 NR 50 x 0,25 11,70 8, x 2,5 NR 50 x 0,25 12,70 8, x 2,5 NR 50 x 0,25 12,50 8, x 2,5 NR 50 x 0,25 13,10 8, x 2,5 NR 50 x 0,25 13,90 8, x 2,5 NR 50 x 0,25 14,70 8, x 2,5 NR 50 x 0,25 17,20 8, x 2,5 NR 50 x 0,25 15,50 8, x 2,5 NR 50 x 0,25 16,40 8, x 2,5 NR 50 x 0,25 18,30 8, x 2,5 NR 50 x 0,25 18,90 8, x 2,5 NR 50 x 0,25 21,30 8, x 2,5 NR 50 x 0,25 24,50 8, Further dimensions on request 44

47 Signal and Control Cables 600/1000 V AC (900 V DC) BETAtrans 600 V TW C-flex STUDERCABLES.COM SWITZERLAND BETATRANS 600 V TW 600/1000 V 12x1 MM2 Specification Product properties Nominal voltage U 0 /U(Um) 0,3/0,5 (0,55) kv AC 0,45 kv DC Testing voltage conductor/conductor 4 kv AC conductor/shielding 3 kv AC Max. conductor temperature fixed installations +120 C sporadically moved +190 C short circuit +200 C Min. ambient temperature fixed installations 145 C sporadically moved 135 C Fire performance for rolling stock DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN 50305, EN Resistance to fuel EN Resistance to ozone EN Low fire load DIN *acc. HL4 as to today s version EN

48 Signal and Control Cables 600/1000 V AC (900 V DC) BETAtrans 600 V TW C-flex Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 0.5 NR 16 x x 0,5 NR 16 x 0,20 5,00 40, x 0,5 NR 16 x 0,20 5,40 40, x 0,5 NR 16 x 0,20 6,00 40, x 0,5 NR 16 x 0,20 6,50 40, x 0,5 NR 16 x 0,20 7,00 40, x 0,5 NR 16 x 0,20 7,40 40, x 0,5 NR 16 x 0,20 7,70 40, x 0,5 NR 16 x 0,20 7,70 40, x 0,5 NR 16 x 0,20 8,10 40, x 0,5 NR 16 x 0,20 8,50 40, x 0,5 NR 16 x 0,20 8,70 40, x 0,5 NR 16 x 0,20 9,40 40, x 0,5 NR 16 x 0,20 10,30 40, x 0,5 NR 16 x 0,20 10,60 40, x 0,5 NR 16 x 0,20 11,00 40, x 0,5 NR 16 x 0,20 12,30 40, x 0,5 NR 16 x 0,20 13,90 40, x2 x 0,5 NR 16 x 0,20 7,10 40, x2 x 0,5 NR 16 x 0,20 7,50 40, x2 x 0,5 NR 16 x 0,20 8,20 40, x 0,75 NR 24 x 0,20 5,30 26, x 0,75 NR 24 x 0,20 5,60 26, x 0,75 NR 24 x 0,20 6,20 26, x 0,75 NR 24 x 0,20 6,70 26, x 0,75 NR 24 x 0,20 7,30 26, x 0,75 NR 24 x 0,20 7,70 26, x 0,75 NR 24 x 0,20 8,30 26, x 0,75 NR 24 x 0,20 8,70 26, x 0,75 NR 24 x 0,20 8,70 26, x 0,75 NR 24 x 0,20 9,20 26, x 0,75 NR 24 x 0,20 9,60 26, x 0,75 NR 24 x 0,20 9,80 26, x 0,75 NR 24 x 0,20 10,70 26, x 0,75 NR 24 x 0,20 11,70 26, x 0,75 NR 24 x 0,20 12,10 26, x 0,75 NR 24 x 0,20 12,60 26, x 0,75 NR 24 x 0,20 14,10 26, x2 x 0,75 NR 24 x 0,20 8,00 26, x2 x 0,75 NR 24 x 0,20 11,60 26, Further dimensions on request 46

49 Signal and Control Cables 600/1000 V AC (900 V DC) BETAtrans 600 V TW C-flex Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 1 NR 32 x 0,20 5,90 20, x 1 NR 32 x 0,20 6,20 20, x 1 NR 32 x 0,20 6,80 20, x 1 NR 32 x 0,20 7,30 20, x 1 NR 32 x 0,20 7,90 20, x 1 NR 32 x 0,20 8,50 20, x 1 NR 32 x 0,20 9,00 20, x 1 NR 32 x 0,20 9,50 20, x 1 NR 32 x 0,20 9,50 20, x 1 NR 32 x 0,20 10,00 20, x 1 NR 32 x 0,20 13,30 20, x 1 NR 32 x 0,20 13,80 20, x 1 NR 32 x 0,20 15,70 20, x2 x 1 NR 32 x 0,20 8,90 20, x 1,5 NR 30 x 0,25 6,70 13, x 1,5 NR 30 x 0,25 7,10 13, x 1,5 NR 30 x 0,25 7,70 13, x 1,5 NR 30 x 0,25 8,30 13, x 1,5 NR 30 x 0,25 9,10 13, x 1,5 NR 30 x 0,25 9,70 13, x 1,5 NR 30 x 0,25 10,40 13, x 1,5 NR 30 x 0,25 11,10 13, x 1,5 NR 30 x 0,25 11,10 13, x 1,5 NR 30 x 0,25 11,70 13, x 1,5 NR 30 x 0,25 15,90 13, x 1,5 NR 30 x 0,25 16,50 13, x 1,5 NR 30 x 0,25 18,50 13, x 2,5 NR 50 x 0,25 7,70 8, x 2,5 NR 50 x 0,25 8,10 8, x 2,5 NR 50 x 0,25 8,90 8, x 2,5 NR 50 x 0,25 9,70 8, x 2,5 NR 50 x 0,25 10,50 8, x 2,5 NR 50 x 0,25 11,40 8, x 2,5 NR 50 x 0,25 12,30 8, x 2,5 NR 50 x 0,25 13,10 8, x 2,5 NR 50 x 0,25 13,10 8, x 2,5 NR 50 x 0,25 13,70 8, x 2,5 NR 50 x 0,25 18,90 8, x 2,5 NR 50 x 0,25 19,50 8, x 2,5 NR 50 x 0,25 21,90 8, Further dimensions on request 47

50 Signal and Control Cables BETAtrans Prim 600 V (AC) Cable Family 600/1000 V AC 900 V DC The BETAtrans Prim 600 V Cable Family is a thin wall cable type with light weight, compact design and reduced outer cable diameter. The BETAtrans Prim 600 V Cable Family possesses excellent electrical and mechanical characteristics and an outstanding fire performance. The BETAtrans Prim 600 V Cable Family consists of: _ BETAtrans Prim 600 V as single core version _ BETAtrans Prim 600 V flex as multi-core version, non screened On request: _ BETAtrans Prim 600 V C-flex as multi-core version, screened, with optimized EMC screening Cross sections 0,5 2,5 mm 2 Advantages _ Easy to work _ Easy to install _ Easy to strip _ Excellent flexibility _ Saves volume, optimized cable volume _ Saves weight, optimized cable weight _ Saves space, limited space required _ Operating temperature 40 C to +80 C _ meets high requirements in fire performance _ Halogen free _ Low smoke density _ Flame retardant _ Low fire load _ Ozone and weathering resistance _ Fluorine free _ Soldering iron resistant _ Tight bending radius by fixed installation Application _ As Signal and Control cable for protected installations inside and outside of rail vehicles, buses and other transport vehicles. For applications where space and weight are an important factor, where process ability is important and costs for work and installation have to be low. _ BETAtrans PRIM 600 V cables are used in applications such as in cable harnesses, cable looms, switchboards and control panels, electrical cabinets, driver desks and many other applications. 48

51 Signal and Control Cables 600/100 V AC (900 V DC) BETAtrans Prim 600 V Specification Product properties Nominal voltage U 0 /U(Um) 0,6/1 (1,2) kv AC 0,9 kv DC Testing voltage 3,5 kv AC Max. conductor temperature fixed installations + 80 C ( h) short circuit +160 C Min. ambient temperature fixed installations 140 C sporadically moved 125 C Fire performance for rolling stock DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Low fire load DIN *acc. HL4 as to today s version EN

