Cables for Cranes, Lifts and Handling Systems

Transcription

1 Cables for Cranes, Lifts and Handling Systems

2 Cables for Cranes, Lifts and Handling Systems Edition 2003 Weights, dimensions and characteristics data are approximate. Deviations due to raw materials or manufacturing processes as well as changes in the data are reserved. This edition supersedes all previous editions.

3 Global expert in cables and cabling systems Belguim France United Kingdom Ireland The Netherlands Germany Denmark Switzerland Norway Sweden Canada USA Portugal Spain South Korea China Vietnam Brazil Morocco Ghana Nigeria Italy Tanzania Greece Turkey Nexans one of the world s leading cable and cable systems manufacturer with a global presence operating in 65 countries and manufacturing in 28 countries with over employees worldwide. We manufacture a complete range of reliable, high performance cables for various applications and requirements. Production Plant Moenchengladbach, Germany

4 Contents Page Cable Selection Cable Type Nominal Voltage U O /U RHEYCORD NSHTOEU-J Reeling Cables 0.6/1 kv 5-8 RHEYCORD (RTS) (N)SHTOEU-J Extra Heavy Duty Reeling Cables 0.6/1 kv 9-12 RHEYFESTOON (N)3GRD5G Flexible Festoon Cables 0.6/1 kv RHEYFLAT N NGFLGOEU-J Rubber Flat Cables 300/500 V RHEYFLAT N (N)GFLCGOEU-J Screened Rubber Flat Cables 300/500 V RHEYFLAT Y H05VVH6-F 300/500 V H07VVH6-F 450/750 V PVC Flat Cables RHEYFLEX PN Control Cables with Strength Member 450/750 V RHEYFIRM (RTS) (N)TSCGEWTOEUS Reeling Cables 1.8/3 kv to 18/30 kv RHEYFIRM (RTS) OFE (N)TSCGEWTOEUS OFE Reeling Cables with Optical Fibres 1.8/3 kv to 18/30 kv RHEYCORD SHTOEU OFE Rubber Sheated Optical Fibre Cables 49-52

5 Cable Selection Cable Types Typical Applications spring operated reels cylindrical reels mono spiral reels RHEYCORD NSHTOEU-J Reeling Cables RHEYCORD (RTS) (N)SHTOEU-J Extra Heavy Duty Reeling Cables RHEYFESTOON (N)3GRD5G Flexible Festoon Cables RHEYFLAT N NGFLGOEU-J Rubber Flat Cables RHEYFLAT N (N)GFLCGOEU-J Screened Rubber Flat Cables RHEYFLAT Y H05VVH6-F PVC Flat Cables RHEYFLAT Y H07VVH6-F PVC Flat Cables RHEYFLEX PN Control Cables with Strength Member RHEYFIRM (RTS) (N)TSCGEWTOEUS Reeling Cables 3-30 kv RHEYFIRM (RTS) OFE (N)TSCGEWTOEUS OFE Reeling Cables with Optical Fibres 3-30 kv RHEYCORD SHTOEU OFE Rubber Sheated Optical Fibre Cables Main application Suitable Not suitable

6 Typical Applications festoon systems e-chain cable elevator cable tender system roller-type accumulator carriere system

7 RHEYCORD NSHTOEU-J Reeling Cables 5

8 RHEYCORD NSHTOEU-J Reeling Cables Approval/Certificates VDE Applications Rubber reeling cable for control and power supplies. For applications with high mechanical stresses, especially for simultaneous tensile and torsion stresses. Suitable for motor-driven reels, spring-operated reels, festoon- and hoisting systems. 0.6/1 kv Design 1. Conductor Copper tinned, flexible stranded, class 5 according to IEC 60228, DIN VDE Insulation EPR (ethylene propylene rubber) rubber compound 3GI3 refer to DIN VDE 0207 part Inner sheath Rubber compound 5GM3/GM1b refer to DIN VDE 0207 part Outer sheath PCP (polychloroprene) heavy duty abrasion and notchresistant, with antitorsion braid integrated in the jacket Colour: black rubber compound 5GM5 refer to DIN VDE 0207 part Marking RHEYCORD NSHTOEU-J 90/-35 1kV Core identification ( DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers green/ yellow (in the outer layer) Standards DIN VDE 0250 part 814 Options Further numbers of cores and cross-section upon request 6

9 RHEYCORD NSHTOEU-J Cable characteristics Mechanical properties Minimum bending radii: outer diameter d mm > 20 mm Flexible operation 5 d 5 d With strain relief 5 d 5 d Forced guidance e.g.: Reeling applications 5 d 6 d Festoon systems 5 d 5 d E-chain cable carrier systems 5 d 5 d Static 4 d 4 d Minimum distance between two bends 20 d 20 d (S-shape deflection) Travelling speed up to 120 m/min Chemical properties Oil resistant For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties Nominal voltage Uo/U = 0.6/1 kv Maximum operating voltage in AC systems Uo/U = 0.72/1.2 kv Test voltage 50 Hz, 5 min energy core 2,500 V control core 2,000 V Current rating (A) according to DIN VDE 0298 part 4 Max. temperature at the conductor in service + 90 C in short circuit C Max. surface temperature fixed installation 45 C to +90 C flexible operation 35 C to +90 C Max. static tensile stress of the conductor 15 N/mm 2 7

