British Wire & Cable Manufacturers
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- Leslie Morris
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1 British Wire & Cable Manufacturers
2 Introduction For over 70 years Permanoid has been producing high quality cables, and today the company s wealth of experience in cable design, manufacture and polymer technology, has enabled it to develop a large range of sophisticated cables used throughout the electrical, electronics and construction industries. The company manufactures an extensive range of cables from equipment wires to complex multicore cables. Flexible inhouse production facilities enable it to offer a unique and comprehensive service to its expanding customer base, both in the UK and worldwide markets. The head office and 7,500 square metres manufacturing plant is based in Manchester. Permanoid is large enough to provide a substantial manufacturing capability, yet small enough to give caring customer service. Quality assurance plays a vital role in all aspects of Permanoid business. Our quality system is certified to the demanding requirements of ISO All cable is thoroughly inspected at every stage of manufacture. Permanoid is a founder member of the British Cables Association. CONTENTS Page 49 : PAS 5308 CABLES Page 1011 : THERMOCOUPLE CABLES Page 12 : AUDIO CABLES Page 1315 : DEF STANDARD 6112 Pt 4 & Pt 5 MULTICORES Page 16: DATA CABLES Page 17 : Coaxial cables AIRFIELD LIGHTING CABLES Page 18 : FLEXIBLE CORDS Page 19 : TRIRATED PANEL WIRES Page 2021 : EQUIPMENT WIRES Page 22 : 2491X / 2491B Page 23 : POLICIES 3
3 PAS 5308 CABLES Conductor Range 0.5mm 2 to 1.5mm 2 Cable Identification Part 1 Cables Cables are colour coded either in accordance with table 1, or as numbered black/white cores or black/blue cores subject to agreement. PAS 5308 replaces BS 5308 which was withdrawn in These cables are designed to connect electrical instrumentation and communication systems in and around process plants and similar applications. These cables are not for direct connection to the public mains supply. Armoured cables are suitable for direct burial. Pair number A Wire B Wire 1 Black Blue 2 Black Green 3 Blue Green 4 Black Brown 5 Blue Brown 6 Green Brown 7 Black White 8 Blue White 9 Green White 10 Brown White 11 Black Red 12 Blue Red 13 Green Red 14 Brown Red 15 White Red Pair number A Wire B Wire 16 Black Orange 17 Blue Orange 18 Green Orange 19 Brown Orange 20 White Orange 21 Red Orange 22 Black Yellow 23 Blue Yellow 24 Green Yellow 25 Brown Yellow 26 White Yellow 27 Red Yellow 28 Orange Yellow 29 Black Grey 30 Blue Grey Conductors Plain copper wire. Classes 1, 2 and 5 to IEC Compounds Polyethylene to BS6234 type 03C. PVC type TI1 to BS EN 50363, RP PVC type TM2 to BS7655, LSHF type LTS3 to BS7655. Part 1 Type 1 (unarmoured) These have polyethylene insulation and a reduced propagation PVC sheath. Sheath variants are polyethylene or LSHF. Part 1 Type 2 (armoured) These have polyethylene insulation, polyethylene bedding and a reduced propagation PVC sheath Bedding variants are PVC,reduced propagation PVC, or LSHF Sheath variants are polyethylene, or LSHF Armour: Galvanised mild steel to BS EN Polyethylene to BS6234 Type 03C. RP PVC type TM2 to BS EN 50363, LSHF type LTS3 to BS7655. Part 2 Type 1 (unarmoured) These have PVC insulation and a reduced propagation PVC sheath Sheath flame retardant to IEC C (NMV 1.5) Minimum oxygen index 30%. Maximum HCL 800 C: 15% Sheath variants are polyethylene or LSHF. Part 2 Type 2 (armoured) These have PVC insulation, PVC bedding and a reduced propagation PVC sheath Bedding variants are reduced propagation PVC, or LSHF Sheath variants are polyethylene, or LSHF Armour: Galvanised mild steel to BS EN Outer Sheath flame retardant to IEC C (NMV 1.5) Minimum Oxygen index 30%. Maximum HCL 800 C: 15% Temperature Rating: 65 