Micro-D Metal Shell -.050" Contact Spacing

Transcription

1 Micro Metal Shell.050" ontact Spacing MM Specifications MM connectors are used in applications requiring highly reliable, extremely small, lightweight connectors with higher density contact configurations than available in traditional rectangular connectors. They are available in 8 shell sizes accommodating from 9 to 00 contacts, and special arrangements of power and coaxial contacts. These connectors are designed to meet the rapidly increasing demands for an environmental, high performance, rugged, moisturesealed microminiature connector. This connector employs size 4 MIROPIN TM /MIROSOKT TM contacts on.050 (.7) centers in a contact density identical to the standard MIRO connector series, but with these additional features: luminum shells to provide greater strength, prevent chipping, cracking or breaking, offer electromagnetic (MI) and RFI shielding. Silicone elastomer compression interfacial seal to provide a moisture and humidity seal between each contact and between contacts and shell. STNR MTRILS N FINISHS MHNIL FTURS Shell 606T6 luminum alloy per oupling Friction/jackscrews QQ00/8, yellow chromate/ Polarization Keystoneshaped shells cadmium, Type II, lass over electroless nickel per S ontact Spacing.050 (.7) MS6074, lass 4. enters Insulator Liquid rystal Polymer per MILM459, Type GLP0F (900) Glass filled diallyl phthalate per MILM4, Type SGF (7* and 4*4) Shell Styles No. of ontacts Plug and receptacle 9 thru 00 signal; 5 signal/ coaxial; 5 signal/ power; Polyphenylene sulfide per signal/5 coaxial; MILM459, Type GST40F (6*5) signal/5 power; 0 signal/0 coaxial; Polyester per MILM459, Type 0 signal/0 power; GPT0F (0*0) 0 signal/4 coaxial; ontacts Mounting Hardware opper alloy, gold plate 00 Series stainless steel, passivate oaxial able 0 signal/4 power RG 78/U Kit, Jackpost () items 00 Series stainless steel, passivate Wire Size #4 thru # WG Washer Standard poxy 400 Series stainless stell, passivate Hysol 45/H56, color black or Hysol 498/H56, color green ontact Termination Multiple indent crimp Performance ata The table below summarizes the results of key tests performed in accordance with MILST44, where applicable. ata is applicable to standard connectors with standard termination. Variations may affect this data, so please consult customer service for further information on your requirements. Test ielectric Withstanding Method 00: Voltage 600 V at sea level 50 V at 70,00' altitude Insulation Resistance Method 00 Method riteria of cceptance Thermal Shock Method 00. ondition : 55 to +5 Physical Shock Method 004, ondition : 50 G's, axes, 6 millisecond duration sawtooth pulse Vibration Method 005, ondition IV: 0 G's, 0,000 Hz. hrs urability 500 cycles of mating and unmating, 500 PH max. Moisture Resistance Method 00, Type II, omit steps 7a & 7b Salt Spray Method 00, ondition : 48 hours ontact Resistance Method 00, ondition : (MILST0) t amps t milliamp ontact Retention Per MILTL85 No breakdown No breakdown 5,000 megohms minimum No physical damage No physical damage No loss of continuity > µsec No physical damage No loss of continuity > µsec No mechanical or electrical defects Insulation resistance > 00 megohms Shall be capable of mating and unmating, and meet contact resistance requirements 8 milliohms maximum 0 milliohms maximum 5 lb. minimum axial load 7

2 Micro Metal Shell.050" ontact Spacing How to Order MM For MILTL85 ordering information see pages 6 and 7 RoHS OMPLIN SRIS ONTT RRNGMNTS ONTT TYP TRMINTION TYP TRMINTION O HRWR SHLL FINISH MO OS R MM 5 P H 00 P XXX SRIS MM: (Size 900) Liquid rystal Polymer (LP) MM: (ombo Layout) iallyl Phthalate (P) ONTT TYP P Pin S Socket TRMINTION TYP H Harnessinsulated wire. L Soliduninsulated wire. S Solder pot to accept #6 WG harness wire. (Not available with power contact arrangements.) HRWR M Military specification hardware, see page for military hardware codes. P Jackpost K Jackscrewstandard profile L Jackscrewlow profile F Float mount No hardware standard.09 (.) dia. hole for sizes 95;.0 (.05) dia. hole for size (.8) dia. mounting holes for sizes 95;.66 (4.) dia. hole for size (.75) dia. hole for size 00 (Per MILTL85) TRMINTION O* (H) 00 8",7/4 strand,#6 WG, MILW6878/4, Type Teflon, yellow. (H) 00 8", 7/4 strand, #6 WG, MILW6878/4, Type Teflon, color coded to MILST68 System I. ONTT RRNGMNTS (standard) 65, 00, 7, 44 (coaxial) or combination of (L) /" uninsulated solid #5 6P5, 0P0, 7P, 4P4 (power) } coax and power WG gold plated copper. (L) " uninsulated solid #5 WG gold plated copper. SHLL FINISH MO OS No Number (Standard cadmium/yellow chromate over nickel 74 lectroless nickel 7 Gold over nickel 4 Irridite/alodine 0 lack anodize *See page 79 and 8 for additional Termination codes. 8

3 Micro Metal Shell.050" ontact Spacing MM OTS or Non MilSpec or ommercial or Industrial Standard Wire Termination odes ontact rrangements annon Modification ode (Not MS) The following termination codes are listed for your information. For additional codes please refer to ppendix on page 79 and 8. ll wire lengths are minimum. Harness Type (H) Solid Uninsulated Type (L) #6 WG per MILW6878/4, 7/4 strand, type Teflon, stranded. #5 WG gold plated copper Length ll Yellow olor oded* Termination ode Length (76.) 6 (5.4) 8 (0.) 0 (54.0) (04.8) 8 (457.) 0 (508.0) 4 (609.6) 0 (76.0) 6 (94.4) 48 (9.) 7 (88.8) 0 (048.0) * avity # black H00 H09 H06 H09 H08 H00 H08 H009 H00 H0 H0 H07 H04 H07 H06 H04 H05 H00 H00 H0 H004 H005 H006 H048 H046 H04 L6 L56 L57 L9 L58 L L4 L L7 L6 L6 L0.5 (.8).50 (.8).90 (4.8).75 (9.5).500 (.70).750 (9.05).000 (5.40).500 (8.0).000 (50.80).500 (6.50).000 (76.0) (Face View of Pin insert Use Reverse Order for Socket Side) Standard.05 (0.64) TYP..050 (.7) TYP (.09) ontacts ontacts ontacts ontacts ontacts ontacts ontacts ontacts ontact identification numbers are for reference only and do not appear on insulator or connector body..0 oaxial.0 (8.).74 (8.4).460 (.68) Size 5 Shell Micro contact 5 oax or 5 Power Size 5 Shell 5 Micro contact oax or Power 4 5 Size 5 Shell 0 Micro contacts 4 oax or 4 Power (Not MS).007 (0.8) Size 00 Shell 0 Micro contact 0 oax or 0 Power 9

4 Micro Metal Shell.050" ontact Spacing MM OTS or Non MilSpec or ommercial or Industrial Shell imensions (onforms to MILTL85) Plug G.0 (.79) TWO MTG. HOLS.09 ±.00(. ±0.08) F.84 (7.).46 (0.57).86 (4.7).09 (.6) RF..00 (5.08) Solder Pot Receptacle G.0 (.79) TWO MTG. HOLS.09 ±.00(. ±0.08) F.96 (7.5).49 (0.09).09 (.6) RF..00 (5.08).98 (5.0) Solder Pot Receptacle (MM00 only) TWO MTG. HOLS.0 ±.00(.05 ±0.08).49 (0.90).94 (0.0).98 (5.0).09 (.6) RF. G Pigtail termination F.96 (7.5) Part Number y Shell Size MM9P* MM9S* MM5P* MM5S* MMP* MMP* MM5P* MM5S* MMP* MMS* MM7P* MM7S* MM5P* MM5S* MM00P* MM00S*.785 (9.94).785 (9.94).95 (.75).95 (.75).085 (7.56).085 (7.56).85 (0.0).85 (0.0).5 (.9).5 (.9).485 (7.7).485 (7.7).45 (6.45).45 (6.45).70 (55.).70 (55.).4 (8.48).40 (0.).484 (.9).55 (.97).64 (6.0).70 (7.8).74 (8.64).80 (0.7).884 (.45).95 (4.8).04 (6.6).0 (7.99).984 (4.99).05 (6.7).84 (5.5).508 (8.0) *dd lead type and length; see How To Order. F +_.005 G (0.).400 (0.6).400 (0.6).550 (.97).550 (.97).700 (7.78).700 (7.78).800 (0.).800 (0.).950 (4.).950 (4.).00 (7.94).00 (7.94).050 (6.67).050 (6.67).44 (6.6).44 (6.6).70 (6.86).70 (6.86).70 (6.86).70 (6.86).70 (6.86).70 (6.86).70 (6.86).70 (6.86).70 (6.86).70 (6.86).70 (6.86).70 (6.86).0 (7.87).0 (7.87).60 (9.4).60 (9.4).5 (8.9).5 (8.9).94 (0.0).94 (0.0).565 (4.5).565 (4.5).75 (8.6).75 (8.6).865 (.97).865 (.97).965 (4.5).965 (4.5).5 (8.).5 (8.).65 (.).65 (.).5 (0.86).5 (0.86).800 (45.7).800 (45.7).5 (6.4).5 (6.4).5 (6.4).5 (6.4).5 (6.4).5 (6.4).8 (5.79).96 (7.5).7 (6.88).94 (0.0) ***Weight given is /", uninsulated, solid, #5 WG gold plated copper pigtails. verage Weights** oz. (gm.) ±5%.06 (.79).06 (.79).084 (.9).08 (.7).05 (.99).04 (.97).9 (.9).8 (.6).40 (.99).9 (.96).6 (4.59).60 (4.56).9 (5.50).88 (5.5).500 (4.).040 (9.5) Panel Mounting imensions (Sizes 9 00).00 ±.005 (5.08 ±0.).00 ±.005 (7.6 ±0.).95 ±.005 (0.0 ±0.) Plug and Receptacle Rear Mounted Plug and Receptacle Front Mounted Plug Front Mounted Receptacle Rear Mounted 0

5 Micro Metal Shell.050" ontact Spacing MM Panel utouts NOT: See page for rear panel mounting configuration. Shell Sizes 9 thru 5 TYP. TYP (.54) +0.) R TYP ±.00 (.4±0.05).00 (0.76) TYP FULL R. (TYP.).05 (0.8)R. (TYP) FULL R. (TYP.) 6 /7 TYP Figure Front Mounting Figure Rear Mounting FULL R. (TYP.) Figure dgeboard Mounting PNL RF. Shell Size 00.8 ( ).05 (0.8) R. MX (TYP.) ( ) ( ) +0. (45.85 ) ( ) ( ) 0.00 FULL R. (TYP.) Figure Front Mounting.5 (.8 ) ( ) 0.00 FULL R. (TYP.) Figure Rear Mounting.450+_.00 (.4+_0.05) ( ) (0.76) TYP. FULL R. (TYP.) ( ) PNL RF. Figure dgeboard Mounting ( ) 0.00 For 95 Shell Sizes NOTS:. Front panel mounting is the preferred mounting method. Front panel mounting dimensions (figure ) will accommodate either #56 screws or jackpost hardware.. Rear panel mount dimensions (figure ) will accommodate #56 screw hardware only. When mounting the connector with rear panel mount jackpost see the panel cutout dimensions.. dgeboard mounting bracket (figure ) uses # 56 screws. imension.450+/.00 (.4+/ 0.05) locates the MM receptacle flush with the end of the board. For 00 Shell Size NOTS:. Front mounting is the preferred mounting method. Front panel mounting dimensions (figure ) will accommodate either #440 screws or jackpost hardware.. Rear panel mount dimensions (figure ) will accommodate #440 screw hardware only see the panel cutout dimensions..dgeboard mounting bracket (figure ) uses #4 40 screws. imension.450+/.00 (.4+/ 0.05) locates the MM receptacle flush with the end of the board. Shell Size utout Figure

