CONTENT. Robot cables. page. < The company < W - worldwide < Certifications < Clientele / supplier numbers... 6

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2 CONTENT page < The company < W - worldwide < Certifications < Clientele / supplier numbers < Cables for robot technologies Robot cables < PUR weld cable < PUR control cable < PUR control cable with copper braiding < Special PUR cable < Regulated voltage cable < Regulated voltage / medium frequency cable < PUR hybrid cable (PNZ cable for welding control) < PUR hybrid cable (EMZ cable for welding control) < Interbus hybrid cable < PUR multi bus cable < PUR profibus DP cable < IBS cable rugged line < Proportional valve cable < RT profinet cable < S-Product range see overleaf 2

3 THE COMPANY DIN EN ISO 9001 Nearly 60 years of experience in temperature measurement and control technique as well as in cable production have made a one man business a company with approximately 550 staff members. Our strength is not only the production of standard products but also the development and manufacturing of special products acc. to customers specifications. Every year we manufacture more than 1500 special products on our customer s request. Every single product is a challenge for our technical team. We at B Bröckskes see ourselves as manufacturer and service provider - in the sense of real partnership and customer oriented work. The quality of our products is known in more than 40 countries of the world. Our customers have tested our products intensively and confirm that they have a longer service life than others. In all product ranges we are certified according to DIN EN ISO 9001:2000. Besides we established an environmental management system for our company according to DIN EN ISO 14001:2005 als well as occupational health and safety management acc. to ILO and OHSAS And our future slogan is: We go forward! founded: CEO: n 1947 by Peter Bröckskes sen. n an independent, middle sized company n Peter Bröckskes plant/location: n in Viersen (lower Rhine) m 2 company site n manufacturing from copper conductor to outer sheath, n own VDE proofed burnchamber and laboratory employees/workers: n 550 worldwide yearly sales: n approx. 55 Mio. worldwide products: n Special Cables n Temperature Measurement n Cable Harnessing certificates and approvals: n DIN EN ISO 9001:2000 for every manufacturing field n environmental management system acc. to DIN EN ISO 14001:2005 n occupational health and safety management acc. to ILO and OHSAS MIL, VDE, HAR, IEC, GL, DNV, BV, KR, ABS, NK, RINA, LR, C 3

4 S - WORLDWIDE From our central stock in Viersen-Süchteln or our extrernal stocks we supply standard lengths as well as special dimensions, often within 24 hours. It is our strength to be at different places at the same time. This shows also our wide product range. Being always ready to deliver our products of constant quality is one of the premises at B BRÖCKSKES. Challenge, obligation - but also guarantee at the same time. This is your advantage - we are present whenever you need our assistance. Viersen - Germany 1947 KANSA Kabeltechnik 1995 DE KABELSPECIALIST Bergeijk - Netherlands 1995 Auxerre - France 1996 Nantes - France 1998 Fairfield - USA 2001 Bagnolo in Piano - Italy 2003 Shanghai - China 2004 Zapopan - Mexico 2004 HJ Chung-Buk - Korea 2005 Faridabad - India 2006 Taipei County - Taiwan 2007 Moscow - Russia

5 CERTIFICATIONS 5

6 CLIENTELE / SUPPLIER NUMBERS Ford VW Daimler Automotive Industry Opel Audi BMW KUKA ABB Cloos Robotics industry Motoman Reis b & m Lenze Ferrocontrol Drive Technology Stöber Moeller ELAU Dürr Schuler Liebherr Automation Technology ThyssenKrupp EMAG Felsomat AUDI 1917/0 Supplier Numbers Daimler D-U-N-S number worldwide BMW Ford DJM5A Opel Porsche VW VW Mexico