C (maximum conductor operating temperature). TABLE 1 2 Pair cables without individual pair screens (quads) are colour coded in a clockwise order of rotation: Black, Blue, Green, Brown. TABLE 2 2 Pair cables without individual pair screens (quads) are colour coded in a clockwise order of rotation: Black, Blue, Green, Brown. Pair number A Wire B Wire 1 White Blue 2 White Orange 3 White Green 4 White Brown 5 White Grey 6 Red Blue 7 Red Orange 8 Red Green 9 Red Brown 10 Red Grey 11 Black Blue 12 Black Orange 13 Black Green 14 Black Brown 15 Black Grey Pair number A Wire B Wire 16 Yellow Blue 17 Yellow Orange 18 Yellow Green 19 Yellow Brown 20 Yellow Grey 21 White/Blue Blue 22 White/Blue Orange 23 White/Blue Green 24 White/Blue Brown 25 White/Blue Grey 26 Red/Blue Blue 27 Red/Blue Orange 28 Red/Blue Green 29 Red/Blue Brown 30 Red/Blue Grey Fire Resistant Cables Permanoid also makes fire resistant types with micataped conductors, complying with IEC for circuits that need to maintain integrity during fire. Electrical characteristics. (Part1) Voltage rating 300/500V. Maximum Mutual Capacitance for Adjacent Cores 1kHz). Part 1 Area mm 2 Single pair and quad Collectively screened Multipair Collectively screened Multipair Individually & Collectively screened Inductance/Resistance Ratio for Adjacent Cores. Parts 1 & 2 Area mm 2 L/R Ratio μh/ω
4 PAS 5308 CABLES MULTIPAIR ARMOURED INSTRUMENTATION CABLES (OVERALL SCREENED) PAS 5308 Cables Part 1 is Polythene insulated and bedded. Part 2 is PVC insulated and bedded. Both types have RP PVC Sheath PVC insulated PE insulated Diam under Armour Overall Cable weight (Kg/Km) Max drum Conductor No of pairs Catalogue no. Catalogue no. armour (mm) Size (mm) Diam (mm) Pt1 Pt2 length (m) 1/0.8mm PCW (0.5mm.sq) 2 (Quad) /0.2mm PCW (0.5mm.sq) 2 (Quad) /0.2mm PCW (0.75mm.sq) 2 (Quad) /1.13mm PCW (1.0mm.sq) 2 (Quad) /0.2mm PCW (1.0mm.sq) 2 (Quad) /0.53mm PCW (1.5mm.sq) 2 (Quad) MULTIPAIR UNARMOURED INSTRUMENTATION CABLES (OVERALL SCREENED) PAS 5308 CABLES PAS 5308 Cables Part 1 is Polythene insulated. Part 2 is PVC insulated. Both types have RP PVC Sheath PVC insulated PE insulated Overall Cable weight (Kg/Km) Max drum Conductor no of pairs Catalogue no. Catalogue no. Diam (mm) Pt1 Pt2 length (m) 1/0.8mm PCW (0.5mm.sq) 2 (Quad) /0.2mm PCW (0.5mm.sq) 2 (Quad) /0.2mm PCW (0.75mm.sq) 2 (Quad) /1.13mm PCW (1.0mm.sq) 2 (Quad) /0.2mm PCW (1.0mm.sq) 2 (Quad) /0.53mm PCW (1.5mm.sq) 2 (Quad) MULTIPAIR ARMOURED INSTRUMENTATION CABLES (INDIVIDUAL AND OVERALL SCREENED) PAS 5308 Cables Part 1 is Polythene insulated and bedded. Part 2 is PVC insulated and bedded. Both types have RP PVC Sheath PVC insulated PE insulated Diam under Armour Overall Cable weight (Kg/Km) Max drum Conductor No of pairs Catalogue no. Catalogue no. armour (mm) Size (mm) Diam (mm) Pt1 Pt2 length(m) 1/0.8mm PCW (0.5mm.sq) /0.2mm PCW (0.5mm.sq) (0.75mm.sq) /1.13mm PCW (1.0mm.sq) /0.2mm PCW (1.0mm.sq) /0.53mm PCW (1.5mm.sq) MULTIPAIR UNARMOURED INSTRUMENTATION CABLES (INDIVIDUAL AND OVERALL SCREENED) PAS 5308 Cables Part 1 is Polythene insulated. Part 2 is PVC insulated. Both types have RP PVC Sheath PVC insulated PE insulated Overall Cable weight (Kg/Km) Max drum Conductor no of pairs Catalogue no. Catalogue no. Diam (mm) Pt1 Pt2 length (m) 1/0.8mm PCW (0.5mm.sq) /0.2mm PCW (0.5mm.sq) /0.2mm PCW (0.75mm.sq) /1.13mm PCW (1.0mm.sq) /0.2mm PCW (1.0mm.sq) /0.53mm PCW (1.5mm.sq)
