MICROCABLES. A complete vision of your connectivity needs. Catalogue
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1 MICROCABLES A complete vision of your connectivity needs Catalogue
2 ELECTRONIC Filotex Introduction Application Nexans s line of microcables is designed towards the increasing requirements of electronics applications for miniaturization, reliability, performance, flexibility, higher density and EMI protection. From Medical to Instrumentation, Computers to Automated Test Equipment, Nexans offers solutions for the most demanding electronics applications. From 32 to 46 AWG, using high strength alloys and extruded fluorine resins insulation, in flat or round constructions, our development and design engineers are at your disposal to provide their experience in tailoring any of our products to meet your precise requirements. Electronics: - cables for instrumentation and test equipment applications (rack bus, positioning sensor, logic analysers, ); - cables for internal equipment or device-to-device connections. Computer and audio/video appliances (CD ROMto-Laptop connection, LCD panels protection, DVD connections,...). Ultrasound (external or internal applications for OB/Gyn, cardiology, veterinary, imaging applications, ). CCD cameras applications (CCD cameras for medical, industrial, endoscopy and videosurveillance applications). Other medical: Cardiac monitoring, pace makers, ECG/EKG, Issue 1 - November
3 ELECTRONIC Filotex Advantages Wide range of conductors and dielectric materials; Construction Unique patented extrusion technology for low capacitance cables; Ultra-flexible cables; High speed transmission cable; Space and weight saving; High electrical performances (e r up to 1.5) Various styles available; Good physical properties (different jacket material for mechanical, chemical and climatic requirements). Single wires or coaxial cables assembled in a variety of constructions. Screened or unscreened wires available. Nexans designs round cable consisting of up to 528 elements and featuring an extremely small overall diameter of 13.0 mm/0.51. The microcables product line includes coaxial cables with an OD as small as 0.19mm/.007. Hook-up wires Singlecore unscreened from AWG 46 to AWG 32 Singlecore screened and jacketed from AWG 46 to AWG 32 Multicore and coaxial cables From 2 to 528 conductors From AWG 46 to AWG 32 inner conductor Unscreened and jacketed or screened and jacketed Composite cables Assembly of quads, pairs, coaxial Issue 1 - November
4 ELECTRONIC Filotex Technology Inner conductor: silver plated alloy, stainless steel, silver plated copper (stranded or not) Main characteristics Insulation: FEP, PFA, PE (plain or special melt extrusion) Assembly: PTFE tape Drain wire*: silver plated alloy, silver plated copper Mechanical support*: aramid strength member in option Elect. Protection: polyester/aluminium tape, silver plated copper or alloy screen, tin plated copper screen or stainless steel screen Jacket: FEP, PFA, PVC, PUR, PE, TPE, PA * Optional Impedance : 50 W to 130 W Capacitance : 27 pf/m to 110 pf/m (8 pf/ft to 33pF/ft) Operating voltage : from 24 V to 250 V Operating temperature : from 60 C to +200 C Issue 1 - November
5 ELECTRONIC Filotex Summary Part 1 Part 2 Part 3 Part 4 Part 5 Part 6 Microcables for all markets: single coaxials - Normal capacitance: 95pF/m - Low capacitance: 55pF/m Microcables for electronic application Microcables for computer application Microcables for ultrasound Microcables for CCD cameras applications - Microcables for Endoscopy - Microcables for Dental application Microcables for other medical applications - Microcables for catheter - Microcables for patient monitoring (invasive applications) - Microcables for ECG - Temporary myocard pacing wire Page 6 Page 7 Page 14 Page 16 Page 20 Page 23 Page 34 Page 35 Page 42 Page 47 Page 48 Page 51 Page 53 Page 55 Issue 1 - November
6 Part 1 Microcables for all markets: single coaxials Issue 1 - November
7 Normal capacitance 95pF/m All cables are also available in solid conductor version. Issue 1 - November
8 Filotex STUDY AWG coax cable Micro coaxial cable Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. FILOTEX Ref : ET Multi coax 95 pf/m AWG 32 stranded silver plated alloy. FEP insulation =.65 ±.02mm 44 AWG silver plated copper Helicoidal screen =.75mm nominal 4 FEP jacket =.91 ±.03mm Ultrasound cable assemblies. Characteristic impedance : 50 Ω nominal Linear capacitance : 95 ± 10 pf/m (29pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen :350 V DC 1 mn Operating temperature : - 50 C to C Minimum bending radius : 5 x Overall diameter. Standard colours Dielectric : Black Brown - Red - Orange - Yellow - Green - Blue - Violet - Grey - White Translucide Jacket : White Issue 1 - November