10 RHEYCORD NSHTOEU-J Technical data Number of cores Art. No. Permissible U Approx. Approx. and nominal current rating (cos ϕ 0.8) outer diameter weight cross-section Voltage drop mm 2 (A)** (V/A x km) mm kg/km 5x1.5 * x1.5 * x1.5 * x1.5 * x1.5 * ,050 30x1.5 * ,250 4x2.5 * x x2.5* x ,050 19x2.5* ,250 24x2.5* ,600 30x2.5* ,800 50x2.5* ,050 4x4 * x6 * x10 * x16 * ,400 4x25 * ,000 4x35 * ,600 4x50 * ,500 4x70 * ,600 4x95 * ,000 4x ,500 19x x1.5C * ,900 25x x1.5C * ,000 * stock types ** ambient temperature 30 C, condctor temperature 90 C February 2003 Copyright 2003 Nexans 8

11 RHEYCORD (RTS) (N)SHTOEU-J Extra Heavy Duty Reeling Cables Abbildungen 9

12 RHEYCORD (RTS) (N)SHTOEU-J Extra Heavy Duty Reeling Cables Approval/Certificates In line with VDE Applications Extra heavy duty rubber reeling cable for control and power supplies.for applications with high mechanical stresses, especially for simultaneous tensile and torsion stresses. Suitable for motor-driven reels, spring-operated reels, drumspreader, festoon- and hoisting systems. 0.6/1 kv Design 1. Conductor Copper extra-fine stranded, class RTS. Better than IEC 60228, DIN VDE 0295 class 5 2. Insulation New special insulation compound RHEYCLEAN based on EPDM, according to DIN VDE 0207 part Inner sheath Special synthetic rubber (better than GM1b) 4. Outer sheath New special sandwich construction with incorporated anti-torsion braid for a optimum of flexibility and heavy duty. PCP (polychloroprene), type 5GM5, abrasion and notchresistant. Colour: yellow Marking RHEYCORD (RTS) (N)SHTOEU-J 90/-40 1kV Core identification ( DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/ yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers Standards In line with DIN VDE 0250 part 814 Options Further numbers of cores and cross-section upon request Spreader cables for basket operation upon request 10

13 RHEYCORD (RTS) (N)SHTOEU-J Cable characteristics Mechanical properties Minimum bending radii: outer diameter d mm > 20 mm Flexible operation 5 d 5 d With strain relief 5 d 5 d Forced guidance e.g.: Reeling applications 5 d 6 d Festoon systems 5 d 5 d E-chain cable carrier systems 5 d 5 d Static 4 d 4 d Deflection pulleys 7.5 d 7.5 d Minimum distance between two bends 10 d 10 d (S-shape deflection) Travelling speed drum and drum-speader festoon-system up to 200 m/min up to 240 m/min Chemical properties Oil resistant For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties Nominal voltage Uo/U = 0.6/1 kv Maximum operating voltage in AC systems Uo/U = 0.72/1.2 kv Test voltage 50 Hz, 5 min energy core 2,500 V control core 2,000 V Current rating (A) according to DIN VDE 0298 part 4 Max. temperature at the conductor in service + 90 C in short circuit C Max. surface temperature fixed installation 50 C to +90 C flexible operation 40 C to +90 C Max. static tensile stress of the conductor 15 N/mm 2 Tensile stress of the carrier unit (spreader cable) 3,000 N 11

14 RHEYCORD (RTS) (N)SHTOEU-J Technical data Number of cores Permissible U Approx. Approx. and nominal current rating (cos ϕ 0.8) outer diameter weight cross-section Voltage drop mm 2 (A)** (V/A x km) mm kg/km 5x x x x x x ,180 4x x x x x ,000 24x2.5 spreader ,300 30x2.5 spreader ,600 36x2.5 *spreader ,700 44x2.5 *spreader ,200 56x2.5 spreader ,900 4x x x x ,200 4x ,800 3x35+3x25/ ,100 3x50+3x25/ ,800 3x70+3x35/ ,900 3x95+3x50/ ,000 3x120+3x70/ ,600 19x x1.5C ,300 25x x1.5C ,600 * stock types ** ambient temperature 30 C, condctor temperature 90 C February 2003 Copyright 2003 Nexans 12

15 RHEYFESTOON (N)3GRD5G Flexible Festoon Cables 13

16 RHEYFESTOON (N)3GRD5G Flexible Festoon Cables Approval/Certificates In line with VDE Applications Heavy duty rubber cable for control and power supplies.for festoon applications with mechanical tensile stresses combined with dynamic stresses. 0.6/1 kv Design 1. Conductor Copper fine stranded, class 5 according to IEC 60228, DIN VDE Insulation New special insulation compound RHEYCLEAN based on EPDM E16, according to pren Inner sheath Special synthetic rubber, (better than EM6, according to pren 50363) 4. Outer sheath PCP (polychloroprene) EM7 according to pren Colour: black Marking RHEYFESTOON N3GRD5G 3x50+3x25/3 1kV NEXANS Core identification (DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/ yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers Standards In line with DIN VDE 0250 part 812 Options Further numbers of cores and cross-section upon request 14

17 RHEYFESTOON (N)3GRD5G Cable characteristics Mechanical properties Minimum bending radii: outer diameter d mm > 20 mm Flexible operation 5 d 5 d Festoon systems 5 d 5 d E-chain cable carrier systems 5 d 5 d Static 4 d 4 d Festoon speed approx. 200 m/min, higher speed upon request. Chemical properties Oil resistant For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties Nominal voltage Uo/U = 0.6/1 kv Maximum operating voltage in AC systems Uo/U = 0.72/1.2 kv Test voltage 50 Hz, 5 min energy core 2,500 V control core 2,000 V Current rating (A) according to DIN VDE 0298 part 4 Max. temperature at the conductor in service + 90 C in short circuit C Max. surface temperature fixed installation 50 C to +90 C flexible operation 35 C to +90 C Max. static tensile stress of the conductor 15 N/mm 2 15