5 PAS 5308 CABLES PAS 5308 CABLES MULTICORE ARMOURED INSTRUMENTATION CABLES (OVERALL SCREENED) PAS 5308 Cables Part 1 is Polythene insulated and bedded. Part 2 is PVC insulated and bedded. Both types have RP PVC Sheath MULTICORE UNARMOURED INSTRUMENTATION CABLES (OVERALL SCREENED) PAS 5308 Cables Part 1 is Polythene insulated. Part 2 is PVC insulated. Both types have RP PVC Sheath PVC insulated PE insulated Diam under Armour Overall Cable weight (Kg/Km) Max drum Conductor No of cores Catalogue no. Catalogue no. armour (mm) Size (mm) Diam (mm) Pt1 Pt2 length (m) 1/0.8mm PCW (0.5mm.sq) /0.2mm PCW (0.5mm.sq) /0.2mm PCW (0.75mm.sq) /1.13mm PCW (1.0mm.sq) /0.2mm PCW (1.0mm.sq) /0.53mm PCW (1.5mm.sq) PVC insulated PE insulated Overall Cable weight (Kg/Km) Max drum Conductor No of cores Catalogue no. Catalogue no. Diameter (mm) Pt 1 Pt 2 length (m) 1/0.8mm PCW (0.5mm.sq) /0.2mm PCW (0.5mm.sq) /0.2mm PCW (0.75mm.sq) /1.13mm PCW (1.0mm.sq) /0.2mm PCW (1.0mm.sq) /0.53mm PCW (1.5mm.sq)
6 One of the UK s leading cable manufacturers THERMOCOUPLE CABLES THERMOCOUPLE CABLES Permanoid manufacture thermocouple extension and compensating leads with a range of conductors. These are manufactured using either Polythene or high temperature PVC. The maximum operating temperature for these cables is 70 C for Polythene or 105 C for PVC. Cables are constructed generally to PAS 5308, for multipair cables, with the additional ability to either braid or armour using galvanised steel wire. These cables can be provided unscreened or screened with either aluminium mylar tape and tinned copper drain wire or copper braided. The thermocouples produced are types K,J,T,E extension cables and types KCB and RCA/SCA compensating cables. The conductors are either solid or stranded, as required, and are calibrated to BS4937 Pt 30. Cables are colour coded to British or International standards. In the case of armoured cables, the sheath is coloured as the required standard. Thermocouple Extension and Compensating Leads International colour codes for thermocouple cable insulation Cable is required to make the connection between the thermocouple and the measuring instrument. Permanoid can supply either extension or compensating type. Extension cables uses the same alloys as the thermocouple, whilst the compensating cable uses different alloys, which have a matched EMF output over the appropriate temperature range. Cable selection should be made after consideration of the temperature, moisture, chemical and abrasive conditions to which it will be subjected. Extension Cables Pair identification is by a numbered tape. Thermocouple Cable Type Multicore Cables Thermocouple Types Type K J T E KCB*** RCA/SCA*** Positive () Nickel Chromium Iron Copper Nickel Chromium Copper Copper Negative () Nickel Aluminium Constantan Constantan Constantan** Constantan** Cupronic European British American German French Japanese BS4937:Part BS1843 ANSI MC96.1 DIN NFE JISC Conductor size Temp. range C* 1/0.8 16/0.2 1/1.29 7/0.53 To 1260 L/R µh/ω To to To To to 200 * Temperature range of the thermocouple not the cable ** Special constantan. Not the same as type T *** Compensating leads used to compensate for types R or S Extension Cables KX Nicro/Nial JX Iron/Constantan TX Copper/Constantan EX Nicro/Constantan NX Nicrosil/Nisil Compensation Cables Compensating for Type K KCB Copper/ Constantan (was Vx) Compensating for Type R or S RCA/SCA Copper/Cupronic (was Rx/SX) 10 11
7 AUDIO CABLES Permanoid produce a range of microphone, relay, broadcast and speaker cables for high quality audio applications. PVC insulated, lapped or braid screened microphone cables are used for handheld or fixed microphones. The starquad formation of relay cables minimise mutual interference between adjacent pair by use of opposite cores for each circuit pair. Broadcast cables are equivalent to BBC PSF range of cables and are suitable for broadcast video installations for analogue video signals. Loudspeaker cables are used as fixed or temporary leads to loudspeakers in mono, stereo, hifi and other types of private or public address audio systems and are available with plain or oxygenfree copper conductors. Speaker Cables Number of conductors 2 Conductor Type Area (sq.mm) Insulation r/t (mm) dimensions (mm) DC res (Ω/Km Max) 28/0.25mm SPOF 1.38 Polythene