9 Filotex STUDY AWG coax cable Micro coaxial cable Very flexible cable with an extremely good mechanical behaviour. FILOTEX Ref : ET Multi coax 95 pf/m 1 34 AWG(7 x.06 mm) stranded silver plated copper 2 PFA insulation =.53 ±.02mm 3 44 AWG silver plated copper braid Helicoidal screen =.75mm nominal 4 PFA jacket =.85 ±.03 mm Ultrasound cable assemblies. Characteristic impedance : 50 Ω nominal Linear capacitance : 95 ± 10 pf/m (29pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen :350 V DC 1 mn Operating temperature : - 50 C to C Minimum bending radius : 5 x Overall diameter. Standard colours Dielectric : Green Jacket : Black - Brown - Red - Orange Yellow - Green - Blue - Violet - Grey - White Translucide Issue 1 - November
10 Filotex STUDY AWG coax cable Micro coaxial cable FILOTEX Ref : ET Multi coax 95 Pf/M AWG 36 stranded silver plated copper. FEP insulation =.44 ± 02mm 44 AWG silver plated copper Helicoidal screen =.54mm nominal 4 FEP jacket =.63 ±.03 mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Ultrasound cable assemblies. Characteristic impedance : 50 Ω nominal Linear capacitance : 95 ± 10 pf/m (29pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 50 C to C Minimum bending radius : 5 x Overall diameter. Standard colours Dielectric : Red or Green Jacket : Black - Brown - Red - Orange - Yellow - Green - Blue - Violet - Grey - White - Translucide Issue 1 - November
11 Filotex STUDY AWG coax cable Micro coaxial cable FILOTEX Ref : ET Multi coax 95pF/m 1 AWG 38 stranded silver plated alloy 2 FEP insulation =.34 ±.02mm 3 44 AWG silver plated copper Helicoidal screen = 44mm nominal 4 FEP jacket =.53 ±.02mm Very flexible cable with an extremely good mechanical behaviour Withstands miscellaneous sterilisation processes Ultrasound cable assemblies Characteristic impedance : 50 Ω nominal Linear capacitance : 95 ± 10 pf/m (29pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 50 C to C Minimum bending radius : 5 x Overall diameter. Standard colors Dielectric : Red or Green Jacket : Black - Brown - Red - Orange - Yellow - Green - Blue - Violet - Gray - White - Translucide Issue 1 - November
12 Filotex STUDY AWG coax cable Micro coaxial cable Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. FILOTEX Ref : ET Multi coax 95 pf/m 1 AWG 40 silver plated alloy 135 wire 2 PFA insulation. =.23 ± 02mm 3 48 AWG silver plated copper Helicoidal screen =.29mm nominal 4 PFA jacket =.36 ±.03 mm Ultrasound cable assemblies. Characteristic impedance : 50 Ω nominal Linear capacitance : 95 ± 10 pf/m (29pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen :350 V DC 1 mn Operating temperature : - 50 C to C Minimum bending radius : 5 x Overall diameter. Standard colours Dielectric : Green Jacket : Black - Brown - Red - Orange Yellow - Green - Blue - Violet - Grey - White Translucide Issue 1 - November
13 Filotex STUDY AWG coax cable Micro coaxial cable Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. FILOTEX Ref : ET Multi coax 95 pf/m 1 AWG 42 stranded silver plated alloy 2 PFA insulation =.21mm 3 48 AWG silver plated copper Helicoidal screen =.27mm nominal 4 FEP jacket =.35 ±.03 mm Ultrasound cable assemblies. Characteristic impedance : 50 Ω nominal Linear capacitance : 95 ± 10 pf/m (29pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen :350 V DC 1 mn Operating temperature : - 50 C to C Minimum bending radius : 5 x Overall diameter. Standard colours Dielectric : Green Jacket : Black - Brown - Red - Orange - Yellow - Green - Blue - Violet - Grey - White - Translucide Issue 1 - November
14 Low capacitance 55pF/m All cables are also available in solid conductor version. Issue 1 - November
15 Filotex STUDY AWG coax cable Micro coaxial cable Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. FILOTEX Ref : ET Multi coax 55 pf/m 1 AWG 40 silver plated alloy 135 wire 2 PFA SE insulation =.36 ±.02mm 3 48 AWG silver plated copper Helicoidal screen =.42mm nominal 4 PFA jacket =.47 ±.03 mm Ultrasound cable assemblies. Characteristic impedance : 80 Ω nominal Linear capacitance : 55 ± 5 pf/m (at 95%)(17pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Max DC resistance : 1.2 Ω/ft Operating temperature : - 50 C to C Minimum bending radius : 5 x Overall diameter. Standard colours Dielectric : Red Jacket : Black - Brown - Red - Orange Yellow - Green Blue - Violet Grey - White Translucide Issue 1 - November
