Flexible cables for submersible products

Flexible cables for submersible products

Standards SUBCAB cables complies with the following general standards: IEC 6045 (general) IEC 608 class 5 (conductor) IEC 608-- CLAUSE 9 (oil resistant) IEC 608-- CLAUSE 0 (oil resistant) IEC 6033- (flame retardant) IEC 6033- (flame retardant) IEC 60364-5-53 (current) VDE 007 part 0 (material) VDE 050 (material) VDE 08 part 80 (material) VDE 047 part 803-A (oil resistant) VDE 047 part 804-B (flame retardant) VDE 095 (conductor) VDE 098 (current) VDE 047 (testing) HD.4 (general) HD. 6 annexes A & B (cables for submersible use) CSA C. No.49-99 (general) UL 58 (general)

General ITT Flygt has put thousands of man hours into researching the best materials available for our flexible cables, which are specially designed for use with heavy duty submersible products. The reason is to make sure that the cable attached to your submersible product will never let you down, whatever your application is. Flygt cables can handle liquid temperatures of up to 70 C and water depths of 50 metres. They are made from a special tear and abrasion resistant compound with a higher tensile strength than standard cables. Our cables have low absorption properties, which means that when submerged, they retain mechanical and electrical properties over a long period of time. They also have excellent insulation properties and are oil resistant for use in many types of liquid and as a part of ITT Flygt s environmental program all cables meet our stringent guidelines. Flygt s SUBCAB cables are manufactured in accordance with CSA, MSHA and VDE standards for mechanical qualities and temperature and are explosion proof according to FM (US) and INERIS (Europe). Cable selection guide High voltage cable, see page 3 HCR cable, see page More than 750 V YES Application Voltage Chemical resistant Less than 750 V NO Temperature in application More than 70 C Less than 70 C Silicone cable, see page NSSHÖU../3E+st see page 8 VDFapplication D-start Y/D-start SUBCAB, NSSHÖU-J see page 6

SUBCAB Properties The cable is designed for use with standard and explosion proof submersible products in applications where the ambient temperature does not exceed 70 C. It complies with IEC 6045, CSA.. No 49 and UL 6, is oil resistant according to IEC 608-- and flame retardent according to IEC 6033- and IEC 6033-. The cable is also EX-approved according to INERIS No.5499/00, IEC 60679-4. The SUBCAB design has higher mechanical strength and lower water absorption than a standard cable, and high settlement to withstand the pressure at the cable entry unit point. SUBCAB 4 G X Construction data. Outer sheathing: black chlorinated polyethylene rubber (CPE).. For SUBCAB 50-85 mm : Outer sheathing: black chlorinated polyethylene rubber (CPE, type: 5GM5). 3. Conductor insulation: Ethyleneprophylene rubber (EPR). 4. Conductors: copper strands. Rated voltage Europe: North America and Canada: 450/750 V 600 V SUBCAB 4 G X+ x 5 Technical data Current rating: Europe, according to IEC 60364-5-53 table 5-C/E North America, according to NEC 30.6, 400-5B and CSA C. No.49. Max. conductor temperature: 90 C Max. continuous ambient temperature: 70 C, AWG 60 C according to CSA. Approvals The European version exceeds the requirements for Harmonized Cable HAR. The North American version SUBCAB AWG, is MSHA (Mine Safety & Health Administration) and FM (Factural Mutural) certified and approved. SUBCAB S x,5 The cable SUBCAB mm and SUBCAB AWG are also approved according to CSA C., No. 49-99, No.08-M89 and UL 6 for SOW. More information For more detailed information about SUBCAB see Flygt standards M997.47.0009, M947.47.0004, M947.47.0007 and M947.47.000. Product assortment on next page. SUBCAB AWG