6 Micro Metal Shell.050" ontact Spacing MM Mounting Hardware Views (for sizes 95) This hardware supplied unassembled. LOK SRW RTINING LIP.408 (0.6).8 (4.6).688 (7.48) ONNTOR SHOWN FOR RF. ONLY MTING F #56 UN PNL RF..500 (.7) Screw Lock ssembly USHING. (5.89).09 (.6) ROMMN PNL THIKNSS #56 UN Jackpost (P) Screw Lock ssembly* *NOT Torque value is.5 in/lbs max..05 (.) TYP. 90 ngle Mounting racket.096 ±.005 (.44 ± 0.)I..70 (4.).78 ±.005 (4.5 ± 0.) #56 UN TH.60 (6.60) 90 ngle Mounting racket +/.005 (±0.) escription Screw Lock ssembly Jackpost kit Part Number N/ N/ Mounting racket 90 MM for 9 thru 7 Shell Sizes Mounting racket 90 MM for 5 Shell Size (.7).69 (4.9) NOTS: Screw lock assembly ( ) can be used for front mounting only. Jackpost kit ( ) consists of two assmblies, shipped unassmbled..50 (8.89) Jackpost ushing (for rear panel mountingfor sizes 95).70 (4.) HX IS.5 (.4)/.5 (.9) ROSS FLTS #56 UN TH MTING F.6 (.0).5 (.8) I. TYP.05 (.67).00 (.54) R TYP. 7 6 TYP.500 (.7).480 (.9) #56 UN TH Panel Thickness / (.4).087 (.) /6 (.6).056 (.4) /64 (.).04 (.07) / (0.8).05 (0.64) * kit consists of jackpost, nuts, washers. Jackpost diameter within the "" dimension is.4/.0 (.5/.05) (0.).000 (0.00) Jackpost Kit Number* Plug and Receptacle imensions Shell Size (0.0).000 (0.00).40 (0.9).55 (4.00).70 (7.8).80 (0.4).95 (4.6).0 (7.97).05 (6.70) (0.0).000 (0.00).5 (6.40).5 (6.40).5 (6.40).5 (6.40).5 (6.40).5 (6.40).95 (7.49) +_.005 (0.).565 (4.5).75 (8.6).865 (.97).965 (4.5).5 (8.4).65 (.).5 (0.86)

7 Micro Metal Shell.050" ontact Spacing MM Mounting Hardware Views (sizes 95) This hardware is factory installed..04 ±.004 (0.6 ± 0.0) LLOWL IMTRL FLOT.00 (0.5) LLOWL XIL FLOT.50 ±.00 (.8 ±.076) MTING F ONNTOR SHOWN FOR RF. ONLY.490 (.45) MX.75 (8.67) ONNTOR SHOWN FOR RF ONLY HX H.050 (.7) ROSS FLTS.050 (.7) P (RF).55 (.94) MX.09 (.6) RF..090 ±.005 (.9 ± 0.08)I Float Mount (F).0 ±.00 (0.79 ± 0.08) MTING F #56 UN PRT HS.040 (.0) MX XIL FLOT Jackscrew (K) Standard Profile MTING F PRT HS.040 (.0) XIL FLOT #56 UN Jackscrew (L) Low Profile Shown here is a cutaway view of the float mount for the MM connector. The basic shell dimensions are the same for the float mount and the screw mounting hole configurations. View shown is for standard float mount front panel mounting. Reverse mounting is available on request. * NOT: Torque values are as follows: Low Profile Jackscrew (L).5 inlbs Standard Jackscrew (K).5 inlbs Mounting Hardware to Military Specification (for sizes 9 00) per MILTL85/5 This hardware supplied in kits unassembled ( pieces of each item). #56 UN THR TYP. PLUG (RF. WITH.09 (.4) I. MOUNTING HOLS.06 (.57) HX. (RF.) #56 UN THR TYP. PLUG (RF.) WITH.09 (.4) I. MOUNTING HOLS.6 (9.7).90 (9.9) SIZ 00 ONLY.00 (0.5) TH'K (RF.).00 (0.5) TH'K (RF.) Figure. Jackscrew Low profile Slotted Head Size 95 Size 00* POTTING WLL (RF.) llen head Optional Head onfiguration Plug and Receptacle Low and High Profile Size 95 Size 00* (same dimensions).868 (.05).90 (.9) POTTING WLL (RF.) Figure. Jackscrew High Profile Slotted Head Size 95 Size 00*.5 (.8) HX..87 (4.75) HX. #56 UN THR #440 UN THR LOKWSHR RTINING NUT.54 (.9) HX..87 (4.75) HX..06 ±.00 (.57 ± 0.5) SIZ 00 SM Figure. Jackpost ssembly Size 95 Size 00*.90/.85(4.8/4.70).85/.75(4.70/4.44).475 ±.05 (.06 ± 0.64) SIZ 00 SM escription To order hardware kits separately, order either by M85/5** or by 0950XXXX. Size 95 Mod ode Part Number Slotted Head Jackscrew ssy Low Profile (Figure ) M Slotted Head Jackscrew ssy Low Profile (Figure ) M llen Head Jackscrew ssy Low Profile (Figure ) M llen Head Jackscrew ssy High Profile (Figure ) M Jackpost ssy (Figure ) M Size 00* * * Mod ode Part Number * * M M M M M *Size 00 requires size mounting holes for MilSpec hardware Note: Torque values as follows: Size inlbs Size inlbs

8 Micro Metal Shell.050" ontact Spacing MM Mounting Hardware Views (for size 00) This hardware supplied unassembled.. ±.005 (. ± 0.) I. #440 UN TH #440 UN TH #4 LOK WSHR PNL MY US WITH.09 (.6) MX THIK PNL ( ) (.70).95 (0.0) MTING SI #440 UN NOTHING OR FML TH 90 ngle Mounting racket Jackpost (P).5 ±.005 (5.97 ± 0.).064 ±.00 (.6 ± 0.5) TYP. Note: Size 00 requires.0 dia () mounting hole when using ommercial (P) jackpost kits. 90 ngle Mounting racket escription Jackpost kit Mounting racket 90 MM Part Number ±.005 (0.) N/ (4.85).70 (9.40) This hardware is factory installed..04 ±.004 (0.6 ± 0.0) LLOWL IMTRL FLOT.00 (0.5) LLOWL XIL FLOT.74 ±.005 (4.4 ±.0) MTING F ONNTOR SHOWN FOR RF. ONLY.75 (8.67) HX. SOKT H..078 (.98) ROSS FLTS.050 (.7) MIN. PTH MX.09 (.6) RF..6 ±.00 (.9 ±.05) I Float Mount (F) Std..0 ±.00 (0.79 ± 0.08) MTING F #440 UN TH PRT HS.040 (.0) MX XIL FLOT Jackscrew (K) Standard MTING SI.55 (.94).040 (.0) XIL FLOT #440 UN TH Jackscrew (L) (Low Profile) *NOT: Torque values are as follows: Low Profile Jackscrew (L)4.0 inlbs Standard Profile Jackscrew (K)4.0 inlbs Jackpost ushing (for Rear Panel Mounting) NGGING F /6" HX. LOKING POST #440 UN imensions for Rear Panel Mounting.800 ±.005 (45.7 ± 0.) Panel Thickness / (.4) /6 (.6) / (0.8) /64 (.) (0.).000 (0.00).087 (.).058 (.4).05 (0.64).04 (.07) Jackpost Kit Number* RPTL SHOWN FOR RF. ONLY #440 THR RTINING NUT.70 (4.).500 (.70).5 ( R ) ( ) ( ) (4.09).59 (4.04) I. * jackposts, nuts, washers Torque value for size 00 Note: Size 00 requires mounting hole shell size when using rear panel mount jackposts 4

9 Micro Metal Shell.050" ontact Spacing MM onnector Saver Save wear and tear on your equipment and systems connectors by using the "onnector Saver". The multimatings and unmatings experienced by most connectors during testing and final check out can be eliminated. Simply mate the "onnectors Saver" to your unit and use the opposite side for your testing interface...less wear, less tear, less chance of damage. It is available in all eight standard MM layouts. Mating hardware is available and can be ordered either separately or included with the connector saver..040 (.0) LLOWL XIL FLOT #56 UN TH (95) (TYP.).790 (0.07).5 (8.00) JKSRW/JKPOST USHING (FOR RFRN ONLY S ORRING INFORMTION LOW.) MIROPIN MIROSOKT ONNTOR RPT ONNTOR, PLUG KPOTTING, POXY INTRFIL SL.090 (.9) RF. (TYP.).900 (.86) RF. (TYP.) MM Size 9 Shown RING (TYP.) Size lectroless Nickel (74) Plated admium over Nickel (0) Plated With Hardware W/O Hardware With Hardware W/O Hardware *Hardware Kits MM MM MM MM MM MM MM MM MM MM MM MM98479 MM MM MM MM MM MM MM MM MM MM MM MM MM97947 MM97947 MM97947 MM MM MM MM MM ** ** ** ** ** ** ** *** ±.005 (0.).785 (9.94).95 (.75).085 (7.56).85 (0.0).5 (.9).485 (7.7).45 (6.45).70 (55.).565 (4.5).75 (8.6).865 (.97).965 (4.5).5 (8.).65 (.).5 (0.86).800 (45.7).5 (8.9).94 (0.0) * Kit contains jackpost/jackscrew bushings and Rings. ** Size 95#56 UN Thread *** Size 00#440 UN Thread 5

10 Micro Metal Shell.050" ontact Spacing MILTL85 How to Order MILTL85 Part Number Nomenclature Slash Sheets 9 M85/ 0 H00 * * * * * * SRIS MM M MV Metal Shell, Liquid rystal Polymer (LP) iallyl Phthalate Insulator Polyester Insulator MIL85 SLSH SHT Plug, onnector, Solderpot Receptacle, onnector, Solderpot Plug, onnector, rimp Type Receptacle, onnector, rimp Type Hardware Only 7 Plug, onnector, Solderpot Receptacle, onnector, Solderpot Plug, onnector, rimp Type Receptacle, onnector, rimp Type Metal Shell Plastic 5 INSRT RRNGMNT F G H MTL SHLL 9 ontact 5 ontact ontact 5 ontact ontact 7 ontact 5 ontact 00 ontact PLSTI 9 ontact 5 ontact ontact 5 ontact ontact 7 ontact 5 ontact 5 NOTS: For every Mil Spec Part Number, ITT has one corresponding part number shown an example Tolerance on wire lengths: 8", 6" and 7" long +.00"/0.00".5" and.00" +.00"/.000" 4 For space application, connector shell finish must be "74" and wire must be per MILW759/6. ny deviations to these P/N's will result in assignment of a special P/N, consult factory. WIR TYP No Number For Solderpot " 6" 8" 5 Size 00 not available in / 06 through / 09. (Plastic shell) 6 olor coding in accordance with MILST68, System, no parenthesis. See page 8 for color code chart. SHLL FINISH 7 For mounting hardware to Military Specification (sizes 9 to 00) see page. N 74 lectroless Nickel ".5".0".5".0" 8" 6" 8" 6" 7" 7" 7" 7" long, #6 WG per MILW759/69 (all white) long, #6 WG per MILW759/69 (all white) long, #6 WG per MILW759/6 olor oded per MILST68, System, 0 colors repeating long, #6 WG per MILW759/6 olor oded per MILST68, System, 0 colors repeating long. #5 WG, type S per QQW4, Gold Plated long, #5 WG, type S per QQW4, Gold Plated long, #5 WG, type S per QQWW4, Tin Plated long, #5 WG, type S per QQW4, Tin Plated long, #6 WG per MILW759/69 (all white) long, #6 WG per MILW759/69 (all white) long, #6 WG per MILW759/6 olor oded per MILST68, System, 0 colors repeating long, #6 WG per MILW759/6 olor oded per MILST68, System, 0 colors repeating long, #6 WG per MILW759/69 (all white) long, #6 WG per MILW759/6 olor oded per MILST68, System, 0 colors repeating long, #6 WG per MILW759/69 (all white) long, #6 WG per MILW759/6 olor oded per MILST68, System, 0 colors repeating No number for plastic type connector for admium/yellow chromate over nickel