7 CABLES FOR ROBOT TECHNOLOGIES Dimension Designation Page 1 x 25,0 / 1 x 35,0 / 1 x 50,0 mm 2 PUR Weld Cable 8 3 x 16,0 / 3 x 25,0 / 3 x 35,0 mm 2 PUR Weld Cable 9 16 x 1,0 + (2 x 1,0) D mm 2 / 23 x 1,0 + (2 x 1,0) D mm 2 PUR Control Cable x (2 x 0,75 mm 2 ) D + 22 x 0,75 mm 2 PUR Control Cable x 1,0 mm 2 PUR Control Cable x 6, x 2,5 mm 2 PUR Control Cable UL/CSA 14 2 x 1,0 mm x 4,0 mm 2 Special PUR Cable UL/CSA 15 (2 x 0,50 mm 2 ) C + (2 x 0,50 mm 2 ) C KSR Cable 16 (3 x 0,75 mm 2 D) + 6 x 0,75 mm 2 KSR/MF Cable 17 (2 x 0,50 mm 2 ) D + 7 x 1,0 mm 2 KSR/MF Cable 18 3 x (3 x 0,25 mm 2 D) + 3 x (2 x 0,50 mm 2 D) + 3 x 4 x 0,50 mm x 1,0 mm 2 PUR Hybrid Cable x 0,5 + 3 x 1,0 + (2 x 0,5) D mm 2 PUR Hybrid Cable (PNZ Cable for Welding Control) (3 x 2 x 0,25) D + 2 x 4 x 0,25 + (4 x 0,5) D + (2 x 0,5) D + (4 x 1,5) D + (8 x 0,5) D mm 2 PUR Hybrid Cable (EMZ Cable for Welding Control) x 1,0 + 5 x 2 x 0, x 1,0 mm 2 Interbus Hybrid Cable 22 2 x (2 x 0,25) D + 2 x (2 x 0,34) D + 1,0 + (2 x 0,34) D + 2 x (2 x 1,0) D mm 2 PUR Multi Bus Cable UL 23 (2 x 0,34) + 5 x 1,0 mm 2 PUR Profibus DP Cable 24 2 x POF und 5 x 1,5 mm 2 IBS Cable Rugged Line 25 (2 x 1,0 mm 2 ) D + 5 x 1,0 mm 2 Proportional Valve Cable 26 2 x 2 x AWG 22 RT Profinet Cable 27 7

8 PUR WELD CABLE Item no.: Item no.: Item no.: x 25,0 mm 2 = approx. Ø 11.1 mm 1 x 35,0 mm 2 = approx. Ø 13.5 mm 1 x 50,0 mm 2 = approx. Ø 15.8 mm 2 x strand; bare copper strands, insulation PUR in black or green/yellow or green/yellow Operating voltage: Halogen-free: 750 V (DC) 2000 V (AC) -50 C up to +90 C 7,5 x outer diameter acc. to DIN VDE 0472 part 815 and IEC

9 PUR WELD CABLE Item no.: Item no.: Item no.: x 16,0 mm 2 = approx. Ø 19.3 mm 3 x 25,0 mm 2 = approx. Ø 23.9 mm 3 x 35,0 mm 2 = approx. Ø 26.6 mm 1 2 conductors; bare copper strands, insulation PUR black with numbers green/yellow Operating voltage: 3 x 16 mm V (DC) 3 x 25 mm 2 /3 x 35 mm V (DC) 3 x 16 mm V (AC) 3 x 25 mm 2 /3 x 35 mm V (AC) static: continuously flexing: Halogen-free: -50 C up to +90 C 7,5 x outer diameter 7,5 x outer diameter acc. to DIN VDE 0472 part 815 and IEC

10 PUR CONTROL CABLE Item no.: x 1,0 mm 2 + (2 x 1,0 mm 2 ) D mm 2 max. Ø 13.5 mm nonwoven tape tinned copper wrapping conductors 1,0 mm 2 ; tinned copper strands, insulation TPE in black with numbers green/yellow Peak operating voltage: flexing: max. 350 V cond./cond V cond./screen1000 V -50 C up to +90 C 10 x outer diameter 10