18 RHEYFESTOON N3GRD5G Technical data Number of cores Approx. Approx. Max. and nominal outer diameter weight tensile load cross-section mm 2 mm kg/km N 1x x x ,050 1x ,000 1,425 1x ,300 1,800 1x150* 24 1,700 2,250 1x ,000 2,775 4x x x x , x ,600 1,500 4x ,100 2,100 4x ,000 3,000 3x35+3x16/3 28 1,750 1,575 3x50+3x25/3 33 2,500 2,250 3x70+3x35/3 40 3,600 3,150 3x95+3x50/3 45 4,500 4,275 5x x x x ,350 1,200 5x ,000 1,900 12x x x x x , x2.5* x x , x ,350 1,125 36x ,600 1,350 * stock types ** ambient temperature 30 C, condctor temperature 90 C February 2003 Copyright 2003 Nexans 16

19 RHEYFLAT N NGFLGOEU-J Rubber Flat Cables (N)GFLCGOEU-J Screened Rubber Flat Cables 17

20 RHEYFLAT N NGFLGOEU-J Rubber Flat Cables Approval/Certificates VDE Applications Used for festoon systems (e.g. on gantry cranes, container cranes etc), handling systems, machine tools, lifts and e-chain cable carrier systems. For applications with high mechanical stresses and frequent bending in one plane only. 300/500 V Design 1. Conductor Copper bare 25 mm 2 : extra-flexible stranded, class 6 35 mm 2 : flexible stranded, class 5 according to IEC DIN VDE Insulation EPR (ethylen propylen rubber) rubber compound 3GI3 refer to DIN VDE 0207 part Outer sheath PCP (polychloropen) Colour: black Rubber compound 5GM3 refer to DIN VDE 0207 part Marking none Core identification ( DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/ yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers Standards DIN VDE 0250 part 809 Options special low temperatur resistance compounds with UL approbation with integrated optical fibre element further options upon request 18

21 RHEYFLAT N NGFLGOEU-J Rubber Flat Cables Cable characteristics Mechanical properties Minimum bending radii: outer diameter d < 8 mm 8-12 mm > 12 mm Flexible operation 3 d 4 d 5 d Forced guidance e.g.: Festoon systems 3 d 4 d 5 d E-chain cable carrier systems 4 d 4 d 5 d Fixed installation 3 d 3 d 4 d Travelling speed up to 180 m/min (festoon application) Chemical properties Oil resistant For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties Nominal voltage Uo/U = 300/500 kv Maximum operating voltage in AC systems Uo/U = 330/550 kv Maximum operating voltage in DC systems Uo/U = 495/825 kv AC test voltage 2,000 V Maximum admissible conductor temperature in service + 90 C in short circuit C Maximum admissible surface temperature fixed installation 40 C to +80 C flexible operation 25 C to +60 C 19

22 RHEYFLAT N NGFLGOEU-J Rubber Flat Cables Technical data Number of cores Art. No. Permissible U Approx. Approx. Max. and nominal current rating (cos ϕ 0.8) outer weight conductor cross-section Voltage drop diameter resistance at 20 C mm 2 (A)** (V/A x km) mm kg/km N 4 x 1.5 * x x 1.5 * x x 1.5 * x x 1.5 * x x 1.5 * x x 1.5 * x x (4 x 1.5) * x , x 2.5 * x x 2.5 * x x 2.5 * x x 2.5 * x x x x 2.5 * x x (4 x 2.5) * x , x 4 * x x4 * x x 4 * x x 6 * x x 6 * x x 6 * x x 10 * x x 10 * x , x 16 * x , x 16 * x , x 25* x , x 25 * x , x x , x 35 * x , x x , x 50 * x , x 70 * x , x 95 * x , x x , * stock types ** ambient temperature 30 C, condctor temperature 90 C February 2003 Copyright 2003 Nexans 20

23 RHEYFLAT N (N)GFLCGOEU-J Screened Rubber Flat Cables Type Approval Certificates VDE Applications Used for festoon systems (e.g. on gantry cranes, container cranes etc), handling systems, machine tools, lifts and e-chain cable carrier systems. For applications with high mechanical stresses and frequent bending in one plane only. Copper screens are efficient against electro magnetic disturbances caused by power cables. 300/500 V Design 1. Conductor Copper bare 25 mm 2 : extra-flexible stranded, class 6 35 mm 2 : flexible stranded, class 5 according to IEC DIN VDE Insulation EPR (ethylen propylen rubber) rubber compound 3GI3 refer to DIN VDE 0207 part Screen Tinned copper braid 4. Outer sheath PCP (polychloropren) Colour: black Rubber compound 5GM3 refer to DIN VDE 207 part Marking none Core identification ( DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/ yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers Standards In line with DIN VDE 0250 part 809 Options special low temperatur resistance compounds with UL approbation further options upon request 21

24 RHEYFLAT N (N)GFLCGOEU-J Screened Rubber Flat Cables Cable characteristics Mechanical properties Minimum bending radii: outer diameter d < 8 mm 8-12 mm > 12 mm Flexible operation 3 d 4 d 5 d Forced guidance e.g.: Festoon systems 3 d 4 d 5 d E-Chain cable carrier systems 4 d 4 d 5 d Fixed installation 3 d 3 d 4 d Travelling speed up to 120 m/min (festoon application) Chemical properties Oil resistant For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties Nominal voltage Uo/U = 300/500 kv Maximum operating voltage in AC systems Uo/U = 330/550 kv Maximum operating voltage in DC systems Uo/U = 495/825 kv AC test voltage 2,000 V Maximum admissible conductor temperature in service + 90 C in short circuit C Maximum admissible surface temperature fixed installation 40 C to +80 C flexible operation 25 C to +60 C 22