x /0.2mm PCOF 1.25 Polythene x /0.15mm PCW 0.75 PVC x /0.2mm SPOF 2.40 Polythene x /0.2mm PCOF 2.40 Polythene x /0.2mm PCOF 2.50 Polythene x /0.2mm PCW 2.50 PVC x SPOF : Silver plated oxygen free PCOF : Plain copper oxygen free PCW : Plain copper These cables are produced with either a coloured stripe or a polarity rib along one leg for polarity identification. Microphone Cables Single core nom Approx Capacitance diam Weight (Core to Screen) Type Conductor Insulation R/t (mm) Colour Screen Sheath R/t (mm) (mm) (Kg/Km) pf/metre M231 16/0.2 TCW PVC 0.45 Black Braid PVC M233 7/0.2TCW PVC 0.45 Blue Lapped PVC M234 16/0.2TCW PVC 0.45 Black Lapped PVC Two core SPOF : Silver plated oxygen free PCOF : Plain copper oxygen free PCW : Plain copper These cables are produced with either a coloured stripe or a polarity rib along one leg for polarity identification. Capacitance (Core to Core) pf/metre M248 7/0.2TCW PVC 0.3 Red/Black Braid PVC M250 7/0.2TCW PVC 0.45 Red/Black Lapped PVC M251 16/0.2TCW PVC 0.45 Red/Black Braid PVC Def Standard 6112 Pt 4 & Pt 5 MULTICORES DEF STANDARD 6112 Pt 4 & Pt 5 MULTICORES These are produced as subminiature with a conductor size of 7/0.2mm (Pt 4) and a maximum current of 1 amp, or small, with a conductor size of 16/0.2mm (Pt 5) and a maximum current of 2.5 amps. If a current greater than 2.5 amps is needed a conductor size of 37/0.315mm is used with up to 4 cores. In this case the current should not exceed 13 amps. The cables are produced unscreened and either individually or overall screened. The screening is with a tinned copper braid. The insulation is type 2 (BS7655) for 7/0.2mm conductors and type TI1 (BS EN 50363) for the 16/0.2mm and 37/0.315mm conductors. The sheathing compounds are PVC type TM2 (BS EN 50363). These cables are also available in heat resisting PVC by quoting the reference number and duplicating the final letter. eg heat resisting version of 722A is 722AA The maximum voltage for these cables is 440 volts rms at frequencies up to 1.6Khz. The cables are used for instrumentation purposes, data processing, computers and other electronic equipment. DEF STAN 6112 Pt 4 (Unscreened core) 7/0.2mm conductor Diameter (mm) Approx Weight NATO Stock No. Type no. of Cores Minimum Maximum (Kg/Km) A A A A A N/A 7212A A A A DEF STAN 6112 Pt 4 (Collectively Screened cores) 7/0.2mm conductor Relay Cables Single Star Quad nom diam Approx Weight Core colours Conductor Insulation R/t (mm) Sheath r/t (mm) (Kg/Km) 2 Blue, 2 Grey 1/0.74PCW Polythene 0.46 Polythene Double Star Quad* 1/0.74PCW Polythene 0.46 Polythene x Blue, 2 Grey 2 Yellow, 2 Green * Two quads laid parallel. Broadcasting Cables Type PSF1/2M PSF1/3M PSF1/4M PSF1/6M Conductor (No/mm) 1/0.8 PCW 1/0.6TCW 7/0.77PCW 7/0.32PCW Insulation Polythene Polythene Polythene Polythene Insulation Diam (mm) Braid screen TCW TCW PCW PCW Screen Diam (mm) Sheath PVC PVC PVC PVC Sheath Diam (mm) Weight (Kg/Km) Impedance (Ohms) Capacitance (pf/m) D Attenuation (db/100m) Attenuation (db/100m) 726D Frequency Attenuation Frequency Attenuation 728D N/A 0.1Mhz Mhz D Mhz Mhz D Mhz Mhz D Mhz Mhz Mhz D Mhz Mhz Mhz Note: These cables are also available with an LSHF sheath. Diameter over braid screen (mm) Overall Diameter (mm) Approx Wt NATO Stock No. Type No. of Cores MinimumMaximumMinimum Maximum (Kg/Km) C C C C C N/A 7212C C C C DEF STAN 6112 Pt 4 (Individually Screened cores) 7/0.2mm conductor diameter (mm) Approx Weight NATO Stock No. Type no of Cores Minimum Maximum (Kg/Km) D D