11 Micro Metal Shell.050" ontact Spacing MILTL85 How to Order MILTL85 Part Number Nomenclature Slash Sheets 07 M85/ 0 * * * SRIS onnector, lectrical, Rectangular Microminiature, Polarized Shell P oard Mounting MIL85 SLSH SHT 0 onnector, Plug, ondensed oard Right ngle (R), Sizes 9 7 onnector, Plug, R, Size 5 onnector, Plug, R, Size 00 onnector, Receptacle, R, Sizes onnector, Receptacle, R Size 5 5 onnector, Receptacle, R, Size 00 6 onnector, Plug, oard Right ngle (R), Sizes onnector, Plug, R, Size 5 8 onnector, Plug, R, Size 00 9 onnector, Receptacle, R, Sizes onnector, Receptacle, R Size 5 onnector, Receptacle, R Size 00 onnector, Plug, oard Straight (S), Sizes 9 7 onnector, Plug, S, Size 5 4 onnector, Plug, S, Size 00 5 onnector, Receptacle, S, Sizes onnector, Receptacle, S, Size 5 7 onnector, Receptacle, S Size 00 INSRT RRNGMNT F G H MTL SHLL 9 ontact 5 ontact ontact 5 ontact ontact 7 ontact 5 ontact 00 ontact WIR TYP No Number For Solderpot NOTS: 0.09" long, #4 WG solid copper wire per QQW4, Type S, solder dipped For every Mil Spec Part Number, ITT has one 0.40" long, #4 WG solid copper wire per QQW4, Type S, solder dipped corresponding part number 0.7" long, #4 WG solid copper wire per QQW4, Type S, solder dipped Tolerance on wire lengths ±.05 For space application, connector shell finish must be "N". SHLL FINISH 4 ny deviations to these P/N's will result in assignment No letter for plastic type connector of a special P/N, consult customer service. admium / Yellow chromate over nickel N lectroless Nickel HRWR N No jackpost P Jackpost (permanently attached) T Threaded insert 7

12 Micro P.050" ontact Spacing MMP MMP connectors are designed for use with flex circuitry, flat cable and printed circuit boards or multilayer boards. They use the standard MM metal shell and provide high density and high reliability in boardtoboard, boardtocable and cabletocable applications. MMP connectors are available in 8 shell sizes with 9 to 00 contacts. Terminations may be straight (S) or at 90 right angle (R, R) board thickness. Jackpost mounting for use with locking hardware is also available. How to Order MMP Series RoHS OMPLIN SRIS INSULTOR MTRIL ONTT RRNGMNT ONTT TYP TRMINTION TYP MOUNTING HRWR (Shell Flange) MOUNTING HRWR FOR P R MM * 5 P S P T L9 74 TRMINTION TIL LNGTH MOIFITION O SHLL FINISH MOIFITION OS SRIS MM Micro "" Metal Shell INSULTOR MTRIL Liquid rystal Polymer (LP) ONTT RRNGMNT 9, 5,, 5,, 7, 5, and 00 ONTT TYP P Pin (Plug) S Socket (Receptacle) NOT: ack molding material poxy Hysol #MG40FS TRMINTION TYP S Straight P Termination R Right ngle P Termination R Right ngle Narrow Profile P Terminations MOUNTING HRWR (Shell Flange) P Jackposts M7 Jackposts M85/507 (Sizes 95) M7 Jackposts M85/57 (Size 00) No letter none MOUNTING HRWR FOR P T Threaded Insert #56 Thd for Shell Sizes 9 thru 5 #440 Thd for Shell Size 00 No letter none TRMINTION TIL LNGTH MOIFITION O None.09 (.77) ±.05 (0.8) Standard L6.5 (.8) L56.50 (.8) L57.90 (4.8) L9 L58.75 (9.5) SHLL FINISH MOIFITION OS None Yellow hromate/admium over Nickel 74 lectroless Nickel 7 Gold over Nickel 4 Irridite/lodine 0 lack nodize (For special modification codes, consult customer service.) 8

13 Micro P.050" ontact Spacing MMP S (oard Straight) Series.86 (4.7) PLUG.98 (5.0) RPTL F G.096 ±.005 (.44 ± 0.) I. Size 95).0 ±.005 (.05 ± 0.) Size 00 V. # LST V. JKPOST (95) #56 UN TYP. JKPOST (00) #440 UN TYP..09 ± 0.5 (.77 ± 0.8) LST V. H J K * V. #.00 (.54) RF. P Termination rrangements* (Viewed from P solder side) Identification number shown for plug connector, use reverse order for socket connector. NOT: imensions shown are for reference onlyconsult factory for final design dimensions..050 (.7) (.7) (.7) (.7) (9.5) 9 ontacts (5.7) TYP. 5 ontacts (5.7).50 (.8) ontacts 5 ontacts (.7).050 (.7) (.54) TYP (.8) ontacts.50 (.8) ontacts (.8) 5 ontacts (.8) ontacts.50 (.8) NOT: Standard lead termination is #4 WG, solid copper, solder or tin dipped ll Termination onfigurations.00 (.54) x.00 (.54) Grid Pattern, Offset.050 (.7) Part Number y Shell Size ±.007 (.8) ±.005 (.) MM9PS*.90 (5.).50 (9.).565 (4.5) MM9SS*.90 (5.).50 (9.).565 (4.5) MM5PS*.90 (5.).50 (9.).75 (8.6) MM5SS*.90 (5.).50 (9.).75 (8.6) MMPS*.690 (4.9).450 (6.8).865 (.97) MMSS*.690 (4.9).450 (6.8).865 (.97) MM5PS.740 (44.0).500 (8.0).965 (4.5) MM5SS*.740 (44.0).500 (8.0).965 (4.5) MMPS*.040 (5.8).800 (45.7).5 (8.) MMSS*.040 (5.8).800 (45.7).5 (8.) MM7PS*.40 (59.44).00 (5.4).65 (.) MM7SS*.40 (59.44).00 (5.4).65 (.) MM5PS*.70 (67.66).000 (50.80).5 (0.86) MM5SS*.70 (67.66).000 (50.80).5 (0.86) MM00PS*.070 (77.98).800 (7.).800 (45.7) MM00SS*.070 (77.98).800 (7.).800 (45.7) *For jackpost, add letter "P" or "M7" for sizes 95, "M7" for size (9.94).785 (9.94).95 (.75).95 (.75).085 (7.56).085 (7.56).85 (0.0).85 (0.0).5 (.9).5 (.9).485 (7.7).485 (7.7).45 (6.45).45 (6.45).75 (55.4).75 (55.4).4 (8.48).40 (0.).484 (.9).55 (.97).64 (6.0).70 (7.8).74 (8.64).80 (0.7).884 (.45).95 (4.8).04 (6.6).0 (7.99).984 (4.99).05 (6.7).84 (5.5).508 (8.0) F.5 (6.4).5 (6.4).5 (6.4).5 (6.4).5 (6.4).5 (6.4).8 (5.79).96 (7.5).7 (6.88).94 (0.0) G.5 (8.9).5 (8.9).460 (.68).460 (.68) H.65 (4.9).65 (4.9).65 (4.9).65 (4.9).65 (4.9).65 (4.9).65 (4.9).65 (4.9).65 (4.9).65 (4.9).65 (4.9).65 (4.9).65 (4.9).65 (4.9).0 (7.70).0 (7.70) J.55 (9.0).55 (9.0).55 (9.0).55 (9.0).55 (9.0).55 (9.0).55 (9.0).55 (9.0).55 (9.0).55 (9.0).55 (9.0).55 (9.0).55 (9.0).55 (9.0).550 (.70).550 (.70) K.555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).686 (7.4).686 (7.75) 9

14 Micro P.050" ontact Spacing MMP R (oard Right ngle) Series.09 ±.05 (.77 ± 0.8) G.86 (4.7) PLUG.98 (5.05).00 (.54) TYP. JKPOST #56 UN TYP..5 ±.05 (.8 ± 0.8) F V. # LST V..050 (.7) TYP..096 ±.005 (.44 ± 0.).50 ±.00 (.8 ± 0.5).00 TYP. P Termination rrangements (Viewed from bottom of connector, P solder side.) Identification number shown for plug connector, use reverse order for socket connector..50 (.8).50 (.8).50 (.8).50 (.8) (9.5) 9 ontacts ontacts.00 (7.6) (5.7) ontacts 5 ontacts.75 (4.45).50 (.8).50 (.8).050 (.7) (.8) ontacts (.8) (.8) 7 ontacts 5 ontacts.050 (.7) (.8) 00 ontacts NOT: Standard lead termination is #4 WG, gold plated, solid copper, solder or tin dripped. Part Number y Shell Size MM9PR* MM9SR* MM5PR* MM5SR* MMPR* MMSR* MM5PR* MM5SR* MMPR* MMSR* MM7PR* MM7SR* MM5PR* MM5SR* MM00PR* MM00SR*.90 (5.).90 (5.).540 (9.).540 (9.).690 (4.9).690 (4.9).790 (45.47).790 (45.47).040 (5.8).040 (5.5).40 (59.44).40 (59.44).875 (47.6).875 (47.6).74 (69.7).74 (69.7) ±.007 (.8).50 (9.).50 (9.).00 (.0).00 (.0).450 (6.8).450 (6.8).550 (9.7).550 (9.7).800 (45.7).800 (45.7).00 (5.4).00 (5.4).600 (40.64).600 (40.64).500 (6.50).500 (6.50) *For jackpost, add letter "P" or "M7" for sizes 95, "M7" for size 00. ±.005 (.).565 (4.5).565 (4.5).75 (8.6).75 (8.6).865 (.97).865 (.97).965 (4.5).965 (4.5).5 (8.).5 (8.).65 (.).65 (.).5 (0.86).5 (0.86).800 (45.7).800 (45.7) ll Termination onfigurations.00 (.54) x.00 (.54) Grid Pattern, Offset.050 (.7)..4 (8.48).40 (0.).484 (.9).55 (.97).64 (6.0).70 (7.8).74 (8.64).80 (0.7).884 (.45).95 (4.8).04 (6.6).0 (7.99).984 (4.99).05 (6.7).84 (5.5).508 (8.0).5 (6.4).5 (6.4).5 (6.4).5 (6.4).5 (6.4).5 (6.4).8 (5.79).96 (7.5).7 (6.88).94 (0.0) F.455 (.56).455 (.56).455 (.56).455 (.56).455 (.56).455 (.56).455 (.56).455 (.56).455 (.56).455 (.56).455 (.56).455 (.56).565 (4.5).565 (4.5).755 (9.8).755 (9.8) G.5 (8.9).5 (8.9).94 (0.0).94 (0.0) 0

