Processor. Installation Guide

Transcription

1 Processor Installation Guide Land Instruments International Dronfield, S18 1DJ England Telephone: (01246) Facsimile: (01246) Internet: Land Instruments International 10 Friends Lane Newtown PA U.S.A. Telephone: (215) Facsimile: (215) Internet: Land Instruments International, 2005 Publication Nº: LSC Issue: A 10/05

2 ABC abcdefg The Quality Management System of Land Instruments International Ltd. is approved to BS EN ISO9001:2000 for the design and manufacture, stockholding, in-house repair and site servicing of non contact temperature measuring instrumentation. Associated software designed and developed in accordance with TickIT. Calibration certificates are available from our UKAS accredited Calibration Laboratory No The Land calibration laboratory complies with the requirements of the international standard BS EN/IEC This product complies with current European directives relating to electromagnetic compatibility and safety (EMC directive 89/336/EEC; Low voltage directive 73/23/EEC). All packaging material used for this product is 100% recyclable. Quality Assurance

3 SAFETY INFORMATION SYMBOL PUBLICATION DESCRIPTION IEC 417, No.5031 Direct Current 3 IEC 417, No.5032 IEC 417, No.5033 IEC 617-2, No IEC 417, No.5017 Alternating Current Both direct and alternating current Three-phase alternating Current Earth (ground) terminal IEC 417, No.5019 Protective conductor terminal IEC 417, No.5020 Frame or chassis terminal IEC 417, No.5021 Equipotentiality IEC 417, No.5007 On (supply) IEC 417, No.5008 Off (supply) IEC 417, No.5172 Equipment protected throughout by double insulation or reinforced insulation (equivalent to Class II of IEC 536) Safety Information

4 SAFETY INFORMATION (Continued) SYMBOL PUBLICATION DESCRIPTION ISO 3864, No. B.3.6 WARNING Risk of electric shock ISO 3864, No. B.3.1 Caution BS EN Observe precautions for handling electrostatic discharge sensitive devices BS EN WARNING Laser Radiation Refer to the operating instructions Note Safety Information

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6 CONTENTS QUALITY ASSURANCE SAFETY INFORMATION CONTENTS PREFACE 1.0 INTRODUCTION TYPICAL SYSTEM OVERVIEW Landscan Control Processor 2.2 Configuration Software 3.0 DESCRIPTION Landscan Control Processor Dimensions 4.0 SPECIFICATIONS CABLE REQUIREMENTS ELECTRICAL INSTALLATION Way Connector (X8) 6.2 LSP to LSC Connections (Standard Applications) 6.3 LSP to LSC Connections (High Temperature Applications) 6.4 LS to LSC Connections (Standard Applications) 6.5 LS to LSC Connections (High Temperature Applications) Contents

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8 PREFACE 28700A Fig. A - Landscan Control Processor These instructions should be used in conjunction with the information detailed within the Landscan Control Processor User Guide. Any instructions undertaken must be carried out by suitably trained personnel. Preface

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10 1.0 INTRODUCTION This guide gives the basic information necessary to mount and install the Landscan Control Processor. The Landscan Control Processor is a dedicated component within the Landscan LSP System. These instructions relate to the interfacing of a LAND LSC Processor to a LAND Linescanning Thermometer (LS/LSP Series) only. Unauthorised connection to any other type of equipment may result in damage to the processor. It is recommended that the Installation and User Guides supplied with each individual item of the LSP system be cross-referenced when carrying out any instructions detailed in this Installation Guide. It is important to check the equipment with which you have been supplied to ensure that all ordered items, including any relevant accessories have been delivered. Note Ensure that the Landscan Control Processor is installed in a clean and dry environment, where vibration is kept to a minimum. Do not hermetically seal the processor inside a cabinet or panel, as the processor requires an uninterrupted flow of air to aid component cooling. Page 1