16 Part 2 Microcables for electronic application Linear capacitance : ET pF/m ET pF/m ET pF/m Issue 1 - November
17 Filotex STUDY AWG coax cable Cable for electronic application Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. FILOTEX Ref : ET Coax 130 W AWG 41 constantan FEP SE insulation =.95 ±.05mm 44 AWG silver plated copper Helicoidal screen = 1.05mm nominal 4 PVC jacket = 1.40mm max Characteristic impedance : 130 ± 10 Ω Max linear capacitance : 27 pf/m (8 pf/ft) DC resistance : 130 ± 8 Ω/m Continuous operating voltage : 30 V eff. Test voltage between core and screen :350 V DC 1 mn Operating temperature : - 50 C to + 80 C Minimum bending radius : 5 x Overall diameter. Standard colours Dielectric : Yellow Jacket : Flint Grey Issue 1 - November
18 Filotex STUDY AWG coax cable Cable for electronic application Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. FILOTEX Ref : ET Coax 130 W AWG 41constantan FEP SE insulation =.70 ±.03mm 44 AWG silver plated copper Helicoidal screen =.80mm nominal PVC jacket = 1.1 ±.05mm Characteristic impedance : 130 ± 10 Ω Linear capacitance : 33 ± 3 pf/m (10pF/ft) DC resistance : 130 ± 8 Ω/m Continuous operating voltage : 30 V eff. Test voltage between core and screen :350 V DC 1 mn Operating temperature : - 50 C to + 80 C Minimum bending radius : 5 x Overall diameter. Standard colours Dielectric : Red Jacket :Flint Grey Issue 1 - November
19 Filotex STUDY channels 38 AWG coax cable Cable for electronic application FILOTEX Ref : ET Multi coax 55 pf/m 1 Core A : AWG 38 stranded silver plated alloy. FEP insulation =.51 ± 02mm AWG 48 silver plated copper Helicoidal screen =.57mm nominal FEP jacket =.62 ± 02mm 4 Cores A twisted = 1.5mm 2 PTFE = 1.55mm nominal tape 3 AWG 41 tin plated copper braid 90 % coverage = 1.8mm nominal 4 Medical P.V.C = 2.8 ±.15mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Cable for displacement sensor. Characteristic impedance : 80 Ω nominal Linear capacitance : 55 ± 5 pf/m (at 95%).(17pF/ft) Current capacity : > 250 ma Continuous operating voltage : 250 V DC. Operating temperature : - 20 C to + 75 C Minimum bending radius : 5 x Overall diameter Issue 1 - November
20 Part 3 Microcables for computer application Linear capacitance : ET pf/m ET pf/m Issue 1 - November
21 Filotex STUDY channels 42 AWG coax cable + 8 x 28 AWG wires Cable for computer application (input/output) Very flexible cable with an extremely good mechanical behaviour. FILOTEX Ref : ET Multi coax 55 pf/m 1 Core A : AWG 42 (1 x mm) silver plated Alloy. PFA " SE " insulation =.26 ±.02mm AWG 48 silver plated copper Helicoidal screen =.32 mm nominal PFA jacket =.36 ±.02mm 2 Core B : AWG 28 (7 x 0.13 mm) stranded tin plated copper. PFA insulation =.59 ±.03 mm 3 Core C : 8 Cores A twisted = 1.1 mm 4 Core D : 9 Cores A twisted = 1.3 mm 5 cores (C) + 1 cores (D) + 8 cores (B) twisted = 4.0 mm nominal 5 PTFE tape = 4.06 mm nominal. 6 AWG 40 tin plated copper braid 85 % coverage = 4.40 mm nominal 7 PVC jacket = 5.9 ±.2 mm Characteristic impedance cores A : 80 Ω nominal Linear capacitance cores A : 55 ± 5 pf/m (at 95%).(17 pf/ft) DC resistance cores A : <= 7.8 Ω/m (2.5 Ω/ft) Continuous operating voltage cores A : 24 V eff. Continuous operating voltage cores B : 250 V DC DC resistance cores B : <=.25 Ω/m (.076 Ω/ft) Test voltage between core and screen : 350 V DC 1 mn Insulation resistance : > 1000 MΩ.km Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
22 C Filotex STUDY channels 42 AWG coax cable + 8 x 28 AWG wires Cable for computer application (input/output) FILOTEX Ref : ET Multi coax 100 pf/m 1 Core A : AWG 42 (1 x mm) silver plated Copper. FEP insulation =.19 ±.02mm AWG 48 tin plated copper Helicoidal screen =.25mm nominal FEP jacket =.30 ±.02mm 2 Core B : AWG 28 (7 x 0.13 mm) stranded tin plated copper. FEP insulation =.59 ±.03mm 3 Core C : 8 Cores A twisted = 0.9mm 4 Core D : 9 Cores A twisted = 1.1mm 5 cores (C) + 1 cores (D) + 8 cores B twisted = 3.75mm nominal 5 PTFE tape = 3.8mm nominal. 6 AWG 40 tin plated copper braid 85 % coverage = 4.15mm nominal 7 PVC jacket = 5.5 ±.2mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Characteristic impedance cores A : 50 Ω nominal Linear capacitance cores A : 100 ± 10 pf/m (at 95%).(30.5pF/ft) DC resistance cores A : <= 7.8 Ω/m Continuous operating voltage cores A : 24 V eff. Continuous operating voltage cores B : 250 V DC DC resistance cores B : <=.25 Ω/m Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