52 Signal and Control Cables 600/100 V AC (900 V DC) BETAtrans Prim 600 V flex Technical data cable type part no. colour conductor outer-ø R 20 weight n x mm 2 code n x [mm approx. approx. [mm 2 ] [mm] [mm] [mω/m] [kg/km] 2 x 0,5 NR 16 x 0,20 6,30 40, x 0,5 NR 16 x 0,20 6,70 40, x 0,5 NR 16 x 0,20 7,30 40, x 0,5 NR 16 x 0,20 8,10 40, x 0,75 NR 24 x 0,20 6,90 26, x 0,75 NR 24 x 0,20 7,30 26, x 0,75 NR 24 x 0,20 8,00 26, x 0,75 NR 24 x 0,20 8,90 26, x 1 NR 32 x 0,20 7,10 20, x 1 NR 32 x 0,20 7,60 20, x 1 NR 32 x 0,20 8,20 20, x 1 NR 32 x 0,20 9,20 20, x 1,5 NR 27 x 0,25 8,20 13, x 1,5 NR 27 x 0,25 8,80 13, x 1,5 NR 27 x 0,25 9,60 13, x 1,5 NR 27 x 0,25 10,70 13, x 2,5 NR 45 x 0,25 9,80 8, x 2,5 NR 45 x 0,25 10,50 8, x 2,5 NR 45 x 0,25 11,50 8, x 2,5 NR 45 x 0,25 12,70 8, x 4 NR 56 x 0,30 11,30 5, x 4 NR 56 x 0,30 11,50 5, x 4 NR 56 x 0,30 12,90 5, x 4 NR 56 x 0,30 14,30 5, x 6 NR 84 x 0,30 12,70 3, x 6 NR 84 x 0,30 13,60 3, x 6 NR 84 x 0,30 14,90 3, x 6 NR 84 x 0,30 16,50 3, Further dimensions on request 50

53 Auxilary- and Main- Power Circuits 52 BETAtrans 4 GKW-AXplus 53 4 GKW-AXplus single core, non screened 55 BETAtrans 9 GKW-AXplus 56 9 GKW -AXplus single core, non screened 58 9 GKW -AXplus C-flex single core, screened 51

54 Auxilary- and Main- Power Circuits BETAtrans 4 GKW-AXplus Cable Family 1800/3600 V AC 2,7 kv DC The BETAtrans 4 GKW-AXplus Cable Family is a robust, compact dual wall halogen free and electron-beam cross-linked cable type with improved fire and temperature performance. With a voltage rating up to 1,8/3 kv and high corona resistance. The cable is weight optimised with reduced outer diameter and withstand high (+120 C) and low ( 60 C) operating temperature. The BETAtrans 4 GKW-AXplus Cable Family possesses excellent electrical and mechanical characteristics as well as a excellent resistant to mineral oil and detergents and has an outstanding fire performance. The BETAtrans 4 GKW-AXplus Cable Family consists of: _ BETAtrans 4 GKW-AXplus as single core version, non screened On request: _ BETAtrans 4 GKW-AXplus flex as multi-core version, non screened _ BETAtrans 4 GKW-AXplus C-flex as single and multi-core version, screened, with optimized EMC screening Cross sections mm 2 Advantages _ Resistance to cold up to 60 C _ Resistance to corona effect _ Saves volume, optimized cable volume _ Saves weight, optimized cable weight _ Saves space, limited space required _ High performance to short circuit and earth fault _ High operating temperature up to +120 C _ meets highest requirements in fire performance _ Easy to work _ Easy to install _ Easy to strip _ Excellent flexibility _ Halogen free _ Low smoke density _ Flame retardant _ Low fire load _ Ozone and weathering resistance _ Fluorine free _ Excellent resistance to oil _ Excellent resistance to fuel _ Soldering iron resistant _ Tight bending radius by fixed installation Application _ The BETAtrans 4 GKW-AXplus is designed as power and control cable for protected installations both inside and outside of rolling stock, underground railway systems, buses and other transport systems. _ BETAtrans 4 GKW-AXplus cables are used in control-, auxiliaryand main power circuit wiring applications such as in cable harnesses, cable looms, switchboards and control panels, electrical cabinets, power converters, resister- and braking blocks and many other applications. 52

55 Auxilary- and Main- Power Circuits 1,8/3 kv AC (2,7/4,5 kv DC) BETAtrans 4 GKW-AXplus STUDERCABLES.COM SWITZERLAND BETATRANS 4 GKW-AXPLUS 1,8/3 KV 4 MM Specification Product properties Nominal voltage U 0 /U(Um) 1,8/3 (3,6) kv AC 2,7 kv DC Testing voltage 6,5 kv AC Max. conductor temperature fixed installations +120 C sporadically moved +190 C short circuit +200 C Min. ambient temperature fixed installations 160 C sporadically moved 135 C Fire performance for rolling stock BS 6853 interior use Ia, Ib, II exterior use Ia, Ib, II DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels NF F classification C / FO interior use A1, A2, B exterior use A1, A2, B Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Approvals Swiss Federal Railway (SBB) Material properties No fluorine EN Resistance to oil EN 50305, EN Resistance to fuel EN 50305, EN Resistance to ozone EN Low fire load DIN *acc. HL4 as to today s version EN

56 Auxilary- and Main- Power Circuits 1,8/3 kv AC (2,7/4,5 kv DC) BETAtrans 4 GKW-AXplus Technical data cross-section part no. colour conductor outer-ø R 20 weight n x [mm approx. approx. [mm 2 ] code [mm] [mm] [mω/m] [kg/km] black 32 x 0,20 2,80 20, , black 30 x 0,25 3,20 13, , black 50 x 0,25 3,70 8, black 56 x 0,30 4,45 5, black 84 x 0,30 5,05 3, black 80 x 0,40 6,10 1, black 119 x 0,40 8,30 1, black 182 x 0,40 10,00 0, black 259 x 0,40 11,40 0, black 380 x 0,40 13,60 0, black 342 x 0,50 15,60 0, black 456 x 0,50 17,30 0, black 570 x 0,50 19,60 0, black 703 x 0,50 21,90 0, black 874 x 0,50 23,80 0, black 1147 x 0,50 26,80 0, black 1443 x 0,50 29,30 0, black 1887 x 0,50 33,50 0, Further dimensions on request 54

57 Auxilary- and Main- Power Circuits BETAtrans 9 GKW-AXplus Cable Family 3,6/6,0 V AC 5,4 kv DC The BETAtrans 9 GKW-AXplus Cable Family is a robust, compact dual wall halogen free and electron-beam cross-linked cable type with improved fire and temperature performance. With a voltage rating up to 3,6/6 kv and high corona resistance. The cable is weight optimised with reduced outer diameter and withstand high (+120 C) and low ( 60 C) operating temperature. The BETAtrans 9 GKW-AXplus Cable Family possesses excellent electrical and mechanical characteristics as well as a excellent resistant to mineral oil and detergents and has an outstanding fire performance. The BETAtrans 9 GKW-AXplus Cable Family consists of: _ BETAtrans 9 GKW-AXplus as single core version, non screened _ BETAtrans 9 GKW-AXplus C-flex as single core version, screened, with optimized EMC screening Cross sections 1,5 400 mm 2 Advantages _ Resistance to cold up to 60 C _ Resistance to corona effect _ Saves volume, optimized cable volume _ Saves weight, optimized cable weight _ Saves space, limited space required _ High performance to short circuit and earth fault _ High operating temperature up to +120 C _ meets highest requirements in fire performance _ Easy to work _ Easy to install _ Easy to strip _ Excellent flexibility _ Halogen free _ Low smoke density _ Flame retardant _ Low fire load _ Ozone and weathering resistance _ Fluorine free _ Excellent resistance to oil _ Excellent resistance to fuel _ Soldering iron resistant _ Tight bending radius Application _ The BETAtrans 9 GKW-AXplus is designed as power and control cable for protected installations both inside and outside of rolling stock, underground railway systems, buses and other transport systems. _ BETAtrans 9 GKW-AXplus cables are used in control-, auxiliaryand main power circuit wiring applications such as in cable harnesses, cable looms, switchboards and control panels, electrical cabinets, power converters, resister- and braking blocks and many other applications. 55

58 Auxilary- and Main- Power Circuits 3,6/6 kv AC (5,4 kv DC) BETAtrans 9 GKW-AXplus STUDERCABLES.COM SWITZERLAND BETATRANS 9 GKW-AXPLUS 3,6/6 KV 4 MM Specification Product properties Nominal voltage U 0 /U(Um) 3,6/6 (7,2) kv AC 5,4 kv DC Testing voltage 11 kv AC Max. conductor temperature fixed installations +120 C sporadically moved +190 C short circuit +200 C Min. ambient temperature fixed installations 160 C sporadically moved 135 C Fire performance for rolling stock BS 6853 interior use Ia, Ib, II exterior use Ia, Ib, II DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels NF F classification C / FO interior use A1, A2, B exterior use A1, A2, B Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Approvals Swiss Federal Railway (SBB) Material properties No fluorine EN Resistance to oil EN 50305, EN Resistance to fuel EN 50305, EN Resistance to ozone EN Low fire load DIN *acc. HL4 as to today s version EN

59 Auxilary- and Main- Power Circuits 3,6/6 kv AC (5,4 kv DC) BETAtrans 9 GKW-AXplus Technical data cross-section part no. colour conductor outer-ø R 20 weight n x [mm approx. approx. [mm 2 ] code [mm] [mm] [mω/m] [kg/km] 1, black 30 x 0,25 4,40 13, , black 50 x 0,25 4,90 8, black 56 x 0,30 5,70 5, black 84 x 0,30 6,30 3, black 80 x 0,40 7,50 1, black 119 x 0,40 9,40 1, black 182 x 0,40 10,90 0, black 259 x 0,40 12,20 0, black 380 x 0,40 14,50 0, black 342 x 0,50 16,50 0, black 456 x 0,50 18,30 0, black 570 x 0,50 20,30 0, black 703 x 0,50 22,80 0, black 874 x 0,50 24,60 0, black 1147 x 0,50 27,60 0, black 1443 x 0,50 30,10 0, black 1887 x 0,50 34,70 0, Further dimensions on request 57