25 RHEYFLAT N (N)GFLCGOEU-J Screened Rubber Flat Cables Technical data Number of cores Art. No. Permissible U Approx. Approx. and nominal current rating (cos ϕ 0.8) outer diameter weight cross-section Voltage drop mm 2 (A)** (V/A x km) mm kg/km 4x1.5 C* x x1.5 C* x x1.5 C* x x2.5 C* x x2.5 C* x ,150 4x4 C* x x6 C* x x10 C* x x16 C* x ,160 4x25 C x ,640 4x50 C x ,030 4x(2x1) C* x * stock types ** ambient temperature 30 C, condctor temperature 90 C February 2003 Copyright 2003 Nexans 23

26 RHEYFLAT Y H05VVH6-F H07VVH6-F PVC Flat Cables 25

27 RHEYFLAT Y H05VVH6-F PVC Flat Cables Approval/Certificates VDE Applications Power and control cable, especially for lifts. Also for festoon systems and machine tools suitable. For applications with low mechanical stresses and frequent bending in one level only. 300/500 V Design 1. Conductor Copper bare flexible stranded, class 5 according to IEC DIN VDE Insulation PVC (polyvinylchloride) DIN VDE 0207 part 4 3. Outer sheath PVC (polyvinylchloride) according to DIN VDE 0207 part 5 Colour: black Marking e.g. H05VVH6-F 12G0, 75mm 2 Year-week of production Core identification ( DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/ yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers Standards DIN VDE 0281 part 403 HD 359 S2 EN IEC part 6 Options Further numbers of cores and cross-sections upon request 26

28 RHEYFLAT Y H05VVH6-F Cable characteristics Mechanical properties Minimum bending radii: outer diameter d < 8 mm 8-12 mm > 12 mm Flexible operation 3 d 4 d 5 d Forced guidance e.g.: Festoon systems 3 d 4 d 5 d E-chain cable carrier systems 4 d 4 d 5 d Fixed installation 3 d 3 d 4 d Chemical properties Suitable for indoor applications Electrical and Thermal properties Nominal voltage Uo/U = 300/500 kv Maximum operating voltage in AC systems Uo/U = 330/550 kv Maximum operating voltage in DC systems Uo/U = 495/825 kv AC test voltage 2,000 V Maximum admissible conductor temperature in service + 70 C in short circuit C Maximum admissible surface temperature fixed installation 40 C to +70 C flexible operation 25 C to +70 C 27

29 RHEYFLAT Y H05VVH6-F Technical data Number of cores Permissible Approx. Approx. and nominal current rating outer diameter weight cross-section mm 2 (A) ** mm kg/km 4G x G x G x G x G x G x G x G x G x G x G x G x G x G x G x G x G x G x G x G x G x G x G 1* x * stock types ** ambient temperature 30 C February 2003 Copyright 2003 Nexans 28

30 RHEYFLAT Y H07VVH6-F PVC Flat Cables Approval/Certificates VDE Applications Power and control cable used e.g. for handling- and festoon systems, machine tools and elevators. For applications with low mechanical stresses, especially frequent bending in one level only. 450/750 V Design 1. Conductor Copper bare, flexible stranded, class 5 according to IEC 60228, DIN VDE Insulation PVC (polyvinylchloride) according DIN VDE 0207 part 4 3. Outer sheath PVC (polyvinylchloride) according to DIN VDE 0207 part 5 Colour: black Marking e.g. H07VVH6-F 4G1,5mm 2 Year-week of production Core identification ( DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/ yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers Standards DIN VDE 0281 part 404 HD 359 S2 IEC part 6 Options Further numbers of cores and cross-sections upon request 29

31 RHEYFLAT Y H07VVH6-F Cable characteristics Mechanical properties Minimum bending radii: outer diameter d < 8 mm 8-12 mm > 12 mm Flexible operation 3 d 4 d 5 d Forced guidance e.g.: Festoon systems 3 d 4 d 5 d E-Chain cable carrier systems 4 d 4 d 5 d Fixed installation 3 d 3 d 4 d Travelling speed up to 120 m/min (festoon application) Chemical properties Suitable for indoor applications Electrical and Thermal properties Nominal voltage Uo/U = 450/750 kv Maximum operating voltage in AC systems Uo/U = 495/825 kv Maximum operating voltage in DC systems Uo/U = 743/1238 kv AC test voltage 2,500 V Maximum admissible conductor temperature in service + 70 C in short circuit C Maximum admissible surface temperature fixed installation 40 C to +70 C flexible operation 25 C to +70 C 30

32 RHEYFLAT Y H07VVH6-F Technical data Number of cores Art. No. Permissible U Approx. Approx. and nominal current rating (cos ϕ 0.8) outer diameter weight cross-section Voltage drop mm 2 (A)** (V/A x km) mm kg/km 4G 1.5 * x G 1.5 * x G 1.5 * x G 1.5 * x G 1.5 * x G x G x G x G x G 1.5 * x G 2.5 * x G 2.5 * x G 2.5 * x G 2.5 * x G x G 2.5 * x G 2.5 * x ,100 4G 4 * x G 4 * x G x G x G 6 * x G 6 * x G 6 * x G 10 * x G x G 16 * x G 16 * x ,450 4G 25 * x ,405 4G 35 * x ,035 4G x ,000 4G x ,100 4G x ,550 * stock types ** ambient temperature 30 C February 2003 Copyright 2003 Nexans 31