23 Part 4 Microcables for Ultrasound : Veterinary application (mechanical probes) Transvaginal application Endocavity application Issue 1 - November
24 Filotex STUDY channels 34 AWG coax + 8 x 26 AWG wires Medical Ultrasound cable FILOTEX Ref : ET Ultra sound cable 1 Core A : AWG 34 stranded silver plated alloy. PTFE insulation =.52 ±.02mm AWG 43 silver plated copper braid FEP jacket = 1.02 ±.05 mm 2 Core B : AWG 26 stranded tin plated copper. PVC insulation =.90 ±.10mm Fillers 7 cores (A) + 1 filler twisted AWG 40 tin plated copper helicoidal screen 90 % coverage 4 cores (A) + 8 cores (B) + fillers twisted around PTFE tape AWG 40 tin plated copper braid 95 % coverage Medical PVC = 7.45 ±3mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Ultrasound cable assemblies. Characteristic impedance core (A) : 50 nominal Linear capacitance core (A) : 95 ± 10 pf/m (at 95%).(29 pf/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
25 Filotex STUDY channels 36 AWG coax cable + 20 wires 30 AWG Medical Ultrasound cable FILOTEX Ref : ET Multi coax 95 pf/m 1 Core A : AWG 36 stranded silver plated copper. FEP insulation =.44 ±.03mm AWG 44 silver plated copper Helicoidal screen =.54mm nominal FEP jacket =.63 ±.03 mm 2 Core B: AWG 30 stranded silver plated copper. FEP insulation =.5 ± 1mm 3 Core C: 3 cores A twisted 4 Core D: 4 cores B twisted 5 Core E: 3 cores B twisted 6 Core F: 2 cores A + 1 core B twisted 8 Cores (C) + 4 cores D + 1 core E + 1 core F twisted = 5.2 mm nominal 7 PTFE tape = 5.25 mm nominal. 8 AWG 40 tin plated copper braid 85 % coverage = 5.6mm nominal 9 Medical PVC = 7.0 ±.3mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Ultrasound cable assemblies. Characteristic impedance core (A) : 50 nominal Linear capacitance core (A) : 95 ± 10 pf/m (at 95%).(29 pf/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn DC resistance core (A) : 1.5 Ω/m DC resistance core (B) :.4 Ω/m Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
26 Filotex STUDY channels 40 AWG coax + 12 x 36 AWG wires Medical Ultrasound cable FILOTEX Ref : ET Ultrasound cable 1 Core A : AWG 40 stranded silver plated alloy. FEP insulation =.25 ±.02 mm AWG 48 silver plated copper Helicoidal screen =.31 mm nominal FEP jacket =.39 ±.02 mm 2 Core B : AWG 36 stranded silver plated. FEP insulation =.40 ±.02mm 3 Core (C) 7 cores (A) twisted 4 Core (D) 6 cores (B) +Cotton filler twisted 5 Core (E) 5 cores (A) +Cotton filler twisted 4 Cores (C) + 2 cores (D) + 1 core (E) twisted = 3.50 mm nominal 6 PTFE tape = 3.7 mm nominal. 7 AWG 44 tin plated copper braid 85 % coverage = 3.9 mm nominal 8 Medical PVC = 4.9 ±.1mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Ultrasound cable assemblies. Characteristic impedance core (A) : 50 Ω nominal Linear capacitance core (A) : 95 ± 10 pf/m (at 95%).(29 pf/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Minimum bending radius : 5 x Overall diameter Issue 1 - November
27 Filotex STUDY channels 38 AWG coax cable FILOTEX Ref : ET Multi coax 95 pf/m 1 Core A : AWG 38 stranded silver plated alloy. FEP insulation =.34 ±.02mm AWG 44 silver plated copper Helicoidal screen =.44mm nominal FEP jacket =.53 ±.02mm 2 Core B : 8 Cores A twisted = 1.6mm 3 Core C : 2 Cores A twisted = 1.05mm 8 cores (B) + 1 cores (C) twisted = 5.3mm nominal 4 PTFE tape 5 = 5.35mm nominal. AWG 40 tin plated copper braid.85 % coverage = 5.7mm nominal 6 Medical P.V.C = 8 ±.2mm Medical Ultrasound cable Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Ultrasound cable assemblies. Characteristic impedance : 50 nominal Linear capacitance : 95 ± 10 pf/m (at 95%).(29pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
28 Filotex STUDY channels 38 AWG coax cable Medical Ultrasound cable FILOTEX Ref : ET Multi coax 95 pf/m 1 Core A : AWG 38 stranded silver plated alloy. FEP insulation =.34 ±.02mm AWG 44 silver plated copper Helicoidal screen = 44mm nominal FEP jacket =.53 ±.02mm 2 Core B : 8 Cores A twisted = 1.6mm 3 Core C : 2 Cores A twisted = 1.05mm 10 cores (B) + 2 cores (C) twisted = 6.0mm nominal 4 PTFE tape = 6.05 mm nominal. 5 AWG 40 tin plated copper braid 85 % coverage = 6.4mm nominal 6 Medical P.V.C = 8.0 ±.2mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Ultrasound cable assemblies. Characteristic impedance : 50 nominal Linear capacitance : 95 ± 10 pf/m (at 95%).(29pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Flex life test : Standard test in accordance with drawing 250,000 cycles minimum Mover rollers 80 mm Moving range : 550 mm Cable length : 1600 mm Speed :.22 m/s (8 cycles/mn) Test weight (M) : 3000 g Issue 1 - November
