REVOLUTIONARY ENERGY SAVINGS
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1 REVOLUTIONARY ENERGY SAVINGS Packaged Chiller Plant Systems frm Smardt Chiller Grup TD May 2011
2
3 Table f Cntents PACKAGED CHILLER PLANT SYSTEMS... 4 FEATURES AND BENEFITS... 5 The Chillers... 5 The Plant... 5 Servicability... 5 Custm Design and Prductin Capacity... 5 Redundancy... 6 Cntrls and Mnitring... 6 PACKAGED CHILLER PLANT - MODEL SM-S1S NOMINAL TONS - 480V/3PH/60 HZ... 7 Perfrmance... 7 Oil-free Centrifugal Chillers... 7 Cling Twer Water System... 7 Tw Clse Cupled In-Line Chilled Water Pumps... 7 Tw Clse Cupled In-Line Cndenser Water Pumps... 7 Lw Vltage (480 Vlt) Electrical Distributin Center... 7 Kiltech Cntrller fr Chiller Plant Cntrl... 7 Equipment Enclsure... 7 Miscellaneus... 7 One (1) Year Parts & Labr Warranty... 7 Majr Equipment Tested at Equipment Manufacturer s Facility... 7 Installatin Assistance by Hustn Service... 7 MODEL NUMBER INSTALLED TONNAGE... 8 SM-S1S PACKAGED CHILLER PLANT... 9 SM-S1L PACKAGED CHILLER PLANT SM-S2L PACKAGED CHILLER PLANT SM-D2L PACKAGED CHILLER PLANT SM-T3L PACKAGED CHILLER PLANT END SUCTION PUMPS COOLING TOWERS TD
4 PACKAGED CHILLER PLANT SYSTEMS SMARDT s Packaged Chilled Water Plants 100 TR thrugh 2400 TR - are designed fr a 30- year perating life, with lifetime perating csts the lwest in the market. TD
5 FEATURES AND BENEFITS THE CHILLERS N il, flded shell-and-tube evapratin, lw pwer cnsumptin, lw maintenance csts (even lwer with remte mnitring), and high reliability with nly ne main mving part. As members f the SMARDT Chiller Grup, SMARDT and PwerPax wrk hard t achieve simplicity f design and peratin reflected in lw perating csts and supprted by the integratin f PwerPax electrnic expansin valves and the ptinal use f lad balancing valves at very lw lads. Field reliability since intrductin in 2002, has been utstanding. Nt surprising when ne cnsiders that sme 80% f all chiller prblems in the field are due t failures in cmpressr il return; and SMARDT chillers use n il. The grwing fraternity f Turbcr-trained engineers and technicians suggests that ttal maintenance csts fr il-free chillers run at well under half the csts f traditinal lubricated chillers; and this assessment may be very cnservative. THE PLANT The balance f the chiller plant cntinues the SMARDT traditin by using nly the mst efficient systems available. Our variable primary flw cntrls ptimize every chilled water system fr lwest verall perating csts, and ur cling twer ptimizatin rutine cntinually imprves the chiller s perating pint fr year rund efficiency. We use best in class pumps, cling twers, valves and cmpnents t guarantee the entire plant is the mst efficient n the market. Yur plant als cmes cmpletely ASHRAE 90.1 cmpliant fr all climates in Nrth America. SERVICABILITY Always imprtant in minimizing perating csts, service access is swift and simple, as is access t perating histry thrugh remte mnitring. Operating histry and cmpressr and chiller set pints are all accessible remtely by trained and authrized service persnnel. CUSTOM DESIGN AND PRODUCTION CAPACITY The grup s design engineers are happy t reslve special equipment design challenges fr yu, but please allw sme extra time and, pssibly, sme extra cst fr these. High-efficiency direct expansin cndensing units and heat recvery and free cling applicatins can all be supplied cmpetitively, as can special materials fr use in aggressive envirnments. Marine water bxes, crrsin prtectin, and ther ptins are available and can be explred n request. TD
6 REDUNDANCY Use f multiple cmpressrs allws unusual redundancy safeguards. Hwever, if multiple circuits are indicated, these can be designed in and supplied. CONTROLS AND MONITORING SMARDT s Kiltech cntrller is very user-friendly, highly intuitive, and allws ptimizatin f bth single and multiple cmpressr peratin, while enabling a rich array f cmmunicatin ptins. The cmpressr s nbard digital cntrller practively manages cmpressr peratin while allwing external cntrl and web-enabled mnitring f perfrmance and reliability infrmatin. The Grup s wrld-wide installatin experience has been used t generate the state-f-the-art cntrls sftware that is used t maximize perating efficiencies and minimize maintenance and perating csts. This system prvides several access levels fr plant peratrs and cmmissining, and ffers a wide variety f ptins fr flexible peratin and ptimizatin f pwer cnsumptin; thus maximizing peratin at cmpressr sweet spts. TD