33 RHEYFLEX PN Control Cables with Strength Member 33

34 RHEYFLEX PN Control Cables with Strength Member Approval/Certificates adapted to VDE Applications Rubber cable with a central strength member used for control, measurement and signalling in the steel, mining and chemical industries. In addition as cantilevered control cable for cranes (e.g. to remote control on overhead cranes from pushbutton boxes), wind turbines, conveyor- and storage systems. 450/750 V Design 1. Central strength member 2. Conductor Copper bare, flexible stranded, class 5 and 6 2. Insulation EPR (ethylen propylen rubber) rubber compound 3GI3 refer to DIN VDE 0207 part Separator Textile covering over each layer 5. Outer sheath PCP (polychloropren) Colour: black Rubber compound 5GM3 refer to DIN VDE 0207 part Marking RHEYFLEX PN Core identification Colour code: black with printed numbers and green/yellow Standards In line with DIN VDE 0250 Options With one common shield With individually screened cable cores Special low temperature resistance compounds Further options upon request 34

35 RHEYFLEX PN Cable characteristics Mechanical properties Minimum bending radii: outer diameter d Flexible operations and forced guidance e.g. festoon systems, e-chain cable carrier systems Fixed installation 5 d 4 d Chemical properties For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties Nominal voltage Uo/U = 450/750 kv Maximum operating voltage in AC systems Uo/U = 495/825 kv Maximum operating voltage in DC systems Uo/U = 619/1238 kv AC test voltage 2,500 V Maximum admissible conductor temperature in service + 90 C in short circuit C Maximum admissible surface temperature fixed installation 40 C to +80 C flexible operation 25 C to +60 C 35

36 RHEYFLEX PN Technical data Number of cores and Art. No. Tensile strength Approx. Approx. nominal cross-section of the carrier unit outer diameter weight mm 2 mm kg/km 3 x 1 * x 1 * , x 1 * , x 1 * , x 1 * , x 1 * , x , , x , ,320 3 x 1.5 * x 1.5 * x 1.5 * , x 1.5 * , x 1.5 * , x 1.5 * , x 1.5 * , x 1.5 * , x 2.5 * , * stock types February 2003 Copyright 2003 Nexans 36

37 RHEYFIRM (RTS) (N)TSCGEWTOEUS Reeling Cables 3-30 kv 37

38 RHEYFIRM (RTS) (N)TSCGEWTOEUS Reeling Cables Approval/ Certificates adapted to VDE Applications Flexible reeling cable for energy supply. Especially for high and extreme mechanical stresses, e.g. torsion stresses, high reeling speeds. For deflection into different planes. Also usable for festoon systems, open cast and underground mining. Main applications: Container cranes, cranes, excavators and other heavy mobile equipment. 3 to 30 kv Design 1. Conductor Copper extra-fine stranded, class RTS better than IEC 60228, DIN VDE 0295 class 5 2. Insulation Inner semi conductive layer. New special insulation compound RHEYCLEAN based on EPDM, according to DIN VDE 0207 part 20. Outer semi conductive layer: RHEYSTRIP (EVA based) Absolute easy to strip off at cold temperatures (Easy Strip Design) 3. Protective conductor Copper extra-fine stranded, class RTS better than IEC 60228, DIN VDE 0295 class 5 4. Cover Semi conductive cover 5. Inner Sheath Special synthetic rubber (better than GM1b) 6. Reinforcement Synthetic threads with very high tensile strength as a protection against twist stresses and pressure loads 7. Outer Sheath New special sandwich construction for a optimum of flexibility and heavy duty. PCP (poychloroprene), type 5GM5, Colour: red Marking e.g. RHEYFIRM(RTS) (N)TSCGEWTOEUS 3x35+3x25/3 10kV INEXANSI year of manufacture Core Arragement Six core design (three phase cores and three protection cores in the interstices). Laid up optimized for the different applications. Standards In line with DIN VDE 0250 part 813 DIN VDE 0250 part 813 DIN VDE 0295 DIN VDE 0298 DIN VDE 0472 pr EN Options for voltage level 0,6/1 kv choose our RHEYCORD (RTS) other sheath qualities and colours monitoring conductors; concentric or as an individual core signal cores, telecommunication cores further types upon request pre-assembled with sealing ends upon request 38

39 RHEYFIRM (RTS) (N)TSCGEWTOEUS Cable characteristics Mechanical properties Tensile load 20 N/mm 2 Bending radii according to DIN VDE 298 Minimum distance between two bends (S-shape deflection) 20 x D (cable diameter) Tests Different bending tests, torsional test etc. Reeling speed up to 190 m/min. For extra high dynamic stress ask the manufacturer. Chemical properties Oil resistance according to DIN VDE 0472 part 803 and DIN EN For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties EMC Nominal voltage Maximum operating voltage in AC systems Maximum operating voltage in DC systems Excellent EMC compatibility due to 6 core design and reduced production tolerances acc. to DIN VDE 250 part 1. Uo/U = 1.8/3 kv to 18/30 kv Uo/U = 2.1/3.6 kv to 20.8/36 kv Uo/U = 2.7/5.4 kv to 27/54 kv Test voltage (according to DIN VDE 0250 part 813) AC 6.0 to 43 kv DC 27.5 to kv Current rating (A) according to DIN VDE 0298 part 4 Temperatur limits at conductor during operation 90 C at conductor during short circuit 250 C at cable surface, not moved 40 C up to +90 C at cable surface, moved 35 C up to +90 C 39