60 Auxilary- and Main- Power Circuits 3,6/6 kv AC (5,4 kv DC) BETAtrans 9 GKW-AXplus C-flex Specification Product properties Nominal voltage U 0 /U(Um) 3,6/6 (7,2) kv AC 5,4 kv DC Testing voltage 11 kv AC Max. conductor temperature fixed installations +120 C sporadically moved +190 C short circuit +200 C Min. ambient temperature fixed installations 160 C sporadically moved 135 C Fire performance for rolling stock BS 6853 interior use Ia, Ib, II exterior use Ia, Ib, II DIN 5510 level of protection 1, 2, 3, 4 EN *all hazard levels NF F classification C / FO interior use A1, A2, B exterior use A1, A2, B Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Vertical flame spread of bunched wires and cables EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Approvals Swiss Federal Railway (SBB) Material properties No fluorine EN Resistance to oil EN 50305, EN Resistance to fuel EN 50305, EN Resistance to ozone EN Low fire load DIN *acc. HL4 as to today s version EN

61 Auxilary- and Main- Power Circuits 3,6/6 kv AC (5,4 kv DC) BETAtrans 9 GKW-AXplus C-flex Technical data cross-section part no. colour conductor outer-ø R 20 weight n x [mm approx. approx. [mm 2 ] code [mm] [mm] [mω/m] [kg/km] 1, black 30 x 0,25 6,30 13, , black 50 x 0,25 6,90 8, black 56 x 0,30 7,80 5, black 84 x 0,30 8,50 3, black 80 x 0,40 9,80 1, black 119 x 0,40 11,80 1, black 182 x 0,40 13,40 0, black 259 x 0,40 14,80 0, black 380 x 0,40 17,40 0, black 342 x 0,50 19,50 0, black 456 x 0,50 21,30 0, black 570 x 0,50 23,50 0, black 703 x 0,50 26,00 0, black 874 x 0,50 28,00 0, black 1147 x 0,50 31,00 0, black 1443 x 0,50 33,60 0, black 1887 x 0,50 38,30 0, black 1520 x 0,40 26,00 0, black 1920 x 0,40 30,00 0, Further dimensions on request 59

62 60

63 Databus- and Coaxial Cables 62 BETAtrans Databus 63 MVB Databus (Multifunction Vehicle Bus) 64 WTB Databus (Wired Train Bus (120 Ohm) 65 Databus (acc. customer requirements, on request) 68 CAT 5 Databus 61

64 Databus- and Coaxial Cables BETAtrans Databus- and Coaxial Cable Family 300 V AC 450 V DC The BETAtrans Databus- and Coaxial Cable Family is designed for various high frequency and low attenuation data transmission. The cables are very flexible and designed for the harsh railway environment. The BETAtrans electron-beam cross-linked sheath is halogen free and with improved fire performance and possesses excellent electrical and mechanical characteristics. The tinned copper wire screening braids are optimised for EMC, therefore high performance screening is assured. The BETAtrans Databus- and Coaxial Cable Family consists of: _ BETAtrans WTB Databus (Wired Train Bus) 120 Ohm _ BETAtrans MVB Databus (Multifunction Vehicle Bus) 120 Ohm _ BETAtrans CAT 5 Databus On request: _ BETAtrans Databus (acc. customer requirements) _ BETAtrans Koaxial (acc. customer requirements) _ BETAtrans CAT 5 Databus (acc. customer requirements) Cross sections 0,5 0,75 mm 2 Advantages _ Symmetrical data lines with very good transmission qualities at high frequencies _ Resistance to cold up to 40 C _ High operating temperature up to +90 C _ High performance screening _ meets highest requirements in fire performance _ Easy to work _ Easy to install _ Easy to strip _ Excellent flexibility _ Halogen free _ Low smoke density _ Flame retardant _ Low fire load _ Ozone and weathering resistance _ Tight bending radius Application _ The BETAtrans Databus- and Coaxial cables are designed for protected installations both inside and outside of rolling stock, underground railway systems, buses and other transport systems. _ BETAtrans Databus- and Coaxial cables are used in communication systems, for video surveillance and entertainment (CCTV), passenger infotainment systems for real time passenger information and entertainment (PIS) and other most modern applications. 62

65 Databus- and Coaxial Cables 300 V AC (450 V DC) BETAtrans data sw 2 x 0,5 mm MVB Specification Product properties Nominal voltage 300 V Testing voltage 2 kv AC Max. conductor temperature fixed installations +190 C short circuit +160 C Min. ambient temperature fixed installations 140 C Technical data Impedance 0,75 3 MHz 120 ±12 Transferimpedance 20 MHz 20 m /m Attenuation 1 MHz 12 db/km 2 MHz 17 db/km 3 MHz 23 db/km DC resistance 41 m /m Fire performance for rolling stock DIN level of protection 1, 2, 3, 4 Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN 50305, EN Resistance to fuel EN 50305, EN Resistance to ozone EN Low fire load DIN Other cable configurations on request 63

66 Databus- and Coaxial Cables 300 V AC (450 V DC) BETAtrans data sw 2 x 0,75 mm WTB Specification Product properties Nominal voltage 300 V Testing voltage 2 kv AC Max. conductor temperature fixed installations +190 C short circuit +160 C Min. ambient temperature fixed installations 140 C Technical data Impedance 0,75 3 MHz 120 ±12 Transferimpedance 20 MHz 30 m /m Attenuation 1 MHz 10 db/km 2 MHz 14 db/km 3 MHz 18 db/km DC resistance 26,7 m /m Fire performance for rolling stock DIN level of protection 1, 2, 3, 4 Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN 50305, EN Resistance to fuel EN 50305, EN Resistance to ozone EN Low fire load DIN Other cable configurations on request 64

67 Databus- and Coaxial Cables 300 V AC (450 V DC) BETAtrans data sw 1 x 4 x 0,5 mm Specification Product properties Nominal voltage 300 V Testing voltage 2 kv AC Max. conductor temperature fixed installations +190 C short circuit +160 C Min. ambient temperature fixed installations 140 C Technical data Impedance 0,75 3 MHz 120 ±12 Transferimpedance 20 MHz 20 m /m Attenuation 1 MHz 12 db/km 2 MHz 17 db/km 3 MHz 23 db/km Near and crosstalk 0,75 3 MHZ 55 db DC resistance 41 m /m Fire performance for rolling stock DIN level of protection 1, 2, 3, 4 Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN Resistance to fuel EN Resistance to ozone EN Low fire load DIN Other cable configurations on request 65

68 Databus- and Coaxial Cables 300 V AC (450 V DC) BETAtrans data sw 1 x 4 x 0,75 mm Specification Product properties Nominal voltage 300 V Testing voltage 2 kv AC Max. conductor temperature fixed installations +190 C short circuit +160 C Min. ambient temperature fixed installations 140 C Technical data Impedance 0,5 2 MHz 120 ±12 Transferimpedance 20 MHz 30 m /m Attenuation 1 MHz 10 db/km 2 MHz 14 db/km 3 MHz 18 db/km Near and crosstalk 0,5 2 MHZ 55 db DC resistance 26,7 m /m Fire performance for rolling stock DIN level of protection 1, 2, 3, 4 Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN Resistance to fuel EN Resistance to ozone EN Low fire load DIN Other cable configurations on request 66

69 Databus- and Coaxial Cables 300 V AC (450 V DC) BETAtrans data sw 2 x 2 x 0,5 mm 2 / x 1 x 0,5 mm 2 Specification Product properties Nominal voltage 300 V Testing voltage 2 kv AC Max. conductor temperature fixed installations +190 C short circuit +160 C Min. ambient temperature fixed installations 140 C Technical data Impedance 0,75 3 MHz 120 ±12 Transferimpedance 20 MHz 20 m /m Attenuation 1 MHz 12 db/km 2 MHz 17 db/km 3 MHz 23 db/km Near and crosstalk 0,75 3 MHZ 55 db DC resistance 41 m /m Fire performance for rolling stock DIN level of protection 1, 2, 3, 4 Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN Resistance to fuel EN Resistance to ozone EN Low fire load DIN Other cable configurations on request 67

70 Databus- and Coaxial Cables 300 V AC (450 V DC) BETAtrans data C-flex sw 1 x 4 x AWG 22 CAT 5 Specification Product properties Nominal voltage 300 V Testing voltage 2 kv AC Max. conductor temperature fixed installations +190 C short circuit +160 C Min. ambient temperature fixed installations 140 C Technical data Impedance 100 MHz 100 ±15 Transferimpedance 20 MHz 20 m /m DC resistance 59,4 m /m Fire performance for rolling stock DIN level of protection 1, 2, 3, 4 Fire performance in generally Vertical flame propagation for a single insulated wire or cable EN , IEC Halogen free EN , IEC Corrosivity of gases EN , IEC Toxicity of gases EN Smoke density EN , IEC Material properties No fluorine EN Resistance to oil EN Resistance to fuel EN Resistance to ozone EN Low fire load DIN Transmission properties EN 50173, ISO / IEC Other cable configurations on request 68