15 Micro P.050" ontact Spacing MMP R (ondensed oard Right ngle) Series LST V..09 ±.05 (.77 ± 0.8) + + V. # JKPOST 56 UN TYP. (Size 95).86 (4.7) PLUG.98 (5.0) RPT..85 (4.70) JKPOST #440 UN TYP. F G H F G H H G S VIW X.096 ±.005 (.44 ± 0.) I.TYP. (Size 95) S VIW Y * * * * FOR :.085(7.56) FOR 7:.85(0.0) FOR 5:.5(.).5 ±.005 (.8 ± 0.) I. TYP..85 (46.0) 00 VIW F S VIW W P Termination rrangements (Viewed from bottom of connector, P solder side.) Identification number shown for plug connector, use reverse order for socket connector..08 (.) ontacts View X.00 (0.5).08 (.7) 5.00 (.54) TYP ontacts View X.00 (0.5).050 (.7) TYP..08 (.) ontacts View X.00 (0.5) ontacts View X.08 (.).00 (0.5).5 (8.6).75 (6.98).00 (0.5) (4.00) (4.65) (0.5) (.7) ± (.54 ± 0.) (.7) ontacts View Y 7 ontacts View Y 5 ontacts View Y 00 ontacts View W ll Termination onfigurations.00 (.54) x.00 (.54) Grid Pattern, Offset.050 (.7). NOT: Standard lead termination is #4 WG, solid copper, solder or tin dripped. Part Number y Shell Size MM9PR* MM9SR* MM5PR* MM5SR* MMPR* MMSR* MM5PR* MM5SR* MMPR* MMSR* MM7PR* MM7SR* MM5PR* MM5SR* MM00PR* MM00SR*.785 (9.94).785 (9.94).95 (.75).95 (.75).085 (7.56).085 (7.56).85 (0.0).85 (0.0).5 (.9).5 (.9).485 (7.7).485 (7.7).45 (6.45).45 (6.45).70 (55.).70 (55.) ±.005 (.).565 (4.5).565 (4.5).75 (8.6).75 (8.6).865 (.97).865 (.97).965 (4.5).965 (4.5).5 (8.).5 (8.).65 (.).65 (.).5 (0.86).5 (0.86).800 (45.7).800 (45.7).4 (8.48).40 (0.).484 (.9).55 (.97).64 (6.0).70 (7.8).74 (8.64).80 (0.7).884 (.45).95 (4.8).04 (6.6).0 (7.99).984 (4.99).05 (6.7).84 (5.5).508 (8.0) *For jackpost, add letter "P" or "M7" for sizes 95, "M7" for size (8.9).5 (8.9).94 (0.0).94 (0.0).5 (6.4).5 (6.4).5 (6.4).84 (4.70).5 (6.4).5 (6.4).5 (6.4).8 (5.79).96 (7.5).7 (6.88).94 (0.0) F.40 (0.67).40 (0.67).40 (0.67).40 (0.67).40 (0.67).40 (0.67).40 (0.67).40 (0.67).50 (.).50 (.).50 (.).50 (.).650 (6.5).650 (6.5).000 (5.40).000 (5.40) G ±.00 (.5).00 (7.6).00 (7.6).400 (0.6).400 (0.6) H ±.00 (.5).0 (5.8).0 (5.8).0 (.0).0 (.0).0 (.0).0 (.0).0 (.0).0 (.0).0 (.0).0 (.0).0 (.0).0 (.0).50 (.8).50 (.8).00 (5.08).00 (5.08)

16 Micro oaxial/power.050" ontact Spacing MM /P MM oaxial The MM Metal Shell onnectors have been tooled in several coaxial layouts and offer the versatility of combining coaxial and signal lines in the same connector. ny modifications to these layouts or new requirements, please consult the factory. Standard coax is RG78 white. MM Power The same insulator that is used with coaxial contacts is available with power contacts. This offers the versatility of combining power and signal lines in the same connector. MM oaxial/power Power and coaxial contacts can be interchanged as desired. Power contacts are rated at amps, 4V rms, WG #6 stranded. How to Order For MILTL85 ordering information see pages 6 and 7 R MM 5 P H 00 P XXX SRIS MM: (Size 900) Liquid rystal Polymer (LP) MM: (ombo Layout) iallyl Phthalate (P) ONTT RRNGMNTS (standard) 65, 00, 7, 44 (coaxial) 6P5, 0P0, 7P, 4P4 (power) or combination of } coax and power ONTT TYP P Pin S Socket TRMINTION TYP H Harnessinsulated wire. L Soliduninsulated wire. S Solder pot to accept #6 WG harness wire. (Not available with power contact arrangements.) HRWR M Military specification hardware, see page for military hardware codes. P Jackpost K Jackscrewstandard profile L Jackscrewlow profile RoHS OMPLIN SRIS ONTT RRNGMNTS ONTT TYP TRMINTION TYP TRMINTION O HRWR SHLL FINISH MO OS F Float mount No hardware standard.09 (.) dia. hole for sizes 95;.0 (.05) dia. hole for size (.8) dia. mounting holes for sizes 95;.66 (4.) dia. hole for size (.75) dia. hole for size 00 (Per MILTL85) TRMINTION O* (H) 00 8",7/4 strand,#6 WG, MILW6878/4, Type Teflon, yellow. (H) 00 8", 7/4 strand, #6 WG, MILW6878/4, Type Teflon, color coded to MILST68 System I. (L) /" uninsulated solid #5 WG gold plated copper. (L) " uninsulated solid #5 WG gold plated copper. SHLL FINISH MO OS No Number (Standard cadmium/yellow chromate over nickel 74 lectroless nickel 7 Gold over nickel 4 Irridite/alodine 0 lack anodize *See page 79 and 8 for additional Termination codes. 7/7P 08 (7.8) MX.85 (0.0).965 ±.005 (4.5 ± 0.) (0.57).86 (4.9).85 (0.0).99 (5.05).965 ±.005 (4.5 ± 0.) (0.90).09 ±.00 (. ± 0.08) I. Plug.00 (.54).800 (0.).09 ±.00 (. ± 0.08) I. Receptacle.00 (.54).800 (0.) 44/4P4.45 (6.45).5 ±.005 (0.86 ± 0.).86 (4.9).45 (6.45).5 ±.005 (0.86 ± 0.).99 (5.05).5 (8.9) (8.9) (0.5) (.54) (0.90).09 ±.00 (. ± 0.08) I. (6.67).09 ±.00 (. ± 0.08) I. Plug Receptacle Power ontacts oaxial ontacts.00 (.54).050 (6.67) K POTTING RQUIR.50 (8.89) Plug Receptacle Receptacle Plug

17 Microminiature onnectors HermeticMMH MMH connectors are ideal for applications requiring a better seal than can be achieved with epoxy resins. The connector utilizes size 4 WG contacts that are compression glass sealed through a steel shell and into a diallyl pthalate front end insulator. n interfacial seal provides environmental protection when mated. We recommend MMH receptacles be soldered to the chassis or container for a completely leakproof joint. MMH receptacles mate with standard MM plugs. Features Hermetically sealed connector designed for those applications where a vacuum, inert gas or a constant controlled pressure are required to eliminate adverse effects created by atmospheric changes. Steel shells to provide greater strength, prevent chipping, cracking or breaking, offer electromagnetic (MI) and RFI shielding. Silicone elastomer compression interfacial seal to provide a moisture and humidity seal between each contact and between contacts and shell. Specifications Standard materials & finishes Shell Mild steel, tinlead plated Insulator Glass filled diallyl phthalate per MILM4. Type SGF ontacts opper alloy, gold plated sockets on mild steel gold plated pins. Solder pots mild steel gold plated Hermetic seal ompression glass Leak rate micron cubic ft/hr max (.04 x 05 cc/sec at TM pressure differential) LTRIL T No. of contacts 9 to 00 ielectric withstanding voltage 50 V Insulation resistance 5000 Mohm minimum Wire size #6 through #0 WG ontact termination Solder pot MHNIL FTURS Size or length 8 sizes Service class Hermetically sealed oupling Friction/jacks Polarization Keystone shaped shells ontact spacing.050 (,7) centers Shell style Receptacle, solder mount How to Order MMH 5 S S Hermetic Micro Receptacle Series ontact layout 9, 5,, 5,, 7, 5, 00 Socket ontacts (only) Termination type

18 Microminiature onnectors HermeticMMH ontact rrangements Face vew of socket insert use reverse order for wiring side ontacts ontacts ontacts ontacts ontacts ontacts ontacts ontacts ontact identification numbers a re for refe rence only and do not appear on insulator or connector bod y. Shell imensions 6,6 (.60) MX F 4,58 (.80) MX G HOLS 56 UN (95 WY) 440 UN (00 WY) 5,06 (.99) MX,9 (.076) MX Part Number F G by shell size max max max max max ±.005 (0,) max MMH9S.885 (,48).78 (8,74).400 (0,6).70 (6,86).40 (0,9).565 (4,5).6 (6,6) MMH5S.05 (6,9).888 (,55).550 (,97).70 (6,86).40 (0,9).75 (8,6).6 (6,6) MMHS.85 (0,0).08 (6,6).770 (7,78).70 (6,86).40 (0,9).865 (,97).6 (6,6) MMH5S.85 (,64).7 (8,87).800 (0,).70 (6,86).40 (0,9).965 (4,5).6 (6,6) MMHS.45 (6,45).88 (,7).950 (4,).70 (6,86.40 (0,9).5 (8,).6 (6,6) MMH7S.585 (40,6).48 (6,5).00 (7,94).70 (6,86).40 (0,9).65 (,).6 (6,6) MMH5S.55 (8,99).88 (5,6).050 (6,67).0 (8,00).47 (,0).5 (0,86).5 (8,00) MMH00S.75 (57,78).078 (5,78).455 (6,97).65 (9,7).5 (,6).800 (45,7).40 (0,4) 4

19 Microminiature onnectors With an increasing number of MM connectors being used in avionics and military equipment and with increasing emphasis being put on MI, RFI and MP shielding, annon have developed a range of filter connectors to suit most applications. The TMM receptacle accommodates from 8 to 7 sizes, 4 WG socket contacts on,7 (.050) centres and mates with the standard MM plugs. Features FilterTMM Transverse monolith filter for MI and RFI shielding. Rugged aluminum one piece shell. Silicone interfacial environmental seal. Glass filled diallyl phthalate insulator. variety of filter types for each pin. Specifications Standard materials & finishes Shell luminum alloy per QQ00/8 with electroless nickel finish per QQN90 Insulator Glass filled diallyl phthalate per MILM4. Type SGF ontact, socket opper alloy, 50 microinch gold per MILG4504, Type ll, lass l Interfacial seal Silicone base rubber LTRIL T No. of contacts 9 to 7 ielectric withstanding voltage 00 V Insulation resistance 5000 Mohm at 00 V Voltage rating (working) 00 V urrent rating amps max. Maximum capacitance 50, 500, 000, 000 picofarads Filter type MHNIL FTURS Size or length 6 sizes oupling Friction/jackscrews Polarization Keystone shaped shell ontact spacing.050 (,7) centers Shell style Single piece receptacle How to Order TMM 5 S H 00 * Series Filter type Number of contacts ontact style Termination type Termination/modifier code Mounting code Modification code Series: Filter TMM Micro Metal housing Filter type: capacitor type pf capacitance pf capacitance pf capacitance pf capacitance Number of contacts: 9, 5,, 5,, 7 only ontact style: S socket (receptacle) P Pin (plug) Termination type: H harness, insulated solid or stranded wire L lead, solid uninsulated wire Termination: onsult standard wire termination code for lead material and lead length Mounting code: Flange mounting, Ø.5 (,8) mounting holes Flange mounting, Ø.09 (,4) mounting holes L Low profile (slotted head) M llen head jackscrew assembly, low profile M llen head jackscrew assembly, high profile M5 Slot head jackscrew assembly, low profile M6 Slot head jackscrew assembly, high profile M7 Jacknut assembly P Jackpost Modification code: Shell finish MO. odes. * To be assigned as required * No number = Standard tin/lead finish 5