8 DEF STANDARD 6112 Pt 4 & Pt 5 MULTICORES DEF STANDARD 6112 Pt 4 & Pt 5 MULTICORES DEF STAN 6112 Pt 5 Pt 5 (Unscreened cores) 16/0.2mm conductor Diameter (mm) Approx Wt NATO Stock No. Type no. of Cores Minimum Maximum (Kg/Km) A A A A A N/A 16212A A A DEF STAN 6112 Pt 5 (Collectively Screened cores) 16/0.2mm conductor Diameter over braid screen (mm) Overall Diameter (mm) Approx Wt NATO Stock No. Type No. of Cores Minimum Maximum Minimum Maximum (Kg/Km) C C C C C N/A 16212C C C C DEF STAN 6112 Pt 5 (Individually Screened cores) 16/0.2mm conductor Diameter (mm) Approx Wt NATO Stock No. Type no of Cores Minimum Maximum (Kg/Km) D D D D D N/A 16212D D D Core colour table for cables in accordance with Def Stan 6112 Pts 4 & 5 COLOURS CORES Red * * * * * * * * Blue * * * * * * * * Green * * * * * * * Yellow * * * * * * White * * * * * Black * * * * * Brown * * * * Violet * * * * Orange * * * * Pink * * * * Turquoise * * * * Grey * * * * Red/Blue * * * Green/Red * * * Yellow/Red * * * White/Red * * * Red/Black * * * Red/Brown * * * Yellow/Blue * * White/Blue * * Blue/Black * * Orange/Blue * * Green/Blue * Grey/Blue * Yellow/Green * * White/Green * * Green/Black * Orange/Green * * Grey/Green * Yellow/Brown * White/Brown * Brown/Black * Grey/Brown * Yellow/Violet * Violet/Black * White/Violet * DEF STAN 6112 Pt 5 (Collectively Screened cores) 37/0.315mm conductor Diameter over braid screen (mm) Overall Diameter (mm) Approx Wt NATO Stock No. Type No. of Cores Minimum Maximum Minimum Maximum (Kg/Km) R 2 (Flat) 4.2 x x x x R Note: Other types of DEF STAN cables are available on request. Please contact our sales department
9 DATA CABLES Permanoid produce a range of data cables incorporating a screen of Aluminium polyester tape and a tinned copper drain wire for easy earthing. This provides 100% screening at audio and RF frequencies. They are interchangeable with certain Belden types of cable. Belden Overall Cap (Pf/m) PD Equiv Conductor no of Pairs Insulation Screen Diam (mm) Core to Core /0.2T (24AWG) 1P PVC COLL /0.2T (24AWG) 2P PVC COLL /0.2T (24AWG) 3P PVC COLL /0.2T (24AWG) 4P PVC COLL /0.2T (24AWG) 5P PVC COLL /0.2T (24AWG) 10P PVC COLL /0.2T (24AWG) 15P PVC COLL /0.25T (18AWG) 2 CORES PE COLL /0.25T (18AWG) 3 CORES PE COLL /0.2T (24AWG) 3 CORES PVC COLL /0.2T (24AWG) 5 CORES PVC COLL /0.2T (24AWG) 10 CORES PVC COLL /0.2T (24AWG) 15 CORES PVC COLL /0.2T (24AWG) 25 CORES PVC COLL /0.25T (22AWG) 1P PE IND /0.25T (22AWG) 2P PP IND /0.25T (22AWG) 3P PP IND /0.25T (22AWG) 6P PP IND /0.25T (22AWG) 11P PP IND /0.25T (22AWG) 15P PP IND COAXIAL CABLES Permanoid manufacture a range of coaxials to BS2316 and MILC17. Originally designed for military equipment, their range has now been extended to many other applications requiring very high frequency cables of high specifications. Permanoid also produce bespoke cables to customers specific requirements (details on request). Uniradio (URM) type cables are produced to BS2316 and are manufactured generally in accordance with IEC 96. The polythene insulation compounds are to BS6234 (Polythene insulation and sheathing of electric cables) and the PVC compounds are to BS EN (Insulating and sheathing materials for electric cables). URM types Type URM43 URM67 URM76 URM54 URM57 URM70 Conductor (No/mm) 1/0.9PCW 7/0.77PCW 7/0.32PCW 7/0.19PCW 1/1.15PCW 7/0.19PCW Insulation Polythene Polythene Polythene Polythene Polythene Polythene Insulation Diam (mm) Braid Screen PCW PCW PCW PCW PCW PCW Screen Diam (mm) Sheath PVC PVC PVC PVC PVC PVC Sheath Diam (mm) Weight (Kg/Km) Impedance (Ohms) Capacitance (pf/m) Attenuation (db/100m) 100Mhz Mhz Mhz Mhz Velocity Ratio RG types Type rg58 RG174 RG213 RG11 RG59 Conductor (No/mm) 19/0.18TCW 7/0.16CCS 7/0.75PCW 7/0.4TCW 1/0.58CCS Insulation Polythene Polythene Polythene Polythene Polythene Insulation Diam (mm) Braid Screen TCW TCW PCW PCW PCW Screen Diam (mm) Sheath PVC PVC PVC PVC PVC Sheath Diam (mm) Weight (Kg/Km) Impedance (Ohms) Capacitance (pf/m) Attenuation (db/100m) 100Mhz Mhz Mhz Mhz Velocity Ratio AIRFIELD LIGHTING CABLES Permanoid manufacture a range of Primary and Secondary airfield lighting cables for commercial and military applications at voltages up to 5Kv rms to earth and frequencies between 50 and 60 Hz. They are manufactured generally in accordance with such aviation authorities as FAA, ICAO, BAA and the Department Of The Environment standard M & E 42. The conductor size for the Primary cable is generally 6mm2 (7/1.04mm) plain copper wire and the insulation is either Polyethylene or Crosslinked Polyethylene. The sheathing compound is usually PVC, but alternatives are available. M & E 42 Conductor Insulation R/t (mm) Sheath R/t Overall diam (mm) Voltage Rating 7/1.04mm PCW Polyethylene 2.5 PVC 1.15 (mm) Kv 16 17
