Cables for Cranes, Lifts and Handling Systems
Cables for Cranes, Lifts and Handling Systems Edition 2003 Weights, dimensions and characteristics data are approximate. Deviations due to raw materials or manufacturing processes as well as changes in the data are reserved. This edition supersedes all previous editions.
Global expert in cables and cabling systems Belguim France United Kingdom Ireland The Netherlands Germany Denmark Switzerland Norway Sweden Canada USA Portugal Spain South Korea China Vietnam Brazil Morocco Ghana Nigeria Italy Tanzania Greece Turkey Nexans one of the world s leading cable and cable systems manufacturer with a global presence operating in 65 countries and manufacturing in 28 countries with over 17.150 employees worldwide. We manufacture a complete range of reliable, high performance cables for various applications and requirements. Production Plant Moenchengladbach, Germany
Contents Page Cable Selection Cable Type Nominal Voltage U O /U RHEYCORD NSHTOEU-J Reeling Cables 0.6/1 kv 5-8 RHEYCORD (RTS) (N)SHTOEU-J Extra Heavy Duty Reeling Cables 0.6/1 kv 9-12 RHEYFESTOON (N)3GRD5G Flexible Festoon Cables 0.6/1 kv 13-16 RHEYFLAT N NGFLGOEU-J Rubber Flat Cables 300/500 V 17-20 RHEYFLAT N (N)GFLCGOEU-J Screened Rubber Flat Cables 300/500 V 21-23 RHEYFLAT Y H05VVH6-F 300/500 V 25-28 H07VVH6-F 450/750 V 29-31 PVC Flat Cables RHEYFLEX PN Control Cables with Strength Member 450/750 V 33-36 RHEYFIRM (RTS) (N)TSCGEWTOEUS Reeling Cables 1.8/3 kv to 18/30 kv 37-41 RHEYFIRM (RTS) OFE (N)TSCGEWTOEUS OFE Reeling Cables with Optical Fibres 1.8/3 kv to 18/30 kv 43-47 RHEYCORD SHTOEU OFE Rubber Sheated Optical Fibre Cables 49-52
Cable Selection Cable Types Typical Applications spring operated reels cylindrical reels mono spiral reels RHEYCORD NSHTOEU-J Reeling Cables RHEYCORD (RTS) (N)SHTOEU-J Extra Heavy Duty Reeling Cables RHEYFESTOON (N)3GRD5G Flexible Festoon Cables RHEYFLAT N NGFLGOEU-J Rubber Flat Cables RHEYFLAT N (N)GFLCGOEU-J Screened Rubber Flat Cables RHEYFLAT Y H05VVH6-F PVC Flat Cables RHEYFLAT Y H07VVH6-F PVC Flat Cables RHEYFLEX PN Control Cables with Strength Member RHEYFIRM (RTS) (N)TSCGEWTOEUS Reeling Cables 3-30 kv RHEYFIRM (RTS) OFE (N)TSCGEWTOEUS OFE Reeling Cables with Optical Fibres 3-30 kv RHEYCORD SHTOEU OFE Rubber Sheated Optical Fibre Cables Main application Suitable Not suitable
Typical Applications festoon systems e-chain cable elevator cable tender system roller-type accumulator carriere system
RHEYCORD NSHTOEU-J Reeling Cables 5
RHEYCORD NSHTOEU-J Reeling Cables Approval/Certificates VDE Applications Rubber reeling cable for control and power supplies. For applications with high mechanical stresses, especially for simultaneous tensile and torsion stresses. Suitable for motor-driven reels, spring-operated reels, festoon- and hoisting systems. 0.6/1 kv Design 1. Conductor Copper tinned, flexible stranded, class 5 according to IEC 60228, DIN VDE 0295 2. Insulation EPR (ethylene propylene rubber) rubber compound 3GI3 refer to DIN VDE 0207 part 20 3. Inner sheath Rubber compound 5GM3/GM1b refer to DIN VDE 0207 part 21 4. Outer sheath PCP (polychloroprene) heavy duty abrasion and notchresistant, with antitorsion braid integrated in the jacket Colour: black rubber compound 5GM5 refer to DIN VDE 0207 part 21 1 2 3 4 Marking RHEYCORD NSHTOEU-J 90/-35 1kV Core identification ( DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers green/ yellow (in the outer layer) Standards DIN VDE 0250 part 814 Options Further numbers of cores and cross-section upon request 6
RHEYCORD NSHTOEU-J Cable characteristics Mechanical properties Minimum bending radii: outer diameter d 15-20 mm > 20 mm Flexible operation 5 d 5 d With strain relief 5 d 5 d Forced guidance e.g.: Reeling applications 5 d 6 d Festoon systems 5 d 5 d E-chain cable carrier systems 5 d 5 d Static 4 d 4 d Minimum distance between two bends 20 d 20 d (S-shape deflection) Travelling speed up to 120 m/min Chemical properties Oil resistant For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties Nominal voltage Uo/U = 0.6/1 kv Maximum operating voltage in AC systems Uo/U = 0.72/1.2 kv Test voltage 50 Hz, 5 min energy core 2,500 V control core 2,000 V Current rating (A) according to DIN VDE 0298 part 4 Max. temperature at the conductor in service + 90 C in short circuit + 200 C Max. surface temperature fixed installation 45 C to +90 C flexible operation 35 C to +90 C Max. static tensile stress of the conductor 15 N/mm 2 7
RHEYCORD NSHTOEU-J Technical data Number of cores Art. No. Permissible U Approx. Approx. and nominal current rating (cos ϕ 0.8) outer diameter weight cross-section Voltage drop mm 2 (A)** (V/A x km) mm kg/km 5x1.5 * 7997 0155 23 21.1 16 340 7x1.5 * 7997 0241 17 21.1 19 450 12x1.5 * 7997 0225 12 21.1 25 780 18x1.5 * 7997 0261 11 21.1 27 900 24x1.5 * 7997 0154 10 21.1 31 1,050 30x1.5 * 7997 0244 9 21.1 33 1,250 4x2.5 * 7997 0245 32 13.3 17 400 5x2.5 7997 0506 13.3 19 465 7x2.5* 7997 0147 22 13.3 23 600 12x2.5 7997 0102 17 13.3 29 1,050 19x2.5* 7997 0123 14 13.3 32 1,250 24x2.5* 7997 0140 13 13.3 35 1,600 30x2.5* 7997 0141 11 13.3 38 1,800 50x2.5* 7997 0136 5 13.3 47 3,050 4x4 * 7997 0248 43 8.3 19 500 4x6 * 7997 0129 56 5.5 21 600 4x10 * 7997 0130 78 3.3 25 950 4x16 * 7997 0119 104 2.1 29 1,400 4x25 * 7997 0131 138 1.3 35 2,000 4x35 * 7997 0132 171 0.97 39 2,600 4x50 * 7997 0090 213 0.74 44 3,500 4x70 * 7997 0133 263 0.55 48 4,600 4x95 * 7997 0089 317 0.42 56 6,000 4x120 7997 0134 370 0.32 61 7,500 19x2.5 + 5x1.5C * 7997 0218 6 13.3 38 1,900 25x2.5 + 5x1.5C * 7997 0303 6 13.3 40 2,000 * stock types ** ambient temperature 30 C, condctor temperature 90 C February 2003 Copyright 2003 Nexans 8