Product assortment The table below shows the product assortment with overall diameter and nominal current capacity at 30 C according to IEC 60364-5-53. For SUBCAB AWG according to NEC 30.6 and 400-5B. The nominal current must be adjusted according to the actual ambient temperature (see correction factor for ambient temperature, page ) and installation. European version SUBCAB Outer diameter mm capacity FLYGT Part No. 3 G,5 0,0,0 3 94040 4 G,5 0,5,5 3 9404 4 G,5,5 3,5 3 9404 7 G,5 8,0 0,0 3 94054 4 G 4 6,0 7,0 4 94043 4 G 6 8,0 9,0 54 94044 4 G 0 3,5 5,5 75 94045 4 G 6 6,0 8,0 00 94046 4 G 5 3,5 34,5 7 94047 4 G 35 36,5 38,5 57 94048 4 G 50 4,0 45,0 9 94066 4 G 70 45,0 49,0 46 94067 4 G 95 54,0 58,0 98 94068 4 G 0 56,0 60,0 346 94069 S3 x 85+3 x 95/3 65,0 69,0 475 9493 4 G X. Ground core, green/yellow 3 SUBCAB with control cores 7 G,5 + x,5 0,0 3,0 3 9408 7 G 4 + x,5,0 6,0 4 94080 7 G 6 + x,5 4,3 8,3 54 9408 4 G,5 + x,5 5,0 6,0 3 9406 4 G,5 + x,5 7,0 8,0 3 94059 4 G 4 + x,5 0,0,0 4 94060 4 G 6 + x,5 3,0 5,0 54 94056 4 G 0 + x,5 6,0 8,0 75 94057 4 G 6 + x,5 6,0 8,0 00 94058 4 G 5 + x,5 3,5 34,5 7 9406 4 G 35 + x,5 36,5 38,5 57 94063 SUBCAB control cables x,5 * 0,0,0 3 94076 7 x,5 * 5,0 7,0 3 949 x,5 * 8,, 3 9490 4 x,5 * 4,9 8,9 3 949 S x,5* 9,0 3,0 3 940894 S4 x,5* 35,0 37,0 3 940895 North American version SUBCAB AWG Outer diameter mm capacity FLYGT Part No. 4 AWG/3 3, 4, 5 9400 4 AWG/4 4, 5, 5 940 4 AWG/7 8,0 0,0 5 940 AWG/4 7,0 8,0 30 9403 AWG/7 0,0,0 30 9404 0 AWG/4 8,0 9,7 40 9405 8 AWG/4 4,0 6,0 65 9407 SUBCAB AWG with control cores 0 AWG/3---GC 0,3,3 40 9406 8 AWG/3---GC 7, 9, 65 9408 6 AWG/3---GC 30,0 3,0 87 9409 4 AWG/3---GC 3,8 34,8 4 940 AWG/3---GC 40,7 4,7 77 94 * No green/yellow ground core. S = screened cable. 4 G X + x,5. Ground core, green/yellow 3. Control cores, creme white, T, T S x,5. Control cores, creme white, no -. Screen concentric between inner and outer sheath 4 x AWG/3---GC. Ground core 3. GC: Ground check core 4. Control cores, blue, orange 3

Rubber cable type: NSSHÖU-J Properties The NSSHÖU-J is a heavy duty rubber cable suitable for use with Flygt EX pumps and mixers. Typical applications for the cable include mines, quarries, and industrial areas. Construction data. Outer sheathing: yellow chlorinated polyethylene rubber (CPE type: 5GM5).. Conductor insulation: Ethylenepropylene rubber (ER). 3. Conductors: copper strands. Rated voltage Europe: North America and Canada: 600/000 V 600 V NSSHÖU-J Power cable Technical data Current rating according to DIN VDE 098 part 4, for mining according to DIN VDE 08. Max. conductor temperature: 90 C Max. continuous ambient temperature: 70 C Approvals The cable is designed in accordance with DIN VDE 050 part 8. More information For more detailed information about the NSSHÖU-J cable see Flygt standard M997.47.000. NSSHÖU-J Control cable Product assortment on next page.