29 Filotex STUDY channels 38 AWG coax cable Medical Ultrasound cable FILOTEX Ref : ET Multi coax 95 pf/m 1 Core A : AWG 38 silver plated copper wire. FEP insulation =.30 ±.02mm AWG 48 silver plated copper Helicoidal screen =.36mm nominal FEP jacket =.46 ±.02mm 2 Core B : 4 Cores A twisted = 1.1mm 3 Core C : 8 Cores A twisted = 1.4mm 1 cores (B) + 16 cores (C) twisted = 6.5mm nominal 4 PTFE tape = 6.6mm nominal. 5 AWG 41 tin plated copper braid 85 % coverage = 7.0mm nominal Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Ultrasound cable assemblies. Characteristic impedance : 50 Ω nominal Linear capacitance : 95 ± 10 pf/m (at 95%).(29pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
30 Filotex STUDY channels 40 AWG coax cable Medical Ultrasound cable FILOTEX Ref : ET Multi coax 55pF/m 1 Core A : AWG 40 stranded silver plated alloy PD 135. FEP «SE» insulation =.34 ±.03 mm AWG 48 silver plated copper Helicoidal screen =.40mm nominal FEP jacket =.46 ±.03mm 2 Core B : 4 Cores A + Kevlar member tensile strength 50 kgf twisted = 1.15mm 3 Core C : 8 Cores A twisted = 1.5mm 1 core (B) + 16 cores C twisted =6.3mm nominal PTFE tape = 6.35 mm nominal. AWG 40 silver plated alloy braid 85 % coverage = 6.7mm nominal Medical P.V.C = 8.5 ±.25mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Ultrasound cable assemblies. Characteristic impedance : 80 Ω nominal Linear capacitance : 55 ± 5 pf/m (at 95%).(17pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V AC 1 mn Max DC resistance of centre conductor : 1.2 Ω/ft Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
31 Filotex STUDY channels 42 AWG coax cable FILOTEX Ref : ET Multicoax 95 pf/m 1 Core A : AWG 42 silver plated copper wire. FEP insulation =.20 ±.02 mm AWG 48 silver plated copper Helicoidal screen =.26 mm nominal FEP jacket =.34 ±.02 mm 2 Core B : 4 Cores A twisted =.8 mm 3 Core C : 8 Cores A twisted = 1 mm 1 cores (B) + 16 cores (C) twisted = 4.7 mm nominal 4 PTFE tape = 4.8 mm nominal. 5 AWG 40 silver plated alloy braid 85 % coverage = 5.2 mm nominal 6 Medical P.V.C = 7.2 ±.3 mm Medical Ultrasound cable Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Ultrasound cable assemblies. Characteristic impedance : 50 Ω nominal Linear capacitance : 95 ± 10 pf/m (at 95%).(29 pf/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
32 Filotex STUDY channels 40 AWG coax cable FILOTEX Ref : ET Multi coax 55pF/m 1 Core A : AWG 40 stranded 7x.03mm silver plated alloy PD 135. FEP «SE» insulation =.34 ±.02 mm AWG 48 silver plated copper Helicoidal screen =.40mm nominal FEP jacket =.46 ±.02mm 2 Core B : 16 Cores A twisted = 2.1mm 3 Core C : 4 Cores A twisted =.95mm 12 cores (B) + 1 core C twisted =7.7mm nominal PTFE tape = 7.75mm nominal. AWG 40 tin plated copper braid 85 % coverage = 8.1mm nominal Medical PVC = 9.6 ±.3mm Medical Ultrasound cable Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Ultrasound cable assemblies. Characteristic impedance : 80 Ω nominal Linear capacitance : 18 ± 2 pf/ft (at 95%) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 500 V AC 1 mn Max DC resistance of centre conductor : 1.2 Ω/ft Max DC resistance of coax shield : 15 Ω/ft Insulation resistance : > 10 MΩ Crosstalk coax to coax, 1 ~ 10 Mhz in 96 inches long cable will all ends terminated in 80 Ω : < 55 db One way signal loss (1 ~ 10 Mhz) : < 0.10 db/ft Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
33 Filotex STUDY channels 40 AWG coax cable Medical Ultrasound cable FILOTEX Ref : ET Multicoax 95pF/m 1 Core A : AWG 40 stranded silver plated alloy. FEP insulation =.24 ±.02 mm AWG 48 silver plated copper Helicoidal screen =.3 mm nominal FEP jacket =.39 ±.02 mm 2 Core B : 16 Cores A twisted = 1.9 mm 3 Core C : 8 Cores A twisted = 1.2 mm 16 cores (B) + 1 core (C) twisted = 7.6 mm nominal 4 PTFE tape = 7.65 mm nominal. 5 Medical P.V.C = 9.6 ±.30 mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Ultrasound cable assemblies. Characteristic impedance : 50 Ω nominal Linear capacitance : 95 ± 10 pf/m (at 95%).(29pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn DC resistance : <= 1.2 Ω/ft Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
34 Part 5 Microcables for CCD cameras applications Issue 1 - November
35 Microcables for Endoscopy Available models 3.5 mm ET mm ET ET ET ET mm ET Optional UL style approval : UL20379 Issue 1 - November