10 FLEXIBLE CORDS Core Colours : Twin Blue and Brown 3Core Blue, Brown, Green/Yellow 4Core Brown, Black, Grey, Green/Yellow Alternative Blue, Brown, Black, Green/Yellow Permanoid manufacture a range of flexible cords, light duty (Style 218*Y) for external connection to portable appliances in office and domestic environments eg table or standard lamps, radio and TV, or office machines and medium duty (Style 318*Y) for use in domestic premises, kitchens, offices, including damp situations, eg washing machines, refrigerators, spin dryers. These cords are manufactured to BS EN and are available with a 70 C or a 90 C maximum conductor operating temperature. Note 1: BS6500 was withdrawn at the end of 2012 and replaced by BS EN The cable constructions and HAR codes are not affected. Note 2: Similar cables are also available with either a 40 C to 70 C or a 15 C to 105 C temperature rating on request. Style No. and Area Voltage Harmonised Insulation Sheath Min Overall Max Overall Approx Wght Current BASEC of conductors rating Code (70 C) R/t (mm) R/t (mm) Diam (mm) Diam (mm) (Kg/Km) Rating (Amps) Certified 2182Y 2 x 0.5mm2 300/300V HO3VVF Y 2182Y 2 X 0.75mm2 300/300V HO3VVF Y 2183Y 3 x 0.5mm2 300/300V HO3VVF Y 2183Y 3 X 0.75mm2 300/300V HO3VVF Y 2184Y 4 x 0.5mm2 300/300V HO3VVF N 2184Y 4 X 0.75mm2 300/300V HO3VVF N Style No. and Area Voltage Harmonised Insulation Sheath Min Overall Max Overall Approx Wght Current BASEC of conductors rating Code (90 C) R/t (mm) R/t (mm) Diam (mm) Diam (mm) (Kg/Km) Rating (Amps) Certified 2092Y 2 x 0.5mm2 300/300V HO3V2V2F N 2092Y 2 X 0.75mm2 300/300V HO3V2V2F N 2093Y 3 x 0.5mm2 300/300V HO3V2V2F N 2093Y 3 X 0.75mm2 300/300V HO3V2V2F N 2094Y 4 x 0.5mm2 300/300V HO3V2V2F N 2094Y 4 X 0.75mm2 300/300V HO3V2V2F N TRIRATED PANEL WIRES Certified to American UL Styles 1015,1028,1283 and 1284, and Canadian CSA C22.2 type TEW. Manufactured to UK BS6231 type CK. These cables have Class 5 conductors and are suitable for use at alternating voltages not exceeding 600V to earth and direct voltages not exceeding 1000V to earth. The conductors are plain annealed copper. Approx AWG Area (sq.mm) Nom r/t (mm) Nom Diam (mm) Max Temp C AWM Style No. Max* Amps / / / Manufactured using High temperature PVC. * Single conductor in free air at an ambient of 35 C and allowing a conductor temperature rise of 35 C. Style No. and Area Voltage Harmonised Insulation Sheath Min Overall Max Overall Approx Wght Current BASEC of conductors rating Code (70 C) R/t (mm) R/t (mm) Diam (mm) Diam (mm) (Kg/Km) Rating (Amps) Certified 3182Y 2 x 0.5mm2 300/500V HO5VVF N 3182Y 2 X 0.75mm2 300/500V HO5VVF Y 3182Y 2 x 1.0mm2 300/500V HO5VVF Y 3182Y 2 x 1.25mm2 300/500V HO5VVF N 3182Y 2 x 1.5mm2 300/500V HO5VVF Y 3182Y 2 x 2.5mm2 300/500V HO5VVF Y 3183Y 3 x 0.5mm2 300/500V HO5VVF N 3183Y 3 X 0.75mm2 300/500V HO5VVF Y 3183Y 3 x 1.0mm2 300/500V HO5VVF Y 3183Y 3 x 1.25mm2 300/500V HO5VVF N 3183Y 3 x 1.5mm2 300/500V HO5VVF Y 3183Y 3 x 2.5mm2 300/500V HO5VVF Y 3184Y 4 X 0.75mm2 300/500V HO5VVF Y 3184Y 4 x 1.0mm2 300/500V HO5VVF Y 3184Y 4 x 1.5mm2 300/500V HO5VVF Y 3184Y 4 x 2.5mm2 300/500V HO5VVF Y Style No. and Area Voltage Harmonised Insulation Sheath Min Overall Max Overall Approx Wght Current BASEC of conductors rating Code (90 C) R/t (mm) R/t (mm) Diam (mm) Diam (mm) (Kg/Km) Rating (Amps) Certified 3092Y 2 x 0.5mm2 