40 RHEYFIRM (RTS) (N)TSCGEWTOEUS Technical data Number of cores and Approx. Approx. Tensile strength nominal cross-section outer diameter weight mm 2 mm kg/km N 1,8/3 kv 3x25 + 3x25/3 41 2,400 3,000 3x35 + 3x25/3 44 2,950 3,000 3x50 + 3x25/3 48 3,600 3,000 3x70 + 3x35/3 51 4,360 4,200 3x95 + 3x50/3 57 5,600 5,700 3x x70/3 61 6,650 7,200 3x x70/3 66 8,100 9,000 3x x95/3 70 9,400 11,100 3x x120/ ,800 14,400 3x x150/ ,800 18,000 3,6/6 kv 3x25 + 3x25/3 * 41 2,370 3,000 3x35 + 3x25/3 * 44 2,920 3,000 3x50 + 3x25/3 * 47 3,500 3,000 3x70 + 3x35/3 * 51 4,450 4,200 3x95 + 3x50/3 57 5,560 5,700 3x x70/3 61 6,700 7,200 3x x70/3 66 8,040 9,000 3x x95/3 70 9,600 11,100 3x x120/ ,450 14,400 3x x150/ ,800 18,000 6/10 kv 3x25 + 3x25/3 * 41 2,370 3,000 3x35 + 3x25/3 * 44 2,920 3,000 3x50 + 3x25/3 * 47 3,500 3,000 3x70 + 3x35/3 * 51 4,450 4,200 3x95 + 3x50/3 57 5,560 5,700 3x x70/3 61 6,700 7,200 3x x70/3 66 8,040 9,000 3x x95/3 70 9,600 11,100 3x x120/ ,450 14,400 3x x150/ ,800 18,000 8,7/15 kv 3x25 + 3x25/3 * 41 2,370 3,000 3x35 + 3x25/3 * 44 2,920 3,000 3x50 + 3x25/3 * 47 3,500 3,000 3x70 + 3x35/3 * 51 4,450 4,200 3x95 + 3x50/3 57 5,560 5,700 3x x70/3 61 6,700 7,200 3x x70/3 66 8,040 9,000 3x x95/3 70 9,600 11,100 3x x120/ ,450 14,400 3x x150/ ,800 18,000 * stock types 40

41 RHEYFIRM (RTS) (N)TSCGEWTOEUS Technical data Number of cores and Approx. Approx. Tensile strength nominal cross-section outer diameter weight mm 2 mm kg/km N 12/20 kv 3x25 + 3x25/3 47 3,000 3,000 3x35 + 3x25/3 49 3,420 3,000 3x50 + 3x25/3 52 3,940 3,000 3x70 + 3x35/3 57 5,100 4,200 3x95 + 3x50/3 60 5,870 5,700 3x x70/3 63 6,980 7,200 3x x70/3 68 8,240 9,000 3x x95/3 72 9,560 11,100 3x x120/ ,240 14,400 3x x150/ ,170 18,000 14/25 kv 3x35 + 3x25/3 54 3,970 3,000 3x50 + 3x25/3 56 4,500 3,000 3x70 + 3x35/3 60 4,450 4,200 3x95 + 3x50/3 64 6,420 5,700 3x x70/3 66 7,330 7,200 3x x70/3 71 8,740 9,000 3x x95/ ,220 11,100 3x x120/ ,450 14,400 3x x150/ ,610 18,000 18/30 kv 3x50 + 3x25/3 63 5,310 3,000 3x70 + 3x35/3 65 6,140 4,200 3x95 + 3x50/3 68 6,990 5,700 3x x70/3 71 8,050 7,200 3x x70/3 76 9,600 9,000 3x x95/ ,800 11,100 3x x120/ ,300 14,400 3x x150/ ,550 18,000 * stock types February 2003 Copyright 2003 Nexans 41

42 RHEYFIRM (RTS) (N)TSCGEWTOEUS OFE Reeling Cables with Integrated Optical Fibres 3-30 kv 43

43 RHEYFIRM (RTS) (N)TSCGEWTOEUS OFE Reeling Cables with Integrated Optical Fibres Approval/Certificates In line with DIN VDE Applications Flexible reeling cable for energy supply and data transmission. Especially for high and extreme mechanical stresses, e.g. torsion stresses, high reeling speeds. For deflection into different planes. Also usable for festoon systems, open cast and underground mining.main applications: Container cranes, cranes, excavators and other heavy mobile equipment. 3 to 30 kv Design 1. Conductor Copper extra-fine stranded, class RTS better than IEC 60228, DIN VDE 0295 class 5 2. Insulation Inner semi conductive layer. New special insulation compound RHEYCLEAN based on EPDM, according to DIN VDE 0207 part 20. Outer semi conductive layer: RHEYSTRIP (EVA based) Absolute easy to strip off at cold temperatures (Easy Strip Design) 3. Protective conductor Copper extra-fine stranded, class RTS better than IEC 60228, DIN VDE 0295 class 5 4. Cover Semi conductive cover 5. Optical fibres Core diameter 50, 62.5, 9 µm/ 125 µm 6. Inner Sheath Special synthetic rubber (better than GM1b) 7. Reinforcement Synthetic threads with very high tensile strength as a protection against twist stresses and pressure loads 8. Outer Sheath New special sandwich construction for a optimum of flexibility and heavy duty. PCP (poychloroprene), type 5GM5, Colour: red Marking e.g. RHEYFIRM(RTS) (N)TSCGEWTOEUS 3x35+2x25/2 + OFE 6G62.5/125 10kV INEXANSI year of manufacture Core Arragement Split earth cores are put in two of the three interstices. The fibre optic element is accommodated in the 3 rd. Standards In line with DIN VDE 0250 part 813 DIN VDE 0295 DIN VDE 0298 DIN VDE 0472 pr EN Options for voltage level 0,6/1 kv choose our RHEYCORD (RTS) signal cores, telecommunication cores other sheath qualities and colours pre-assembled with sealing ends monitoring conductors; concentric or as an individual core further number of fibre cores and combinations af core diameter upon request. 44