RHEYCORD (RTS) (N)SHTOEU-J Extra Heavy Duty Reeling Cables Abbildungen 9
RHEYCORD (RTS) (N)SHTOEU-J Extra Heavy Duty Reeling Cables Approval/Certificates In line with VDE Applications Extra heavy duty rubber reeling cable for control and power supplies.for applications with high mechanical stresses, especially for simultaneous tensile and torsion stresses. Suitable for motor-driven reels, spring-operated reels, drumspreader, festoon- and hoisting systems. 0.6/1 kv Design 1. Conductor Copper extra-fine stranded, class RTS. Better than IEC 60228, DIN VDE 0295 class 5 2. Insulation New special insulation compound RHEYCLEAN based on EPDM, according to DIN VDE 0207 part 20 3. Inner sheath Special synthetic rubber (better than GM1b) 4. Outer sheath New special sandwich construction with incorporated anti-torsion braid for a optimum of flexibility and heavy duty. PCP (polychloroprene), type 5GM5, abrasion and notchresistant. Colour: yellow 1 2 3 4 Marking RHEYCORD (RTS) (N)SHTOEU-J 90/-40 1kV Core identification ( DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/ yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers Standards In line with DIN VDE 0250 part 814 Options Further numbers of cores and cross-section upon request Spreader cables for basket operation upon request 10
RHEYCORD (RTS) (N)SHTOEU-J Cable characteristics Mechanical properties Minimum bending radii: outer diameter d 15-20 mm > 20 mm Flexible operation 5 d 5 d With strain relief 5 d 5 d Forced guidance e.g.: Reeling applications 5 d 6 d Festoon systems 5 d 5 d E-chain cable carrier systems 5 d 5 d Static 4 d 4 d Deflection pulleys 7.5 d 7.5 d Minimum distance between two bends 10 d 10 d (S-shape deflection) Travelling speed drum and drum-speader festoon-system up to 200 m/min up to 240 m/min Chemical properties Oil resistant For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties Nominal voltage Uo/U = 0.6/1 kv Maximum operating voltage in AC systems Uo/U = 0.72/1.2 kv Test voltage 50 Hz, 5 min energy core 2,500 V control core 2,000 V Current rating (A) according to DIN VDE 0298 part 4 Max. temperature at the conductor in service + 90 C in short circuit + 250 C Max. surface temperature fixed installation 50 C to +90 C flexible operation 40 C to +90 C Max. static tensile stress of the conductor 15 N/mm 2 Tensile stress of the carrier unit (spreader cable) 3,000 N 11
RHEYCORD (RTS) (N)SHTOEU-J Technical data Number of cores Permissible U Approx. Approx. and nominal current rating (cos ϕ 0.8) outer diameter weight cross-section Voltage drop mm 2 (A)** (V/A x km) mm kg/km 5x1.5 23 21.1 13 270 7x1.5 17 21.1 15 370 12x1.5 12 21.1 21 700 18x1.5 11 21.1 22 750 24x1.5 10 21.1 24 980 30x1.5 9 21.1 26 1,180 4x2.5 32 13.3 13 300 5x2.5 32 13.3 14 340 7x2.5 22 13.3 16 500 12x2.5 17 13.3 23 900 18x2.5 14 13.3 24 1,000 24x2.5 spreader 13 13.3 26 1,300 30x2.5 spreader 11 13.3 29 1,600 36x2.5 *spreader 10 13.3 31 1,700 44x2.5 *spreader 8 13.3 34 2,200 56x2.5 spreader 5 13.3 41 2,900 4x4 43 8.3 16 450 4x6 56 5.5 17 560 4x10 78 3.3 22 900 4x16 104 2.1 24 1,200 4x25 138 1.3 29 1,800 3x35+3x25/3 171 0.97 29 2,100 3x50+3x25/3 213 0.74 35 2,800 3x70+3x35/3 263 0.55 40 3,900 3x95+3x50/3 317 0.42 44 5,000 3x120+3x70/3 370 0.32 51 6,600 19x2.5 + 5x1.5C 10 13.3 27 1,300 25x2.5 + 5x1.5C 9 13.3 30 1,600 * stock types ** ambient temperature 30 C, condctor temperature 90 C February 2003 Copyright 2003 Nexans 12
RHEYFESTOON (N)3GRD5G Flexible Festoon Cables 13
RHEYFESTOON (N)3GRD5G Flexible Festoon Cables Approval/Certificates In line with VDE Applications Heavy duty rubber cable for control and power supplies.for festoon applications with mechanical tensile stresses combined with dynamic stresses. 0.6/1 kv Design 1. Conductor Copper fine stranded, class 5 according to IEC 60228, DIN VDE 0295 2. Insulation New special insulation compound RHEYCLEAN based on EPDM E16, according to pren 50363 3. Inner sheath Special synthetic rubber, (better than EM6, according to pren 50363) 4. Outer sheath PCP (polychloroprene) EM7 according to pren 50363. Colour: black 1 2 3 4 Marking RHEYFESTOON N3GRD5G 3x50+3x25/3 1kV NEXANS Core identification (DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/ yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers Standards In line with DIN VDE 0250 part 812 Options Further numbers of cores and cross-section upon request 14
RHEYFESTOON (N)3GRD5G Cable characteristics Mechanical properties Minimum bending radii: outer diameter d 15-20 mm > 20 mm Flexible operation 5 d 5 d Festoon systems 5 d 5 d E-chain cable carrier systems 5 d 5 d Static 4 d 4 d Festoon speed approx. 200 m/min, higher speed upon request. Chemical properties Oil resistant For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties Nominal voltage Uo/U = 0.6/1 kv Maximum operating voltage in AC systems Uo/U = 0.72/1.2 kv Test voltage 50 Hz, 5 min energy core 2,500 V control core 2,000 V Current rating (A) according to DIN VDE 0298 part 4 Max. temperature at the conductor in service + 90 C in short circuit + 250 C Max. surface temperature fixed installation 50 C to +90 C flexible operation 35 C to +90 C Max. static tensile stress of the conductor 15 N/mm 2 15