36 Filotex STUDY channels 38 AWG coax + 5 x 38 AWG wires Medical Video Endoscopy cable FILOTEX Ref : ET Video camera Cable 1 Core A : AWG 38 stranded silver plated alloy. FEP insulation =.34 ±.02mm AWG 44 silver plated copper Helicoidal screen =.44mm nominal FEP jacket =.53 ±.02 mm 2 Core B : AWG 38 stranded silver plated alloy. FEP insulation =.34 ±.05mm 3 Fillers 9 Cores (A) + 5 cores (B) + Fillers twisted = 2.05 mm nominal 4 PTFE tape = 2.07 mm nominal. 5 AWG 40 tin plated copper braid 85 % coverage = 2.5mm nominal 6 Medical PVC = 3.45 ±.1mm Very flexible cable with an extremely good mechanical behaviour Withstands miscellaneous sterilisation processes Video Endoscopy cable assemblies Characteristic impedance (core A) : 50 nominal Linear capacitance (core A) : 95 ± 10 pf/m (at 95%) (29pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter. Issue 1 - November
37 Filotex STUDY channel 30 AWG coax + 11 x 28 AWG wires Medical Video Endoscopy cable FILOTEX Ref : ET Video camera Cable 1 Core A : AWG 30 (19 x 42 AWG) stranded silver plated alloy. FEP insulation =.82 ±.05mm AWG 40 silver plated copper braid = 1.20mm nominal FEP jacket = 1.55 ±.05mm 2 Core B: AWG 28 (19 x 40 AWG) stranded silver plated copper. FEP insulation =.60 ±.05mm 1 Core (A) + 11 cores (B) twisted = 2.75 mm nominal 3 PTFE tape. = 2.90 mm nominal 4 AWG 40 silver plated copper spiral shield = 3.25 mm nominal 5 PTFE tape. = 3.4mm nominal 6 Medical PVC = 5.45 ±.2mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Video endoscopy cable assemblies Characteristic impedance core (B and D) : 50 Ω nominal Linear capacitance core (B and D) : 110±10 pf/m (at 95%) (33 pf/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
38 Filotex STUDY channels 34 AWG coax + 5 x 28 AWG wires Medical Video Endoscopy cable FILOTEX Ref : ET Video camera Cable 1 Core A : AWG 34 stranded silver plated alloy. PFA insulation =.53 ±.03mm AWG 44 silver plated copper Helicoidal screen =.63mm nominal PFA jacket =.98 ±.05mm 2 Core B : AWG 28 stranded tin plated copper. PVC insulation = 1.1 ±.05mm 2 core (A) + 5 cores (B) twisted = 3.3 mm nominal 3 PTFE tape = 3.35 mm nominal 4 AWG 41 tin plated copper braid 85% coverage = 3.7 mm nominal 5 Medical PVC = 5.0±15mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes Video Endoscopy cable assemblies Linear capacitance core (A) : 100 pf/m nominal DC resistance (A) : 95 Ω/100m nominal Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter. Issue 1 - November
39 Filotex STUDY channels 30 AWG coax + 3 x 30 AWG wires Medical video Endoscopy cable FILOTEX Ref : ET Core A : AWG 30 stranded silver plated copper. FEP insulation =.80 ±.02mm AWG 38 silver plated copper helicoidal screen = 1.0 mm nominal FEP jacket = 1.2 ±.03 mm 2 Core B: AWG 30 stranded silver plated copper. PTFE insulation =.81 ±.05mm 5 Cores (A) + 3 cores (B) twisted = 4.05 mm nominal 3 4 PTFE tape AWG 40 tin plated copper braid 85% coverage = 4.4mm nominal 5 Polyurethane = 5.7 ±.2mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Medical cable assemblies. Characteristic impedance core (A) : 50 nominal Linear capacitance core (A) : 95 ± 10 pf/m (at 95%).(29 pf/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
40 Filotex STUDY channels 32 AWG coax + 3 x 26 AWG wires FILOTEX Ref : ET Video camera Cable 1 Core A : AWG 32 stranded silver plated alloy. FEP insulation =.65 ±.03mm AWG 44 silver plated copper Helicoidal screen =.75mm nominal FEP jacket =.91 ±.05mm 2 Core B : AWG 26 stranded tin plated copper. FEP insulation =.81 ±.05mm 9 Cores (A) + 3 cores (B) twisted = 3.6mm nominal 3 PTFE tape = 3.65mm nominal. 4 AWG 40 tin plated copper braid 85 % coverage = 4.1mm nominal 5 Medical PVC = 5.0 ±.2mm Medical Video Endoscopy cable Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Video endoscopy cable assemblies Characteristic impedance core (A) : 50 nominal Linear capacitance core (A) : 95 ± 10 pf/m (at 95%).(29 pf/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
41 Filotex STUDY channels 28 AWG coax 6 channels 32 AWG coax + 3 x 26 AWG wires FILOTEX Ref : ET Video Camera Cable 1 Core A : AWG 28 stranded silver plated alloy. FEP insulation = 1.1 ±.05 mm AWG 40 silver plated copper Helicoidal screen = 1.26 mm nominal FEP jacket = 1.58 ±.05 mm 2 Core B : AWG 32 stranded silver plated alloy. FEP insulation =.63 ±.05 mm AWG 44 silver plated copper Helicoidal screen =.73 mm nominal FEP jacket =.91 ±.05 mm 3 Core C : AWG 26 stranded silver plated copper. FEP insulation =.80 ±.05 mm 4 Cotton filler 3 Cores (A) + 6 cores (B) + 3 cores (C) twisted = 4.4 mm nominal 5 PTFE tape = 4.45 mm nominal. 6 AWG 40 tin plated copper braid 85 % coverage = 4.8 mm nominal 7 Medical PVC = 6.8 ±.2 mm Medical Video Endoscopy cable Very flexible cable with an extremly good mechanical behaviour. Withstands miscellaneous sterilization processes. Video endoscopy cable assemblies. Characteristic impedance core (A) : 50 nominal Linear capacitance core (A) : 80 pf/m nominal Characteristic impedance core (B) : 50 nominal Linear capacitance core (B) : 95 pf/m nominal Continuous operating voltage : 30 V eff. Test voltage between core and screen : 500 V AC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
