XLPE/PVC/AWA/PVC XLPE/PVC/SWA/PVC 600/1000V
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1 XLPE insulated, PVC sheathed, round wire armoured cables CONSTRUCTION Conors: annealed copper conor, circular, circular compacted or shaped stranded class 2 acc. to BS EN sulation: cross-linked polyethylene XLPE type GP8 acc. to BS Bedding: PVC compound Armour: for single-core cables - single layer of aluminium wires applied spirally over the bedding (AWA) for two or more cores cables single layer of galvanized steel wires applied spirally over the bedding (SWA) Sheath: black PVC compound Type 9 acc. to BS CHARACTERISTIC Colour of sheath: Core identification: black 1-core: brown or blue 2-core: brown, blue 3-core: brown, black, grey 4-core: blue, brown, black, grey 5-core: green-yellow, blue, brown, black, grey auxiliary cables: white with black numbering Maximum conor ope temperature: +90 o C Lowest ambient temperature for fixed installation: -30 o C Lowest installation temperature: 0 o C Maximum short-circuit conor temperature: +250 o C Minimum bending radius: 6 x D for cables with circular copper conors and 8 x D for cables with shaped copper conors; D of the cable Test voltage: 5kV Flame retardant: IEC
2 APPLICATIONS For use in fixed installations in industrial areas, buildings and similar applications. Standard length cable packing 500 or 1000m on drums. Other forms of packing and delivery are available on request APPROVALS : SONCAP XLPE/PVC/AWA/PVC conor a Maximum conor 1x150 25, ,124 0,42 1x185 27, ,0991 0,38 1x240 30, ,754 0,34 1x300 32, ,601 0,31 1x400 37, ,470 0,22 1x500 40, ,0366 0,20 1x630 45, ,0283 0,18 a compacted circular stranded conor (class 2) conor Maximum conor 2x1,5 a 11, ,1 10,2 2x2,5 a 12, ,41 8,8 2x4 a 13, ,61 7,9 2x6 a 14, ,08 7,0 2x10 a 16, ,83 6,0 2x16 a 19, ,15 3,7 2x25 a 22, ,727 3,7
3 conor Maximum conor 2x35 a 25, ,524 2,6 3x1,5 a 11, ,1 9,5 3x2,5 a 13, ,41 8,2 3x4 a 14, ,61 7,5 3x6 a 15, ,08 6,7 3x10 a 17, ,83 4,0 3x16 a 20, ,15 3,5 3x25 a 24, ,727 2,5 3x35 a 27, ,524 2,3 3x35 b 24, ,524 2,3 3x50 b 27, ,387 2,0 3x70 b 30, ,268 1,8 3x95 b 35, ,193 1,3 3x120 b 38, ,153 1,2 3x150 b 43, ,124 0,78 3x185 b 47, ,0991 0,71 3x240 b 52, ,0754 0,63 4x1,5 a 12, ,1 8,8 4x2,5 a 13, ,41 7,7 4x4 a 15, ,61 6,8 4x6 a 17, ,08 4,3 4x10 a 19, ,83 3,7 4x16 a 21, ,15 3,1 4x25 a 26, ,727 2,3 4x25 b 24, ,727 2,3 4x35 a 29, ,524 2,0 4x35 b 27, ,524 2,0 4x50 b 30, ,387 1,8 4x70 b 35, ,268 1,2 4x95 b 39, ,193 1,1 a circular or compacted circular stranded conors (class 2) b shaped stranded conor (class 2)
4 conor Maximum conor 4x120 b 44, ,153 0,76 4x150 b 48, ,124 0,68 4x185 b 53, ,0991 0,61 4x240 b 59, ,0754 0,54 4x300 b 64, ,0601 0,49 4x400 b 74, ,047 0,35 5x1,5 a 13, ,1 8,2 5x2,5 a 14, ,41 6,8 5x4 a 16, ,61 6,2 5x6 a 18, ,08 3,9 5x10 a 20, ,83 3,4 5x16 a 24, ,15 2,2 7x1,5 a 14, ,1 7,5 7x2,5 a 16, ,41 6,3 7x4 a 18, ,61 4,0 8x1,5 a 15, ,1 7,5 8x2,5 a 17, ,41 6,3 8x4 a 20, ,61 4,0 10x1,5 a 17, ,1 7,5 12x1,5 a 18, ,1 4,0 12x2,5 a 20, ,41 3,5 12x4 a 24, ,61 2,3 19x1,5 a 20, ,1 3,5 19x2,5 a 25, ,41 2,3 19x4 a 27, ,61 2,0 27x1,5 a 24, ,1 2,3 27x2,5 a 28, ,41 1,9 37x1,5 a 27, ,1 2 37x2,5 a 31, ,41 1,7 a circular or compacted circular stranded conors (class 2) b shaped stranded conor (class 2)
5 conor Maximum conor 48x1,5 a 30, ,1 1,8 48x2,5 a 37, ,41 1,2 a circular or compacted circular stranded conors (class 2) b shaped stranded conor (class 2) CURRENT RATINGS Cable installed in free air, ambient air temperature 30 o C. Nominal conor Two cables spaced Volt drop per amp Single core Two core Three and four core Three cables trefoil touching Volt drop per amp Volt drop per amp Volt drop per amp mm 2 A mv A mv A mv A mv 1, , ,9 56 6, ,7 78 4, ,9 99 2, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,180