71 UIC Cables 70 UIC Cables 71 UIC Jumper Cable 18 cores 73 UIC Cable 16 cores 74 UIC Twisted Quad Shielded Cable 4 cores 75 UIC EP Cable 9 cores 77 UIC EP Cable 10 cores 79 UIC Jumper Cable 12 cores 81 UIC Cable 12 cores 69

72 UIC Cables UIC Cable Family 300 V AC 450 V DC The UIC Cable Family cover all wishes of multifunctional UIC Railway cables for all modern fixed and flexible cable applications is designed for various high frequency and low attenuation data transmission. both inside and outside of rolling stock, underground railway systems, buses and other transport systems. The cables are very flexible and designed for the harsh railway environment. The UIC Cable Family consists of: _ UIC Jumper Cable 18 cores for flexible installation _ UIC Cable 16 cores for fixed installation _ UIC Cable 4 cores shielded for fixed installation _ UIC EP Cable 9 cores for fixed installation _ UIC EP Cable 10 cores for fixed installation _ UIC Jumper cable 12 cores for flexible installation _ UIC Cable 12 cores for fixed installation On request: _ Other UIC Cable types on request Cross sections 0,5 10 mm 2 Advantages _ Resistance to cold up to -40 C _ High operating temperature up to +90 C _ High performance screening _ Easy to work _ Easy to install _ Easy to strip _ Excellent flexibility _ Halogen free _ Low smoke density _ Flame retardant _ Low fire load _ Low toxicity _ Ozone and weathering resistance Application _ The multifunctional UIC Railway cables are ideal for applications such as _ Jumper cable between vehicles _Cables for fixed installation and connections inside railway vehicles _for new railway trains as well as for retrofit or modification of rolling stock. _ UIC cables are used in communication systems, remote control of equipment, for supply of power and for the control of the electro pneumatic brake system of a train. 70

73 UIC Cables PUR-sheath halogen free, flame retardant 18 cores UIC Jumper Cable, 18 cores UIC 558 Specification Construction Databus 1 x 2 x 0,75 mm 2 conductor Thinned copper, 19-wires insulation foamed Polyolefin, plus overlay colour of conductors black, white shielding Tin plated copper braid, Min coverage 90% sheath TPE, black Twisted quad 4 x 4 x 1,0 mm 2 conductor Thinned copper, 19-wires insulation Polymer halogen free colour of conductors white with printed numbers Other Construction shielding Tin plated copper braid, Min coverage 90% outer sheath PUR, black Marking print UIC 18 cores at par DB Technical data Flame retardance IEC level of protections 1 4 DIN and DIN Halogen free IEC Corrosivity of gases IEC Resistance to ozone IEC , Section 8 Resistance to oil IEC , Section 10 Hydrocarbon resistance UIC 895, # Ozone resistance Operating Temperature range 40 C to +90 C Min. bending radius 8 x Cable-Ø Max. tensile strength 1500 N 71

74 UIC Cables PUR-sheath halogen free, flame retardant 18 cores UIC Jumper Cable, 18 cores UIC 558 Technical data Conductor-Ø Core-Ø Sheath-Wdd. Outer-Ø Value Value Value Value [mm] [mm] [mm] [mm] UIC Databus Cable 1,1 2,7 0,25 6,5 Single Quad 1,3 1,8 UIC Jumper Cable 2,0 17,5 ± 0,5 Electrical data at 20 C Character Unit Bus Cable Twisted Quad 0,75 mm 2 1,0 mm 2 Conductor resistance max. / km 26 20,0 Insulation resistance min. M x km 5000 Mutual capacity conductor/conductor max. nf / km (Richtw.) conductor/shielding max. nf / km 120 Impedance at 0,5 2 Mhz rated value 120 ±12 Attenuation at 16 khz max. db / km 3,24 49 khz max. db / km 5, khz max. db / km 8,08 1 MHz max. db / km 10 2 MHz max. db / km 14 Cross talk attenuation by 1 MHz pair/quad min. db 70 quad/quad min. db 50 as quad min. db 50 Transferimpedance at 500 khz max. value m x m MHz ref. value m x m 5 20 Capative earth coupling max. pf / km 1500 Retarduation rated value ns / m 5 Test voltage conductor/conductor Ueff V 1500 conductor/shielding Ueff V 1500 max. voltage rating Ueff V

75 UIC Cables Polymermantel halogen free, flame retardant 16 cores UIC Cable, 16 cores UIC 558 Specification Construction Twisted quad 4 x 4 x 1,0 mm 2 conductor Thinned copper, 19-wires insulation Polymer halogen free colour of conductors white with printed numbers Other Construction shielding Tin plated copper braid, Min coverage 90% outer sheath Polymer halogen free, flame retardant, black Marking print UIC 16 cores at par DB Technical data Flame retardance IEC , Category C (bunched cable test) level of protections 1 4 DIN and DIN Halogen free IEC Corrosivity of gases IEC Resistance to ozone IEC , Section 8 Resistance to oil ICEA S (ASTM-Öl Nr. 2, 70 C/4 h) Ozone resistance Operating Temperature range 25 C to +90 C Min. bending radius 6 x cable-ø Technical data conductor-ø Core-Ø sheath-wdd. outer-ø Value Value Value Value [mm] [mm] [mm] [mm] UIC Cable 1,3 1,8 1,3 14,5 ± 0,5 Electrical data at 20 C Character Unit cross section 1,0 mm 2 Conductor resistance max. / km 20,0 Insulation resistance min. M x km 5000 Working capacity max. nf / km 65 Attenuation at 16 khz max. db / km 3,24 49 khz max. db / km 5, khz max. db / km 8,08 Cross talk attenuation by 1 MHz as quad min. db 50 quad/quad min. db 50 Transferimpedance at 500 khz max. value m x m MHz ref. value m x m 20 Testing voltage en conductor/conductor Ueff V 1500 conductor/shielding Ueff V 1500 max. voltage rating Ueff V

76 UIC Cables Polymermantel halogen free, flame retardant 4 cores UIC Twisted Quad Shielded Cable, 4 cores UIC 558 Specification Construction Twisted quad 1 x 4 x 1,0 mm 2 conductor Thinned copper, 19-wires insulation Polymer halogen free colour of conductors white with printed numbers Other Construction shielding Tin plated copper braid, Min coverage 90% outer sheath Polymer halogen free, flame retardant, black Marking print UIC 4 cores at par DB Technical data Flame retardance IEC , Category C (bunched cable test) level of protections 1 4 DIN and DIN Halogen free IEC Corrosivity of gases IEC Resistance to ozone IEC , Section 8 Resistance to oil ICEA S (ASTM-Öl N 2, 70 C/4 h) Ozone resistance Operating Temperature range 25 C to +90 C Min. bending radius 6 x cable-ø Technical data conductor-ø Core-Ø sheath-wdd. outer-ø Value Value Value Value [mm] [mm] [mm] [mm] UIC-Durchgangsleitung 1,3 2,1 1,0 8,0 ± 0,5 Electrical data at 20 C Character Unit cross section 1,0 mm 2 Conductor resistance max. / km 20,0 Insulation resistance min. M x km 5000 Working capacity max. nf / km 65 Attenuation at 16 khz max. db / km 3,24 49 khz max. db / km 5, khz max. db / km 8,08 Cross talk attenuation by 1 MHz as quad min. db 50 Transferimpedance at 30 MHz ref. value m x m 30 Testing voltage en conductor/conductor Ueff V 1500 conductor/shielding Ueff V 1500 Max. voltage rating Ueff V

77 UIC Cables PUR-sheath halogen free, flame retardant 9 cores UIC EP Cable, 9 cores UIC Specification Construction Databus Cable 1 x 2 x 0,75 mm 2 conductor Thinned copper, 19-wires insulation foamed Polyolefin, plus overlay colour of conductors black, white shielding Tin plated copper braid, Min coverage 90% sheath TPE, black Energie conductors 1 x 2,5 mm 2, 4 x 10 mm 2, 2 x 6 mm 2 conductor Thinned copper, fine wires insulation Elastopmer halogen free colour of conductors white with printed numbers Other Construction outer sheath PUR, black Marking print UIC 9 cores at par DB Technical data Flame retardance IEC level of protections 1 4 DIN and DIN Halogen free IEC Corrosivity of gases IEC Resistance to ozone IEC , Section 8 Resistance to oil IEC , Section 10 Hydrocarbon resistance UIC 895, # Ozone resistance Operating Temperature range 40 C to +90 C Min. bending radius 8 x Cable-Ø Max. tensile strength 1500 N 75