300/500V HO5V2V2F N 3092Y 2 X 0.75mm2 300/500V HO5V2V2F N 3092Y 2 x 1.0mm2 300/500V HO5V2V2F N 3092Y 2 x 1.25mm2 300/500V HO5V2V2F N 3092Y 2 x 1.5mm2 300/500V HO5V2V2F N 3092Y 2 x 2.5mm2 300/500V HO5V2V2F N 3093Y 3 x 0.5mm2 300/500V HO5V2V2F N 3093Y 3 X 0.75mm2 300/500V HO5V2V2F N 3093Y 3 x 1.0mm2 300/500V HO5V2V2F N 3093Y 3 x 1.25mm2 300/500V HO5V2V2F N 3093Y 3 x 1.5mm2 300/500V HO5V2V2F N 3093Y 3 x 2.5mm2 300/500V HO5V2V2F N 3094Y 4 X 0.75mm2 300/500V HO5V2V2F N 3094Y 4 x 1.0mm2 300/500V HO5V2V2F N 3094Y 4 x 1.5mm2 300/500V HO5V2V2F N 3094Y 4 x 2.5mm2 300/500V HO5V2V2F N SUPER FLEXIBLE TRIRATED PANEL WIRES Trirated Panel Wires having increased flexibility, these are certified to American UL Styles 1015,1028,1283 and 1284, and Canadian CSA C22.2 type TEW. These cables are for use at alternating voltages not exceeding 600V to earth and direct voltages not exceeding 1000V to earth. The conductors are plain annealed copper. Approx AWG Area (sq.mm) Nom r/t (mm) Nom Diam (mm) Max Temp C AWM Style No. Max* Amps / / / MCM MCM MCM Manufactured using High temperature PVC. * Single conductor in free air at an ambient of 35 C and allowing a conductor temperature rise of 35 C. Cables above 120mm2 in size are UL certified only
11 EQUIPMENT WIRES EQUIPMENT WIRES 85 C PVC insulated equipment wires to DEF STAN 6112 Pt 6 These are single core unsheathed and sheathed cables used for internal wiring of switch, control, metering, relay and instrument panels of power switchgear and electronic equipment. They are also used for such purposes as internal connections in rectifier equipment and in motor starters and controllers. Diameter (mm) Type Conductor Insulation r/t (mm) Over Insulation Over Screen Over PVC Sheath Max working (TCW) Nom Min Min Max Min Max Min Max Voltage (ac) 1 1/ / / / ,2SB,2SBM 7/ ,2SB,2SBM 16/ , 2SB 24/ / / ,3SB,3SBM 16/ ,3SB,3SBM 24/ , 3SB 32/ / Type Area Conductor Nom r/t Max Diam Max Temp Type Area Conductor Nom r/t Max Diam Max Temp (sq.mm) Class (mm) (mm) C (sq.mm) Class (mm) (mm) C BK CK* * Manufactured using Heat Resisting PVC. Note: SB type wires have a braid over the insulation. SBM type wires have a braid over the insulation and an overall PVC sheath. Other types of DEF STAN equipment wires are also available on request. Please contact our sales department. Note: The number of strands per conductor is nominal and may vary PVC insulated cables for switchgear and control gear wiring BS6231 These cables are for use at alternating voltages not exceeding 600V to earth and direct voltages not exceeding 1000V to earth. The conductors are plain annealed copper. Type Area Conductor Nom r/t Max Diam Max Temp Type Area Conductor Nom r/t Max Diam Max Temp (sq.mm) Class (mm) (mm) C (sq.mm) Class (mm) (mm) C BU CU* 1 1/ / / BR CR* 2 7/ / / / / / / / / / / / / / / / TRANSFORMER WIRING TRANSFORMER WIRING PERMANOID VX RANGE This range of heat resisting wires is suitable for temperatures up to 105 C and is resistant to most insulating varnishes and lubricating and hydraulic oil. They are ideal for use as tails in transformers and electric motors or wherever encapsulation and high temperatures are needed. The conductors are tinned annealed copper. Type Conductor Area nom r/t Min Diam Max Diam Max* Voltage (sq.mm) (mm) (mm) (mm) Amps Rating (ac rms) VX050 7/ VX150 14/ VX250 7/ VX350 16/ VX355 16/ VX450 24/ VX500 32/ VX550 40/ VX650 63/ VX750 95/ Manufactured using High temperature PVC. * Single conductor in free air at an ambient of 30 C and allowing a conductor temperature rise of 10 C. * Manufactured using Heat Resisting PVC
