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1 Otmasyn, Danışmanlık Ltd. Şti. INDILOAD DATACARD M AN UAL Antetli03.dc / Page 9 f 1

2 Otmasyn, Danışmanlık Ltd. Şti. Chapter 1 : General Chapter 2 : Cnnectins Chapter 3 : Operatin Chapter 4 : Technical sheet Antetli03.dc / Page 9 f 2

3 Otmasyn, Danışmanlık Ltd. Şti. Chapter 1 : General The DATACard is an independent data recrding card which allws the user t stre the mst imprtant crane data withut the need fr a permanent link with a fixed cmputer. The DATACard has a memry (nn-vlatile RAM) supprted by a lithium battery (with a minimum service life f 5 years) and stres the fllwing data : number f verlads number and duratin f lifting and lwering mvements number and duratin f crss and lng travels number f "tips" in the abve functins lad spectrum accrding tt the lads lifted The data are tapped using a cmpatible MS-DOS (prtable) PC thrugh an RS232 utput assembled n the card. The strage capacity (memry) f the card is at least 1 year (using the lifting keybard at a rate f 8 hurs/day). The DATACard is supplied : either as an additinal card fr the INDILad Mark 1 r as an independent "bx" in a metal husing t be used with lad limiters f ther makes fitted with a 0-10 VDC utput r with recrding devices which have a reinfrced utput (between 0 an 10 VDC). A CD-ROM and a COM CABLE is supplied with every DATACard fr the installatin and tapping f the sftware with the stred data. The data are cnverted int an ASCII file r can be cnverted int a special sftware prgram we have develped in-huse, that is : "INDISft". This pwerful and user-friendly prgram perates in the "Windws" envirnment and displays the stred data in tables and graphs. It allws the user t schedule maintenance wrk, t lcate unprductive hurs and t find the "safe wrking perid" (SWP) s that the exact (FEM) user class can be determined. Antetli03.dc / Page 9 f 3

4 Otmasyn, Danışmanlık Ltd. Şti. Chapter 2 : Cnnectins Tw versins are supplied : A. as an additinal card fr the INDILad Mark 1 B. as a "stand alne" unit in a husing Depending n the versin yu purchase, please fllw the instructins given belw : A. as an additinal card fr the INDILad Mark 1 If the DATACard is supplied separately, yu first have t fit it int the bx f the lad limiter Mark 1. T d this, fllw these instructins : 2.A.01 2.A.02 2.A.03 Discnnect all existing electrical cnnectins frm the lad limiter (if they have been previusly cnnected) Unscrew the fur screws (A, B, C, D) and remve the card f the Mark 1 Unscrew the fur screws (E, F, G, H) and place the DATACard in the place prvided in the right directin (see diagram) 2.A.04 Screw hme the fur screws (E, F, G, H) 2.A.05 Place the bard f the Mark 1 back in its riginal psitin and screw hme the fur screws (A, B, C, D) Antetli03.dc / Page 9 f 4

5 Otmasyn, Danışmanlık Ltd. Şti. 2.A.06 Cnnect the pwer supply f the DATACard using the clamp f the Mark 1 (2.01) (see perating instructins f the Mark 1) 2.A.07 Cnnect the electrical cnnectins f the Mark 1 (see perating instructins f the Mark 1) B. as a "stand alne" unit in a husing 2.B.01 2.B.02 t 2.B.07 Cnnect the pwer supply (48, 110 r 230 VAC) t the transfrmer nt applicable Additinal cnnectins fr bth cases (A r B) Befre pwer-n, make the fllwing cnnectins : 2.8 Cnnect the 0-1OVDC utput frm the lad limiter Mark 1 (r frm anther surce) using the + and - signal utput clamps 2.9 Make the cnnectins between the relays f the lift mvement, lwering mvement, crss travels (left and right) and lng travels (frward and back) with the datacard inputs, where : Antetli03.dc / Page 9 f 5