11 PUR CONTROL CABLE Item no.: x 1,0 mm 2 + (2 x 1,0 mm 2 ) D max. Ø 13.2 mm gnge tinned copper wrapping 17 jacket - TPE jacket - TPE conductors 1,0 mm 2 ; tinned copper strands, insulation TPE in white with numbers green/yellow Peak operating voltage: flexing: max. 350 V cond./cond V cond./screen1000 V -50 C up to +90 C 10 x outer diameter 11

12 PUR CONTROL CABLE Item no.: x (2 x 0,75 mm²)d + 22 x 0,75 mm² approx. Ø 16 mm gnge tinned copper wrapping inner jacket - TPE conductors 0,75 mm 2 ; bare copper strands, insulation TPE in white with numbers green/yellow Nominal voltage: flexing: VDE Uo/U 300/500 V cond./cond V (AC) cond./screen2000 V (AC) -40 C up to +80 C -40 C up to +80 C 10 x outer diameter 12

13 PUR CONTROL CABLE Item no.: x 1,0 mm 2 approx. Ø 13.4 mm conductors 1,0 mm 2 ; bare copper strands, insulation TPE in black numbers green/yellow Peak operating voltage: flexing: static: max. 350 V cond./cond V -50 C up to +90 C 6 x outer diameter 4 x outer diameter 13

14 PUR CONTROL CABLE WITH COPPER BRAIDING Item no.: x 6,0 mm x 2.5 mm 2 approx. Ø 26.6 mm Alu - foil tinned copper braiding 7 2 x 6 conductors 6,0 mm 2 ; bare copper strands, insulation A in white with numbers green/yellow conductors 2,5 mm 2 ; bare copper strands, insulation A in white with numbers green/yellow Nominal voltage: Voltage: acc. UL: acc. CSA: VDE Uo/U 450/750 V acc. to UL & CSA 600 V cond./cond V cond./screen1000 V -50 C up to +90 C up to +75 C up to +80 C 10,0 x outer diameter 14

15 SPECIAL PUR CABLE Item no.: x 1,0 mm x 4,0 mm 2 Ø 14.1 ± 0.5 mm x tinned copper wrapping conductors 1,0 mm 2 ; bare copper strands, insulation TPE in red, blue conductors 4,0 mm 2 ; bare copper strands, insulation TPE in white with black numbers (s/w) green/yellow Nominal voltage: Voltage: acc. to UL: acc. to CSA: VDE Uo/U 450/750 V acc. to UL & CSA 600 V cond./cond V cond./screen2000 V -50 C up to +90 C up to +80 C up to +75 C 7,5 x outer diameter 15

16 REGULATED VOLTAGE CABLE Item no.: L (2 x 0,50 mm 2 ) C + (2 x 0,50 mm 2 ) C max. Ø 11.0 mm inner jacket - TPE tinned copper braiding conductors 0,50 mm 2 ; bare copper strands, wires Ø 0,15 mm, insulation TPE in black with numbers 1-4 Nominal voltage: static: continuously flexing: Uo/U 300/500 V cond./cond V cond./screen1000 V -50 C up to +90 C 7,5 x outer diameter 7,5 x outer diameter 16

17 REGULATED VOLTAGE / MEDIUM FREQUENCY CABLE Item no.: (3 x 0,75 mm 2 D) + 6 x 0,75 mm 2 approx. Ø 13 mm tinned copper wrapping jacket - TPE conductors 0,75 mm 2 ; tinned copper strands, insulation TPE in white with numbers 1-9 Peak operating voltage: continuously flexing: flexing: static: max. 350 V cond./cond V cond./screen1000 V -50 C up to +90 C,12 x outer diameter 7,5 x outer diameter 7,5 x outer diameter 17