Product assortment The table below shows the product assortment with overall diameter and nominal current capacity at 30 C according to VDE 098 part 4 tab.9. The nominal current must be adjusted according to the actual ambient temperature (see correction factor for ambient temperature, page 4) and installation. Designation NSSHÖU-J Outer diameter mm capacity FLYGT Part No. 7 x,5 9, 9,9 3 94 59 x,5 3,0 5,0 3 94 60 3 x,5,,5 3 94 7 4 x,5 3,0 4,0 3 94 56 4 x,5 5,6 6,6 3 94 58 4 x 4 7,3 8,5 4 94 5 4 x 6 9, 0,5 54 94 6 4 x 0,7 4,4 75 94 55 4 x 6 6,8 30,0 00 94 57 4 x 5 3, 37,0 7 94 5 4 x 35 35,3 4,5 57 94 53 4 x 50 4,3 44,3 9 94 6 3 x 70/35 43, 47, 46 94 6 3 x 95/50 50, 56,0 98 94 63 NSSHÖU-J. Ground core, green/yellow NSSHÖU.. KON 5 x 4/4 KON 0,4,3 4 94 09 5 3 x 6+3 x 6/3E KON+ x,5ül 0,6 4,6 00 94 09 35 NSSHÖU../KON. Ground core, (screen) Ground conductor, concentric between inner and outer sheath

Screened rubber cable type: NSSHÖU../3E +ST Properties The screened cable NSSHÖU../3E+St is used with Variable Frequency Drives (VFD) applications where CE-marking (EMC) is a demand and also to limit unwanted electromagnetic radiation. Typical applications for the cable include mines, quarries, and industrial areas. Construction data. Outer sheathing: yellow chlorinated polyethylene rubber (CPE type: 5GM5).. Conductor insulation: Ethylenepropylene rubber (EPR). 3. Conductors: copper strands. 4. Screen tinned copper wires. Rated voltage Europe: North America and Canada: 600/000 V 600 V Technical data Current rating according to DIN VDE 098 part 4, for mining according to DIN VDE 08. Max. conductor temperature: 90 C Max. continuous ambient temperature: 70 C NHSSHÖU../3E + St 3 Approvals The cable is designed in accordance with DIN VDE 050 part 8. More information For more detailed information about the NSSHÖU cable see Flygt standard M997.47.000. 3 Designation mm NSSHÖU../3E + St Outer diameter mm capacity FLYGT Part No. 3 x,5+3 x,5/3e+3 x,5 St 8,0,0 3 94 09 37 3 x 6+3 x 6/3E+3 x,5 St 8,0,0 54 94 09 3 3 x 0+3 x 0/3E+3 x,5 St,0 6,0 75 94 09 06 3 x 6+3 x 6/3E+3 x,5 St 4,0 8,0 00 94 09 3 3 x 5+3 x 6/3E+3 x,5 St 8,0 3,5 7 94 09 7 3 x 35+3 x 6/3E+3 x,5 St 3,0 35,5 57 94 09 07 3 x 50+3 x 5/3E+3 x,5 St 37,0 4,0 9 94 09 9 3 x 70+3 x 35/3E+3 x,5 St 44,0 47,0 46 94 09 30 3 x 95+3 x 50/3E+3 x,5 St 47,0 5,0 98 94 09 08 3 x 0+3 x 70/3E+3 x,5 St 5,5 57,0 346 94 09 09 NHSSHÖU../3E + St. Ground core (screen) Ground conductor concentric around each core 3. Control cores, T (black), T (brown), grey (unused, cut)