78 UIC Cables PUR-sheath halogen free, flame retardant 9 cores UIC EP Cable, 9 cores UIC (continuation) Technical data conductor-ø Core-Ø sheath-wdd. outer-ø Value max. value Value Value [mm] [mm] [mm] [mm] UIC Databus Cable 1,1 1,8 (Value) 0,25 6,5 Energie conductors 10 mm 2 4,4 7,5 6 mm 2 3,5 5,5 2,5 mm 2 2,1 3,5 EP Control core 2,2 26,0 ± 1,0 Electrical data at 20 C Character Unit Databus Cable cross section (Energie conductors) 0,75 mm 2 2,5 mm 2 6 mm 2 10 mm 2 Conductor resistance max. / km 26,0 8,21 3,39 1,95 Insulation resistance min. M x km Mutual capacity conductor/conductor max. nf / km 65 conductor/conductor max. nf / km 65 Impedance at 0,5 2 MHz value 120 ± 12 Attenuation at 2 MHz max. db / km 10 2 MHz max. db / km 14 Transferimpedance at 30 MHz ref. value m x m 30 Capative earth coupling max. pf & km 1500 Redarduation value ns / m 5 Testing voltage en conductor/conductor Ueff V conductor/shielding Ueff V Max. voltage rating Ueff V

79 UIC Cables PUR-sheath halogen free, flame retardant 10 cores UIC EP Cable, 10 cores, following UIC Specification Construction Databus 1 x 2 x 0,75 mm 2 conductor Thinned copper, 19-wires insulation foamed Polyolefin, plus overlay colour of conductors black, white shielding Tin plated copper braid, Min coverage 90% sheath TPE, black Twisted quad 4 x 4 x 1,0 mm 2 conductor Thinned copper, 19-wires insulation Polymer halogen free colour of conductors white with printed numbers sheath TPE, black Energie conductors 4 x 6 mm 2 conductor Thinned copper, fine wires insulation Eastomer halogen frree colour of conductors white with printed numbers Other Construction shielding Tin plated copper braid, Min coverage 90% outer sheath PUR, black Marking print UIC 10 cores at par DB Technical data Flame retardance IEC level of protections 1 4 DIN and DIN Halogen free IEC Corrosivity of gases IEC Resistance to ozone IEC , Section 8 Resistance to oil IEC , Section 10 Hydrocarbon resistance UIC 895, # Ozone resistance Operating Temperature range 40 C to +90 C Min. bending radius 8 x cable-ø Max. tensile strength 1500 N 77

80 UIC Cables PUR-sheath halogen free, flame retardant 10 cores UIC EP Cable, 10 cores, following UIC (continuation) Technical data conductor-ø Core-Ø sheath-wdd. outer-ø Value Value Value Value [mm] [mm] [mm] [mm] UIC Databus Cable 1,1 2,7 0,25 6,5 Energie conductor 6 mm 2 3,5 5,5 (max. value) Single Quad 1,3 1,8 0,25 4,7 EP Control core 1,6 21,3 ± 0,5 Electrical data at 20 C Character Unit Databus Cable Twisted Quad Energie conductor 0,75 mm 2 1,0 mm 2 6 mm 2 Conductor resistance max. / km 26 20,0 3,39 Insulation resistance min. M x km Mutual capacity conductor/conductor max. nf / km (Richtw.) conductor/shielding max. nf / km 120 Impedance at 0,5 2 Mhz value 120 ±12 Attenuation at 16 khz max. db / km 3,24 49 khz max. db / km 5, khz max. db / km 8,08 1 MHz max. db / km 10 2 MHz max. db / km 14 Cross talk attenuation by 1 MHz pair/quad min. db 70 quad/quad min. db 50 as quad min. db 50 Transferimpedance at 500 khz max. value m x m MHz ref. value m x m 5 20 Capative earth coupling max. pf / km 1500 Redarduation value ns / m 5 Testing voltage en conductor/conductor Ueff V conductor/shielding Ueff V Max. voltage rating Ueff V

81 UIC Cables PUR-sheath halogen free, flame retardant 12 cores UIC Jumper Cable, 12 cores Specification Construction Twisted quad 3 x 4 x 1,0 mm 2 conductor Thinned copper, 19-wires insulation Polymer halogen free colour of conductors red, black, white, yellow quad marking red, black or white Ring reorganization at coloured strands Other Construction shielding Tin plated copper braid, Min coverage 90% outer sheath PUR, black Marking print UIC 12 cores at par DB halogen free PUR Technical data Flame retardance IEC , Category C (bunched cable test) level of protections 1 4 DIN and DIN Halogen free IEC Corrosivity of gases IEC Resistance to ozone IEC , Section 8 Resistance to oil ICEA S (ASTM-Öl Nr. 2, 70 C/4 h) Ozone resistance Operating Temperature range 40 C to +90 C Min. bending radius 6 x Cable-Ø Max. tensile strength 1500 N 79

82 UIC Cables PUR-sheath halogen free, flame retardant 12 cores UIC Jumper Cable, 12 cores (continuation) Technical data conductor-ø Core-Ø sheath-wdd. outer-ø Value Value Value Value [mm] [mm] [mm] [mm] UIC Cable 1,3 1,9 1,2 13,2 ± 0,5 Electrical data at 20 C Character Unit cross section 1,0 mm 2 Conductor resistance max. / km 20,0 Insulation resistance min. M x km 5000 Working capacity max. nf / km 65 Attenuation at 16 khz max. db / km 3,24 25 khz max. db / km,05 36 khz max. db / km 5,20 49 khz max. db / km 5,66 64 khz max. db / km 6,47 81 khz max. db / km 7, khz max. db / km 8,08 Cross talk attenuation by 1 MHz as quad min. db 50 quad/quad min. db 50 Transferimpedance at 500 khz max. value m x m MHz ref. value m x m 20 Testing voltage en conductor/conductor Ueff V 1500 conductor/shielding Ueff V 1500 max. voltage rating Ueff V

83 UIC Cables Polymer sheath halogen free, flame retardant 12 cores UIC Cable, 12 cores Specification Construction Twisted quad 3 x 4 x 1,0 mm 2 conductor Thinned copper, 19-wires insulation Polymer halogen free colour of conductors red, black, white, yellow quad marking red, black or white Ring reorganization at coloured strands Other Construction shielding Tin plated copper braid, Min coverage 90% outer sheath Polymer halogen free, flame retardant, black Marking print UIC 12 cores at par DB halogen free LSZH Technical data Flame retardance IEC , Category C (bunched cable test) level of protections 1 4 DIN and DIN Halogen free IEC Corrosivity of gases IEC Resistance to ozone IEC , Section 8 Resistance to oil ICEA S (ASTM-Öl Nr. 2, 70 C/4 h) Ozone resistance Operating Temperature range 40 C to +90 C Min. bending radius 6 x cable-ø 81

84 UIC Cables Polymer sheath halogen free, flame retardant 12 cores UIC Cable, 12 cores (continuation) Technical data conductor-ø Core-Ø sheath-wdd. outer-ø Value Value Value Value [mm] [mm] [mm] [mm] UIC Cable 1,3 1,9 1,2 13,2 ± 0,5 Electrical data at 20 C Character Unit cross section 1,0 mm 2 Conductor resistance max. / km 20,0 Insulation resistance min. M x km 5000 Working capacity max. nf / km 65 Attenuation at 16 khz max. db / km 3,24 25 khz max. db / km,05 36 khz max. db / km 5,20 49 khz max. db / km 5,66 64 khz max. db / km 6,47 81 khz max. db / km 7, khz max. db / km 8,08 Cross talk attenuation by 1 MHz as quad min. db 50 quad/quad min. db 50 Transferimpedance at 500 khz max. value m x m MHz ref. value m x m 20 Testing voltage en conductor/conductor Ueff V 1500 conductor/shielding Ueff V 1500 Max. voltage rating Ueff V

85 Fibre Optic Cables Fibre Optic Cables for the Railway Industry Fast and trouble-free communications are taken for granted nowadays. To make this possible, hundreds of metres of cable thread through Locomotives and passenger vehicles, linking equipment and systems. Even whole train units are interlinked by cable. Fibre optic cables provide the ideal solution for future-proof installations because they enable not only high rates of data transmission with major spare capacity, but also the highest possible degree of operating security. Fibre optic cables are used in all parts of the railway industry, in order to ensure insensitivity to electromagnetic radiation. In the railways, one prefers fibre-optic cables in the infrastructure for transport of large data rates over far distances. LEONI & STUDER Fibre optic cables are suitable for fixed installation in cable trays or tubes and in jumper cable applications. They are even suitable for direct connector assembly. The halogen-free and flame-retardant cable jacket guarantees compliance with the strict fire protection requirements (IEC and IEC ) on cables. We offer you various fibre optic designs using plastic or PCF fibre optics to enhance our existing broad range of fibre optic cables as well as professional support on products and applications to allow you to select the best transmission medium for your application. Transmitting data, signals and images or light for illumination purposes by means of optical fibres has a very promising future. The market is growing, and new applications are repeatedly confronting the manufacturers with fresh technical challenges. We are thus able to offer you a range of products and services that is unique in its extent and quality. POF Polymer Optical Fibres Polymer optical fibre (POF) has been on the market for many years. Both the fibre core and the cladding are made of polymer. Key advantages of polymer optical fibres are high flexibility (high alternate bending resistance with smaller bending radii) as well as more economical connecting and transmission technology than in the case of glass. Moreover, this type of fibre also has all the major benefits of a fibre optical cable connection: EMC security, clear galvanic separation, no crosstalk, low weight, etc. POF can meanwhile be used to connect over distances up to 70 metres. It is even possible to cover distances up to 150 metres by selecting suitable active components. Fibre Optic glass cable LEONI & STUDER customers expect the high quality they are used to even in case of cables with special requirements. We offer customized tailor-made solutions in fibre optic cables. Comprehensive know how, years of experience and highly flexible production processes make it possible for us to manufacture the right cable for even the most demanding application. No matter for which application you require the cable we have the right solution for you. 83