20 Microminiature onnectors FilterTMM Guaranteed Minimum ttenuation Filter apacitance Minimum Insertion Lossdecibels designation range (pf) 0 MHz 5 MHz 0 MHz 50 MHz 00 MHz 00 MHz 500 MHz GHz Standard Wire Termination odes annon Modification odes (Not Mil Spec) The following termination codes are listed for your information. For additional codes please refer to ppendix on page 79 and 8. ll wire lengths are minimum. Harness Type (H) #6 WG per MILW6878/4 Type Teflon, stranded Length ll Yellow olor oded (76.) H00 H07 6 (5.4) H09 H06 8 (0.) H06 H04 0 (54.0) H09 H05 (04.8) H08 H00 8 (457.) H00 H00 0 (508.0) H08 H0 4 (509.6) H009 H004 0 (76.0) H00 H005 6 (94.4) H0 H (9.) H0 H048 7 (88.8) H07 H046 0 (048.0) H04 H04 Solid Uninsulated Type (L) #5 WG gold plated copper. ode Length L6.5 (.8) L56.50 (.8) L57.90 (4.8) L9.50 (5.5) L58.75 (9.5) L.500 (.70) L4.750 (9.05) L.000 (5.40) L7.500 (8.0) L6.000 (50.80) L6.500 (6.50) L0.000 (76.0) Shell imensions F G 7,60 0,90 (.99) (.500)* MX MX 5,06 (.99) MX HOLS Ø, (.09) ± 0,08 (.00) *.750 max for prewired versions (H modifier above) Part Number F max G by shell size max max max max max ±0, (.005) max MMT9S*.785 (9,94).400 (0,6).400 (0,6).70 (6,86).08 (7,8).565 (4,6).5 (6,8) MMT5S*.95 (,75).550 (,97).550 (,97).70 (6,86).08 (7,8).75 (8,7).5 (6,8) MMTS*.085 (7,60).700 (7,78).700 (7,78).70 (6,86).08 (7,8).865 (,98).5 (6,8) MMT5S*.85 (0,0).800 (0,).800 (0,).70 (6,86).08 (7,8).965 (4,5).5 (6,8) MMTS*.5 (,90).950 (4,).950 (4,).70 (6,86).08 (7,8).5 (8,0).5 (6,8) MMT7S*.485 (7,70).00 (8,00).00 (8,00).70 (6,86).08 (7,8).65 (,0).5 (6,8) 6

21 Microminiature onnectors FilterTMM Typical Filter Performance TTNUTION (d) pf pf pf 5050 pf FRQUNY (MHz) 7

22 Micro Plastic Shell.050" ontact Spacing Microminiature Rectangular onnectors with MIROPin ontacts on.050 (.7) centers. MIRO microminiature rack/panel connectors are used in applications requiring highly reliable, extremely small, lightweight connectors. These connectors are available in insulator materials, mounting variations, 7 shell sizes accommodating from 9 to 5 contacts and a special arrangement of 5 micro contacts and coaxials. The insulator materials listed give the MIRO connector wide versatility in most applications required by industry. Specifications ITT can also terminate a wide variety of stranded or solid wire directly to MIRO contacts, which is often desirable in high density arrangements. MIRO connectors can also be custom harnessed to meet any customer requirement of single or multiple connectors. Pigtail lead and harness description must be given by the customer. typical description would be:.5" #5 WG, gold plated copper leads or 8" of #6 yellow, Tefloninsulated, Type wire. Shown below are various methods of termination. onsult customer service for any routine or complex harnessing of MIRO connectors. M** Glassfilled diallyl phthalate thermoset material used in high temperature applications that is immune to cleaning solvents. It also has excellent dielectric properties. Temperature range: 65 F to +00 F (55 to +49 ). Glassfilled polyester thermoplastic that is not affected by cleaning solvents and exhibits excellent dielectric properties. Temperature range: 55 F to +57 F (65 to +5 ). MTRILS N FINISHS Shell/Insulator (One Piece) M/M: Glassfilled thermoset plastic MV/MV: Thermoplastic ontacts opper alloy, gold plate LTRIL T No of ontacts oaxial able Wire Size ontact Termination 9 to 5: ( arrangement of 5 contacts and coaxials for screw mount only) RG78/U (Not available for M clip mount) #4 thru # WG Multiindent crimp MHNIL FTURS Size or Length 7 sizes oupling Friction/jackscrews Polarization Keystoneshaped shells ontact Spacing.050 (.7mm) enters Shell Styles Plug and receptacle onsult factory for availabilty. How to Order P ordering information page 0 R M** 9 P H 00 P RoHS OMPLIN SRISINSULTOR STYLMTRIL ONTT SPING ONTT RRNGMNT ONTT TYP TRMINTION TYP TRMINTION O LOKING HRWR SRISINSULTOR STYLMTRIL M Screw mountingiallyl phthalate MV Screw mountingpolyester ONTT SPING.050 (.7) centers ONTT RRNGMNT See page 9 ONTT TYP P Pin S Socket TRMINTION TYP H Insulated solid or stranded wire L Uninsulated solid wire S Solder pot to accept #6 WG max. harness wire. TRMINTION O See page 79 and 8 for additional codes (H) 00 8", 7/4 strand, #6 WG, MILW6878/4, Type Teflon, Yellow. (H) 00 8", 7/4 strand, #6 WG, MILW6878/4, Type Teflon, color coded to MILST68 System I. (L) /" uninsulated solid #5 WG gold plated copper. (L) " uninsulated solid #5 WG gold plated copper. LOKING HRWR (SRW MOUNTING ONLY) P Jackpost K Jackscrewstandard L Jackscrewlow profile F Float mount M Military specification hardware, see page. No designator No hardware standard mounting.09 (.) hole diameter 8

23 Micro Plastic Shell.050" ontact Spacing Standard Wire Termination odes M/MV The following termination codes are listed for your information. For additional codes please refer to ppendix on page 79 and 8. ll wire lengths are minimum. Harness Type (H) #6 WG per MILW6878 Type Teflon, stranded. Length (76.) 6 (5.4) 8 (0.) 0 (54.0) (04.8) 8 (457.) 0 (508.0) 4 (609.6) 0 (76.0) 6 (94.4) 48 (9.) 7 (88.8) 0 (048.0) H00 H09 H06 H09 H08 H00 H08 H009 H00 H0 H0 H07 H04 H07 H06 H04 H05 H00 H00 H0 H004 H005 H006 H048 H046 H04 *avity # black Solid Uninsulated Type (L) #5 WG Gold Plated opper ll Yellow olor oded* Termination ode Length L6 L56 L57 L9 L58 L L4 L L7 L6 L6 L0.5 (.8).50 (.8).90 (4.8).75 (9.5).500 (.70).750 (9.05).000 (5.40).500 (8.0).000 (50.80).500 (6.50).000 (76.0) With Screw Mounting Holes (onforms to MILTL85) M Glassfilled iallyl Phthalate Plastic Insulator MV Glassfilled Polyester Plastic Insulator R.04 (7.7).95 (0.0).85 (7.4).75 (9.9).04 (5.8).00 (.54).00 (.54) Solder Pot Solder Pot.0 (.79).00 (5.08).54 (.9).00 (5.08) TWO MTG. HOLS.09 ±.00 (. ± 0.08) F F + Part Number by Shell Size M9P** MV9P** M9S** MV9S** M5P** MV5p** M5S** MV5S** MP** MVP** MS** MVS** M5P** MV5P** M5S** MV5S** MP** MVP** MS** MVS** M7P** MV7P** M7S** MV7S** M5P** MV5P** M5S** MV5S**.788 (0.0).788 (0.0).98 (.8).98 (.8).088 (7.64).088 (7.64).88 (0.8).88 (0.8).8 (.98).8 (.98).488 (7.80).488 (7.80).48 (6.5).48 (6.5).9 (7.4).80 (9.65).44 (.).50 (.46).59 (5.04).680 (7.7).69 (7.58).780 (9.8).84 (.9).90 (.6).99 (5.0).080 (7.4).94 (.9).00 (6.6).408 (0.6).408 (0.6).588 (4.7).588 (4.7).708 (7.98).708 (7.98).808 (0.56).808 (0.56).958 (4.).958 (4.).08 (8.4).08 (8.4).058 (6.87).058 (6.87) ** dd lead type and length, see Part Number xplanation. *** Weight given is with /", uninsulated solid #5 WG gold plated copper pigtails..7 (4.9).7 (4.9).7 (4.9).7 (4.9).7 (4.9).7 (4.9).7 (4.9).7 (4.9).7 (4.9).7 (4.9).7 (4.9).7 (4.9).0 (5.59).0 (5.59).60 (6.60).60 (6.60) F ± (4.5).565 (4.5).75 (8.6).75 (8.6).865 (.97).865 (.97).965 (4.5).965 (4.5).5 (8.).5 (8.).65 (.).65 (.).5 (0.86).5 (0.86) vg. Weight*** ±5% (oz.) ±5% (gm.).06 (0.7).05 (0.70).08 (.0).05 (.00).05 (.50).050 (.40).06 (.80).056 (.60).080 (.0).07 (.0).086 (.45).076 (.5).09 (.0).09 (.64) 9

24 Micro Plastic Shell.050" ontact Spacing M*P M*P connectors use standard M* all plastic shells and are designed for use with flex circuitry, printed circuit and multilayer boards. They are easily mounted and soldered and provide high density/high reliability in boardtoboard and boardtocable applications. While being similar to the MMP connectors, the M*P connectors are all plastic, extremely small, and lightweight yet rugged enough for use in the most demanding applications. Jackpost mounting for use with locking hardware is also available. If the connectors shown in the catalog do not meet the requirements of your applications, a special shape, size or layout using the basic all plastic shell can be made available. For further technical and applications information, contact customer service. M*P connectors are available in seven shell sizes with 9 to 5 contacts in the popular 90 narrow profile P termination, with a variety of tail lengths for varying board thickness. How to Order R M* 7 S R * L9 * * * RoHS OMPLIN SRIS ONTT RRNGMNT ONTT TYP TRMINTION TYP HRWR TRMINTION TIL LNGTH MOIFITION OS (onsult Factory) ONNTOR SRIS M MV, M ONNTOR RRNGMNT 9, 5,, 5,, 5 ONTT TYP S = Socket P = Pin T TRMINTION TYP R = 90 Narrow Profile P Terminations H HRWR P = Jackpost M7 = Jackposts, M65507 No Letter = Less Hardware TRMINTION TIL LNGTH OS NON.09 (.77) ± 0.5 (0.8) Standard L6.5 (.8) L66.50 (.8) L57.90 (4.8) L9 L58.75 (9.5) T 0