FGB screened rubber cable Properties The screened rubber cable (FGB) available especially for the UK market is a cable with individual screen around each core without green/yellow conductor. The screen is used as PE (protected earth). Typical applications for the cable include mines, quarries, and industrial areas. Construction data. Outer sheathing: black CPE material.. Conductor insulation: Ethylenepropylene rubber (EPR). 3. Conductors: copper strands. 4. Screen tinned copper wires. Rated voltage 600/000 V Technical data According to british standard BS 6360 and BS 6899. Max. conductor temperature: 90 C Max. continous ambient temperature: 70 C Design The cable is fully in compliance with BS standard. Screened rubber cable FGB More information For more detailed information about the FGB cable see Flygt standard M997.47.00. Product assortment The table below shows the product assortment. 3 x,5. Ground conductors (screen) around each core Designation mm Outer diameter mm capacity at 30 C FLYGT Part No. 3 x,5 3,5 4,9 6 94 7 3 x,5 3,5 4,9 94 7 3 6 x,5+ x,5 8, 9,9 94 7 4

PUR control cable Properties The screened, halogen free flexible control cable of PUR (polyurethane) Elproflex S00 C is a cable with very good mechanical properties. The cable is only used in the combination with mid-range pumps and the Monitoring & Status unit (MAS). Halogen free according to IEC 60754-. Construction data. Outer sheathing: PUR material.. Conductor insulation: TPE-E, black conductor with white marking. One conductor green/yellow. 3. Conductors: Bare copper strands IEC 608 class 6. Rated voltage 300/500 V Technical data Max. ambient temperature: 70 C Control cable PUR Elproflex S00 C Design The cable is fully in compliance with VDE 095, IEC 608 and HD 383 class 6. More information See Flygt standard M997.47.008 for more details. Product assortment The table below shows the product assortment. 3 5 x,5. Control cores, numbered -4, black. Ground conductors, green/yellow around each core 3. Screen, concentric between inner and outer sheath Designation mm Conductors Outer diameter FLYGT Part No. 5 x,5,5 x 5 0,4 ± 5% 94 9 30 0

HCR cable Properties The HCR cable (Heat and Chemical Resistant) is designed for use in severe conditions. The HCR cable is resistant to chemicals and solvents, high temperature and mechanical stress, that often cause rapid deterioration of other cables. A HCR cable should be used in hot liquid applications where temperatures exceed 70 C and high chemical resistance is required. Construction data. Outer sheathing: black fluorethylene propylene FEP.. Conductor insulation: black fluorethylene propylene FEP. 3. Control wires insulation: etylenetetrafluorethylene ETFE. 4. Conductors: copper strands. Rated voltage 450/750 V SO7E6E5-F 4 x 6 + x,5 Technical data Current rating according to IEC 6087. Max. conductor temperature: 50 C Max. continuous ambient temperature: 090 C Approvals The HCR cable is SEMKO approved. Flame retardant IEC 6033-3 Cat A. SO7E6E5-F 4 x 6 + x,5. Ground core, green/yellow 3. Control cores, white, T, T 3 More information See Flygt standard M997.47.005 for more details. Product assortment The table below shows the product assortment with overall diameter and nominal current capacity at 40 and 90 C according to IEC 6087. SO7E6E5-F 7 x,5, black no. -6. Ground core, green/yellow Designation mm SO7E6E5-F Outer diameter mm capacity at 40 C capacity at 90 C FLYGT Part No. 7 x,5,4 ± 0,4 8 0 94 0 9 7 x 6 6,7 ± 0,5 50 35 94 0 94 4 x 6+ x,5 0,5 ± 5 87 94 0 96 4 x 5+ x,5 5,5 ± 70 8 94 0 97