RHEYFESTOON N3GRD5G Technical data Number of cores Approx. Approx. Max. and nominal outer diameter weight tensile load cross-section mm 2 mm kg/km N 1x35 13 400 525 1x50 16 600 750 1x70 18 800 1,050 1x95 20 1,000 1,425 1x120 22 1,300 1,800 1x150* 24 1,700 2,250 1x185 27 2,000 2,775 4x4 15 350 240 4x6 17 500 360 4x10 19 700 600 4x16 24 1,100 960 4x25 29 1,600 1,500 4x35 32 2,100 2,100 4x50 38 3,000 3,000 3x35+3x16/3 28 1,750 1,575 3x50+3x25/3 33 2,500 2,250 3x70+3x35/3 40 3,600 3,150 3x95+3x50/3 45 4,500 4,275 5x4 16 500 300 5x6 18 600 450 5x10 21 900 750 5x16 25 1,350 1,200 5x25 30 2,000 1,900 12x1.5 17 450 270 18x1.5 19 650 405 24x1.5 23 850 540 30x1.5 24 950 675 36x1.5 25 1,100 810 12x2.5* 18 600 450 18x2.5 22 900 650 24x2.5 25 1,150 900 30x2.5 27 1,350 1,125 36x2.5 29 1,600 1,350 * stock types ** ambient temperature 30 C, condctor temperature 90 C February 2003 Copyright 2003 Nexans 16
RHEYFLAT N NGFLGOEU-J Rubber Flat Cables (N)GFLCGOEU-J Screened Rubber Flat Cables 17
RHEYFLAT N NGFLGOEU-J Rubber Flat Cables Approval/Certificates VDE Applications Used for festoon systems (e.g. on gantry cranes, container cranes etc), handling systems, machine tools, lifts and e-chain cable carrier systems. For applications with high mechanical stresses and frequent bending in one plane only. 300/500 V Design 1. Conductor Copper bare 25 mm 2 : extra-flexible stranded, class 6 35 mm 2 : flexible stranded, class 5 according to IEC 60228 DIN VDE 0295 2. Insulation EPR (ethylen propylen rubber) rubber compound 3GI3 refer to DIN VDE 0207 part 20 3. Outer sheath PCP (polychloropen) Colour: black Rubber compound 5GM3 refer to DIN VDE 0207 part 21 1 2 3 Marking none Core identification ( DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/ yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers Standards DIN VDE 0250 part 809 Options special low temperatur resistance compounds with UL approbation with integrated optical fibre element further options upon request 18
RHEYFLAT N NGFLGOEU-J Rubber Flat Cables Cable characteristics Mechanical properties Minimum bending radii: outer diameter d < 8 mm 8-12 mm > 12 mm Flexible operation 3 d 4 d 5 d Forced guidance e.g.: Festoon systems 3 d 4 d 5 d E-chain cable carrier systems 4 d 4 d 5 d Fixed installation 3 d 3 d 4 d Travelling speed up to 180 m/min (festoon application) Chemical properties Oil resistant For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties Nominal voltage Uo/U = 300/500 kv Maximum operating voltage in AC systems Uo/U = 330/550 kv Maximum operating voltage in DC systems Uo/U = 495/825 kv AC test voltage 2,000 V Maximum admissible conductor temperature in service + 90 C in short circuit + 200 C Maximum admissible surface temperature fixed installation 40 C to +80 C flexible operation 25 C to +60 C 19
RHEYFLAT N NGFLGOEU-J Rubber Flat Cables Technical data Number of cores Art. No. Permissible U Approx. Approx. Max. and nominal current rating (cos ϕ 0.8) outer weight conductor cross-section Voltage drop diameter resistance at 20 C mm 2 (A)** (V/A x km) mm kg/km N 4 x 1.5 * 7909 1304 23 20.2 6.2 x 17.5 200 13.3 5 x 1.5 * 7909 1305 23 20.2 6.2 x 21.5 240 13.3 7 x 1.5 * 7909 1307 17 20.2 6.2 x 29.0 360 13.3 8 x 1.5 * 7909 1308 16 20.2 6.2 x 31.5 370 13.3 10 x 1.5 * 7909 1310 13 20.2 6.5 x 40.0 520 13.3 12 x 1.5 * 7909 1312 12 20.2 6.5 x 47.0 620 13.3 6 x (4 x 1.5) * 7909 1324 10 20.2 12.5 x 55.0 1,300 13.3 4 x 2.5 * 7909 1404 32 20.2 7.5 x 21.0 280 7.98 5 x 2.5 * 7909 1405 32 12.3 7.5 x 27.0 400 7.98 7 x 2.5 * 7909 1407 22 12.3 7.5 x 35.0 520 7.98 8 x 2.5 * 7909 1408 21 12.3 7.5 x 39.0 550 7.98 10 x 2.5 7909 1410 18 38.2 8.0 x 48.0 680 7.98 12 x 2.5 * 7909 1412 17 20.2 8.0 x 56.0 800 7.98 6 x (4 x 2.5) * 7909 1424 13 20.2 16.0 x 68.0 1,850 7.98 4 x 4 * 7909 1504 43 7.8 9.0 x 26.0 410 4.95 5 x4 * 7909 1505 43 7.8 9.0 x 32.0 560 4.95 7 x 4 * 7909 1507 31 7.8 9.0 x 42.0 700 4.95 4 x 6 * 7909 1604 56 5.3 9.5 x 29.0 600 3.30 5 x 6 * 7909 1605 56 5.3 9.5 x 35.0 650 3.30 7 x 6 * 7909 1607 41 5.3 9.5 x 44.5 850 3.30 4 x 10 * 7909 1704 78 3.2 11.0 x 33.0 800 1.91 5 x 10 * 7909 1705 78 3.2 11.0 x 44.0 1,000 1.91 4 x 16 * 7909 1804 104 2.0 13.0 x 38.0 1,150 1.21 5 x 16 * 7909 1805 104 2.0 13.0 x 50.0 1,450 1.21 4 x 25* 7909 1854 138 1.3 15.0 x 49.5 1,700 0.780 5 x 25 * 7907 0021 138 1.3 16.0 x 60.0 2,200 0.780 7 x 25 7909 1857 97 1.3 16.0 x 80.0 3,060 0.780 4 x 35 * 7909 1904 171 0.97 17.0 x 55.0 2,200 0.554 7 x 35 7909 1907 120 1.3 17.0 x 88.0 3,900 0.554 4 x 50 * 7907 0001 213 0.74 19.0 x 63.0 3,000 0.386 4 x 70 * 7907 0002 263 0.55 22.0 x 71.0 4,000 0.272 4 x 95 * 7907 0003 317 0.42 25.0 x 80.0 5,300 0.206 4 x 120 7907 0004 370 0.30 27.0 x 86.0 6,400 0.161 * stock types ** ambient temperature 30 C, condctor temperature 90 C February 2003 Copyright 2003 Nexans 20
RHEYFLAT N (N)GFLCGOEU-J Screened Rubber Flat Cables Type Approval Certificates VDE Applications Used for festoon systems (e.g. on gantry cranes, container cranes etc), handling systems, machine tools, lifts and e-chain cable carrier systems. For applications with high mechanical stresses and frequent bending in one plane only. Copper screens are efficient against electro magnetic disturbances caused by power cables. 300/500 V Design 1. Conductor Copper bare 25 mm 2 : extra-flexible stranded, class 6 35 mm 2 : flexible stranded, class 5 according to IEC 60228 DIN VDE 0295 2. Insulation EPR (ethylen propylen rubber) rubber compound 3GI3 refer to DIN VDE 0207 part 20 3. Screen Tinned copper braid 4. Outer sheath PCP (polychloropren) Colour: black Rubber compound 5GM3 refer to DIN VDE 207 part 21 1 2 3 4 Marking none Core identification ( DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/ yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers Standards In line with DIN VDE 0250 part 809 Options special low temperatur resistance compounds with UL approbation further options upon request 21
