Control cables CF880 PVC 12,5-5/ CF881 PVC 12,5-5/ CF890 igupur 12,5-20/ CF891 igupur 12,5-20/
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1 ables......chainflex M plastics for longer life....eu 1million hainflexm...cost-efficient cable program for machine tools...
2 The new igus chainflex M cables chainflex M type Rainer Rössel Head of the chainflex division What is chainflex M? chainflex M is a new, complete range of cables: We have developed chainflex M as a range covering all types of cables in restraint-guided applications in e-chains from control, motor, servo and measuring system cables, to data and bus cables. The series are supplied in oil-resistant and non-oil-resistant versions, as well as with two different sheathing materials. This way, we are meeting the budget requirements of those customers who design machines or plants for 1million parts or cycles. For example. chainflex M stands for guaranteed service life over one million double strokes and a reduction in costs compared with the types already on the market. Why introduce the new cable category chainflex M? Our current chainflex range of cables with no less than 1,030 different cable types is manufactured and tested for very demanding, permanently moving applications in energy chains with high cycle rates, speeds and accelerations in demanding environmental conditions. These high require - ments come at a price, of course. However, there are numerous applications in machine and plant construction which do not require these high cycle rates. We have developed our chainflex M range as a low-cost alternative for just such applications. It is reliable and at the same time competitive within the global market. What is special about chainflex M? The "M" in the brand name stands for one million guaranteed double strokes. In other words, our chainflex M cables keep their promise: We guarantee one million cycles of functional reliability and service life, which is unique in this price segment. Particularly since chainflex M is designed and manufactured especially for use in energy chains. We can give this guarantee because we test all cables and systems permanently with reference to applications, and can therefore make reliable statements about cable service lives. In our in-house laboratory, which has 1,750 m² of floor space, we have 700 tests running in parallel and carry out two billion test cycles every year including simulated-reality tests on chainflex M. What are the customer benefits of chainflex M? Customers receive a functional guarantee for a service life of one million cycles for all chainflex M cables and thus planning reliability at affordable. The chainflex M cable series are in the same price segment as the cables on the market for non-restraint-guided movements. In other words, chainflex M cables have three advantages for users: 1. Reliability, since tested 2. Low price, since they are not "over-engineered" 3. Large comprehensive range with the usual igus service chainflex cable Control cables CF880 12,5-5/ CF881 12,5-5/ CF890 12,5-20/ CF891 12,5-20/ Bus cables Jacket Shield Min. bending radius, moved [factor x d] CF / CF / Measuring system cables CF / CF / servo cables CF / CF / Power cables Temperature, moved from/to [ C] CF / CF / CF / CF / Approvals and standards Oil-resistant Torsion resistant [m/s] [m/s] gliding a max. [m/s 2 ] Page 1
3 CF880 12,5 x d Control cable CF880 CF880 12,5 x d outer jacket Core identification Mechanically high-quality mixture. Cores stranded in optimized pitch. Cores black with white numerals, one core green-yellow. Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Jet black (similar to RAL 9005) Bending radius moved minimum 12,5 x d Temperatur moved +5 C to +70 C fixed -20 C to +70 C Nominal voltage 300/500 V Testing voltage 2000 V (following DIN VDE ). CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF Order example: CF in your desired length (0,5 m steps) CF880 chainflex Series.07 Code nominal cross section.12 Number of cores cross section [mm 2 ] max. [mm] 2 x 0,75 6, G 0,75 6, G 0,75 7, G 0,75 7, G 0,75 9, G 0,75 10, G 0,75 14, x 1,0 6, G 1,0 6, G 1,0 7, G 1,0 8, G 1,0 9, G 1,0 11, G 1,0 15, x 1,5 7, G 1,5 8, G 1,5 9, G 1,5 10, G 1,5 12, G 1,5 14, G 1,5 20, without influence of oil preferably indoor applications Wood/stone processing, packaging industry, supply system, handling, adjusting equipment 3