44 RHEYFIRM (RTS) (N)TSCGEWTOEUS OFE Cable characteristics Mechanical properties Tensile load 20 N/mm 2, < 50 mm 2 reinforced Bending radii according to DIN VDE 298 part 3 Minimum distance between two bends (S-shape deflection) 20 x D (cable diameter) Tests Different bending tests, torsionl test etc. Reeling speed up to 190 m/min. For extra high dynamic stress ask the manufacturer. Chemical properties Oil resistance according to DIN VDE 0472 part 803 and DIN EN For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties EMC Nominal voltage Maximum operating voltage in AC systems Maximum operating voltage in DC systems The core screen avoid free electrical field and the reduced production tolerances according to DIN VDE 0250 part 1 minimize the magnetic field. Uo/U = 1.8/3 kv to 18/30 kv Uo/U = 2.1/3.6 kv to 20.8/36 kv Uo/U = 2.7/5.4 kv to 27/54 kv Test voltage (according to DIN VDE 0250 part 813) AC 6.0 to 43 kv DC 27.5 to kv Current rating (A) according to DIN VDE 0289 part 4 Temperatur limits at conductor during operation 90 C at conductor during short circuit 250 C at cable surface, not moved 40 C up to +90 C at cable surface, moved 35 C up to +90 C Optical Fibre properties... G50/ G62,5/ E9/125 Attenuation coefficient at 850 nm 2.8 db/km 3.3 db/km - Attenuation coefficient at 1,300 nm 0.8 db/km 0.9 db/km 0.4 db/km Attenuation coefficient at 1,550 nm db/km Minimum modal band with at 850 nm > 200 MHz x km > 200 MHz x km - Minimum modal band with at 1,300 nm > 200 MHz x km > 200 MHz x km - Numerical aperture / / Dispersion at 1,285-1,330 nm - - 3,5 ps/nm. Km Dispersion at 1,550 nm ps/nm. km 45

45 RHEYFIRM (RTS) (N)TSCGEWTOEUS OFE Technical data Number of cores and Approx. Approx. Tensile strength nominal cross-section outer diameter weight mm 2 mm kg/km N 1,8/3 kv 3x25 + 2x25/2 + 6OFE 41 2,400 3,000 3x35 + 2x25/2 + 6OFE 44 2,950 3,000 3x50 + 2x25/2 + 6OFE 48 3,600 3,000 3x70 + 2x35/2 + 6OFE 51 4,360 4,200 3x95 + 2x50/2 + 6OFE 57 5,600 5,700 3x x70/2 + 6OFE 61 6,650 7,200 3x x70/2 + 6OFE 66 8,100 9,000 3x x95/2+ 6OFE 70 9,400 11,100 3x x120/2 + 6OFE 75 11,800 14,400 3,6/6 kv 3x25 + 2x25/2 + 6OFE * 41 2,400 3,000 3x35 + 2x25/2 + 6OFE * 44 2,950 3,000 3x50 + 2x25/2 + 6OFE * 48 3,530 3,000 3x70 + 2x35/2 + 6OFE * 51 4,360 4,200 3x95 + 2x50/2 + 6OFE 57 5,600 5,700 3x x70/2 + 6OFE 61 6,650 7,200 3x x70/2 + 6OFE 66 8,100 9,000 3x x95/2+ 6OFE 70 9,400 11,100 3x x120/2 + 6OFE 75 11,800 14,400 3x x150/2 + 6OFE 82 13,900 18,000 6/10 kv 3x25 + 2x25/2 + 6OFE * 41 2,400 3,000 3x35 + 2x25/2 + 6OFE * 44 2,950 3,000 3x50 + 2x25/2 + 6OFE * 48 3,530 3,000 3x70 + 2x35/2 + 6OFE * 51 4,360 4,200 3x95 + 2x50/2 + 6OFE 57 5,600 5,700 3x x70/2 + 6OFE 61 6,650 7,200 3x x70/2 + 6OFE 66 8,100 9,000 3x x95/2+ 6OFE 70 9,400 11,100 3x x120/2 + 6OFE 75 11,800 14,400 3x x150/2 + 6OFE 82 13,900 18,000 8,7/15 kv 3x25 + 2x25/2 + 6OFE * 41 2,400 3,000 3x35 + 2x25/2 + 6OFE * 44 2,950 3,000 3x50 + 2x25/2 + 6OFE * 48 3,530 3,000 3x70 + 2x35/2 + 6OFE * 51 4,360 4,200 3x95 + 2x50/2 + 6OFE 57 5,600 5,700 3x x70/2 + 6OFE 61 6,650 7,200 3x x70/2 + 6OFE 66 8,100 9,000 3x x95/2+ 6OFE 70 9,400 11,100 3x x120/2 + 6OFE 75 11,800 14,400 3x x150/2 + 6OFE 82 13,900 18,000 * stock types 46

46 RHEYFIRM (RTS) (N)TSCGEWTOEUS OFE Technical data Number of cores and Approx. Approx. Tensile strength nominal cross-section outer diameter weight mm 2 mm kg/km N 12/20 kv 3x25 + 2x25/2 + 6OFE ,990 3,000 3x35 + 2x25/2 + 6OFE ,410 3,000 3x50 + 2x25/2 + 6OFE ,900 3,000 3x70 + 2x35/2 + 6OFE ,900 4,200 3x95 + 2x50/2 + 6OFE ,830 5,700 3x x70/2 + 6OFE ,940 7,200 3x x70/2 + 6OFE ,210 9,000 3x x95/2+ 6OFE ,580 11,100 3x x120/2 + 6OFE ,200 14,400 3x x150/2 + 6OFE ,050 18,000 14/25 kv 3x35 + 2x25/2 + 6OFE ,970 3,000 3x50 + 2x25/2 + 6OFE ,500 3,000 3x70 + 2x35/2 + 6OFE ,330 4,200 3x95 + 2x50/2 + 6OFE ,650 5,700 3x x70/2 + 6OFE ,550 7,200 3x x70/2 + 6OFE ,650 9,000 3x x95/2+ 6OFE ,090 11,100 3x x120/2 + 6OFE ,700 14,400 3x x150/2 + 6OFE ,500 18,000 18/30 kv 3x50 + 2x25/2 + 6OFE ,400 3,000 3x70 + 2x35/2 + 6OFE ,300 4,200 3x95 + 2x50/2 + 6OFE ,250 5,700 3x x70/2 + 6OFE ,300 7,200 3x x70/2 + 6OFE ,800 9,000 3x x95/2+ 6OFE ,100 11,100 3x x120/2 + 6OFE ,600 14,400 3x x150/2 + 6OFE ,700 18,000 * stock types February 2003 Copyright 2003 Nexans 47