42 Microcables for Dental application Issue 1 - November
43 Filotex STUDY channels 34 AWG coax + 8 x 34 AWG wires + 2 x 30 AWG wires Dental cable FILOTEX Ref : ET Video camera Cable 1 Core A : AWG 34 stranded silver plated alloy. PFA insulation =.53 ±.03mm AWG 44 silver plated copper Helicoidal screen nominal =.63mm PFA jacket =.83 ±.05mm 2 Core B : AWG 30 stranded silver plated alloy. PFA insulation =.50 ±.05mm 3 Core C : AWG 34 stranded silver plated alloy. PFA insulation =.36 ±.05mm 1 core (A) + 2 cores (B) + 8 cores (C) twisted = 2.05mm nominal 4 34 AWG silver plated alloy Drain wire 5 PTFE tape = 2.10 mm nominal 6 AWG 40 silver plated alloy braid 85 % coverage = 2.60 mm nominal 7 Medical PVC = 4.1 ±.15mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Video endoscopy cable assemblies. Linear capacitance core (A) : 100 pf/m nominal DC resistance core (A) : 95 Ω/100m nominal DC resistance core (B) : 33.7 Ω/100m nominal DC resistance core (C) : 95 Ω/100m nominal Test voltage between braid and outside : 4000 V AC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
44 Filotex STUDY channels 36AWG coax + 9 x 32 AWG wires + 10 x 32 AWG wires Dental cable FILOTEX Ref : ET Video camera Cable 1 Core A : AWG 36 stranded silver plated alloy PFA insulation =.52 ±.03mm AWG 44 silver plated copper Helicoidal screen =.62mm nominal PFA jacket =.72 ±.05mm 2 Core B : AWG 32 stranded silver plated alloy PFA insulation =.42 ±.05mm 2 cores (A) + 9 cores (B) twisted =.2.3 nominal 3 PTFE tape 2.35 mm nominal. 4 AWG 40 silver plated copper braid 85% coverage = 2.7mm nominal 5 2 Medical PTFE tapes =3.2 ± 3.2mm max 6 Optional fillers 7 10 cores (B) around = 4.05mm 8 PTFE tape = 4.1mm nominal 9 Medical PVC = 5.3 ±.2mm Very flexible cable with an extremely good mechanical behaviour Withstands miscellaneous sterilisation processes Video endoscopy cable assemblies Characteristic impedance : 60 nominal Linear capacitance : 80pF/m nominal Continuous operating voltage : 24 V eff. DC resistance core (A) : 150 Ω/100m DC resistance core (B) : 600 Ω/100m Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
45 Filotex STUDY x 36 AWG twisted pairs + 14 x 36 AWG wires Dental cable FILOTEX Ref : ET Video camera Cable 1 Core A : AWG 36 stranded silver plated alloy. FEP insulation =.24 ±.03mm 2 Core B : AWG 36 stranded silver plated alloy. FEP insulation =.28 ±.05mm 3 Core C : 2 cores (A) twisted, pitch 5mm nominal (8 mm maxi) 4 Kevlar member 158 TEX Tensile strength > 20 kgf 2 core (C) + 14 cores (B) + Kevlar member twisted, pitch 10mm nominal = 1.7mm max 5 PTFE tape 6 AWG 40 silver plated alloy braid 95 % coverage, pitch 10mm nominal = 2.2mm nominal 7 PTFE tape = 2.4mm max 8 Polyurethane = 3.6mm max Thickness.60 ±.05 mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Video endoscopy cable assemblies. Linear capacitance core (C) : 63 pf/m nominal Linear capacitance between 2 cores (B) : 43 pf/m nominal Linear capacitance between cores (B) and braid : 80 pf/mnominal All capitance must be verify on a sample DC resistance core (A) and (B) : 2.07 Ω/m nominal 2.2 Ω/m max Test voltage between braid and outside : 500 V AC Spark test of jacket : 1500 V AC Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
46 Filotex STUDY x 36 AWG twisted pairs + 3 x 36 AWG wires Dental cable FILOTEX Ref : ET Video camera Cable 1 Core A :AWG 36 stranded silver plated alloy. FEP insulation =.24 ±.03mm 2 Core B :AWG 36 stranded silver plated alloy. FEP insulation =.28 ±.05mm 3 Core C : 2 cores (A) twisted, pitch 8mm nominal(10 mm maxi) 4 Kevlar member 158 TEX Tensile strength > 20 kgf 5 Core D : 3 cores (B) twisted + Kevlar member, pitch 9mm nominal (12mm maxi) 1 core (D) + 8 cores (C) twisted, pitch 15 to 25mm = 1.7mm max 6 PTFE tape unsintered 7 AWG 42 hard silver plated alloy braid 95 % coverage, pitch 10mm nominal = 2.15mm nominal 8 PTFE tape unsintered = 2.35mm max 9 Polyurethane = 3.6mm max Thickness.60 ±.05mm All copper alloy are without cadmium. Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Video endoscopy cable assemblies Linear capacitance core (C) : 60 pf/m maxi Linear capacitance between 2 cores (B) : 15 pf/m nominal Linear capacitance between cores (C) and braid : To be define on sample All capacitance must be verify on a sample DC resistance core (A) & (B) : 1.52 Ω/m nominal. 1.6 Ω/m max. Test voltage conductor/conductor : 500 VAC Spark test of jacket : 1500 VAC Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