4 CF881 12,5 x d Control cable CF881 CF881 12,5 x d outer jacket Core identification Mechanically high-quality mixture. Cores stranded in optimized pitch. Cores black with white numerals, one core green-yellow. Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Jet black (similar to RAL 9005) Bending radius moved minimum 12,5 x d Temperatur moved +5 C to +70 C fixed -20 C to +70 C Nominal voltage 300/500 V Testing voltage 2000 V (following DIN VDE ) CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF Order example: CF in your desired length (0,5 m steps) CF881 chainflex Series.07 Code nominal cross section.12 Number of cores cross section [mm 2 ] max. [mm] (2 x 0,75)C 6, (3 G 0,75)C 7, (4 G 0,75)C 7, (5 G 0,75)C 8, (7 G 0,75)C 10, (12 G 0,75)C 11, (24 G 0,75)C 15, (2 x 1,0)C 7, (3 G 1,0)C 7, (4 G 1,0)C 8, (5 G 1,0)C 8, (7 G 1,0)C 10, (12 G 1,0)C 12, (24 G 1,0)C 16, (2 x 1,5)C 8, (3 G 1,5)C 9, (4 G 1,5)C 10, (5 G 1,5)C 11, (7 G 1,5)C 13, (12 G 1,5)C 15, (24 G 1,5)C 21, without influence of oil preferably indoor applications Wood/stone processing, packaging industry, supply system, handling, adjusting equipment 5
5 CF890 12,5 x d Control cable CF890 CF890 12,5 x d outer jacket oil-resistant with influence of oil indoor and outdoor applications without direct sun radiation Machining units/machine tools, low temperature applications Core identification Mechanically high-quality mixture. Cores stranded in optimized pitch. Cores black with white numerals, one core green-yellow. Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Jet black (similar to RAL 9005) Bending radius moved minimum 12,5 x d Temperatur moved -20 C to +80 C fixed -40 C to +80 C Nominal voltage 300/500 V CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF cross section [mm 2 ] max. [mm] 2 x 0,75 6, G 0,75 6, G 0,75 7, G 0,75 7, G 0,75 9, G 0,75 10, G 0,75 14, x 1,0 6, G 1,0 6, G 1,0 7, G 1,0 8, G 1,0 9, G 1,0 11, G 1,0 15, x 1,5 7, G 1,5 8, G 1,5 9, G 1,5 10, G 1,5 12, G 1,5 14, G 1,5 20, Testing voltage 2000 V (following DIN VDE ) Oil Oil-resistant (following DIN N ) Order example: CF in your desired length (0,5 m steps) CF890 chainflex Series.07 Code nominal cross section.12 Number of cores 7
6 CF891 12,5 x d Control cable CF891 CF891 12,5 x d outer jacket oil-resistant with influence of oil indoor and outdoor applications without direct sun radiation Machining units/machine tools, low temperature applications Core identification Mechanically high-quality mixture. Cores stranded in optimized pitch. Cores black with white numerals, one core green-yellow. Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Jet black (similar to RAL 9005) Bending radius moved minimum 12,5 x d Temperatur moved -20 C to +80 C fixed -40 C to +80 C CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF cross section [mm 2 ] max. [mm] (2 x 0,75)C 6, (3 G 0,75)C 7, (4 G 0,75)C 7, (5 G 0,75)C 8, (7 G 0,75)C 10, (12 G 0,75)C 11, (24 G 0,75)C 15, (2 x 1,0)C 7, (3 G 1,0)C 7, (4 G 1,0)C 8, (5 G 1,0)C 8, (7 G 1,0)C 10, (12 G 1,0)C 12, (24 G 1,0)C 16, (2 x 1,5)C 8, (3 G 1,5)C 9, (4 G 1,5)C 10, (5 G 1,5)C 11, (7 G 1,5)C 13, (12 G 1,5)C 15, (24 G 1,5)C 21, Nominal voltage 300/500 V Testing voltage 2000 V (following DIN VDE ) Oil Oil-resistant (following DIN N ) Order example: CF in your desired length (0,5 m steps) CF891 chainflex Series.07 Code nominal cross section.12 Number of cores 9