18 REGULATED VOLTAGE MEDIUM FREQUENCY CABLE Item no.: (2 x 0,50 mm 2 ) D + 7 x 1,0 mm 2 approx. Ø 9.1 ±0.5 mm tinned copper wrapping 7 6 aluminized aluminium inside jacket - TPE conductors 0,50 mm 2 ; bare copper strands, insulation TPE DIN in white, brown conductors 1,0 mm 2 ; bare copper strands, insulation TPE in black with numbers green/yellow Peak operating voltage: short-time use: max. 600 V cond./cond V cond./screen2000 V -50 C up to +90 C +125 C 7,5 x outer diameter 18

19 PUR HYBRID CABLE Item no.: x (3 x 0,25 mm 2 D) + 3 x (2 x 0,50 mm 2 D) + 3 x 4 x 0,50 mm x 1,0 mm 2 approx. Ø15.00 mm tinned copper wrapping jacket - TPE conductors 0,25 mm 2 ; bare copper strands, insulation TPE DIN , 10 conductors 0,50 mm 2 ; bare copper strands, insulation TPE DIN conductors 0,50 mm 2 ; bare copper strands, insulation TPE in white with numbers 1-12 conductors 1,00 mm 2 ; bare copper strands, insulation TPE in green/yellow Peak operating voltage: continuously flexing: flexing: static: max. 350 V cond./cond V cond./screen1200 V -50 C up to +90 C 12 x outer diameter 10 x outer diameter 5 x outer diameter 19

20 PUR HYBRID CABLE (PNZ CABLE FOR WELDING CONTROL) Item no.: x 0,5 mm x 1,0 mm 2 + (2 x 0,5 mm 2 ) D approx. Ø 12.1 mm nonwoven tape tinned copper wrapping jacket - TPE colour redviolet conductors 0,5 mm 2 ; bare copper strands, insulation TPE in white with numbers 1-2, 4-12, colour sky-blue conductors 1,0 mm 2 ; bare copper strands, insulation TPE in white with numbers 3, 13 + green/yellow Peak operating voltage: max. 500 V cond./cond V cond./screen1000 V -50 C up to +90 C 10 x outer diameter 20

21 PUR HYBRID CABLE (EMZ CABLE FOR WELDING CONTROL) Item no.: (3 x 2 x 0,25 mm 2 ) D +2 x 4 x 0,25 mm 2 + (4 x 0,5 mm 2 ) D + (2 x 0,5 mm 2 ) D + (4 x 1,5 mm 2 ) D + (8 x 0,5 mm 2 ) D approx. Ø 18.7 mm Pos conductors 0,25 mm 2 ; bare copper strands, DIN , DIN Pos conductors 0,5 mm 2 ; bare copper strands, in black conductors with numbres 1-3, 7-8, and green/yellow Pos conductors 1,5 mm 2 ; bare copper strands, in black conductors with numbres 4-6 and green/yellow Nominal voltage Uo/U: 300/500 V cond./cond V (DC) cond./screen 1500 V (DC) screen/screen 2000 V (DC) Min. bending radius for continuously flexible application: -50 C up to +90 C 10 x outer diameter 21

22 INTERBUS HYBRID CABLE Item no.: x 1,0 mm x 2 x 0,25 mm x 1,0 mm 2 max. Ø 13.4 mm tinned copper wrapping tinned copper wrapping / PVC colour redviolet conductors 0,25 mm 2 ; bare copper strands, insulation special Polymer colour code DIN conductors 1,00 mm 2 ; bare copper strands, insulation TPE in black, blue, red, brown, green/yellow Peak operating voltage: max. 350 V screen/screen 1700 V (AC) cond./screen 1000 V (AC) cond./cond V (DC) cond./screen 1500 V (DC) -40 C up to +70 C -40 C up to +70 C 7,5 x outer diameter 22