86 Inter-car / Jumper Cable Inter-car / Jumper Cable Family 300 V 3,6 kv AC 450 V 5,4 kv DC The LEONI & STUDER Inter-car / Jumper Cable Family is designed to withstand high mechanical and moving stress especially for applications between cars and / or car to boogies. Our Intercar / Jumper cables are specially developed and designed according to customer requirements. All possible designs and combinations of jumper cable solutions such as signal-, power-, data bus-, fibre optic- and coaxial applications are possible. LEONI & STUDER s Inter-car / Jumper cable solutions use special constructions and innovative materials for high flexibility, strength and durability. The Inter-car / Jumper Cable Family consists of: _ Single core versions, 300/500V, 600/1000V, 1.8 /3kV, 3.6/6kV screened, non screened _ Multi-core customer specific versions Signal-, Control-, Databus-, Fibre optic- and / or Coaxial cables screened, non screened We would be pleased to offer you our Inter-car / Jumper cable solution. Cross sections 0,5 400 mm 2 Advantages _ Hybrid technology possible _ Fully assembled and tested deliveries possible _ Resistance to cold up to 40 C _ High operating temperature up to +90 C _ meets highest requirements in fire performance _ Excellent flexibility _ Halogen free _ Low smoke density _ Flame retardant _ Low fire load _ Ozone and weathering resistance Application _ Highly flexible Signal- Control-, Power- and Hybrid cables for rolling stock, underground railway systems, buses and other transport systems. _ Between cars and / or car to boogie as well as for moving parts with high mechanical and moving stress. _ For flexible signal-, energy- and data transmission 84

87 System Solutions System Solutions The range of LEONI & STUDER Transportation Systems products and services comprises project specific engineering and logistics services for high quality system solutions. Therefore LEONI & STUDER Transportation Systems perfectly combines a high level of pooled system expertise in the areas of development, design, production, logistics, after-sales services and project management. Harnessing We plan, design, build, assembly and test all possible harnesses such as _ crimping cables and connectors _ harnessing looms _ Mechanical and electrical assembly of parts and equipment, panels, cubicles and systems according your requirements and documentation Development of System Solutions for customers as a professional system provider we are able already in the design phase connecting us directly into your value chain to help you with all required project work. We can provide sketches, proposals, drawings, documentation, designs and systems for you. The production will happen also very competent, professional and with a highest possible quality and best economic efficiency. _ Prototyping, serial production _ Cable Harnessing _ Panels, cubicles and systems _ Flexible High voltage Inter-car / Jumper solutions _ and more With a world wide presence LEONI & STUDER Transportation Systems is also the right choice as a partner, for entirely new business models connecting directly into your value chain. 85

88 System Solutions Prototyping, Serial Production Harnessing Panels, Cubicles and Systems Equipment Cabinet Inter-car Jumper Solution High Voltage Inter-car Jumper 86

89 BETAtrans Technical description Halogen free The halogens are the elements of the 7th group in the Periodic Table of Elements: chlorine (Cl), fluorine (F), bromine (Br), iodine (I). Halogen free cables are free of all these elements. They are called halogens because in reaction with bases they build salts. (hals: Greek for salt); chlorine reacts with sodium and builds table salt (NaCl). The halogens are an integrated component of many acids HCl = Salt acid (hydrochloric acid) HF = Hydrogenfluorid HBr = Hydrogenbromid The most popular plastic containing halogens is PVC (polyvinylchloride). In case of fire or at high temperature PVC starts to degradate. Hydrochloric acid and other fission products are generated and leads to extremely aggressive corrosion. Therefore the current trend is to replace the halogen containing plastics with halogen free ones. For instance PVC is currently being replaced at a large scale with polyolefin i.e. polyethylene. Thanks to halogen free cables the formation of corrosive and toxic gases can be prevented. Corrosive gases Corrosive active gases link with humidity and generate aggressive acids which attack metal parts, thus causing great subsequent damages, even if initial fire damage was small. These damages also do not regard directly the area affected by the event of fire. Most endangered are the electric contacts, electronic devices and apparatus, machines and metal constructions. Even the iron of the concrete reinforcement could be attacked by these acids. Toxic gases During combustion small amounts of toxic gases such as CO and CO2 are inevitably emitted. Combustion gases may not contain any halogen hydrogen compounds (HCl, HF, HBr) nor any strong toxic gases (Phosgene, HCN). The same applies to sulphur and nitric oxides. The toxicity of gases is defined by the so called mortality rates L50. The most relevant international standard hereto are: NES Part 3 (Naval Engineering Standard) The sum of all toxic elements in a material based on a mortality rate L50 after 30 min. impact. Rating by means of dimensionless index number (the lower the better). Typical permissible limit values shipbuilding 5 8 SBB < 5 BETAtrans < 1.2 and French standard NF C Burning of a material sample. No biological damage after 30 min. Flame retardant (self-extinguishing) Flame retardant cables are cables which, when installed as a single cable, although ignitable on exposure to flame source, will greatly reduce flame spread and self-extinguish once the flame source is removed. However in a vertical cable bundle, e.g. in vertical risers, fire can spread along the cables (chimney effect). In order to avoid this danger, the so called «non-flame propagating» cables should be used. Non flame propagating Non-flame propagating cables are those cables which can be ignited by a flame source, however they do not allow the fire to spread even if the cable bundle is placed vertically; they are self extinguishing once the fire source is removed. 87

90 BETAtrans Limiting Oxygen Index LOI LOI = Limiting Oxygen Index. According to ISO 4589 the LOI represents the minimum Oxygen concentration expressed in percentage of volume which in combination with azote (nitrogen) could still sustain the burning of the plastic. LOI 23 = combustible LOI = limited flame retardancy LOI = flame retardant LOI > 36 = especially flame retardant LOI ca. 45 = peak value at halogen free materials LOI = BETAtrans Smoke density The formation of combustion gases has several unpleasant consequences. On one hand it considerably lowers the visibility in a fire event, thus impeding the people trapped inside closed rooms to escape and the firemen to carry on their rescue and extinguish actions. On the other hand it produces smoke poisoning because of the carbon monoxide. Regarding the formation of the combustion gases the PVC comes off quite badly. This however, is not because of the PVC itself, as often wrongfully presumed, but because of the additives in its composition. Normally the softening additives in the PVC are the cause of considerable combustion gas formation. Infusible (VDE 0472 part 615) Electron beam cross-linking enable our heat-resistant cables to keep its mechanical properties and remain infusible, even at high temperatures (> 100 C). Cross linked materials do not drip and therefore guarantee a high operating safety and short-circuit security. Thermoplastic insulation materials Thermoplastics consist of filiform macromolecules which can exist in either an unorganised structure (amorphous) or in an organized structure (crystalline). The transition temperature of the amorphous phase (Tg = brittle temperature) limits its use in cold conditions, the transition temperature of the crystalline phase (Tm = melting temperature) limits its use in warm conditions. Above the melting temperature the crystalline phase disappears, the filiform molecules can move freely and the material begins to flow. The polymer can be given a thermoplastic processing. Cross-linked insulating materials Cross-linking binds together the filiform molecules by means of a linking (in the amorphous phase). This leads to a three-dimensional network. The filiform molecules can no longer move freely (irrespective of temperature). Above the melting temperature the material can no longer flow but it goes into a rubber-like elastic state. Advantages of cross-linked insulation materials: _ increased shear and compressive strength _ improved integrity in case of electrical failures (overload, short circuit) _ improved resistance to chemicals _ infusible, soldering iron resistance _ improved impact strength and crack resistance _ better weather- and abrasion-resistance Circuit Integrity The circuit integrity indicates how long a non-protected cable maintains its insulation properties, when exposed to fire under certain predefined conditions, without causing a short circuit. (As per IEC 60331: A cable is laid horizontally over a burner and kept for three hours at ca. 800 C. No short circuit may occur during this time). The circuit integrity is designated with FE (e.g. FE 180 = circuit integrity of 180 min.). Fire load Fire load is the quantity of energy which can be set free through combustion. The fire load of cables is calculated from the heat value and the quantity of inflammable materials used; this value forms a baseline for choosing the security measures to be applied (e.g. the measurement of sprinkler systems and the layout of cable trays). 88