RHEYFLAT N (N)GFLCGOEU-J Screened Rubber Flat Cables Cable characteristics Mechanical properties Minimum bending radii: outer diameter d < 8 mm 8-12 mm > 12 mm Flexible operation 3 d 4 d 5 d Forced guidance e.g.: Festoon systems 3 d 4 d 5 d E-Chain cable carrier systems 4 d 4 d 5 d Fixed installation 3 d 3 d 4 d Travelling speed up to 120 m/min (festoon application) Chemical properties Oil resistant For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties Nominal voltage Uo/U = 300/500 kv Maximum operating voltage in AC systems Uo/U = 330/550 kv Maximum operating voltage in DC systems Uo/U = 495/825 kv AC test voltage 2,000 V Maximum admissible conductor temperature in service + 90 C in short circuit + 200 C Maximum admissible surface temperature fixed installation 40 C to +80 C flexible operation 25 C to +60 C 22
RHEYFLAT N (N)GFLCGOEU-J Screened Rubber Flat Cables Technical data Number of cores Art. No. Permissible U Approx. Approx. and nominal current rating (cos ϕ 0.8) outer diameter weight cross-section Voltage drop mm 2 (A)** (V/A x km) mm kg/km 4x1.5 C* 7907 0092 23 20.2 6.4 x 19.0 230 8x1.5 C* 7907 0064 16 20.2 7.3 x 37.0 480 12x1.5 C* 7907 0061 12 20.2 8.4 x 56.0 770 4x2.5 C* 7907 0066 32 12.3 8.0 x 23.0 290 12x2.5 C* 7907 0194 17 12.3 9.7 x 71.0 1,150 4x4 C* 7907 0179 43 7.8 10.4 x 30.0 505 4x6 C* 7907 0180 56 5.3 11.0 x 33.0 595 4x10 C* 7907 0181 78 3.2 12.3 x 38.0 855 4x16 C* 7907 0182 104 2.0 14.0 x 43.0 1,160 4x25 C 7909 1855 138 1.2 15.7 x 50.2 1,640 4x50 C 7907 0193 213 0.74 20.7 x 68.0 3,030 4x(2x1) C* 7907 0169 10 31.2 13.0 x 38.0 630 * stock types ** ambient temperature 30 C, condctor temperature 90 C February 2003 Copyright 2003 Nexans 23
RHEYFLAT Y H05VVH6-F H07VVH6-F PVC Flat Cables 25
RHEYFLAT Y H05VVH6-F PVC Flat Cables Approval/Certificates VDE Applications Power and control cable, especially for lifts. Also for festoon systems and machine tools suitable. For applications with low mechanical stresses and frequent bending in one level only. 300/500 V Design 1. Conductor Copper bare flexible stranded, class 5 according to IEC 60228 DIN VDE 0295 2. Insulation PVC (polyvinylchloride) DIN VDE 0207 part 4 3. Outer sheath PVC (polyvinylchloride) according to DIN VDE 0207 part 5 Colour: black 1 2 3 Marking e.g. H05VVH6-F 12G0, 75mm 2 Year-week of production Core identification ( DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/ yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers Standards DIN VDE 0281 part 403 HD 359 S2 EN 50214 IEC 60227 part 6 Options Further numbers of cores and cross-sections upon request 26
RHEYFLAT Y H05VVH6-F Cable characteristics Mechanical properties Minimum bending radii: outer diameter d < 8 mm 8-12 mm > 12 mm Flexible operation 3 d 4 d 5 d Forced guidance e.g.: Festoon systems 3 d 4 d 5 d E-chain cable carrier systems 4 d 4 d 5 d Fixed installation 3 d 3 d 4 d Chemical properties Suitable for indoor applications Electrical and Thermal properties Nominal voltage Uo/U = 300/500 kv Maximum operating voltage in AC systems Uo/U = 330/550 kv Maximum operating voltage in DC systems Uo/U = 495/825 kv AC test voltage 2,000 V Maximum admissible conductor temperature in service + 70 C in short circuit + 150 C Maximum admissible surface temperature fixed installation 40 C to +70 C flexible operation 25 C to +70 C 27
RHEYFLAT Y H05VVH6-F Technical data Number of cores Permissible Approx. Approx. and nominal current rating outer diameter weight cross-section mm 2 (A) ** mm kg/km 4G 0.75 12 4.2 x 13.0 100 5G 0.75 12 4.2 x 15.5 120 6G 0.75 8 4.2 x 17.5 140 7G 0.75 8 4.2 x 23.0 170 8G 0.75 7 4.2 x 25.5 190 10G 0.75 7 4.2 x 30.5 225 12G 0.75 6 4.2 x 33.5 230 14G 0.75 6 4.2 x 41.0 310 16G 0.75 5 4.3 x 42.0 330 18G 0.75 5 4.2 x 51.0 400 20G 0.75 4 4.2 x 54.5 425 24G 0.75 4 4.2 x 65.0 510 4G 1 15 4.4 x 13.5 115 5G 1 15 4.4 x 16.0 135 7G 1 10 4.4 x 24.0 165 8G 1 10 4.4 x 26.5 220 10G 1 9 4.4 x 32.0 265 12G 1 8 4.4 x 36.0 310 14G 1 7 4.4 x 42.5 365 16G 1 7 4.4 x 44.0 395 18G 1 6 4.4 x 55.0 460 20G 1 6 4.4 x 58.5 510 24G 1* 6 4.4 x 70.0 600 * stock types ** ambient temperature 30 C February 2003 Copyright 2003 Nexans 28
RHEYFLAT Y H07VVH6-F PVC Flat Cables Approval/Certificates VDE Applications Power and control cable used e.g. for handling- and festoon systems, machine tools and elevators. For applications with low mechanical stresses, especially frequent bending in one level only. 450/750 V Design 1. Conductor Copper bare, flexible stranded, class 5 according to IEC 60228, DIN VDE 0295 2. Insulation PVC (polyvinylchloride) according DIN VDE 0207 part 4 3. Outer sheath PVC (polyvinylchloride) according to DIN VDE 0207 part 5 Colour: black 1 2 3 Marking e.g. H07VVH6-F 4G1,5mm 2 Year-week of production Core identification ( DIN VDE 0293 part 308/HD 308 S2) Colour code: 4 cores: green/ yellow-brownblack-grey 5 cores: green/ yellow-bluebrown-black-grey 5 cores: black with printed numbers Standards DIN VDE 0281 part 404 HD 359 S2 IEC 60227 part 6 Options Further numbers of cores and cross-sections upon request 29