25 Micro Plastic Shell.050" ontact Spacing M*P R Series (90 Mounting Narrow Profile) LST V.09 +_.05 (.77 +_ 0.8) + + JKPOST 56 UN TYP. V. # F G H.86 (4.7) PLUG F G.99 (5.05) RPTL H * * FOR :.085 (7.56) FOR 7:.85 (0.0) FOR 5:.5 (.) 955 VIW.096 +_.005 (.44 +_ 0.) I. TYP P Termination rrangements (Viewed from bottom of connector, on P solder side.) Indentification number shown for plug connector, use reverse order for socket connector ontacts.08 (.).00 (0.5).08 (.7) 5.00 (.54) TYP (0.5).050 (.7) TYP..08 (.) (0.5) ontacts 5 ontacts (.).00 (0.5) 5 ontacts (0.5) (4.00) ontacts (4.65) (0.5) 7 ontacts ontacts.08 (.7).050 (.7) ll Termination onfigurations.00 (.54) x.00 (.54) Grid Pattern, Offset.050 (.7) Part Number y Shell Size M*9PR* M*9SR* M*5PR* M*5SR* M*PR* M*SR* M*5PR* M*5SR* M*PR* M*SR* M*7PR* M*7SR M*5PR* M*5SR.788 (0.0).788 (0.0).98 (.8).98 (.8).088 (7.6).088 (7.6).88 (0.7).88 (0.7).8 (.98).8 (.98).488 (7.79).488 (7.79).48 (6.5).48 (6.5) ±.005 (0.).565 (4.5).565 (4.5).75 (8.6).75 (8.6).865 (.97).865 (.97).965 (4.5).965 (4.5).5 (8.).5 (8.).65 (.).65 (.).5 (0.86).5 (0.86).9 (7.4).75 (9.5).44 (.).55 (.4).59 (5.04).675 (7.4).69 (7.58).775 (9.68).84 (.9).95 (.50).994 (5.5).075 (7.0).94 (.9).06 (6.06).58 (6.55).58 (6.55).4 (.40).4 (.40).4 (.40).4 (.40).4 (.40).4 (.40).77 (4.50).58 (6.55) F.40 (0.67).40 (0.67).40 (0.67).40 (0.67).40 (0.67).40 (0.67).40 (0.67).40 (0.67).40 (0.67).40 (0.67).50 (.).50 (.).550 (.97).550 (.97) * For jackpost locking add letter "P" or "M7". NOT: Standard lead termination is #4 WG, solid copper, solder or tin dipped. G ±.00 (0.5).00 (7.6).00 (7.6) H ±.00 (0.5).0 (5.84).0 (5.84).0 (.0).0 (.0).0 (.0).0 (.0).0 (.0).0 (.0).0 (.0).0 (.0).0 (.0).0 (.0).50 (.8).50 (.8)

26 Micro Plastic Shell.050" ontact Spacing M oaxial M oaxial Series with Screw Mounting Holes M connectors with two coaxial and five MIRO PIN TM /MIROSOKT TM contacts. rimptype coaxial contacts accommodate RG78/U cables. plastic insertion/extraction tool is supplied with each connector assembly having removable coaxial assembly. How to Order M oaxial RoHS OMPLIN SRIS SIGNL ONTT SPING TOTL ONTT VITIS NUMR OF OXILS OXIL TYP SIGNL ONTT TYP SIGNL ONTT L TYP SIGNL ONTT L LNGTH MOIFITION HRWR R M 7 * S H * * * K SRIS Micro oaxial SIGNL ONTT SPING.050 (.7) centers TOTL ONTT VITIS NUMR OF OXILS How to Order oaxial able ssemblies OXIL TYP No Letter oaxial assembly installed and nonremovable RO coaxial assembly ordered serparately R oaxial shipped assembled but uninstalled SIGNL ONTT TYP P Pin S Socket SIGNL ONTT L TYP L Uninsulated, solid wire H Insulated, solid or stranded S Solder pot* SIGNL ONTT L LNGTH See Standard Wire Termination ode on page 9. oaxial cable will be RG78U unless otherwise specified; length will be same as wire modification. MOIFITION onsult customer service HRWR No letter No hardware standard mounting. 09 (.) hole diameter F Float K Jackscrew (standard) L Jackscrew (low profile) P Jackpost * Not available with removalbe coax cable type connectors RO and R. RoHS OMPLIN SRIS OXIL L ONTT TYP OXIL L TYP R M S * * * * SRIS M OXIL L OXIL L LNGTH ONTT TYP P Pin (used with socket side connection) S Socket (used with pin type connection) OXIL L TYP RG78/U OXIL L LNGTH See Standard Wire Termination odes on page 9. oaxial cable will be RG78U unless otherwise specified; length will be the same as wire modfication.

27 Micro Plastic Shell.050" ontact Spacing M oaxial imension M oaxial Series (See page 9 for layouts) Plug.90 (4.8) TWO MTG. HOLS.09 +_.00 (. +_ 0.08) I. + + Receptacle.90 (4.8).000 (5.40) TWO MTG. HOLS.09 +_.00 (. +_ 0.08) I. + + XTNSION FOR RO N R OXS.65 (5.88).000 (5.40) XTNSION FOR RON R OXS.65 (5.88) Part Number by Shell Size M7P* M7S*.50 (.95).60 (5.9).04 (5.8).98 (7.57).79 (7.09) +_.005 (0.).78 (9.86).78 (9.86).95 (0.0).75 (9.5) * dd lead type and length, see Part Number xplanation. ** Weight given is with 7 inch (77.80) insulated leads, #6 WG silver plated copper pigtails and RG78/U coaxials..50 (.95).540 (.7) vg. Weight** (oz) +_ 5% (gm.) +_ 5%.90 (8.0).7 (7.80)

28 Micro Plastic Shell.050" ontact Spacing M Mounting Hardware Views (Sizes 95) This hardware supplied unassembled. LOK SRW RTINING LIP MTING F #56 UN Screw Lock ssembly.408 (0.6).8 (4.6).688 (7.48) USHING.09 (.6) ROMMN PNL THIKNSS ONNTOR SHOWN FOR RF. ONLY #56 UN Jackpost (P) PNL RF.. (5.89).500 (.7) Screw Lock ssembly*.05 (.) TYP. 90 ngle Mounting racket.096 ±.005 (.44 ± 0.)I..70 (4.).78 ±.005 (4.5 ± 0.) #56 UN TH.60 (6.60) 90 ngle Mounting racket *NOT: Torque value is 4.0 in/lbs max. escription Screw Lock ssembly Jackpost Kit Mounting racket, 90 ngle M* for 9 thru 7 Shell Sizes M* for 5 Shell Size Part Number ±.005 (0.) (.54) (.0) NOTS: Screw lock assembly ( ) can be used for front front mounting. Jackpost kit ( ) consists of assemblies, shipped unassembled..5 (5.46).57 (6.5) This hardware is factory installed..04 +_.004 (0.6 +_ 0.0) LLOWL IMTRL FLOT.00 (0.5) LLOWL XIL FLOT.50 +_.00 (.8 +_.076) MTING F ONNTOR SHOWN FOR RF. ONLY.490 (.45) MX ONNTOR SHOWN FOR RF ONLY HX H.050 (.7) ROSS FLTS.050 (.7) P (RF).55 (.94) MX.09 (.6) RF _.005 (.9 +_ 0.08)I Float Mount (F).0 +_.00 (0.79 +_ 0.08) MTING F #56 UN PRT HS.040 (.0) MX XIL FLOT Jackscrew (K) Standard MTING F PRT HS.040 (.0) XIL FLOT #56 UN Jackscrew (L) Low Profile Shown here is a cutaway view of the float mount for the M connector. The basic shell dimensions are the same for the float mount and the screw mounting hole configurations. View shown is for standard float mount front panel mounting. Reverse mounting is available on request. * NOT: Torque values are as follows: Low Profile Jackscrew (L).5 in/lbs Standard Jackscrew (K).5 in/lbs 4

29 Micro Plastic Shell.050" ontact Spacing M Mounting Hardware to Military Specification (Sizes 9 5) PR MILTL85/5 This hardware supplied unassembled. #56 UN THR TYP. PLUG (RF. WITH.09 (.4) I. MOUNTING HOLS #56 UN THR TYP. PLUG (RF.) WITH.09 (.4) I. MOUNTING HOLS.5 (.8) HX #56 UN Thread.6 (9.7).00 (0.5) TH'K (RF.) POTTING WLL (RF.) Jackscrew (L) Low profile *.06 (.57) HX. (RF.).00 (0.5) TH'K (RF.) POTTING WLL (RF.).90 (4.8) +_.06 (.57) ±.00 (0.5) LOK WSHR.475 (.06) ± 0.5 (0.64) llen head Optional Head onfiguration Plug and Receptacle Low and High Profile Jackscrew (K) High Profile Slotted Head RTINING NUT.54 (.9) HX. Jackpost ssembly # 56 UN Thread escription Slotted Head Jackscrew ssy Low Profile Slotted Head Jackscrew ssy High Profile llen Head Jackscrew ssy Low Profile llen Head Jackscrew ssy High Profile Jackpost ssy M85/5 Mode ode Part Number M5 M6 M M M Jackpost ushing (For Rear Panel Mounting).70 (4.) HX IS.5 (.4/.5 (.9) ROSS FLTS #56 UN TH MTING F.075 (.9) (0.).000 (0.00) R TYP..6 (.0).5 (.8) I.TYP (.7).480 (.9) 7 /6 TYP #56 UN TH Panel Thickness / (.4) /6 (.6) /64 (.) / (0.8) im..09/.087 (.4/.).06/.056 (.4/.4).047/.04 (.9/.07).00/.05 (0.76/0.64) * Jackposts, nuts, washers. NOT: Torque value for jackpost.5 in/lbs Jackpost Kit Number* Plug and Receptacle imensions Shell Size (0.0).000 (0.00).79 ( 9.6).59 (.44).679 (7.5).779 (9.79).99 (.60).079 (7.4).09 (6.4) (0.0).000 (0.00).9 (5.56).9 (5.56).9 (5.56).9 (5.56).9 (5.56).9 (5.56).6 (6.6) +_.005 (0.).565 (4.5).75 (8.6).865 (.97).965 (4.5).5 (8.).65 (.).5 (0.86) Panel Mounting imensions.00 ±.005 (5.08 ±0.).00 ±.005 (7.6 ±0.).95 ±.005 (0.0 ±0.) Plug and Receptacle Rear Mounted Plug and Receptacle Front Mounted 5 Plug Front Mounted Receptacle Rear Mounted

30 Micro Plastic Shell.050" ontact Spacing M Panel utouts TYP. FULL R. (TYP.).05 (0.8)R. (TYP) Figure Front Mounting.075 (.9) (0.) R TYP.000 (0.00) FULL R. (TYP.) 6 /7 TYP Figure Rear Mounting.450 ±.00 (.4 ±0.05).00 (0.76) TYP FULL R. (TYP.) PNL RF. Size utout Figure (0.0).000 (0.00) Figure dgeboard Mounting (0.0).000 (0.00) (0.).000 (0.00) (0.).000 (0.00) (0.9).79 ( 9.6).559 (4.0).59 (.44).709 (8.00).679 (7.5).809 (0.55).779 (9.79).959 (4.6).99 (.60).09 (8.7).079 (7.4).059 (6.90).09 (6.4).7 (4.7).9 (5.56).7 (4.7).9 (5.56).7 (4.7).9 (5.56).7 (4.7).9 (5.56).7 (4.7).9 (5.56).7 (4.7).9 (5.56).5 (5.46).6 (6.6).570 (4.48).570 (4.48).570 (4.48).70 (8.9).70 (8.9).70 (8.9).870 (.0).870 (.0).870 (.0).970 (4.64).970 (4.64).970 (4.64).0 (8.45).0 (8.45).0 (8.45).70 (.6).70 (.6).70 (.6).0 (0.99).0 (0.99).0 (0.99) NOTS:... Front mounting (figure ) and rear mounting (figure ) accommodates #56 screws. Front mounting is preferred. However, when rear mounting is necessary. use detail on previous page. dgeboard mounting bracket (figure) uses #56 screws. imension.450 ±.00 (.4 ± 0.05) locates the M receptacle flush with the end of the board. 6