12 2491X These are PVC insulated, unsheathed cables for voltages up to and including 450/750V, used for electrical power, lighting and internal wiring. 2491X types have class 5 conductors, whilst 6491X types have either class 1 or class 2 conductors. These cables are to BS EN Conductors up to and including 1mm.sq. are rated at 300/500V. Above this the voltage rating is 450/750V. Sizes 0.5mm2 to 2.5mm2 inclusive are BASEC certified. The conductors are plain annealed copper. NOTE : BS6004 was withdrawn at the end of 2012 and replaced by BS EN The cable constructions and HAR codes are not affected. Area Conductor Insulation nom overall Harmonised Max (mm2) Class r/t (mm) diam (mm) Code Amps* H05VK H05VK H05VK H07VK H07VK H07VK H07VK H07VK H07VK H07VK H07VK H07VK H07VK H07VK H07VK H07VK H07VK H07VK B * 2 cables clipped direct These are unsheathed cables insulated with crosslinked low smoke halogen free compound. They are manufactured to BS7211 and are suitable for electrical power, lighting and internal wiring in applications where smoke and toxic fumes arising in a fire situation may threaten life or equipment. 0.75mm2 and 1.0mm2 are rated at 300/500V (2491B) and larger sizes are rated at 450/750V (6701B). Sizes 0.75mm2 to 10mm2 inclusive are BASEC certified. The conductors are plain annealed copper. NOTE : BS7211 was withdrawn at the end of 2012 and replaced by BS EN The cable constructions and HAR codes are not affected. Area Conductor Insulation nom overall Harmonised Max (mm2) Class r/t (mm) diam (mm) Code Amps* H05ZK H05ZK H07ZK H07ZK H07ZK H07ZK H07ZK H07ZK H07ZK H07ZK H07ZK H07ZK H07ZK H07ZK H07ZK H07ZK H07ZK 515 Permanoid Facilities Insulating or Sheathing in PVC (various grades) Polyethylene (various grades) LSHF XLPE Polypropylene Semiconductive Thermoplastics Armouring Braiding Quality Policy Lapping Tape Screening Cable Printing and Embossing Bi or Tricolouring Reeling Packing Testing Formulating to special requirements The objective of Permanoid Ltd is to maintain a leading position in the cable industry through the continuous improvement of its service to its customers. In this respect our policy is to: Continually monitor and develop the quality management system (ISO9001/2008) and provide the resources necessary for its effective implementation. Ensure that the requirements and expectations of our customers in respect of product specification, quality of manufacture and quality of service are complied with or exceeded whilst a competitive price is maintained. Communicate the quality policy to all staff, customers, suppliers and contractors. Comply with statutory and regulatory requirements related to our business. Manage, evaluate and develop all processes based on objectives set, to add value to the business. Monitor and develop all processes based on objectives set, to add value to the business. Environmental policy As a manufacturer of electrical cables, Permanoid is committed throughout its business to respect the environment. In particular, it is the policy of Permanoid to comply with the appropriate environmental legalisation and regulations, monitor performance, and strive for continuous improvement. In this respect our policy is to: Quantify and monitor all environmental legalisation and regulations that relate to our business and the health and safety of our employees and the community in which we operate. Minimise waste by auditing manufacturing processes and seek alternative to landfill disposal wherever possible. Encourage suppliers to adopt an environmental philosophy similar to our own. Communicate environmental policy to all staff, customers, suppliers and contractors. Improve energy efficiency by assessing manufacturing processes, factory and office management systems. * 2 cables clipped direct 22 Both policies are available to the public via our website
13 Head Office & Works, Hulme Hall Lane, Manchester, M40 8HH T. 44 (0) F. 44 (0) E. The information given in this catalogue is designed to be a guide to performance and does not form any contractual commitment or liability. Issue 4. Copyright Permanoid 2012
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