RHEYFLAT Y H07VVH6-F Cable characteristics Mechanical properties Minimum bending radii: outer diameter d < 8 mm 8-12 mm > 12 mm Flexible operation 3 d 4 d 5 d Forced guidance e.g.: Festoon systems 3 d 4 d 5 d E-Chain cable carrier systems 4 d 4 d 5 d Fixed installation 3 d 3 d 4 d Travelling speed up to 120 m/min (festoon application) Chemical properties Suitable for indoor applications Electrical and Thermal properties Nominal voltage Uo/U = 450/750 kv Maximum operating voltage in AC systems Uo/U = 495/825 kv Maximum operating voltage in DC systems Uo/U = 743/1238 kv AC test voltage 2,500 V Maximum admissible conductor temperature in service + 70 C in short circuit + 150 C Maximum admissible surface temperature fixed installation 40 C to +70 C flexible operation 25 C to +70 C 30
RHEYFLAT Y H07VVH6-F Technical data Number of cores Art. No. Permissible U Approx. Approx. and nominal current rating (cos ϕ 0.8) outer diameter weight cross-section Voltage drop mm 2 (A)** (V/A x km) mm kg/km 4G 1.5 * 7817 1304 19 20.2 5.0 x 15.0 150 5G 1.5 * 7817 1305 19 20.2 5.0 x 18.0 180 7G 1.5 * 7817 1307 14 20.2 5.0 x 27.0 265 8G 1.5 * 7817 1308 14 20.2 5.0 x 29.0 295 10G 1.5 * 7817 1310 12 20.2 5.0 x 36.0 355 12G 1.5 7817 1312 11 20.2 5.0 x 41.0 415 14G 1.5 7817 1314 10 20.2 5.0 x 47.5 490 16G 1.5 7817 1316 10 20.2 5.0 x 53.5 560 18G 1.5 7817 1318 9 20.2 5.0 x 58.0 620 24G 1.5 * 7817 1324 8 20.2 5.0 x 80.0 790 4G 2.5 * 7817 1404 27 12.3 5.7 x 18.5 250 5G 2.5 * 7817 1405 27 12.3 5.7 x 22.0 280 7G 2.5 * 7817 1407 20 12.3 5.7 x 33.5 385 8G 2.5 * 7817 1408 20 12.3 5.7 x 37.0 430 10G 2.5 7817 1410 16 12.3 5.7 x 43.0 530 12G 2.5 * 7817 1412 15 12.3 5.7 x 51.0 630 24G 2.5 * 7817 1424 11 12.3 5.7 x 92.0 1,100 4G 4 * 7817 1504 36 7.8 6.9 x 21.5 320 5G 4 * 7817 1505 36 7.8 6.9 x 26.0 390 7G 4 7817 1507 27 7.8 6.9 x 38.0 560 12G 4 7817 1512 20 7.8 6.8 x 57.0 880 4G 6 * 7817 1604 46 5.3 7.6 x 24.5 430 5G 6 * 7817 1605 46 5.3 7.6 x 29.5 530 7G 6 * 7817 1607 35 5.3 7.0 x 41.0 750 4G 10 * 7817 1704 64 3.2 9.6 x 31.0 690 5G 10 7817 1705 64 3.2 9.0 x 34.5 780 4G 16 * 7817 1804 86 2.0 10.9 x 35.5 970 5G 16 * 7817 1805 86 2.0 13.0 x 50.0 1,450 4G 25 * 7817 1854 114 1.3 12.7 x 41.5 1,405 4G 35 * 7817 1904 142 0.97 15.7 x 49.0 2,035 4G 50 7817 0001 176 0.74 19.1 x 61.5 3,000 4G 70 7817 0003 218 0.55 21.0 x 64.0 4,100 4G 95 7817 0004 262 0.42 20.5 x 72.5 4,550 * stock types ** ambient temperature 30 C February 2003 Copyright 2003 Nexans 31
RHEYFLEX PN Control Cables with Strength Member 33
RHEYFLEX PN Control Cables with Strength Member Approval/Certificates adapted to VDE Applications Rubber cable with a central strength member used for control, measurement and signalling in the steel, mining and chemical industries. In addition as cantilevered control cable for cranes (e.g. to remote control on overhead cranes from pushbutton boxes), wind turbines, conveyor- and storage systems. 450/750 V Design 1. Central strength member 2. Conductor Copper bare, flexible stranded, class 5 and 6 2. Insulation EPR (ethylen propylen rubber) rubber compound 3GI3 refer to DIN VDE 0207 part 20 4. Separator Textile covering over each layer 5. Outer sheath PCP (polychloropren) Colour: black Rubber compound 5GM3 refer to DIN VDE 0207 part 21 1 2 3 4 5 Marking RHEYFLEX PN Core identification Colour code: black with printed numbers and green/yellow Standards In line with DIN VDE 0250 Options With one common shield With individually screened cable cores Special low temperature resistance compounds Further options upon request 34
RHEYFLEX PN Cable characteristics Mechanical properties Minimum bending radii: outer diameter d Flexible operations and forced guidance e.g. festoon systems, e-chain cable carrier systems Fixed installation 5 d 4 d Chemical properties For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties Nominal voltage Uo/U = 450/750 kv Maximum operating voltage in AC systems Uo/U = 495/825 kv Maximum operating voltage in DC systems Uo/U = 619/1238 kv AC test voltage 2,500 V Maximum admissible conductor temperature in service + 90 C in short circuit + 250 C Maximum admissible surface temperature fixed installation 40 C to +80 C flexible operation 25 C to +60 C 35
RHEYFLEX PN Technical data Number of cores and Art. No. Tensile strength Approx. Approx. nominal cross-section of the carrier unit outer diameter weight mm 2 mm kg/km 3 x 1 * 7971 1203 900 10 110 7 x 1 * 7971 1207 3,200 14 220 12 x 1 * 7971 1212 3,200 19 430 18 x 1 * 7971 1218 3,200 20 510 24 x 1 * 7971 1224 3,200 23 670 36 x 1 * 7971 1236 3,200 26 900 48 x 1 7971 1248 3,200 30 1,220 54 x 1 7971 1254 1,700 33 1,320 3 x 1.5 * 7971 1303 900 10 120 4 x 1.5 * 7971 1304 580 11 180 5 x 1.5 * 7971 1305 1,500 12 200 7 x 1.5 * 7971 1307 3,200 15 280 9 x 1.5 * 7971 1309 3,200 18 400 12 x 1.5 * 7971 1312 3,200 20 540 18 x 1.5 * 7971 1318 3,200 21 600 24 x 1.5 * 7971 1324 3,200 25 840 4 x 2.5 * 7971 1404 1,400 14 250 * stock types February 2003 Copyright 2003 Nexans 36
RHEYFIRM (RTS) (N)TSCGEWTOEUS Reeling Cables 3-30 kv 37