7 CF888 Bus cable CF888 CF888 outer jacket without influence of oil preferably indoor applications Wood/stone processing, packaging industry, supply system, handling, adjusting equipment According to bus specification. According to bus specification. Core identification According to bus specification Schedule delivery program Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Red lilac (similar to RAL 4001) Bending radius moved minimum Temperatur moved +5 C to +70 C fixed -20 C to +70 C Profibus CF Ethernet CAT5e CF Delivery program Order example: CF in your desired length (0,5 m steps) CF888 chainflex Series.001 Code BUS-type cross section [mm 2 ] max. [mm] (2x0,25)C 8, Characteristic wave impedance (4x(2x0,14))C 7, Core group Colour code Profibus [Ω] approx. CF (2x0,25)C red, green Ethernet CAT5e CF (4x(2x0,14))C white-green/green, white-orange/orange, white-blue/blue, white-brown/brown Nominal voltage Testing voltage 50 V 500 V 11
8 CF898 Bus cable CF898 CF898 outer jacket oil-resistant with influence of oil indoor and outdoor applications without direct sun radiation Machining units/machine tools, low temperature applications According to bus specification. According to bus specification. Core identification According to bus specification Schedule delivery program Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Red lilac (similar to RAL 4001) Bending radius moved minimum Temperatur moved -20 C to +80 C fixed -40 C to +80 C Profibus CF Ethernet CAT5e CF Delivery program Order example: CF in your desired length (0,5 m steps) CF898 chainflex Series.001 Code BUS-type cross section [mm 2 ] max. [mm] (2x0,25)C 8, Characteristic wave impedance (4x(2x0,14))C 7, Core group Colour code Profibus [Ω] approx. CF (2x0,25)C red, green Ethernet CAT5e CF (4x(2x0,14))C white-green/green, white-orange/orange, white-blue/blue, white-brown/brown Nominal voltage Testing voltage 50 V 500 V Oil Oil-resistant (following DIN N ) DESINA According to VDW, DESINA standardisation 13
9 CF884 Measuring system cable CF884 CF884 outer jacket without influence of oil preferably indoor applications Wood/stone processing, packaging industry, supply system, handling, adjusting equipment Mechanically high-quality TPE mixture. According to measuring system specification. Core identification According to measuring system specification Schedule delivery program Element shield Foil taping of optimized, bending-resistant foil shield. Coverage approx. 100% optical. Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Yellow green (similar to RAL 6018) Bending radius moved minimum Temperatur moved +5 C to +70 C fixed -20 C to +70 C Nominal voltage Testing voltage 50 V 500 V CF CF CF CF CF CF Delivery program cross section [mm 2 ] (3x(2x0,14)C+(4x0,14) +(2x0,5))C 8, (3x(2x0,14)C+(4x0,14) +(4x0,22)+(2x0,5))C 9, (4x(2x0,34)+4x0,5)C 9, (4x(2x0,14)+4x0,5)C 8, ((2x0,25)+5x0,5)C 8, (2x(2x0,15)+(2x0,38))C 7, Core group Colour code max. [mm] CF x(2x0,14)C green/yellow, black/brown, red/orange 4x0,14 gray, blue, white-yellow, white-black 2x0,5 brown-red, brown-blue CF x(2x0,14)C green/yellow, black/brown, red/orange 4x0,14 gray, blue, white-yellow, white-black 4x0,23 brown-yellow, brown-gray, green-black, green-red 2x0,5 brown-red, brown-blue CF x(2x0,34) black/brown, red/orange, yellow/green, blue/violet 4x0,5 blue-white, black-white, red-white, yellow-white CF x(2x0,14) brown/green, violet/yellow, gray/pink, red/black 4x0,5 blue, white, brown-green, white-green CF x0,5 blue, green, yellow, gray, pink 2x0,25 white, brown CF x(2x0,15) green/yellow, pink/blue 2x0,38 red, black Order example: CF in your desired length (0,5 m steps) CF884 chainflex Series.015 Code Measuring system