23 PUR MULTI BUS CABLE Item no.: x (2 x 0,25 mm 2 ) D + 2 x (2 x 0,34 mm 2 ) D + 1,0 mm 2 + (2 x 0,34 mm 2 ) D + 2 x (2 x 1,0 mm 2 ) D max. Ø 14.5 mm Interbus-S Pos. 1-4 conductors 0,25 mm 2 ; bare copper strands, in green, yellow, grey, pink Profibus-DP Pos. 5-6 conductors 0,34 mm 2 ; bare copper strands, in red, green DeviceNet Pos conductors 0,34 mm 2 ; bare copper strands, in blue + white, blue + red Pos conductors 1,0 mm 2 ; bar copper strands, in red + black, brown + blue, green/yellow Voltage: UL 30 V -40 C up to +80 C -40 C up to +80 C 12 x outer diameter 23

24 PUR PROFIBUS DP CABLE Item no.: (2 x 0,34 mm 2 ) + 5 x 1,0 mm 2 max. Ø13.0 mm Alu - foil aluminium on the outside 6 5 tinned copper braiding PETP - foil tinned copper braiding colour redviolet Pos. 1-2 Pos. 3-7 conductors 0,34 mm 2 ; bare copper strands, Foam-Skin insulation in red and green conductors 1,0 mm 2 ; bare copper strands, insulation A in black with numbers 1-4 and green/yellow Nominal voltage: AC testing voltage: max. 350 V cond./cond V cond./screen1000 V -40 C up to +80 C -40 C up to +80 C 12 x outer diameter 24

25 IBS CABLE RUGGED LINE Item no.: and x POF and 5 x 1,5 mm 2 Ø 8.0 ±0.5 mm Pos. 1-2 POF polymeric optical fibers in black and orange 1 2 colour red conductors 1,5 mm 2 ; bare copper strands, insulation special Polymer in black, with numbers 1 to 4 and one yellow with numbers 5 in black approx. Ø 10 mm Nominal voltage: Overall cable: item no item no DIN VDE Uo/U 300/500 V 2000 V + 5 C up to +50 C -30 C up to +70 C -20 C up to +70 C -30 C up to +70 C POF min. 30 mm 10 x outer diameter 7,5 x outer diameter colour grey 25

26 PROPORTIONAL VALVE CABLE Item no.: (2 x 1,0 mm 2 ) D + 5 x 1,0 mm 2 ca. Ø 9.7 mm tinned copper wrapping innerjacket - TPE conductors 1.0 mm²; bare copper, insulation TPE in black with numbers green/yellow Peak operating voltage: Technische Daten max. 350 V conductor/conductor 1500 V conductor/conductor 1200 V Temperature range : flexingt: static: flexing: static: -50 C up to +90 C 10 x outer diamter 5 x outer diamter 26

27 RT PROFINET CABLE Item no.: x 2 x AWG 22 approx. Ø 7 mm netting tape alu foil aluminium on the outside tinned copper wrapping colour green conductors AWG 22; tinned copper strands, insulation TPE in white, blue, orange, yellow Peak operating voltage: max. 350 V cond./cond V cond./screen 1200 V flexing: static: -30 C up to +90 C 10 x outer diamter 5 x outer diamter 27

28 PRODUCT RANGE FLEXIBLE CABLES n Halogen-free cables n Cable track cables n Servo motor cables n ETFE, FEP, PFA cables n Bus cables n Torsion cables n Hybrid and special cables n Control and connection cables n Data cables n Besilen (Silicone) cables n Compensating and extension cables n Tray cables TEMPERATURE MEASUREMENT n Protecting armatures and gauge slides n Mineral insulated thermocouples and Mineral insulated resistance thermometers n Temperature measurement in plastic processing industry/hot runner technique n Diesel thermocouples n Probe with stainless steel sleeve n Temperature measurement in test vehicles n Measurement techniques CABLE HARNESSING n Harnessed cables acc. to customer s specification n Harnessed cable track cables n Helix cables n Cable harnesses n Harnessed motor and transmission cables for Siemens and Indramat drives 28 S Bröckskes GmbH & Co. KG Grefrather Str b Viersen GERMANY Tel.: +49/2162/898-0 Fax: +49/2162/ [email protected] 02/2009