RHEYFIRM (RTS) (N)TSCGEWTOEUS Reeling Cables Approval/ Certificates adapted to VDE Applications Flexible reeling cable for energy supply. Especially for high and extreme mechanical stresses, e.g. torsion stresses, high reeling speeds. For deflection into different planes. Also usable for festoon systems, open cast and underground mining. Main applications: Container cranes, cranes, excavators and other heavy mobile equipment. 3 to 30 kv Design 1. Conductor Copper extra-fine stranded, class RTS better than IEC 60228, DIN VDE 0295 class 5 2. Insulation Inner semi conductive layer. New special insulation compound RHEYCLEAN based on EPDM, according to DIN VDE 0207 part 20. Outer semi conductive layer: RHEYSTRIP (EVA based) Absolute easy to strip off at cold temperatures (Easy Strip Design) 3. Protective conductor Copper extra-fine stranded, class RTS better than IEC 60228, DIN VDE 0295 class 5 4. Cover Semi conductive cover 5. Inner Sheath Special synthetic rubber (better than GM1b) 6. Reinforcement Synthetic threads with very high tensile strength as a protection against twist stresses and pressure loads 7. Outer Sheath New special sandwich construction for a optimum of flexibility and heavy duty. PCP (poychloroprene), type 5GM5, Colour: red 1 2 3 4 5 6 7 Marking e.g. RHEYFIRM(RTS) (N)TSCGEWTOEUS 3x35+3x25/3 10kV INEXANSI year of manufacture Core Arragement Six core design (three phase cores and three protection cores in the interstices). Laid up optimized for the different applications. Standards In line with DIN VDE 0250 part 813 DIN VDE 0250 part 813 DIN VDE 0295 DIN VDE 0298 DIN VDE 0472 pr EN 50363 Options for voltage level 0,6/1 kv choose our RHEYCORD (RTS) other sheath qualities and colours monitoring conductors; concentric or as an individual core signal cores, telecommunication cores further types upon request pre-assembled with sealing ends upon request 38
RHEYFIRM (RTS) (N)TSCGEWTOEUS Cable characteristics Mechanical properties Tensile load 20 N/mm 2 Bending radii according to DIN VDE 298 Minimum distance between two bends (S-shape deflection) 20 x D (cable diameter) Tests Different bending tests, torsional test etc. Reeling speed up to 190 m/min. For extra high dynamic stress ask the manufacturer. Chemical properties Oil resistance according to DIN VDE 0472 part 803 and DIN EN 60811-2-1. For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties EMC Nominal voltage Maximum operating voltage in AC systems Maximum operating voltage in DC systems Excellent EMC compatibility due to 6 core design and reduced production tolerances acc. to DIN VDE 250 part 1. Uo/U = 1.8/3 kv to 18/30 kv Uo/U = 2.1/3.6 kv to 20.8/36 kv Uo/U = 2.7/5.4 kv to 27/54 kv Test voltage (according to DIN VDE 0250 part 813) AC 6.0 to 43 kv DC 27.5 to 107.5 kv Current rating (A) according to DIN VDE 0298 part 4 Temperatur limits at conductor during operation 90 C at conductor during short circuit 250 C at cable surface, not moved 40 C up to +90 C at cable surface, moved 35 C up to +90 C 39
RHEYFIRM (RTS) (N)TSCGEWTOEUS Technical data Number of cores and Approx. Approx. Tensile strength nominal cross-section outer diameter weight mm 2 mm kg/km N 1,8/3 kv 3x25 + 3x25/3 41 2,400 3,000 3x35 + 3x25/3 44 2,950 3,000 3x50 + 3x25/3 48 3,600 3,000 3x70 + 3x35/3 51 4,360 4,200 3x95 + 3x50/3 57 5,600 5,700 3x120 + 3x70/3 61 6,650 7,200 3x150 + 3x70/3 66 8,100 9,000 3x185 + 3x95/3 70 9,400 11,100 3x240 + 3x120/3 75 11,800 14,400 3x300 + 3x150/3 82 13,800 18,000 3,6/6 kv 3x25 + 3x25/3 * 41 2,370 3,000 3x35 + 3x25/3 * 44 2,920 3,000 3x50 + 3x25/3 * 47 3,500 3,000 3x70 + 3x35/3 * 51 4,450 4,200 3x95 + 3x50/3 57 5,560 5,700 3x120 + 3x70/3 61 6,700 7,200 3x150 + 3x70/3 66 8,040 9,000 3x185 + 3x95/3 70 9,600 11,100 3x240 + 3x120/3 75 11,450 14,400 3x300 + 3x150/3 82 13,800 18,000 6/10 kv 3x25 + 3x25/3 * 41 2,370 3,000 3x35 + 3x25/3 * 44 2,920 3,000 3x50 + 3x25/3 * 47 3,500 3,000 3x70 + 3x35/3 * 51 4,450 4,200 3x95 + 3x50/3 57 5,560 5,700 3x120 + 3x70/3 61 6,700 7,200 3x150 + 3x70/3 66 8,040 9,000 3x185 + 3x95/3 70 9,600 11,100 3x240 + 3x120/3 75 11,450 14,400 3x300 + 3x150/3 82 13,800 18,000 8,7/15 kv 3x25 + 3x25/3 * 41 2,370 3,000 3x35 + 3x25/3 * 44 2,920 3,000 3x50 + 3x25/3 * 47 3,500 3,000 3x70 + 3x35/3 * 51 4,450 4,200 3x95 + 3x50/3 57 5,560 5,700 3x120 + 3x70/3 61 6,700 7,200 3x150 + 3x70/3 66 8,040 9,000 3x185 + 3x95/3 70 9,600 11,100 3x240 + 3x120/3 75 11,450 14,400 3x300 + 3x150/3 82 13,800 18,000 * stock types 40
RHEYFIRM (RTS) (N)TSCGEWTOEUS Technical data Number of cores and Approx. Approx. Tensile strength nominal cross-section outer diameter weight mm 2 mm kg/km N 12/20 kv 3x25 + 3x25/3 47 3,000 3,000 3x35 + 3x25/3 49 3,420 3,000 3x50 + 3x25/3 52 3,940 3,000 3x70 + 3x35/3 57 5,100 4,200 3x95 + 3x50/3 60 5,870 5,700 3x120 + 3x70/3 63 6,980 7,200 3x150 + 3x70/3 68 8,240 9,000 3x185 + 3x95/3 72 9,560 11,100 3x240 + 3x120/3 79 12,240 14,400 3x300 + 3x150/3 83 14,170 18,000 14/25 kv 3x35 + 3x25/3 54 3,970 3,000 3x50 + 3x25/3 56 4,500 3,000 3x70 + 3x35/3 60 4,450 4,200 3x95 + 3x50/3 64 6,420 5,700 3x120 + 3x70/3 66 7,330 7,200 3x150 + 3x70/3 71 8,740 9,000 3x185 + 3x95/3 75 10,220 11,100 3x240 + 3x120/3 81 12,450 14,400 3x300 + 3x150/3 86 14,610 18,000 18/30 kv 3x50 + 3x25/3 63 5,310 3,000 3x70 + 3x35/3 65 6,140 4,200 3x95 + 3x50/3 68 6,990 5,700 3x120 + 3x70/3 71 8,050 7,200 3x150 + 3x70/3 76 9,600 9,000 3x185 + 3x95/3 79 10,800 11,100 3x240 + 3x120/3 86 13,300 14,400 3x300 + 3x150/3 91 15,550 18,000 * stock types February 2003 Copyright 2003 Nexans 41
RHEYFIRM (RTS) (N)TSCGEWTOEUS OFE Reeling Cables with Integrated Optical Fibres 3-30 kv 43