Silicone cable Properties The silicone cable can be used instead of a HCR cable in hot liquid applications where the ambient temperature exceeds 70 C. This is a flexible cable with a wide temperature range of -40 C to +80 C. The water absorption rate is very low and the material is halogen free. An application where a silicone cable can be used is hot water without special requirements for chemical resistance. Compared to HCR and SUBCAB the silicone cable has limited mechanical properties such as resistance to abrasion and lower tensile strength, therefore it is recommendable to use some protection around the cable if it is exposed to mechanical wear. The cable complies with VDE 050 part and part 86. The cable is halogen free and flame retardent according to IEC 6033-. SI 4GX Construction data. Outer sheathing: red-brown silicone rubber sheath SI.. Conductor insulation: red-brown silicone rubber SI. 3. Conductors: copper strands. 4. Halogen free. Rated voltage 300/500 V Technical data Current rating according to VDE 000 part 53. Max. conductor temperature: 80 C Max. continuous ambient temperature: 45 C Approvals The cable is designed in accordance with DIN/VDE 050 part and part 86. Silicone cable. Ground core, green/yellow More information See Flygt standard M997.47.004 for more details. Product assortment The table below shows the product assortment with overall diameter and nominal current capacity at 45 C according to VDE 000 part 53. Designation mm SI-SL-BIHFSIH-J Outer diameter mm capacity at 45 C FLYGT Part No. 3 G,5 7, ± 5 % 8 94 9 74 4 G,5 ± 5 % 6 94 9 75 7 G,5,8 ± 5 % 6 94 9 79 4 G 4,3 ± 5 % 34 94 9 76 4 G 6,7 ± 5 % 44 94 9 77 4 G 0 8,8 ± 5 % 6 94 9 78

High voltage pump cable 0 kv Properties The high voltage cable, NTSCGEWTOEUS, is a heavy duty cable suitable for use with ITT Flygt high voltage products. Especially for high and extreme mechanical stress, e.g. torsional stress and high reeling speed. Only authorised ITT Flygt personnel may connect these cables to products because of the semi-conductive layers over the insulation. The ground core must be marked with a green/yellow shrink tube when assembling the cable to the product. Construction data According to DIN VDE 050 part 83. Outer sheathing: red PCP compound.. Conductor insulation: Ethylene-propylene rubber (EPDM). 3. Conductors: copper strands. NTSCGEWTOEUS Rated voltage 6/0 kv 3 Technical data Current rating according to DIN VDE 098 part 4. Max. conductor temperature: 90 C Max. continual ambient temperature: 70 C Design The cable is fully in compliance with DIN VDE 050 part 83. More information See Flygt standard 47.0005 and A3440.00 for more details. Product assortment The table below shows the product assortment with overall diameter and nominal current capacity at 30 C according to DIN VDE 098 part 4. The nominal current must be adjusted according to the actual ambient temperature (see correction factor for ambient temperature, page ) and installation if over 30 C. High voltage cable. Ground cores 3. Conductive layer Designation NTSCGEWÖU Outer diameter mm FLYGT Part No. 3 x 5+3 x 5/3 * 39 4 3 94 9 67 3 x 35+3 x 5/3 * 4 45 6 94 9 68 3 x 50+3 x 5/3 * 46 49 0 94 9 65 * The 4th conductor is split up in 3 parts. These 3 parts should be used as ground core. They have the same total cross section area as the non split conductors. 3

Temperature correction factors for ITT Flygt power cables The current capacities for ITT Flygt cables are designed for duty at 30 C ambient temperature. If the ambient temperature exceeds 30 C, the maximum current rating the conductors can handle has to be taken into consideration. Ambient temperature correction factors According to IEC 60364-5-53 table 5-D and NEC table 30-6 in air (USA/Canada) The current rating must be adjusted (lowered) according to the table. Example Select cable for: Pump current 33 A Temp ambient 5 C Select cable for 33 A in the table, page 5. (4 G 4, nominal current capacity at 30 C = 4 A). Select correction factor for 5 C in the table (0,76 ). Ambient temp C Correction factor Ambient temp F 5.04 70 77 6 30.00 79 86 3 35 0.96 88 95 36 40 0.9 97 04 4 45 0.87 06 3 46 50 0.8 5 5 55 0,76 4 3 56 60 0.7 33 40 6 70 0.58 4 58 Calculate the maximum current rate at 5 C: 4 x 0,76 = 3,9 A Recalculate with a bigger cable dimension, to get a currrent rate exceeding 33 A, in this case 4 G 6. 54 x 0,76 = 4.0 A Choose 4 G 6 mm at 5 C. 4

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