31 Micro Plastic Shell.050" ontact Spacing How to Order M/MV P ordering information page 0 RoHS OMPLIN R M 9 P H 00 P SRISINSULTOR STYLMTRIL ONTT SPING ONTT RRNGMNT ONTT TYP TRMINTION TYP TRMINTION O SRISINSULTOR STYLMTRIL M lip mounting iallyl phthalate MV lip mountingpolyester ONTT SPING.050 (.7) centers With lip Mounting Slots Plug LOKING HRWR ONTT RRNGMNT 955*75. See page 7 ONTT TYP P Pin S Socket TRMINTION TYP H Insulated solid or stranded wire L Uninsulated solid wire S Solder pot to accept #6 WG max. harness wire. M Glassfilled iallyl Phthalate Plastic Insulator MV TRMINTION O** (H) 00 8", 7/4 strand, #6 WG, MILW6878/4, Type Teflon, Yellow. (H) 00 8", 7/4 strand, #6 WG, MILW6878/4, Type Teflon, color coded to MILST68 System I. (L) /" uninsulated solid #5 WG gold plated copper. (L) " uninsulated solid #5 WG gold plated copper. No designator No hardware standard mounting.09 (.) hole diameter * Not available in clip mounting. ** See page 79 and 8for additional codes. Glassfilled Polyester Plastic Insulator.0 (0.56).0 (.0).04 (5.8).065 (.65).75 (9.5).09 ±.005 (.6 ± 0.).70 (4.) Solder Pot Receptacle.0 (0.56).70 (4.).85 (4.69).065 (.65).56 (9.04).09 ±.005 (.6 ± 0.).0 (5.) Solder Pot Part Number by Shell Size M9P** M9S** M5P** M5S** MP** MS** M5P** M5S** M7P** M7S** M5P** M5S** MV9P** MV9S** MV5P** MV5S** MVP** MVS** MV5P** MV5S** MV7P** MV7S** MV5P** MV5S**.5 (.00).5 (.00).66 (6.8).66 (6.8).8 (0.6).8 (0.6).9 (.6).9 (.6). (0.78). (0.78).6 (9.5).6 (9.5).9 (7.4).76 (9.55).44 (.).56 (.6).59 (5.04).676 (7.7).69 (7.58).776 (9.7).99 (5.0).076 (7.).94 (.9).06 (6.06).405 (0.9).405 (0.9).555 (4.0).555 (4.0).705 (7.9).705 (7.9).805 (0.45).805 (0.45).05 (8.07).05 (8.07).055 (6.80).055 (6.80).70 (4.).70 (4.).70 (4.).70 (4.).70 (4.).70 (4.).70 (4.).70 (4.).70 (4.).70 (4.). (5.4). (5.4).5 (5.46).5 (5.46).5 (5.46).5 (5.46).5 (5.46).5 (5.46).5 (5.46).5 (5.46).5 (5.46).5 (5.46).58 (6.55).58 (6.55) ** dd lead type and length, see Part Number xplanation. *** Weight given is with /", uninsulated solid #5 WG gold plated copper pigtails. 7 vg. Weight*** ±5% (oz.)/±5% (gm.).06 (0.7).06 (0.7).08 (.0).05 (.00).05 (.50).050 (.40).06 (.80).056 (.60).086 (.45).076 (.5).09 (.0).09 (.65)

32 Micro Plastic Shell.050" ontact Spacing M** Panel Mounting Hardware lip Mounting Illustrated is the recommended method of front mounting with metal panel mounting keys. Panel mounting keys are available with or without coupling retention clips. For front mounting, place the rear of the connector thru the panel cutout. With the mounting flange against the panel, fully insert the panel mounting keys thru the slots in the flange and thru the panel cutout. Retaining the keys in this position, bend them outward against the rear of the panel. When mating a front mounted connector with an unmounted connector, a coupling retention clip assembly may be used to securely lock the two together. Mounting screw brackets are available and may be used instead of the panel mounting keys. oupling Retention lip (see Figure ) Mounting Screw rackets (see Figures and ) escription Panel Mounting Key Mounting Key and oupling lip ssembly Mounting Screw racket * dgeboard Mounting racket ** dgeboard Mounting racket and imensions (lip Mounting Only) Part Number oupling lip ssembly M548 * Must be ordered separately; specify left and right hand for complete assembly. ** Must be ordered separately; assembly contains set of left and right hand types. dgeboard Mounted (see Figure 4) Panel Mounting Key.00 ±.005 (5.08 ± 0.).0 ±.005 (8.8 ± 0.).65 ±.005 (6.7 ± 0.) Plug and Receptacle Rear Mounted Plug and Receptacle Front Mounted Plug Front Mounted Receptacle Rear Mounted Panel utouts FULL R. (TYP.) Figure ( _ 0.00) FULL R. (TYP.) 6 /7 TYP. Figure Rear Mounting (0.8)R. (TYP.) Front Mounting ( ) ( ).05 (0.8)R. (TYP.) Figure PNL RF. Figure 4 dgeboard Mounting.005 (0.) R. (TYP.) panel thickness of /8" (.7mm) maximum is recommended for ease of tab bending when a panel mounting key & clip assembly or edgeboard mounting brackets are used. Front mounting is preferred. However, when rear mounting is necessary, use figure for dimensions. Figure 4 is for edge board mounting bracket or edgeboard clip assembly. The.84 +_.00 (.67 +_ 0.05) dimension locates the M socket insulator flush with the end of the board. Screw brackets ( ) will accommodate #56 screws. Front mounting (Figure ) and rear mounting (Figure ) accommodate #56 screws. Shell Size utout Figure (0.0).000 (0.00).408 (0.6).408 (0.6).78 ( 9.60).400 (0.6).588 (4.94).588 (4.94).58 (.8).550 (.97).78 (8.75).78 (8.75).678 (7.7).700 (7.78).88 (.9).88 (.9).778 (9.76).800 (0.).8 (8.9).8 (8.9).078 (7.8).00 (7.94).088 (7.64).088 (7.64).08 (6.).050 (6.67) (0.0).000 (0.00).7 (4.7).7 (4.7).7 (5.5).09 (.).7 (4.7).7 (4.7).7 (5.5).09 (.).7 (4.7).7 (4.7).7 (5.5).09 (.).7 (4.7).7 (4.7).7 (5.5).09 (.).7 (4.7).7 (4.7).7 (5.5).09 (.).5 (5.46).5 (5.46).60 (6.60).09 (.) (0.0).000 (0.00).650 (6.5).650 (6.5).795 (0.9).795 (0.9).945 (4.00).945 (4.00).045 (6.54).045 (6.54).45 (4.6).45 (4.6).95 (.89).95 (.89) (0.).000 (0.00) 8

33 The enti Line.075" ontact Spacing The annon enti connectors are especially suitable for commercial applications such as computers, instrumentation, communications and audio equipment. They are available in subminiature size metal shell rectangular, plastic shell rectangular and strip configurations. ll enti connectors use the reliable twist pin contact design in a 5 amp version terminated on.075 (.9) and.00 (.54) centers. The enti contact is crimp removable, connectors are available for customer assembly. Standard crimp and assembly tools are available. The twist pin contact is recessed within the insulator housing while the rugged cylindrical socket is exposed. When the connector halves are mated, the chamfered sockets guide the pins into positive alignment. The entipin TM contact, now under compression, forms a multipoint contact with the entisocket TM to provide a high degree of reliability. Standard ata ontact rating: 5 amps max, except R Series ( amps max.) Minimum contact centers: (.9). Wire sizes: # thru #6 WG, stranded or solid. ontact termination: Multiple indent crimp. ontact retention: rimp snapin/removable. ontact materials and finish: opper alloy, gold plated per STM 488, Type II, ode, lass.5. Mating/unmating force: oz. per contact, max. Performance ata Test ielectric Withstanding Voltage Insulation Resistance Thermal Shock Physical Shock Vibration urability Moisture Resistance Salt Spray ontact Resistance ontact Retention Method Method 0:,000 V at sea level 00 V at 70,000' altitude Method 0, ondition Method 07, ondition +55 to +85 Method, ondition I: 00 G's, axes, 6 millisecond duration sawtooth pulse Method 04, ondition : 5 G's, 0,000 Hz, hours 500 cycles of mating and unmating, 500 PH max. Method 06, Omit 7a and 7b Method 0, ondition : 48 hours Method 07: t 5 amps riteria of cceptance No breakdown No breakdown 5,000 megohms minimum No physical damage No physical damage No loss of continutiy> /µsec No physical damage No loss of continuity> µsec No mechanical or electrical defects Insulation resistance > 00 megohms Shall be capable of mating and unmating and meet contact resistance requirements 9 milliohms maximum 4 lb. minimum axial load (after 0 insertion extraction cycles) 59

34 ouble ensity.075" ontact Spacing The ouble ensity is a rectangular connector in the popular Subminiature shell configuration featuring double the contact density in the same insert area. The ouble ensity connector can thus accommodate up to 00 contacts instead of 50. This double contact density is achieved by using fieldproven, highly reliable entipin TM /entisocket TM contacts on.075 (.9) centers, in the positive contact alignment design. In this design contact positions are reversed; the flexible entipin TM contacts are recessed in the insulator and the more rugged entisocket TM contacts are exposed. This reversal of positions, and the chamferedentry of the sockets, assures positive mating even under severe misalignment conditions. The contacts are retained in the monobloc insulator by a resilient internal shoulder that snaps into a locking groove in the contact. The chamfered front of the contact will not damage the internal shoulder in the insulator. ontacts are crimp removable type. The ouble ensity connector is available in the five popular shell and insert sizes accommodating up to 00 contacts. These connectors mate exclusively with other ouble ensity connectors. wide range of accessories can be used, including junction shells, potting cups, switching shells, guide pin plates, and dust caps STNR HRWR Including full range of Subminiature accessories. ON PI MONOLOK INSULTOR glassfilled nylon material. ONTT RTNTIONthermoplastic internal shoulder snaps into a locking groove in the contact. Retention Force: 8 lbs. min. initially, 4 lbs. min. after 0 cycles. 4. TWIST PIN ONTTS seven outer wiping surfaces assure electrical continuity even under severe shock and vibration 5. POSTIV ONTT LIGNMNTflexible pin is recessed in insulator cavity and rugged socket is exposed 6. GUIIN KYS N KYWYS assure alignment during mating and prevent scooping 6 Specifications WIGHT Part Number by shell size 9P 9S P S 5P 5S 79P 79S Weight (in gr.) Weight (in oz.) Less With ontacts Less With ontacts MTRILS N FINISHS *Shell Steel, cadmium plated with yellow chromate supplementary coating Mounting Hardware Stainless steel and Float Mounts Insulator Glassfilled nylon ontacts opper alloy, gold plate lternate finish, 06 Gold over brass Modification ode 56 Gold over brass 97 Tin/Lead over steel *rass nonmagnetic also available MHNIL FTURS Sizes Five shell sizes:,,,, and oupling Friction or jackscrew Polarization Keystoneshaped shells ontact Spacing.075 (.9) ontact Termination rimp snapin 00P S How to Order F 9 S P R * * * * RoHS OMPLIN SRIS SHLL SIZ FLOT MOUNTS ONTT RRNGMNT ONTT TYP TRMINTION MOIFITION NOT: onnectors may be ordered less contacts by adding the mod callout "FO" at end of number. ontacts are then supplied in bulk form. SRIS ONTT RRNGMNT TRMINTION ouble ensity 9,, 5, 79 and 00 R 90 right angle P mounting (For R Series use "P" to designate jackpost) SHLL SIZ ONTT TYP*,,, and P Pin MOIFITION S Socket F7 Jackpost assembly FLOT MOUNTS F7 Standard jackscrew Omit if not required F7 Low profile jackscrew * ccommodates WG #6 thru # For other modifications consult factory 60 R