RHEYFIRM (RTS) (N)TSCGEWTOEUS OFE Reeling Cables with Integrated Optical Fibres Approval/Certificates In line with DIN VDE Applications Flexible reeling cable for energy supply and data transmission. Especially for high and extreme mechanical stresses, e.g. torsion stresses, high reeling speeds. For deflection into different planes. Also usable for festoon systems, open cast and underground mining.main applications: Container cranes, cranes, excavators and other heavy mobile equipment. 3 to 30 kv Design 1. Conductor Copper extra-fine stranded, class RTS better than IEC 60228, DIN VDE 0295 class 5 2. Insulation Inner semi conductive layer. New special insulation compound RHEYCLEAN based on EPDM, according to DIN VDE 0207 part 20. Outer semi conductive layer: RHEYSTRIP (EVA based) Absolute easy to strip off at cold temperatures (Easy Strip Design) 3. Protective conductor Copper extra-fine stranded, class RTS better than IEC 60228, DIN VDE 0295 class 5 4. Cover Semi conductive cover 5. Optical fibres Core diameter 50, 62.5, 9 µm/ 125 µm 6. Inner Sheath Special synthetic rubber (better than GM1b) 7. Reinforcement Synthetic threads with very high tensile strength as a protection against twist stresses and pressure loads 8. Outer Sheath New special sandwich construction for a optimum of flexibility and heavy duty. PCP (poychloroprene), type 5GM5, Colour: red 5 1 2 3 4 6 7 8 Marking e.g. RHEYFIRM(RTS) (N)TSCGEWTOEUS 3x35+2x25/2 + OFE 6G62.5/125 10kV INEXANSI year of manufacture Core Arragement Split earth cores are put in two of the three interstices. The fibre optic element is accommodated in the 3 rd. Standards In line with DIN VDE 0250 part 813 DIN VDE 0295 DIN VDE 0298 DIN VDE 0472 pr EN 50363 Options for voltage level 0,6/1 kv choose our RHEYCORD (RTS) signal cores, telecommunication cores other sheath qualities and colours pre-assembled with sealing ends monitoring conductors; concentric or as an individual core further number of fibre cores and combinations af core diameter upon request. 44
RHEYFIRM (RTS) (N)TSCGEWTOEUS OFE Cable characteristics Mechanical properties Tensile load 20 N/mm 2, < 50 mm 2 reinforced Bending radii according to DIN VDE 298 part 3 Minimum distance between two bends (S-shape deflection) 20 x D (cable diameter) Tests Different bending tests, torsionl test etc. Reeling speed up to 190 m/min. For extra high dynamic stress ask the manufacturer. Chemical properties Oil resistance according to DIN VDE 0472 part 803 and DIN EN 60811-2-1. For indoor and outdoor applications. Moisture, UV and ozone resistant. Electrical and Thermal properties EMC Nominal voltage Maximum operating voltage in AC systems Maximum operating voltage in DC systems The core screen avoid free electrical field and the reduced production tolerances according to DIN VDE 0250 part 1 minimize the magnetic field. Uo/U = 1.8/3 kv to 18/30 kv Uo/U = 2.1/3.6 kv to 20.8/36 kv Uo/U = 2.7/5.4 kv to 27/54 kv Test voltage (according to DIN VDE 0250 part 813) AC 6.0 to 43 kv DC 27.5 to 107.5 kv Current rating (A) according to DIN VDE 0289 part 4 Temperatur limits at conductor during operation 90 C at conductor during short circuit 250 C at cable surface, not moved 40 C up to +90 C at cable surface, moved 35 C up to +90 C Optical Fibre properties... G50/125... G62,5/125... E9/125 Attenuation coefficient at 850 nm 2.8 db/km 3.3 db/km - Attenuation coefficient at 1,300 nm 0.8 db/km 0.9 db/km 0.4 db/km Attenuation coefficient at 1,550 nm - - 0.3 db/km Minimum modal band with at 850 nm > 200 MHz x km > 200 MHz x km - Minimum modal band with at 1,300 nm > 200 MHz x km > 200 MHz x km - Numerical aperture 0.200 +/- 0.02 0.275 +/- 0.02 - Dispersion at 1,285-1,330 nm - - 3,5 ps/nm. Km Dispersion at 1,550 nm - - 18 ps/nm. km 45
RHEYFIRM (RTS) (N)TSCGEWTOEUS OFE Technical data Number of cores and Approx. Approx. Tensile strength nominal cross-section outer diameter weight mm 2 mm kg/km N 1,8/3 kv 3x25 + 2x25/2 + 6OFE 41 2,400 3,000 3x35 + 2x25/2 + 6OFE 44 2,950 3,000 3x50 + 2x25/2 + 6OFE 48 3,600 3,000 3x70 + 2x35/2 + 6OFE 51 4,360 4,200 3x95 + 2x50/2 + 6OFE 57 5,600 5,700 3x120 + 2x70/2 + 6OFE 61 6,650 7,200 3x150 + 2x70/2 + 6OFE 66 8,100 9,000 3x185 + 2x95/2+ 6OFE 70 9,400 11,100 3x240 + 2x120/2 + 6OFE 75 11,800 14,400 3,6/6 kv 3x25 + 2x25/2 + 6OFE * 41 2,400 3,000 3x35 + 2x25/2 + 6OFE * 44 2,950 3,000 3x50 + 2x25/2 + 6OFE * 48 3,530 3,000 3x70 + 2x35/2 + 6OFE * 51 4,360 4,200 3x95 + 2x50/2 + 6OFE 57 5,600 5,700 3x120 + 2x70/2 + 6OFE 61 6,650 7,200 3x150 + 2x70/2 + 6OFE 66 8,100 9,000 3x185 + 2x95/2+ 6OFE 70 9,400 11,100 3x240 + 2x120/2 + 6OFE 75 11,800 14,400 3x300 + 2x150/2 + 6OFE 82 13,900 18,000 6/10 kv 3x25 + 2x25/2 + 6OFE * 41 2,400 3,000 3x35 + 2x25/2 + 6OFE * 44 2,950 3,000 3x50 + 2x25/2 + 6OFE * 48 3,530 3,000 3x70 + 2x35/2 + 6OFE * 51 4,360 4,200 3x95 + 2x50/2 + 6OFE 57 5,600 5,700 3x120 + 2x70/2 + 6OFE 61 6,650 7,200 3x150 + 2x70/2 + 6OFE 66 8,100 9,000 3x185 + 2x95/2+ 6OFE 70 9,400 11,100 3x240 + 2x120/2 + 6OFE 75 11,800 14,400 3x300 + 2x150/2 + 6OFE 82 13,900 18,000 8,7/15 kv 3x25 + 2x25/2 + 6OFE * 41 2,400 3,000 3x35 + 2x25/2 + 6OFE * 44 2,950 3,000 3x50 + 2x25/2 + 6OFE * 48 3,530 3,000 3x70 + 2x35/2 + 6OFE * 51 4,360 4,200 3x95 + 2x50/2 + 6OFE 57 5,600 5,700 3x120 + 2x70/2 + 6OFE 61 6,650 7,200 3x150 + 2x70/2 + 6OFE 66 8,100 9,000 3x185 + 2x95/2+ 6OFE 70 9,400 11,100 3x240 + 2x120/2 + 6OFE 75 11,800 14,400 3x300 + 2x150/2 + 6OFE 82 13,900 18,000 * stock types 46