47 Part 6 Microcables for other medical applications Issue 1 - November
48 Microcables for Catheter Issue 1 - November
49 Filotex STUDY x 2 wires 44 AWG Cable for catheter FILOTEX Ref : ET Core A : AWG 44 silver plated copper. Enamel lacquer =.06 ±.005 mm 2 Core B : 2 cores A twisted =.12mm cores (B) twisted =.22mm nominal AWG 48 silver plated copper spiral shield =.28mm nominal FEP =.40 ±.02 mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. Ultrasound cable assemblies Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 30 C to +150 C (200 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
50 Filotex STUDY x 30 AWG wires FILOTEX Ref : ET Core A : AWG 30 stranded silver plated copper. PTFE insulation =.61 ±.05mm 2 Core B : AWG 30 stranded silver plated copper drain wire. 3 Core C : 2 cores (A) + 1 core (B) twisted Polyester/Aluminium tape 1 core (C) + 3 cores (A) twisted 4 PTFE tape = 5.55 mm nominal 5 AWG 38 tin plated copper helicoidal screen. 6 Polyurethane = 3.55 ±.15mm Cable for catheter Very flexible cable with an extremely good mechanical behaviour. Continuous operating voltage : 250 V Operating temperature : - 60 C to +85 C Minimum bending radius : 5 x Overall diameter Issue 1 - November
51 Microcables for patient monitoring (invasive applications) Issue 1 - November
52 Filotex STUDY channels 36 AWG coax cable Medical cable for patient monitoring FILOTEX Ref : ET Multi coax 95pF/m 1 Core A : AWG 36 silver plated alloy wire. FEP insulation =.32 ±.03mm AWG 44 silver plated copper Helicoidal screen =.42mm nominal FEP jacket =.52 ±.03mm 2 Cores (A) + 2 cores (B) twisted = 1.02 mm nominal 2 AWG 44 tin plated copper helicoidal screen = 1.12mm nominal 3 Superpolyamide = 1.5 ± 1 mm This cable is not round. Very flexible cable with an extremely good mechanical behaviour Withstands miscellaneous sterilisation processes Ultrasound cable assemblies s Characteristic impedance : 50 nominal Linear capacitance : 95 ± 10 pf/m (at 95%) (29pF/ft) Continuous operating voltage : 24 V eff. Test voltage between core and screen : 350 V DC 1 mn Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
53 Microcables for ECG Issue 1 - November
54 Filotex STUDY ECG cable Medical ECG cable FILOTEX Ref : ET Low noise cable 1 24 x.05 mm stranded copper =.28 mm nominal 2 Polyethylene insulation =.70 ±.05mm 3 Semi-conductive layer =.73mm nominal 4.07 mm copper braid = 1mm nominal 5 PVC jacket = 1.4mm nominal. Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. ECG cable assemblies. Continuous operating voltage : 250 V eff. Operating temperature : - 30 C to + 85 C (100 C at peak) Minimum bending radius : 5 x Overall diameter Issue 1 - November
55 Temporary myocard pacing wire Issue 1 - November
56 Filotex STUDY FILOTEX Ref : ET x 0.06 stranded stainless steel 316L 2 PE insulation =.65 ±.03mm Temporary myocard pacing wire Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes DC resistance : 16 Ω/m Insulation resistance : 100 MΩ.km Dielectric strength : 1500 V DC Operating temperature : - 50 C to C Minimum bending radius : 5 x Overall diameter. Pull-off force : 5 N to 15 N Issue 1 - November
57 Filotex STUDY x stranded stainless steel 316L =.22 ±.02mm 2 FILOTEX Ref : ET PE insulation =.48 ±.02mm Temporary myocard pacing wire Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes DC resistance : 30 Ω/m Insulation resistance : 100 MΩ.km Dielectric strength : 1500 V DC Operating temperature : - 50 C to C Minimum bending radius : 5 x Overall diameter. Pull-off force : 5 N to 15 N Issue 1 - November
58 Filotex STUDY Temporary myocard pacing wire FILOTEX Ref : ET x.044 mm stranded stainless steel 316L =.22 ±.02 mm 2 Polyethylene insulation =.40 ±.02 mm mm stainless steel 316L helicoidal screen min. coverage 90 % =.49 ±.02 mm 4 Polyethylene jacket =.75 ±.05mm Very flexible cable with an extremely good mechanical behaviour. Withstands miscellaneous sterilisation processes. DC resistance of inner conductor : 50 Ω/m DC resistance of outer conductor : 30 Ω/m Insulation resistance of insulation : 100 MΩ.km Insulation resistance of jacket : 100 MΩ.km Dielectric strength : 1500 V DC Operating temperature : - 30 C to + 75 C Minimum bending radius : 5 x Overall diameter Issue 1 - November
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