6 Otmasyn, Danışmanlık Ltd. Şti. There exist 3 different DATACards : DATACard 0V fr 4 vlt free cntacts DATACard 24V fr 4 differentia! cntacts (input 24 VAC) DATACard 42V fr 4 differential cntacts (input 48 VAC) = lift = lwer = crss travels = lng travels General remark: We advise yu t use the fllwing types f cable : fr 48, 110 r 230 VAC supply cable f at least 1 mm 2 fr 0-10 VDC signal screened cable 1 mm 2 fr cnnectins frm relays f the lad limiter with the main relay lifting cable f at least 1 mm 2 fr signals frm the relay lifting, lwering, crss travels and lng travels t the DATACard cables f at least 1 mm 2 fr the 14 VAC frm Mark 1 t DATACard cable f at least 1 mm 2 Chapter 3 : Operatin 3.01 When using fr the first time, cnnect the RS232 utput up t a serial prt "COM 1" : n yur cmpatible (prtable) PC. Fr the cnnectin between the DATACARD and yur cmpatible PC use the COMCABLE supplied. If yu lse the riginal COMCABLE and yu wish t make a cmmunicatin cable yurself, the cnnectins must be as fllws : Antetli03.dc / Page 9 f 6

7 Otmasyn, Danışmanlık Ltd. Şti. 3.2 Cnnect the pwer supply. 3.3 Place the CD-ROM supplied with yur DATACard in yur PC and start the prgram Dgraph 3, fllw the instructins. TO TEST THE SYSTEM Ntice that the yellw LED at the RS 232 cnnectr flashes nce per secnd. Lift the weight and ntice that the yellw LED UP frm the fur LED's UP/DN/CT/TR is lit. Lwer the weight and ntice that the yellw LED DN frm the fur LED's UP/DN/CT/TR is lit. Crss travel and ntice that the yellw LED CT frm the fur LED's UP/DN/CT/TR is lit. Lng travel and ntice that the yellw LED TR frm the fur LED's UP/DN/CT/TR is lit. Antetli03.dc / Page 9 f 7

8 Otmasyn, Danışmanlık Ltd. Şti. Chapter 4 : Technical Sheet DATACard Pwer supply: DATACard : 14 VAC (frm the lad limiter Mark 1) (+/-15% 50/60 Hz) DATACard in metal bx : 48 VAC, 110 VAC u 230 VAC (+/-15% 50/60 Hz) Enclsure : Temperature DATACard : Dimensins : 107x 110x24 mm Weight: 150Gr. DATACard in Metal bx : Dimensins: 300x150x80 mm Weight: 3.3 Kg. Prtectin degree : IP 54 Range : Wrking temp. : -20 C a + 60 C Straged temp. : -40 C a + 85 C Inputs : 1 analg input Empty hk : adjustable between 0 and 5 VDC Nminal weight: adjustable between 4 and 10 VDC Span : au mins 2 V 4 cntact inputs DATACard 0 V : 4 vlt free cntacts DATACard 24 V : 4 differential cntacts (input 24 VAC) DATACard 48 V : 4 differential cntacts (input 48 VAC) Output: RS 232 fr the cnnectin a (prtable) cmpatible PC with a DOS versin 3.3 (r higher) Cnnectin with a special COMCABLE Antetli03.dc / Page 9 f 8

9 Otmasyn, Danışmanlık Ltd. Şti. Securities : 4 LEDs fr testing the gd peratin f the inputs (lift, lwer, crss travels, lng travels) 1 LED fr: a. testing the gd peratin f the DATACard is lit nce a secnd. b. testing the data transfer during the data tapping is lit 3 times a secnd Memry : A lithium battery (with a minimum service life f 5 years) Strage capacity : At least 1 year (using the lifting keybard at a rate f 8 hurs/day). Otmasyn, Danışmanlık Ltd. Şti. STFA Blkları B4 Blk D Kzyatağı / İSTANBUL Tel Fax Antetli03.dc / Page 9 f 9

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