10 CF894 Measuring system cable CF894 CF894 outer jacket oil-resistant with influence of oil indoor and outdoor applications without direct sun radiation Machining units/machine tools, low temperature applications Mechanically high-quality TPE mixture. According to measuring system specification. Core identification According to measuring system specification Schedule delivery program Element shield Foil taping of optimized, bending-resistant foil shield. Coverage approx. 100% optical. Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Yellow green (similar to RAL 6018) Bending radius moved minimum Temperatur moved -20 C to +80 C fixed -40 C to +80 C Nominal voltage Testing voltage 50 V 500 V Oil Oil-resistant (following DIN N ) CF CF CF CF CF CF Delivery program cross section [mm 2 ] (3x(2x0,14)C+(4x0,14) +(2x0,5))C 8, (3x(2x0,14)C+(4x0,14) +(4x0,22)+(2x0,5))C 9, (4x(2x0,34)+4x0,5)C 9, (4x(2x0,14)+4x0,5)C 8, ((2x0,25)+5x0,5)C 8, (2x(2x0,15)+(2x0,38))C 7, Core group Colour code max. [mm] CF x(2x0,14)C green/yellow, black/brown, red/orange 4x0,14 gray, blue, white-yellow, white-black 2x0,5 brown-red, brown-blue CF x(2x0,14)C green/yellow, black/brown, red/orange 4x0,14 gray, blue, white-yellow, white-black 4x0,23 brown-yellow, brown-gray, green-black, green-red 2x0,5 brown-red, brown-blue CF x(2x0,34) black/brown, red/orange, yellow/green, blue/violet 4x0,5 blue-white, black-white, red-white, yellow-white CF x(2x0,14) brown/green, violet/yellow, gray/pink, red/black 4x0,5 blue, white, brown-green, white-green CF x0,5 blue, green, yellow, gray, pink 2x0,25 white, brown CF x(2x0,15) green/yellow, pink/blue 2x0,38 red, black DESINA According to VDW, DESINA standardisation Order example: CF in your desired length (0,5 m steps) CF894 chainflex Series.015 Code Measuring system
11 CF887 Servo cable CF887 CF887 outer jacket without influence of oil preferably indoor applications Wood/stone processing, packaging industry, supply system, handling, adjusting equipment Mechanically high-quality, especially low-capacitance TPE mixture. Cores and signal pair elements stranded together in an optimized pitch length. Core identification Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L- 1 signal pair: cores black with white numerals. 1. control core: 4 2. control core: 5 Element shield Foil taping of optimized, bending-resistant foil shield. Coverage approx. 100% optical. Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Pastel orange (similar to RAL 2003) Bending radius moved minimum Temperatur moved +5 C to +70 C fixed -20 C to +70 C CF CF CF Order example: CF in your desired length (0,5 m steps) CF887 chainflex Series.15 Code nominal cross section.15 Code nominal cross section signalpairs.02 Identification pairs.01 Number of pairs cross section [mm 2 ] max. [mm] (4G1,5+(2x1,5)C)C 11, (4G2,5+(2x1,5)C)C 13, (4G4,0+(2x1,5)C)C 14, Nominal voltage 600/1000 V (following DIN VDE 0250) Testing voltage 4000 V (following DIN VDE ) 19
12 CF897 Servo cable CF897 CF897 outer jacket oil-resistant DESINA According to VDW, DESINA standardisation Mechanically high-quality, especially low-capacitance TPE mixture. Cores and signal pair elements stranded together in an optimized pitch length. Core identification Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L- 1 signal pair: cores black with white numerals. 1. control core: 4 2. control core: 5 Element shield Foil taping of optimized, bending-resistant foil shield. Coverage approx. 100% optical. Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Pastel orange (similar to RAL 2003) Bending radius moved minimum Temperatur moved -20 C to +80 C fixed -40 C to +80 C with influence of oil indoor and outdoor applications without direct sun radiation Machining units/machine tools, low temperature applications CF CF CF Order example: CF in your desired length (0,5 m steps) CF897 chainflex Series.15 Code nominal cross section.15 Code nominal cross section signalpairs.02 Identification pairs.01 Number of pairs cross section [mm 2 ] max. [mm] (4G1,5+(2x1,5)C)C 11, (4G2,5+(2x1,5)C)C 13, (4G4,0+(2x1,5)C)C 14, Nominal voltage 600/1000 V (following DIN VDE 0250) Testing voltage 4000 V (following DIN VDE ) Oil Oil-resistant (following DIN N ) 21