47 RHEYCORD SHTOEU OFE Rubber Sheated Optical Fibre Cables 49

48 RHEYCORD SHTOEU OFE Flexible Cables with Optical Fibre Elements (OFE) Approval/Certificates Applications For tranfer of data and optical signals. Used in cranes and material handling equipment (e.g. festoon systems, reels, cable tender systems). Design 1. Optical fibres Fibre core diameter: 9 µm, 50 µm, 62.5 µm Reference surface diameter: 125 µm 2. Bedding Elastomeric compound or/and synthetic thread 3. Reinforcement Braid, plastic threads with very high tensile strength 4. Outer sheath PCP (polychloroprene) type 5GM5 Colour: black/orange Marking e.g. RHEYCORD SHTOEU OFE 6G62,5/125 Standards In line with DIN VDE 0888 DIN VDE 0168 DIN ISO/IEC Options Further numbers of optical fibre elements upon request pre-assembled with plugs possible 50

49 RHEYCORD SHTOEU OFE Cable characteristics Mechanical properties Tensile load short-time operation 3,000 N long-time operation 1,000 N Bending radii fixed installation 60 mm festoon systems 125 mm reels, cable tender systems 200 mm Reeling speed up to 120 m/min. Only cylindrical reel. Chemical properties Oil resistance according to DIN VDE 0472 part 803 and DIN EN For indoor and outdoor applications. Moisture, UV and ozone resistant. Temperature properties Fixed installation 40/ +90 C Moved 25/ +60 C Optical Fibre properties... G50/ G62,5/ E9/125 Attenuation coefficient at 850 nm 2.8 db/km 3.3 db/km - Attenuation coefficient at 1,300 nm 0.8 db/km 0.9 db/km 0.4 db/km Attenuation coefficient at 1,550 nm db/km Minimum modal band with at 850 nm > 200 MHz x km > 200 MHz x km - Minimum modal band with at 1,300 nm > 200 MHz x km > 200 MHz x km - Numerical aperture / / Dispersion at 1,285-1,330 nm ps/nm. Km Dispersion at 1,550 nm ps/nm. km 51

50 RHEYCORD SHTOEU OFE Product Range SHTOEU OFE 6G50/125 SHTOEU OFE 6G62.5/125 SHTOEU OFE 12G50/125 SHTOEU OFE 12G62.5/125 SHTOEU OFE 24G62.5/125 SHTOEU OFE 12E9/125 For technical details ask the manufacturer. 52

51 Product and Service Range Nexans Germany Power Engineering Low, medium and high voltage cables for power transmission and distribution Submarine and special cables Mining and pit cables Insulated overhead lines Accessories, laying and assembly work Complete cable systems Telecommunication Telecommunication Communication cables for all outdoor and in-house Telecommunication applications, such as Optical fibre cables Copper cables Accessories Realisation of complete networks LAN cabling systems Connectivity components and cables for data communication in copper and fibre Telecommunication cables Special cables Special cables and systems Precision cables - Navy / Military - Pumps for different applications, e.g. - Rolling Stock - Ship - Automotive - Industry Automation - Mining - Security - Cordsets - Handling - Bus-cables - High Temperature - Control Cables House-wiring and Industrial Cables House-wiring cables Plastic-insulated industrial cables Rubber-insulated industrial cables 1 kv copper cables Telecommunication cables Halogen-free safety cables Power current control cables Accessories Production Lines and Technology UNIWEMA: Production Lines for Continuous Forming and TIG / LASER Welding of Smooth or Corrugated Metal Cable Sheaths and Pipes Composite Pipe Production Lines: Continuous Production of Plastic- Aluminium-Plastic Pipes COLOMAT: Automatic Color Band Marking of plastic insulated Wires UNIVERO TWIN-ROTOR: High Speed Screening and Stranding Machine Cabler for Power Cables: SZ cabling of Conductors in-line with Sheathing and Jacketing Extruders Cross Welding Equipment for Metal Strips: TIG-, LASER- and Ultra Sonic Cross Welding for Splicing coated and blank Metal Strips Bonded Sheath Equipment: Sheathing of Medium and High Voltage Cables with copolymer coated Aluminium Tapes Complete Manufacturing Lines: Development, planning and execution CRYOFLEX Transfer Lines: Systems for Transport of Cryogenic Liquid Gases Autoelectrics Harnesses Active and passive Components Automotive cables Metallurgy Winding wires for a world of applications - Fine and ultra-fine wires - Litz and multiparellel wires - Self-bonding wires - Continuous transposed cables (CTC) Copper wire bare, tinned and silvered Wires and Strands Dip-formed copper rod

52 Global expert in cables and cabling systems Nexans Deutschland Industries GmbH & Co. KG Industrial Applications Bonnenbroicher Straße Mönchengladbach Germany Phone Fax [email protected] February 2003 Copyright 2003 Nexans