7 PACKAGED CHILLER PLANT MODEL SM-S1S NOMINAL TONS - 480V/3PH/60 HZ PERFORMANCE Cling Capacity: 110 t 420 Tns Refrigeratin Ttal (TR) Chilled Water Temperatures: 44 F Supply, 54 F Return Chilled Water Pressure: 100 ft wg tdh Cndenser Water Temperatures: 85 F Supply, 95 F Return OIL-FREE CENTRIFUGAL CHILLERS Unit Munted Lw Vltage (480V) Wye-Delta Starter fr Each Chiller Perfrmance Test n All Chillers at Chiller Manufacturers Facility COOLING TOWER WATER SYSTEM One (1) Evapc AT-Series Cunter Flw Cling Twer Galvanized Cld Water Basin, Steel Casing and Fan Supprt PVC Fill and Ht Water Distributin System Service Platfrm with Ladders, Basin Heater Galvanized Cling Twer Supprt Structure Prvided t Supprt Cling Twer Cndenser Water Piping Lt f Large Bre Cndenser Water Piping/Header Run Outside Bundaries f Mdular System. Piping is Silxane Epxy Cated n the Outside t Prevent Crrsin TWO CLOSE COUPLED IN-LINE CHILLED WATER PUMPS Sized fr 100% f Chiller Plant Capacity TWO CLOSE COUPLED IN-LINE CONDENSER WATER PUMPS Sized fr 100% f Chiller Plant Capacity LOW VOLTAGE (480 VOLT) ELECTRICAL DISTRIBUTION CENTER Variable Speed Drives fr Chiller & Cndenser Water Pumps and Cling Twer Fans Pwer Panel (480 T - 120V Transfrmer) fr Lighting, Receptacles and Cntrl 65 KAIC Main Circuit Breaker One (1) 480V Feed Required fr Chiller & Balance f the Package (by Others) KILTECH CONTROLLER FOR CHILLER PLANT CONTROL HMI fr Lcal Operatin Prgramming f System fr Cmplete Chilled Water System Operatin Instrumentatin Prvided, Installed and Wired t Main Cntrl Panel EQUIPMENT ENCLOSURE MISCELLANEOUS 12 Galvanized Structural Steel Base (Cated With Amern PSX700 Silxane Epxy) Duble Sided Steel Wall & Slpe Rf Panels, with 2 Fam Insulatin Drs fr Access, Maintenance, and Chiller Tube Remval Ventilatin Fan, Cnvenience Outlets and Internal Lighting Air Relief Valves Air Separatr Climate Cntrl Equipment (Maintain Prper Equipment Temperature) Expansin Tank: Bladder Style Insulatin: Chilled Water Piping Insulatin with 1 Armaflex (within package) Laks Filtratin Unit Pt Feeder Refrigerant Mnitring System ONE (1) YEAR PARTS & LABOR WARRANTY MAJOR EQUIPMENT TESTED AT EQUIPMENT MANUFACTURER S FACILITY INSTALLATION ASSISTANCE BY HOUSTON SERVICE TD
8 MODEL NUMBER INSTALLED TONNAGE Installed # f Mdel Tnnage Chillers Number SM - S1S SM - S1S SM - S1S 0420 Installed # f Mdel Tnnage Chillers Number SM - S1L SM - S1L SM - S1L SM - S1L SM - S1L 0810 Installed # f Mdel Tnnage Chillers Number SM - S2L SM - S2L SM - S2L 0850 Installed # f Mdel Tnnage Chillers Number SM D2L SM D2L SM D2L SM D2L SM D2L SM D2L SM D2L SM D2L SM D2L Installed # f Mdel Tnnage Chillers Number SM T3L SM T3L SM T3L SM T3L SM T3L SM T3L SM T3L SM T3L 2430 Simplex Duplex Triplex Single skid, single and dual chiller ptins. 850 tns maximum. Mdel # s will be SM-S1 r S2 based n number f chiller. Dual skid that cnnects side by side. Fits all chiller mdels in 13 6 wide skids. All are dual chiller mdels. Three sectin skid that cnnects side by side. Fits all chiller mdels in 13 6 wide skids. All are three chiller mdels. Tns WA088 WA096 WA125 WA140 WA190 WA280 SM S1S SM S1L SM S SM D SM T TD
9 SM-S1S PACKAGED CHILLER PLANT Water-Cled Centrifugal Cmpressr System TD
10 SM-S1L PACKAGED CHILLER PLANT Water-Cled Centrifugal Cmpressr System TD
11 SM-S2L PACKAGED CHILLER PLANT Water-Cled Centrifugal Cmpressr System TD
12 SM-D2L PACKAGED CHILLER PLANT Water-Cled Centrifugal Cmpressr System TD
13 SM-T3L PACKAGED CHILLER PLANT Water-Cled Centrifugal Cmpressr System TD
14 END SUCTION PUMPS TD
15 TD
16 TD
17 COOLING TOWERS TD
18 TD
19 TD
20 Smardt Inc., 1800 Trans Canada Hwy, Drval, QC, H9P 1H7, Canada Tel : Fax: sales@smardt.cm Smardt Chillers Inc., 22 Clrad Avenue, Plattsburgh, New Yrk, USA Tel : Fax: sales@smardt.cm SMARDT Chillers (Asia- Pacific) Pty Ltd., 144 Clchester Rad, P.O. Bx 2021, Bayswater Nrth, Victria 3153, Australia Tel: Fax: sales@pwerpax.cm.au TD
21
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