91 BETAtrans Temperature index as per IEC / VDE 0304 part 21 The temperature index describes the long-term performance of plastics. The temperature index defines the ageing temperature (in C), at which the material still has an absolute elongation at break of 50% after hours. A rise in the temperature index of + 10 C results in approximately doubling the life span of the insulation. In order to determine the long term temperature stability of an insulation material the different ageing times corresponding to different temperatures are measured and recorded in a so called Arrhenius-Diagram (ordinate-axis: log time, abscissa axis: the reciprocal absolute temperature). A straight line is drawn to connect the various recorded points. By prolonging the straight line until it intersects the h axis it is possible to determine the lifetime or the temperature index. hours Temperature C 89

92 BETAtrans Test procedures Fire performance of a single cable according to IEC/CEI EN BETAtrans GKW R BETAtrans 3 GKW BETAtrans 4 GKW-AXplus BETAtrans 9 GKW-AXplus BETAtrans GKW flex R BETAtrans GKW C-flex R BETAtrans 3 GKW flex BETAtrans 3 GKW C-flex BETAtrans Prim R BETAtrans Prim flex R BETAtrans Prim C-flex R BETAtrans 3GKW FE 180 BETAtrans 600 V TW BETAtrans 600 V TW flex BETAtrans 600 V TW C-flex BETAtrans Prim 600 V BETAtrans Prim 600 V flex BETAtrans Prim 600 V C-flex Fire performance of a cable bundle according to IEC/CEI EN EN BETAtrans GKW R BETAtrans 3 GKW BETAtrans 4 GKW-AXplus BETAtrans 9 GKW-AXplus BETAtrans GKW flex R BETAtrans GKW C-flex R BETAtrans 3 GKW flex BETAtrans 3 GKW C-flex BETAtrans Prim R BETAtrans Prim flex R BETAtrans Prim C-flex R BETAtrans 3GKW FE 180 BETAtrans 600 V TW BETAtrans 600 V TW flex BETAtrans 600 V TW C-flex BETAtrans Prim 600 V BETAtrans Prim 600 V flex BETAtrans Prim 600 V C-flex Circuit integrity according to IEC/CEI VDE Upon request 90

93 BETAtrans Halogen free 1000 mg of the testing material must be hold at one termination of an preannealed copper wire in a gas flame. Requirement The material is considered to be halogen free if no green to blue-green flame discolouration occurs. The chlorine and the bromine would cause such a discolouration, however the existence of fluorine cannot be proven like that. Test standards IEC , EN Corrosivity of combustion gases 1000 mg insulation material is burned in a combustion furnace at 935 C with predefined air supply for over 30 minutes. By means of two gas washing containers, held in the airflow the conductivity and the ph-value are measured. Like that even small quantities of halogen containing substances can be detected and proven. The test is considered to be passed when the ph-value > 4,3 the conductivity < 10 μs/mm Test standards IEC , EN Smoke emission The density of smoke emission can be determined by measuring of the light penetrability. Cable samples are lit with alcohol in a test chamber (cubical with an edge length of 3 m). The so formed smoke is uniformly spread by a ventilator and influences the light measuring section The test is considered to be passed when the following light penetrability is reached level of danger requirement HL 1 HL 2 and HL 3 60% HL 4 70% Test standards IEC 61034, EN

94 BETAtrans Fire performance for single cable (flame retardant) This test procedure describes the minimum requirements for flame retardant cables and it is valid for lead wires or on single cables only. A lead wire or a cable is being aflamed with a propane-air-burner (1- kw- flame). Test duration: Ø 25 = 60 s Ø = 120 s Ø = 20 s Ø >75 = 480 s The burning cable should self-extinguish as soon as the fire source has been removed. The fire damage may not be higher than 60 cm. The test is considered to be passed if: The sample has not burned and the damage (carbonisation) has not reached any of the terminations of the sample (> 50 mm). Test standards IEC , EN Fire performance of a cable bundle (non-flame propagating) This test simulates the chimney effect in vertical cable installations. In a standardized cabinet the cable bundle is kept in a burner fire for minutes (gas burner 75±5 MJ/h). Thereby the temperature is kept constant to 750 C. Depending on the volume of the non-metal (combustible) materials per running meter it can be differentiated in the categories A F/R, A, B, C und D as follows: Category Liter (dm 3 ) of insulation material per 1 m sample aflame time (min) A F/R 7,0 40 A 7,0 40 B 3,5 40 C 1,5 20 D 0,5 20 The cables must self-extinguish after removing the fire source. The fire may not have propagated any further than 2,5 m from the burner. With the cables of Studer this should reach no further than 50 to 60 cm. Test standards IEC , EN 50305, EN Circuit integrity under flame impact The evidence of conservation of the insulation of a conductor under no mechanical stress. The sample is fastened at 75 mm above the burner. The conductor is connected to a power source at nominal voltage, via an 2 A fuse. The test is considered to be passed if during the test the fuse remains intact. Test standards IEC Kategorie

95 BETAtrans References rolling stock projects _Alstom AG _Bombardier Transportation _BVZ Zermatt-Bahn _Deutsche Bahn _Gmeinder Lokomotivenfabrik GmbH _Graz-Köflacher Eisenbahn _Malisa Materiel _Österreichische Bundesbahnen _Rotem Company _Schweizerische Bundesbahnen _Siemens Transportation _Stadler Rail _Windhoff Bahn- und Anlagentechnik GmbH _Verkehrsbetriebe Zürich _Zhuzhou E.L.W. 93

96 BETAtrans General Terms and Conditions of Sale 1. Subject matter of the contract 1.1 For all orders (or commissioning of goods or services) placed with L&S Transportation Systems GmbH (hereinafter L&S ) only these Terms and Conditions apply. However, these Terms and Conditions are not valid for consumers according to 13 of the German Civil Code. 1.2 All ancillary agreements, reservations, amendments and/or supplements to any order and/or these Terms and Conditions must be made in writing in order to be valid including any such affecting this requirement of written form. 1.3 L&S here with rejects the buyer s Terms and Conditions. These do not apply given if not expressly rejected in any individual case. 1.4 These General Terms and Conditions of Sale also apply to allsubsequent and additional orders. 1.5 Should any contractual provision be or become nil and void for any reason whatsoever this shall not affect the remaining provisions of the contract. 1.6 The buyer may not assign nor pledge contractual rights without L&S s written consent. 2. Delivery 2.1 Call orders must be planned or called off within six months after completion of the contract or order confirmation from L&S unless otherwise agreed. After this period, or in the case that the buyer does not call off the goods and/or services as agreed within six months of ordering, and after a period of grace of two weeks has expired, L&S shall be entitled to either demand immediate acceptance and payment of the goods, or to cancel the contract, or to claim damages for non-performance of the contract. 2.2 Should L&S get to know any circumstances causing doubts about the buyer s creditworthiness after conclusion of the contract, L&S is entitled to either withdraw from the contract,to demand advance payment,or to supply only if a security has been provided. This also applies when debts due have not been paid despite demand for payment. ln the event of cancellation of the contract the buyer shall have no right to make any claims whatsoever for damages due to non-fulfilment of contract. 2.3 Delivery periods given indicate the approximate date of delivery ex works provided that all production requirement are satisfied, unless binding delivery dates have been agreed upon. L&S cannot accept any responsibility for particular transport times. 2.4 Prerequisites for adherence to agreed delivery periods are timely receipt of all documents to be supplied by the buyer, graming of all permits required and particularly release of plans, as well as adherence to payment conditions agreed upon, and compliance with other obligations by the buyer. Should these conditions not be satisfied in time the delivery periods are extended for a reasonable period; this does not apply if L&S is responsible for any such delay. 2.5 Should the buyer neglect to fulfil any contractual duty or obligation or not do so punctually (submission of technical drawings, data, ordering of material, etc.), the delivery period agreed upon originally shall be replaced by a new one L&S informs the buyer of once he has fulfilled his obligations or, if this is omitted, a suitably extended period. 2.6 If the delivery of goods and/or services is im peded by interruptions of L&S operations,or those of L&S s suppliers that could not be prevented although ordinary care was taken,or by industrial disputes, the delivery period is extended appropriately. Should these interruptions make the delivery of goods impossible, L&S s obligation to deliver is cancelled. In this case the buyer cannot claim for damages. 2.7 Should L&S be behind schedule in the fulfilment of contractual duties or obligations L&S is only liable for damages caused directly by default that are customary and foreseeable in this industry. If L&S does not act deliberately or grossly negligent L&S is lia ble only up to the value of the respective individual order. Liability for standstill of assembly lines, lost profit and all indirect damages caused by defaults, as well as all other consequential damages and damages to property is excluded except in the case of intent or gross negligence. 2.8 Should the buyer be in default of acceptance, L&S is entitled to charge the storage costs incurred beginning one month after advice of the goods being ready for dispatch.these costs will be at least 0.5% of the total invoice amount for each month or part thereof up to a maximum of 5% of the price agreed upon for the goods the buyer is in default with.the buyer may, however,submit proof of lesser damage. L&S reserves the right to prove a higher damage. 2.9 All measures necessary to import the products that are the subject matter of the contract into the buyer s country, such as obtaining import licenses and currency authorizations, have to be taken in good time by the buyer. Should the buyer become aware of circumstances impeding the import L&S is to be advised without delay. Should obtaining the required import documents be questionable L&S shall be entitled to withdraw from the contract after a period of grace of another two weeks has expired For shipments to EU nations the buyer is obliged to inform L&S of his/her VAT ID number upon placing the order. Should the buyer fall to do so, or disclose an incorrect number, L&S shall be entitled to claim damages.the same applies if the buyer falls to make the required confirmation on shipment and final destination for deliveries ex works available to L&S. The objection of contributory fault is excluded. In particular, L&S has no obligation to check the accuracy of any VAT ID number disclosed, or have such numbers checked In the case of goods sold by the meter L&S may deviate from the quantity ordered by +/ 10% if this has not been expressly excluded. The buyer has to accept customary standard variations in size. Partial shipments shall be possible any time. 94