13 CF885 Power cable CF885 CF885 outer jacket without influence of oil preferably indoor applications Wood/stone processing, packaging industry, supply system, handling, adjusting equipment Mechanically high-quality, especially low-capacitance TPE mixture. Cores stranded in optimized pitch. Core identification Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L- Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Pastel orange (similar to RAL 2003) Bending radius moved minimum Temperatur moved +5 C to +70 C fixed -20 C to +70 C CF CF CF Order example: CF in your desired length (0,5 m steps) CF886 chainflex Series.25 Code nominal cross section.04 Number of cores cross section [mm 2 ] max. [mm] 4G1, G2, G4,0 11, Nominal voltage 600/1000 V (following DIN VDE 0250) Testing voltage 4000 V (following DIN VDE ) 23
14 CF886 Power cable CF886 CF886 outer jacket without influence of oil preferably indoor applications Wood/stone processing, packaging industry, supply system, handling, adjusting equipment Mechanically high-quality, especially low-capacitance TPE mixture. Cores stranded in optimized pitch. Core identification Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L- Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Pastel orange (similar to RAL 2003) Bending radius moved minimum Temperatur moved +5 C to +70 C fixed -20 C to +70 C CF CF CF Order example: CF in your desired length (0,5 m steps) CF886 chainflex Series.25 Code nominal cross section.04 Number of cores cross section [mm 2 ] max. [mm] (4G1,5)C 9, (4G2,5)C 10, (4G4,0)C 12, Nominal voltage 600/1000 V (following DIN VDE 0250) Testing voltage 4000 V (following DIN VDE ) 25
15 CF895 Power cable CF895 CF895 outer jacket oil-resistant with influence of oil indoor and outdoor applications without direct sun radiation Machining units/machine tools, low temperature applications Mechanically high-quality, especially low-capacitance TPE mixture. Cores stranded in optimized pitch. Core identification Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L- Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Pastel orange (similar to RAL 2003) Bending radius moved minimum Temperatur moved -20 C to +80 C fixed -40 C to +80 C CF CF CF Order example: CF in your desired length (0,5 m steps) CF896 chainflex Series.25 Code nominal cross section.04 Number of cores cross section [mm 2 ] max. [mm] 4G1,5 8, G2,5 10, G4,0 11, Nominal voltage 600/1000 V (following DIN VDE 0250) Testing voltage 4000 V (following DIN VDE ) Oil Oil-resistant (following DIN N ) DESINA According to VDW, DESINA standardisation 27
16 CF896 Power cable CF896 CF896 outer jacket oil-resistant with influence of oil indoor and outdoor applications without direct sun radiation Machining units/machine tools, low temperature applications Mechanically high-quality, especially low-capacitance TPE mixture. Cores stranded in optimized pitch. Core identification Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L- Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in energy chains. Colour: Pastel orange (similar to RAL 2003) Bending radius moved minimum Temperatur moved -20 C to +80 C fixed -40 C to +80 C CF CF CF Order example: CF in your desired length (0,5 m steps) CF896 chainflex Series.25 Code nominal cross section.04 Number of cores cross section [mm 2 ] max. [mm] (4G1,5)C 9, (4G2,5)C 10, (4G4,0)C 12, Nominal voltage 600/1000 V (following DIN VDE 0250) Testing voltage 4000 V (following DIN VDE ) Oil Oil-resistant (following DIN N ) DESINA According to VDW, DESINA standardisation 29
17 .eu/... Ordering and deliveries weekdays from 7.00 am pm, Saturday from 8.00 am pm. No minimum order quantities, no surcharges. 80,000 e-chain products available ex stock. Prompt delivery. "Service around-the-clock". Tel Fax -222.eu/24 Online shopping 24h! ISO9001:2008 Certified according to DIN ISO 9001:2008 /readychain Chain cable guarantee! Ask for fully harnessed and preassembled ready chains increase your cash-flow and profit immediately. The igus system guarantee also covers components delivered loose. igus GmbH Spicher Straße 1a D Cologne Tel Fax info@igus.de lastics igus GmbH Subject to technical alterations! MAT Stand
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