Class 07: Layout and Rules

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1 1. Introduction 2. CMOS Assumptions 3. Layout Layers for Transistor 4. CMOS Formation - P+ diffusion 5. CMOS Layout Example 6. List of Rules to be Considered 7. Layout and Cross Section - NMOS 8. Lambda Based Rules 9. Reasons behind Rules: Contacts, Poly 10. Reasons behind Rules: Poly, Diff 11. Reasons behind Rules: Poly, Diff 12. Reasons behind Rules: NWELL Width, Space 13. Reasons behind Rules: Poly 14. Reasons behind Rules: Diffusion and Tap, Width and Space 15. Reasons behind Rules: Diffusion and Tap, Enclosure-Spacing 16. Reasons behind Rules: Illegal Example 1

2 CMOS Assumptions Assumptions for CMOS: Substrate is p-type Gate material is made of polysilicon The process is single-well (nwell) CMOS (complementary MOS) uses n- and p-type CMOS process has a substrate (p-type) and (usually) one well (nwell) 2

3 Layout Layers for Transistor Drawn layers used to create a transistor: 1) Well (aka substrate, tub, moat) nmos are in pwell, pmos are in nwell 2) Diffusion (aka diff) type of diffusion for Source/Drain set by well defines active vs. isolation (or field) regions 3) Poly (aka gate) gate material over diff defines W and L of transistor 4) Contact (aka ct) defines how the source, drain, gate, and tap are contacted to higher levels 5) Tap defines contact to substrate or well heavily doped, same type as sub/well (i.e., n-type in nwell, p-type in p-substrate) 3

4 CMOS Formation - P+ diffusion (Martin p.45) nwell Pdiff Diff-tap poly Where and how many masks N-type are in what? P-type are in what? 4

5 CMOS Layout Example (Martin p.55) Where are the transistors? 5

6 List of Rules to be Considered Layout Rules cover the following topics: intra layer, that is, within one layer width, spacing inter layer, that is, layer to layer spacing, enclosure, extension, overlap Rules are going to be separated into the masks: NWELL DIFF/TAP (a.k.a. active, fom) POLY CONTACT METAL 6

7 Layout and Cross Section - NMOS (Martin p.50) Isolation Region Isolation Region Isolation Region Isolation Region How many masks are in this picture? 7

8 Lambda Based Rules (Martin p.50) Based on the assumption of: λ half of the minimum feature size (a.k.a.?) 0.75λ worst case misalignment of a mask 1.5λ worst case misalignment mask to mask Gives the following rules for an NFET: 2λ Minimum width of gate (a.k.a. channel ) 2λ Minimum width of contact λ Minimum enclosure of contact by diff 2λ Minimum extension of poly beyond diff 2λ Minimum space of contact to poly And the following derived rules: 4λ Minimum width of diff (a.k.a. channel ) 5λ Minimum length of diff 8

9 Reasons behind Rules: Contacts, Poly (Martin p.51) If max misalignment is 1.5λ, and min contact is 2λ, what is min contact to gate spacing needed? If max misalignment is 1.5λ, and min contact is 2λ, what is min enclosure of contact by diff? If max misalignment is 1.5λ, what is min extension of poly beyond diff? What layers are misaligned? What to what? 9

10 Reasons behind Rules: Poly, Diff (Weste p.151) Grown diff Shrunk poly What are the problems with the layout on the right? What would cause diff to grow or bloat What would cause poly to shrink? 10

11 Reasons behind Rules: Poly, Diff (Weste p.151) Where is thin oxide? Where is isolation (a.k.a. oxide)? 11

12 Reasons behind Rules: NWELL Width, Space (Cypress) width nwell space Diff-tap Minimum width 1) Peak doping concentration needs to be repeatable, independent of width, or the lateral diffusion 2) Photoresist must have a minimum opening to allow the implant. Since resist must be thick to stop high energy implant, aspect ratio considered. Minimum space: 1) Aspect ratio of resist width vs. length, and depth 2) Punchthrough of two separate wells 12

13 nwell Class 07: Layout and Rules Reasons behind Rules: Poly (Martin p.44, Runyan c.5, Cypress) space Diff-tap poly width Minimum width 1) Resist critical dimension (CD) (related to what?) 2) control of poly resistance (for resistors) Minimum space: 1) separation between transistors (shadowing) 2) separation of features Poly on field to diff or tap: shadowing of implant Diff/Tap Contact to Poly on field possible short 13

14 Reasons behind Rules: Diffusion and Tap, Width and Space (Martin p.44, Cypress) nwell poly Pdiff Diff-tap Minimum width: 1) Peak doping concentration needs to be repeatable, independent of width, or the lateral diffusion 2) Photoresist must have a minimum opening to allow the implant. 3) Must be wide enough to enclose a contact Minimum space: 1) Aspect ratio of resist width vs. length, and depth 2) Punchthrough of two separate: diff to diff diff to tap due to lateral diffusion of the implant and depletion region variation with bias 14

15 Reasons behind Rules: Diffusion and Tap, Enclosure-Spacing (Martin p.44, Cypress) nwell poly Pdiff Diff-tap Enclosure of : p diff by nwell due to need to isolate pdiff from psub ntap by nwell for latchup and ESD concerns (good contact to the well) Spacing of: ndiff to nwell due to isolation, lateral diffusion ptap to nwell due to isolation, lateral diffusion, but it is a reverse-biased junction 15

16 Reasons behind Rules: Illegal Example (Weste p.151, Cypress) Poly cannot cross inner corners on diff Besides catastrophic misalignments issues, what else would be difficult on this transistor? 16

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