97 3. Prices and payment 3.1 All prices are based on the cost situation at the time when the order is placed. Should the goods ordered be supplied within 4 months after the order was placed and should material costs,wages and salaries and/or other costs rise in this period, L&S shall be entitled to demand an appropriate surcharge for this increase in costs based on the original cost calculation. 3.2 Unless otherwise agreed all packaging and shipment costs shall be borne by the buyer. 3.3 Empties such as reels, drums and barrels in particular remain L&S property and are let to the buyer in form of a pledge. The full value of the empties is invoiced as pledge. Upon return of the empties in good, clean and re-useable condition without any material residues the invoiced amount will be reimbursed completely. 3.4 Empties are to be returned to the L&S works that shipped the products at the buyer s risk and expense. In the event of damage to empties for which the buyer is responsible, L&S shall be entitled to set off the sum retained as pledge against the repair cost. The same applies to cleaning costs if cleaning is necessary. lf the empties are unusable due to damage, L&S is entitled to completely reta in the pledged sum. This also applies if according to L&S s discretion repalring the damaged empties is economically no longer efficient. 3.5 Empties have to be returned at the latest within 6 months from date of invoice. When this period and another period of grace of two weeks have expired, L&S is entitled to invoice the value of the empties. L&Sshall then be entitled to set off the pledged sum against the invoiced value of the empties. L&S does not take back non-returnable packages. 3.6 Tooling costs will be invoiced separately without the buyer acquiring any title in or right to these tools. 3.7 Promises to gram cash discounts are made with the reservation that no debts are due. Bills of exchange will only be accepted by L&S by prior agreement and on account of performance. All expenses are borne by the buyer. 3.8 The buyer may only set off or withhold payment on the basis of counterclaims that have been recognised by L&S or by declaratory judgement. 3.9 Unless otherwise agreed in writing credit and reimbursement are made without acknowledgement of fault or legal obligation of performance. 4. Shipment conditions 4.1 Unless otherwise agreed the riskalways passes to the buyer when the products leave the plant or are advised to the buyer as ready for shipment. L&S will take out an insurance policy upon request and at the buyer s expense. 4.2 Choice of means of transport and shipment route is at L&S s discretion without guarantee that means and route chosen are the cheapest possible ones. Should the buyer insist on a different carriage of goods, additional costs will be borne by him. 4.3 Shipments will only be ma de on a CIF or C+F basis if the value of the goods exceeds 5,000 per shipment Shipment will only be insured against shipping damage at the buyer s request and expense except when CIF shipment has been agreed. 4.4 Shipments with an invoiced value of goods below 5,000 will be processed FOB German port This also applies to partial shipments if these are agreed upon with the buyer. Shipments with a weight of less than 50 kgs will be sent only ex works regardless of their invoiced value. 4.5 L&S reserves the right to invoice surcharges on shipment and insurance costs agreed upon in the case of unforeseen events such as e. g. danger of war, outbreak of armed conflicts, closure of shipping routes, and other cases of force majeure. 5. Reservation of title 5.1 The goods remain L&S s property until all current and future claims arising from the mutual commercial relationship have been completelysatisfied. The buyer has the obligation to store the goods separately. Reservation of title includes the accepted balance of account as far as L&S is posting debts of the buyer to current account (current account reservation). 5.2 The buyer will handle or process the goods for L&S without liabilitiesaccruing from this for L&S. Any co-owner s share of the buyer accruing from mixing or combining with other goods is assigned to L&S in advance on acceptance of any goods in which title is retained. The buyer stores the products and/or groups of asset on L&S s behalf. 5.3 The buyer maysell any goods in which title is retained and those resulting from their ha ndling and/or processing only subject to reservation of title and may not impair L&S s retention rights by any disposition as for example assignment as security or pledging. 5.4 L&S must be notified in writing and without delay of any actual or legal attachment by third parties affecting any goods in which title is retained as well as of their damage or loss. 5.5 The buyer assigns all claims from sale or any other legal reason which affect any goods in which title is retained to L&S in advance.should such goods be sold together with others not belonging to L&S or become part of any delivery then said assignment only applies in the amount of the invoice value of the goods subject to retention of title. Upon request the buyer must inform the debtor of such an assignment. 5.6 Should the value of these securities exceed L&S s claims by more than 20%, L&S will release securities at it own choice upon the buyer s request. 6. Default in payment 6.1 The buyer is in default should payment not be effected as agreed within 14 days on receipt of invoice. 6.2 Should the buyer be in default of payment,all existing L&S receivables become due in cash immediately regardless of bills of exchange having been accepted or credit terms having been granted. The buyer may no longer sell any goods which are fully orjointly owned by L&S and is obliged to provide security. The authorization to collect debts assigned to L&S expires. 95

98 6.3 The same a pplies if there is reasonable doubt regarding the buyer s creditworthiness. 6.4 The buyer gram L&S a right of lien affecting all materials assigned to execute the order and the claims superseding these to secure all current and future claims accruing from the mutual commercial relationship. Should the buyer fall to pay on due date or suffer loss of credit L&S is entitled to enforce the pledge by selling it in the open market at the price quoted on the London Metal Exchange or, if not listed there, at the average German market price on the date the buyer fa iled to pay or lost credit. 7. Claims based on defects 7.1 The buyer has to inspect the goods immediately upon receipt. Claims based on an apparent defect may only be asserted by the buyer within 2 weeks and on a latent defect within 3 months of receipt of goods. In the case of deliveries according to sample, claims based on defects are excluded even for latent defects if the goods supplied comply with the sample. Should any defect be caused by material supplied by the buyer, any claim based on defects is cancelled. 7.2 All claims based on defects require that L&S is notified immediately in writing or electronically upon detection of the defect and before processing or handling of the goods in question,and that a sample of the goods objected to is sent to L&S. Shipping damage is to be noted on the bill of lading and delivery note and to be confirmed by the driver with his/her signature. 7.3 Upon existence ofa defect as to quality or title within the Limitation period of the defect as stated below in item 75, L&S can either put the goods into the condition conforming to the contractor supply a substitute at the agreed place of delivery free of charge against return of the defective goods. Property of the replaced goods passes to L&S. After three unsuccessful attempts of rectification ofa defect or substitute delivery, the buyer shall be entitled to claim price reduction or withdraw from the contract. Further claims, in particular for compensation of consequential da ma ges, are excluded unless any act of intent or gross negligence on the part of L&S owners, executive officers or servants applies, someone s life, body or health has been injured, an important contractual duty (cardinal duty) has been violated, imperative lia bility under German Product Liability Act applies, or L&S has given a conditions or durability guarantee as defined by 443 German Civil Code. 7.4 To the extent L&S has given a conditions or durability guarantee ( 443 German Ovil Code) possible damage claims shall be limited to a typical and foreseeable damage and at the most to the value (excluding VAT) of the individual order the defective product forms part of. 7.5 With expiry of the Imitation period of the defect of 12 months from receipt of goods, the buyer s right to make claims based on defects becom es statute-barred. 8. Industrial property rights Should industrial property rights of third parties be violated by deliveries based on technical drawings or other data from the buyer, then the buyer is obligated to exempt L&S from any claim. 9. Places of performance and jurisdiction 9.1 Place of performance for all obligations arising from the mutual commercial relationship is the registered office of L&S 9.2 Place of jurisdiction for all disputes arising from any provisions herein or on the making and validity of this contract including actions arising from bills of exchange or cheques is either the registered office of L&S or the court of the national capital in which the buyer s office is registered. 9.3 L&S is entitled to assert all claims against the buyer not onlyat a normal court of law but also at a competent court of arbitration in the place ofjurisdiction following the ICC Conciliation and Arbitration Rules. 10. Applicable Iaw Only German law is applicable. Application of the UN Convention on the International Sale of Goods (CISG) dated 11 April 1980 is excluded. Georgensgmünd, September 1, 2005, L&S Transportation Systems GmbH 96

99

100 LEONI & STUDER Transportation Systems GmbH Industrie Straße 27 D Röttenbach Phone +49 (0) Fax +49 (0)