6 Volt drop per amp per metre Volt drop per amp per metre XLPE/PVC/AWA/PVC Cable laid direct in / run in single way s. Ground temperature 15 o C. Ground thermal resistivity 1,2 K m/w, depth of laying 0,5 m. All circuits thermally independent. Single core cables solidly bonded. Nominal conor Single core Two core Three and four core Two cables spaced Three cables trefoil touching Volt drop Volt drop per amp per amp mm 2 A mv A mv A mv A mv 1, , , , , , , , , , , , ,00 1, ,87 0, , , ,71 0, ,62 0, , , ,55 0, ,47 0, , , ,45 0, ,39 0, , , ,38 0, ,33 0, , , ,33 0, ,28 0, , , ,28 0, ,24 0, , , ,26 0, ,21 0, ,22 0, ,195 0, ,21 0, ,180 0,28 Rating factors for air temperature Ambient air temperature, o C Rating factors 1,02 1,0 0,96 0,91 0,87 0,82 0,76 Rating factors for temperature Ground temperature, o C Rating factors 1,0 0,97 0,93 0,89 0,86 0,82 0,76
7 Rating factors for depth of laying (to centre of cable or trefoil group ) Depth of laying [m] 0,50 0,60 0,80 1,00 0,125 1,50 1,75 2,00 2,50 3,00 Rating factor up to 50 mm 2 1,00 0,99 0,97 0,95 0,94 0,93 0,92 0,91 0,90 0,89 70 mm mm 2 1,00 0,98 0,96 0,93 0,92 0,90 0,89 0,88 0,87 0,85 above 300 mm 2 1,00 0,97 0,94 0,92 0,89 0,87 0,86 0,86 0,84 0,82 Rating factors for variation in thermal resistivity of soil (average values) Size of cable [mm 2 ] Soil thermal resistivity in K m/w 0,8 0,9 1,0 1,5 2,0 2,5 Single core cables up to 150 1,15 1,11 1,06 0,91 0,81 0,73 from 185 to 300 1,17 1,12 1,07 0,90 0,80 0,72 from 400 to 630 1,17 1,12 1,07 0,90 0,79 0,71 Multicores cables up to 16 1,09 1,06 1,04 0,93 0,84 0,77 from 25 to 150 1,12 1,09 1,05 0,92 0,82 0,75 from 185 to 400 1,14 1,10 1,06 0,92 0,81 0,74 Group factors for circuits of three single core cables, in trefoil and laid flat touching, horizontal formation (average values) Group s for multicore cables in horizontal formation (average values) Number of circuits Spacing Number Spacing Touching 0,15* 0,30 0,45 0,60 of Touching 0,15 0,30 0,45 0,60 Trefoil Laid flat m cables in group m 2 0,77 0,80 0,82 0,88 0,90 0,93 2 0,81 0,87 0,91 0,93 0,94 3 0,65 0,68 0,72 0,79 0,83 0,87 3 0,70 0,78 0,84 0,87 0,90 4 0,59 0,63 0,67 0,75 0,81 0,85 4 0,63 0,74 0,81 0,86 0,89 5 0,55 0,58 0,63 0,72 0,78 0,83 5 0,59 0,70 0,78 0,83 0,87 6 0,52 0,56 0,60 0,70 0,77 0,82 6 0,55 0,67 0,76 0,82 0,86 * This spacing will not be possible for some of the larger diameter cables. CABLES INSTALLED IN DUCTS The term s applies to single earthenware, fibre or ferrous pipes. Rating factors for temperature. Note: same as for direct in. Rating factors for depth of laying (to centre of or trefoil group of s average values) Depth of laying [m] 0,50 0,60 0,80 1,00 1,25 1,50 1,75 2,00 2,50 3,00 Rating factor single core 1,00 0,98 0,95 0,93 0,90 0,89 0,88 0,87 0,86 0,85 multicore 1,00 0,99 0,97 0,96 0,95 0,94 0,94 0,93 0,92 0,91
8 Rating factor for variation in thermal resistivity of soil (average values) Size of cable [mm 2 ] Soil thermal resistivity in K m/w 0,8 0,9 1,0 1,5 2,0 2,5 Single core cables up to 150 1,08 1,06 1,04 0,94 0,86 0,80 from 185 to 300 1,01 1,07 1,04 0,93 0,85 0,78 from 380 to ,11 1,08 1,05 0,93 0,83 0,76 Multicore cables up to 16 1,03 1,02 1,02 0,97 0,91 0,87 from 25 to 150 1,05 1,03 1,02 0,95 0,89 0,83 from 185 to 400 1,07 1,05 1,03 0,94 0,86 0,81 Group factors for single core cables in trefoil single way s, horizontal formation (average values) Group s for multicore cables in single way s, horizontal formation (average values) Number Spacing Number Spacing of Touching 0,45 0,60 of Touching 0,30 0,45 0,60 circuits m cables in group m 2 0,86 0,90 0,93 2 0,90 0,93 0,95 0,96 3 0,77 0,83 0,87 3 0,82 0,87 0,90 0,93 4 0,73 0,81 0,85 4 0,78 0,85 0,89 0,91 5 0,70 0,78 0,83 5 0,75 0,82 0,87 0,90 6 0,68 0,77 0,82 6 0,72 0,81 0,86 0,90 All the information contained in this document - including tables and diagrams - is given in good faith and believed to be correct at the time of publication. The information does not constitute a warranty nor representation for which TELE-FONIKA Kable assumes legal responsibility. TELE-FONIKA Kable reserves rights to introduce changes to the document at any time.
Gulf Cable & Electrical Ind. Co.
CONTENTS INTRODUCTION PRODUCT RANGE I PRODUCT DATA TABLES XLPE INSULATED 600/1000V CABLES Two Core Cables CU/XLPE/PVC/LC/PVC/SWA/PVC 1 Three Core Cables CU/XLPE/PVC/LC/PVC/SWA/PVC 2 Four Core Cables CU/XLPE/PVC/LC/PVC/SWA/PVC
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