11 R S TERM INAL XX X. XX X.XXX.XX User Guide 2.0 TYPICAL SYSTEM OVERVIEW The Landscan Control Processor provides a dedicated data input, mathematical processing facility for use with Landscan sensor heads for process control applications. The processor provides external communications interfaces for system configuration and for the transmission of scan line information to host computers. This can be achieved using RS232C or an Ethernet connection when the transmission of large quantities of data at high speed is required. In addition, the Landscan Control Processor provides optional digital and analogue I/O, allowing the processor to perform process monitoring and control. The processor has been designed to function automatically and continuously with in-built self-analysis of system events, plus comprehensive diagnostic information accessible through the configuration software and front panel display. The processor supports up to two simultaneous Ethernet connections. In addition, the processor captures data from any of the Landscan heads and manipulates the information into a zone model. The system can be considered to consist of two distinct components, the Control Processor and the Configuration Software which runs on a portable PC and is used to configure the processor parameters. PROCESS MONITORING Optional Software PROCESS CONTROL Landscan WCA Ethernet Ethernet Switch RS232 Serial Comms Interconnection Cable Portable PC Temporary Link RS232 Landscan Control Processor LSP Linescanning Thermometer LSP SYSTEM Configuration Software Fig. 1 - Typical Landscan Control System Overview Page 2

12 3.0 DESCRIPTION Landscan Control Description (Rear View) Processor Fan Vent Keep vent clear of obstructions. Note: Failure to do so may cause the unit to overheat. X2 - Ethernet Connection This allows Ethernet connection to process monitoring. X5 - System Alarm Voltage free contacts. 30V d.c. X6 - Remote Laser Control Operates via external switch when contacts closed. X7 - Scan Valid Retransmit TTL signal level. IEC Mains Plug Wiring Diagram Earth Live Neutral a.c. Power Plug Clamp This clamp secures the IEC mains socket into the processor mains power plug, ensuring that the connection is not inadvertantly dislodged. X3 - RS232C Connection This allows an RS232C serial communications connection to process control or process monitoring. X8 - LSP Linescanning Thermometer Connector This connector interfaces the LSP Linescanning Thermometer with the Landscan Control processor unit. The interface cable connector should be wired as detailed in the adjacent wiring table and wiring instruction. Ensure all connector terminal screws are secure. Ensure all connector securing screws are tightened. X9/X10/X11 - DAIO Cards These optional cards process digital and analog, input and output data from the LSP Linescanning Thermometer. Up to 3 cards may be used. Fig. 2 - Landscan Control Description (Rear View) Page 3

13 User Guide 3.1 Landscan Control Processor Dimensions Not to scale 484 / / 7.01 RS / 4.02 TERMINAL XXX.XXX.XX X.XX / FRONT VIEW 312 / SIDE VIEW Recommended rear clearance 100 / / Minimum recommended front clearance 50 / 2.0 REAR VIEW All dimensions in mm / in Fig. 3 - Landscan Control Processor Dimensions Page 4

14 4.0 SPECIFICATIONS Summary Specification The following table provides information which is required to install the Landscan Control Processor. For full specification details, refer to the Landscan Control Processor User Guide. Landscan Control Processor Specifications Power Supply Voltage Input Power Consumption Single Phase 100 to 240Va.c. / 47 to 63Hz (auto ranging) 60W Physical Specifications Mounting Format Ambient Temperature Range Ambient Humidity Range Weight Size 19" Rack Mounting 10 to 50 C / 50 to 122 F 10 to 90% non-condensing See Dimension Drawing Ethernet Transmission Distance Connection Type Without repeater - 100m / 110yds max. With repeater - up to 457m / 500yds RJ45 Connector Communication Interfaces RS232 Front panel for temporary PC connection RS232 Rear panel connection Ethernet Rear panel connection Scanner Input Selectable input for LSP or LS Scanner Scan Valid Re-transmit TTL Active High EMC Emission & Immunity EN 61326:1999 Class A Safety IEC 1010 Page 5

15 User Guide 5.0 CABLE REQUIREMENTS The Landscan Control Processor can be utilised as the system processor for Landscan LSP and LS series of linescanning thermometers. These systems can cover a variety of applications, in both hostile and non-hostile environments, therefore a selection of interface cables are required to ensure full compatibility. The following information details the absolute minimum cable requirements to operate an LSP or LS system. More specific applications may require special cable requirements, contact Land Instruments International for more information where required. Application Cable Lengths Cable Configuration LSP to LSC (Standard*) 1) Up to 15m/50ft ) Over 15m/50ft, up to 150m/165ft Special Order Cable 3) Over 150m/165ft Terminal - Belden 8162 LSP to LSC (High Temp.**) 1) Up to 15m/50ft ) Over 15m/50ft Terminal - Belden 8162 LS to LSC (Standard*) 1) Up to 300m/985ft Belden 8162 LS to LSC (High Temp.**) 1) Up to 300m/985ft Belden Terminal - Belden 8162 * Standard Temperature Applications:- <60 C/140 F ** High Temperature Applications:- >60 C/140 F up to 150 C/302 F Page 6