RHEYFIRM (RTS) (N)TSCGEWTOEUS OFE Technical data Number of cores and Approx. Approx. Tensile strength nominal cross-section outer diameter weight mm 2 mm kg/km N 12/20 kv 3x25 + 2x25/2 + 6OFE 43.3 2,990 3,000 3x35 + 2x25/2 + 6OFE 48.3 3,410 3,000 3x50 + 2x25/2 + 6OFE 50.2 3,900 3,000 3x70 + 2x35/2 + 6OFE 55.5 4,900 4,200 3x95 + 2x50/2 + 6OFE 58.3 5,830 5,700 3x120 + 2x70/2 + 6OFE 61.7 6,940 7,200 3x150 + 2x70/2 + 6OFE 66.3 8,210 9,000 3x185 + 2x95/2+ 6OFE 70.0 9,580 11,100 3x240 + 2x120/2 + 6OFE 77.2 12,200 14,400 3x300 + 2x150/2 + 6OFE 82.0 14,050 18,000 14/25 kv 3x35 + 2x25/2 + 6OFE 53.3 3,970 3,000 3x50 + 2x25/2 + 6OFE 55.3 4,500 3,000 3x70 + 2x35/2 + 6OFE 58.9 5,330 4,200 3x95 + 2x50/2 + 6OFE 64.4 6,650 5,700 3x120 + 2x70/2 + 6OFE 66.1 7,550 7,200 3x150 + 2x70/2 + 6OFE 69.8 8,650 9,000 3x185 + 2x95/2+ 6OFE 73.5 10,090 11,100 3x240 + 2x120/2 + 6OFE 79.8 12,700 14,400 3x300 + 2x150/2 + 6OFE 84.6 14,500 18,000 18/30 kv 3x50 + 2x25/2 + 6OFE 62.2 5,400 3,000 3x70 + 2x35/2 + 6OFE 65.9 6,300 4,200 3x95 + 2x50/2 + 6OFE 68.7 7,250 5,700 3x120 + 2x70/2 + 6OFE 71.3 8,300 7,200 3x150 + 2x70/2 + 6OFE 76.6 9,800 9,000 3x185 + 2x95/2+ 6OFE 79.4 11,100 11,100 3x240 + 2x120/2 + 6OFE 85.0 13,600 14,400 3x300 + 2x150/2 + 6OFE 91.4 15,700 18,000 * stock types February 2003 Copyright 2003 Nexans 47
RHEYCORD SHTOEU OFE Rubber Sheated Optical Fibre Cables 49
RHEYCORD SHTOEU OFE Flexible Cables with Optical Fibre Elements (OFE) Approval/Certificates Applications For tranfer of data and optical signals. Used in cranes and material handling equipment (e.g. festoon systems, reels, cable tender systems). Design 1. Optical fibres Fibre core diameter: 9 µm, 50 µm, 62.5 µm Reference surface diameter: 125 µm 2. Bedding Elastomeric compound or/and synthetic thread 3. Reinforcement Braid, plastic threads with very high tensile strength 4. Outer sheath PCP (polychloroprene) type 5GM5 Colour: black/orange 1 2 3 4 Marking e.g. RHEYCORD SHTOEU OFE 6G62,5/125 Standards In line with DIN VDE 0888 DIN VDE 0168 DIN ISO/IEC 9314--3 Options Further numbers of optical fibre elements upon request pre-assembled with plugs possible 50
RHEYCORD SHTOEU OFE Cable characteristics Mechanical properties Tensile load short-time operation 3,000 N long-time operation 1,000 N Bending radii fixed installation 60 mm festoon systems 125 mm reels, cable tender systems 200 mm Reeling speed up to 120 m/min. Only cylindrical reel. Chemical properties Oil resistance according to DIN VDE 0472 part 803 and DIN EN 60811-2-1. For indoor and outdoor applications. Moisture, UV and ozone resistant. Temperature properties Fixed installation 40/ +90 C Moved 25/ +60 C Optical Fibre properties... G50/125... G62,5/125... E9/125 Attenuation coefficient at 850 nm 2.8 db/km 3.3 db/km - Attenuation coefficient at 1,300 nm 0.8 db/km 0.9 db/km 0.4 db/km Attenuation coefficient at 1,550 nm - - 0.3 db/km Minimum modal band with at 850 nm > 200 MHz x km > 200 MHz x km - Minimum modal band with at 1,300 nm > 200 MHz x km > 200 MHz x km - Numerical aperture 0.200 +/- 0.02 0.275 +/- 0.02 - Dispersion at 1,285-1,330 nm - - 3.5 ps/nm. Km Dispersion at 1,550 nm - - 18 ps/nm. km 51
RHEYCORD SHTOEU OFE Product Range SHTOEU OFE 6G50/125 SHTOEU OFE 6G62.5/125 SHTOEU OFE 12G50/125 SHTOEU OFE 12G62.5/125 SHTOEU OFE 24G62.5/125 SHTOEU OFE 12E9/125 For technical details ask the manufacturer. 52
Product and Service Range Nexans Germany Power Engineering Low, medium and high voltage cables for power transmission and distribution Submarine and special cables Mining and pit cables Insulated overhead lines Accessories, laying and assembly work Complete cable systems Telecommunication Telecommunication Communication cables for all outdoor and in-house Telecommunication applications, such as Optical fibre cables Copper cables Accessories Realisation of complete networks LAN cabling systems Connectivity components and cables for data communication in copper and fibre Telecommunication cables Special cables Special cables and systems Precision cables - Navy / Military - Pumps for different applications, e.g. - Rolling Stock - Ship - Automotive - Industry Automation - Mining - Security - Cordsets - Handling - Bus-cables - High Temperature - Control Cables House-wiring and Industrial Cables House-wiring cables Plastic-insulated industrial cables Rubber-insulated industrial cables 1 kv copper cables Telecommunication cables Halogen-free safety cables Power current control cables Accessories Production Lines and Technology UNIWEMA: Production Lines for Continuous Forming and TIG / LASER Welding of Smooth or Corrugated Metal Cable Sheaths and Pipes Composite Pipe Production Lines: Continuous Production of Plastic- Aluminium-Plastic Pipes COLOMAT: Automatic Color Band Marking of plastic insulated Wires UNIVERO TWIN-ROTOR: High Speed Screening and Stranding Machine Cabler for Power Cables: SZ cabling of Conductors in-line with Sheathing and Jacketing Extruders Cross Welding Equipment for Metal Strips: TIG-, LASER- and Ultra Sonic Cross Welding for Splicing coated and blank Metal Strips Bonded Sheath Equipment: Sheathing of Medium and High Voltage Cables with copolymer coated Aluminium Tapes Complete Manufacturing Lines: Development, planning and execution CRYOFLEX Transfer Lines: Systems for Transport of Cryogenic Liquid Gases Autoelectrics Harnesses Active and passive Components Automotive cables Metallurgy Winding wires for a world of applications - Fine and ultra-fine wires - Litz and multiparellel wires - Self-bonding wires - Continuous transposed cables (CTC) Copper wire bare, tinned and silvered Wires and Strands Dip-formed copper rod
Global expert in cables and cabling systems Nexans Deutschland Industries GmbH & Co. KG Industrial Applications Bonnenbroicher Straße 2-14 41238 Mönchengladbach Germany Phone +49 2166 27 0 Fax +49 2166 27 2211 vertrieb.moenchengladbach@nexans.com www.nexans.de February 2003 Copyright 2003 Nexans