16 6.0 ELECTRICAL INSTALLATION Way Connector (X8) CONDUCTOR - TRIM LENGTHS ( cable only) A = 35 to 40mm / 1.4 to 1.5in B = 30 to 35mm / 1.2 to 1.4in C = 25 to 30mm / 1.0 to 1.2in Grey: A Pink: A Turquoise: B Orange: B Purple: C Brown: C Blue: C White: C Yellow: B Green: B Red: A Black: A Screen: A 40mm / 1.5in /5 Remove approx. 40mm / 1.5in of cable outer sheath.(1) Straighten the screen strands and trim away approx. half of the screen braid coverage. (2) Twist the remaining screen braid. Trim the twisted braid to 35 to 40mm / 1.4 to 1.5in long. (3) Trim the individual conductors and strip, leaving 3 to 5mm / 0.1 to 0.2in of exposed core. (4) Tin the core ends. (5) Fig Way Connector Wiring Instruction 6.2 LSP to LSC Connections (Standard Application) LSP THERMOMETER CONNECTOR (PRE-WIRED) TERMINAL (OPTIONAL) 13-WAY X8 CONNECTOR LANDSCAN CONTROL PROCESSOR SCR Black Red Green Yellow White Blue Brown Purple Orange Turquoise Pink Grey SCR V2 V1 FT2 FT1 SV2 SV1 AT2 AT1 E2 E1 S2 S1 LSC THERMOMETER PCB X8 LSP STANDARD CABLE ASSEMBLY ( ) Fig. 5 - LSP to LSC (Standard Application) Wiring Diagram Page 7

17 User Guide 6.3 LSP to LSC Connections (High Temperature Application) LSP THERMOMETER CONNECTOR (PRE-WIRED) TERMINAL (OPTIONAL) 13-WAY X8 CONNECTOR LANDSCAN CONTROL PROCESSOR SCR White Black Green Red Blue Orange Red/Black White/Black Orange/Black Green/Black Blue/Black Black/White SCR V2 V1 FT2 FT1 SV2 SV1 AT2 AT1 E2 E1 S2 S1 LSC THERMOMETER PCB X8 LSP HIGH TEMPERATURE CABLE ASSEMBLY ( ) Fig. 6 - LSP to LSC (High Temperature Application) Wiring Diagram 6.4 LS to LSC Connections (Standard Application) CROSS-REFER TO LS USER GUIDE FOR LEMO CONNECTORS WIRING SCHEDULE LEMO 6-WAY LEMO 5-WAY BELDEN8162 TWISTED PAIRS Black Red Black White 13-WAY X8 CONNECTOR LANDSCAN CONTROL PROCESSOR SCR FT2 FT1 SV2 SV1 AT2 AT1 E2 E1 LSC THERMOMETER PCB X8 LEMO 4-WAY 3 4 TWISTED PAIRS SPEED (+) SPEED (-) LSC DAIO PCB X9/X10/X Fig. 7 - LS to LSC (Standard Application) Wiring Diagram Page 8

18 6.5 LS to LSC Connections (High Temperature Application) CROSS-REFER TO LS USER GUIDE FOR LEMO CONNECTORS WIRING SCHEDULE LEMO 6-WAY LEMO 5-WAY BELDEN TWISTED PAIRS 2 1 White/Blue Blue/White White/Orange Orange/White TERMINAL BELDEN 8162 TWISTED PAIRS Black Red Black White 13-WAY X8 CONNECTOR LANDSCAN CONTROL PROCESSOR SCR FT2 FT1 SV2 SV1 AT2 AT1 E2 E1 LSC THERMOMETER PCB X8 LEMO 4-WAY 3 4 HIGH TEMP TWISTED PAIRS STANDARD TWISTED PAIRS SPEED (+) SPEED (-) LSC DAIO PCB X9/X10/X Fig. 8 - LS to LSC (High Temperature Application) Wiring Diagram Page 9

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