35 ouble ensity.075" ontact Spacing Standard Shell M L 0 (TYP) K J G H V TWO MTG. HOLS. ±.005 (. ± 0.) T.856(.74) Part Number by Shell Size 9P 9S P S 5P T +.00 (0.5).000 (0.00).6 (5.99) Part Number by Shell Size 5S 79P 79S 00P 00S T +.00 (0.5).000 (0.00).6 (5.99).6 (5.99).6 (5.99).6 (5.99).6 (5.99) Float Mount 0 (TYP) K J N G (.8) TOTL IMTRL FLOT M V TWO MTG. HOLS.0885 ±.005 (.48 ± 0.064) H Part Number G H J K L M N by Shell Size±.05 (0.8) ±.00 (0.5) ±.00 (0.5) ±.00 (0.5) ±.05 (0.8) ±.00 (0.5) ±.00 (0.5) ±.00 (0.5) ±.00 (0.5) ±.00 (0.5) ±.00 (0.5) ±.00 (0.5) 9P. (0.8).697 (7.70).984 (4.99).60 (9.4).494 (.55).759 (9.8).4 (0.7).06 (.94).6 (5.99).055 (.40).4 (0.7).0 (.05) 9S. (0.8).640 (6.6).984 (4.99).494 (.55).759 (9.8).4 (0.7).0 ().4 (6.7).047 (.9).49 (0.90).0 (.05) P.54 (9.4).05 (6.0). (.).60 (9.4).494 (.55).08 (7.5).4 (0.7).06 (.94).6 (5.99).055 (.40).4 (0.7).0 (.05) S.54 (9.4).968 (4.58). (.).494 (.55).08 (7.5).4 (0.7).0 ().4 (6.7).047 (.9).49 (0.90).0 (.05) 5P.088 (5.0).58 (40.).85 (47.04).78 (9.60).494 (.55).65 (4.7).4 (0.7).06 (.94). (5.87).055 (.40).46 (0.8).9 (.8) 5S.088 (5.0).508 (8.0).85 (47.04).494 (.55).65 (4.7).4 (0.7).0 ().4 (6.7).047 (.9).49 (0.90).0 (.05) 79P.79 (69.). (56.67).500 (6.50).78 (9.60).494 (.55).7 (57.7).4 (0.7).06 (.94). (5.87).055 (.40).46 (0.8).9 (.8) 79S.79 (69.).56 (54.76).500 (6.50).494 (.55).7 (57.7).4 (0.7).0 ().4 (6.7).047 (.9).49 (0.90).0 (.05) 00P.65 (66.9).7 (54.0).406 (6.).484 (.9).605 (5.7).78 (55.).54 (.56).06 (.94). (5.87).055 (.40).46 (0.8).9 (.8) 00S.65 (66.9).06 (5.7).406 (6.).40 (0.67).605 (5.7).78 (55.).54 (.56).0 ().4 (6.7).047 (.9).49 (0.90).0 (.05) For shell with float mounts, add letter F after shell size, e.g., F9P. V.555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0).555 (4.0) Jackscrew/Jackpost ssembly.80 ±.05 Grip #440 UN THR (4.57 ± 0.64) Length #440 UN THR.05 (0.64).05 (0.64).80 ±.05 Grip (4.57 ± 0.64) Length #440 UN THR. (5.9). (5.66).60 ±.00 (5.75 ± 0.5).0 (5.84).5 ±.05 (8.6 ± 0.8) Standard (F7) Jackscrew (factory installed) Low Profile (F7) Jackscrew (factory installed) 6 #440 UN THR Jackpost (F7) Front Panel onnector Mounting Only

36 ouble ensity.075" ontact Spacing ontact rrangements ll views are pin front face. Use reverse order for socket side ontacts ontacts 5 ontacts ontacts avity identification numbers are shown for reference only and do not appear on insulator front face. However they do appear on rear of insulator ontacts P Mounting Row.48 (.76) MIN..5 (.8).5 (.9) I. TYP..075 (0.95) RF..075 (.90) RF..5 (6.4). (5.9).0 (.0) x.00 (.54).690 (7.5).50 (.95).490 (.45).00 (.54) RF..00 (.54) RF..075 (.90) V. #.065 (.65).50 (.95).480 (.8) #440 UN THR ( PLS) LST V. P Termination Leads (all contact arrangements).04 (6.0) to.08 (7.). LST L Suggested finished P hole Size.0 (8.8) +_.00 (0.08) L # Part Number by Shell Size ±.05 (0.8) ±.00 (0.5) 9SRP.5 (0.86).984 (4.99).690 (7.5) SRP.540 (9.). (.).690 (7.5) 5SRP.090 (5.09).85 (47.04).690 (7.5) 79SRP.70 (69.4).500 (6.50).690 (7.5) 6

37 90 P Mounting 4 Row ouble ensity.075" ontact Spacing.075 (0.94) RF..0 (.0) MIN..5 (.8).5 (.9) I. TYP..075 (.90) RF..5 (6.4). (5.9).790 (0.07).00 (.54) RF..00 (.54) RF..00 (5.08) RF..50 (.95).490 (.45).075 (.90) V #.60 (5.75).590 (4.99).065 (.65) + #440 UN THR ( PLS) V #00 L #00 L # Part Number by Shell Size 00SRP +_.05 (0.8) +_.00 (0.5).65 (66.9).406 (6.).790 (0.07) ontact rrangements Page 6 6

38 ouble ensity.075" ontact Spacing Panel utouts 0 0' TYP. G F H FULL R K TYP R.0 (0.8) R TYP G onn. Mtg. Method Front Rear Front Rear Front Rear Front Rear Front Rear +_.005 (0.).874 (.0).806 (0.47).0 (0.5).4 (8.80).74 (44.7).674 (4.5).9 (60.7).6 (59.08).97 (58.4).8 (56.4) +_.005 (0.).47 (.0).40 (0.4).60 (5.6).567 (4.40).87 (.5).87 (.6).96 (0.8).6 (9.54).49 (9.8).09 (8.7) +_.005 (0.).984 (4.99).984 (4.99). (.). (.).85 (47.04).85 (47.04).500 (6.50).500 (6.50).406 (6.).406 (6.) +_.005 (0.).49 (.50).49 (.50).656 (6.66).656 (6.66).96 (.5).96 (.5).50 (.75).50 (.75).0 (0.56).0 (0.56) +_.005 (0.).5 (.0).449 (.40).5 (.0).449 (.40).5 (.0).449 (.40).5 (.0).449 (.40).6 (5.8).555 (4.0) F +_.005 (0.).57 (6.5).5 (5.7).57 (6.5).5 (5.7).57 (6.5).5 (5.7).57 (6.5).5 (5.7). (7.9).78 (7.06) G +_.00 (0.05).0 (.05).0 (.05).0 (.05).0 (.05).0 (.05).0 (.05).0 (.05).0 (.05).0 (.05).0 (.05) H +_.00 (0.05).060 (.5).060 (.5).060 (.5).060 (.5).060 (.5).060 (.5).060 (.5).060 (.5).060 (.5).060 (.5) K +_.00 (0.05).08 (.). (.5).08 (.). (.5).08 (.). (.5).08 (.). (.5).08 (.). (.5) For contact part numbers, termination tooling and assembly see pages Panel Mounting / THIKNSS (RF.) ROMMN RIVT THIKNSS Front Mounting Standard Front Mounting Float RIVT THIKNSS Rear Mounting Standard Rear Mounting Float 64

39 enti Loc.075" ontact Spacing L subminiature all plastic high density "" rectangular connector. The L is a general purpose connector with a peripheral oring and wire sealing gasket. onnector utilizes rear insertion, front release, crimp snapin size, centiloc contacts installable by the custormer or, if preferred, by the factory. MTRIL Insulator: ielectric Gasket: ontact: Seal Ring lack Nylon Polychloroprene opper lloy, Gold Plated Silicone How to Order RoHS OMPLIN SRIS TYP ONTT RRNGMNT ONTT STYL R MOIFITION OS L 9 P * F0 SRIS enti Loc Series TYP ONTT RRNGMNT 9 (onsult customer service for other sizes) No lock (mtg. holes) ONTT STYL No lock type with rear gasket P entiloc pin S entiloc socket MOIFITION OS F0 Less contacts Plug VITY #.44 (59.54) ±.005 (0.).65 (66.68) VITY #.560 (4.).65 (5.88) ±.00 (0.5).65 (5.88) ±.00 (0.5).60 (6.60) ±.00 (0.5) SILION SL RING ONTT HIGHT.05 (0.89).05 (0.8).75 (4.44) ONTT HIGHT.065 (.65).045 (.4).540 (.7).55 (.59).50 (.8) ±.00 (0.5).05 (5.44).50 (.8) ±.00 (0.5).05 (5.44) Plug Receptacle Recommended Panel utouts.5 (.8) I. TYP..05 (5.69) ±.06 (0.4).06 (.60) R..565 (4.5) ±.005 (0.).44 (59.54) ±.005 (0.) ontact rrangements ngaging Face View VITY # VITY #70 VITY #7 VITY #9 VITY #9 VITY #9 VITY #9 VITY # VITY #70 VITY #7 Plug Receptacle 65

40 Strip onnectors.00"/.075" ontact Spacing omponents and ccessories The NTILO strip connector can be ordered in kit or bulk form. The kit includes matin g insulators with a full compliment of contacts and two guide posts. If more than one connector is required, the parts can be ordered in bulk and assembled as desired. NTILO connectors are lowcost nylon strip connectors designed for commercial applications such as instrumentation, communications, and medical equipment. They are available in continuous strip form up to a maximum length of 6 inches (5.40mm), accommodating from to 60 rear insertion, front release, crimp snapin size NTIPIN TM / NTISOKT TM contacts. These contacts utilize a proven positive contact alignment T design, giving additional contact strength and positive contact alignment during mating. These connectors can be ordered in kit or bulk form. The kit comprises all the parts necessary to assemble one complete 6inch (5.40) strip connector with 60 contacts on.00 (.54) centers or a 4inch (0.60mm) strip with 5 contacts on.075 (.9) centers. If more then one connector is required, the parts can be ordered in bulk and assembled as desired. Kit Form Kits include mating insulators with full complement of contacts and two guide posts. Part Number TKIT T4KIT TT4KIT ontact enter spacing.075 (.9).00 (.54).075 (.9) &.00 (.54) Insulator.75 (6.98) Guide Posts Polarizing Posts The guide posts and polarizing posts are inserted in the same manner as the contacts. The guide posts are inserted into the socket insulator and the polarizing posts are inserted into the pin insulator. The corresponding contact in the mating insulator must be removed for each. See assembly instructions..475 (.06) Insulator Guide Post Polarizing Post Part Number TIP5 TIS5 T4IP60 T4IS60 TGP TPP ontact enter Spacing Type Material.075 (.9) Pin.075 (.9) Socket.00 (.54) Pin.00 (.54) Socket P/N P/N Nylon Nylon Nylon Nylon Passivated Stainless Steel Passivated Stainless Steel imensional ata 4.0 (0.9) 6.0 (5.9).040 (.0) MIN..040 (.0) MIN..5 (.9).075 (.9) TYP. T.075(.9) enters.5 (.9).00 (.54) TYP. T4.00(.54) enters Weights Part Number No. of ontacts ontacts Type vy. Weight oz. ± 5% gm. T T pin socket pin socket

41 The enti Line.075" ontact Spacing /T ontacts resilient internal shoulder retains the contacts in the insulator housing. The front of the contact is chamfered to prevent damage to the internal shoulder as the contact is pushed into position. P.. Tail ontacts Subtract.064 (.6) +_.00 (.5) from pigtail length when used in pin insulator for potting well of connector assembly. Subtract.08 (.08) +_.00 (.5) from pigtail length when used in socket insulator for potting well of connector assembly. ontact Part Number Part Number Pin Socket Type Standard 0µin. plating 50µ in. plating With inspection hole; Pin Socket 50µ in. plating N/ P.. tail.06 dia. x.08 lg. Soc. * *** * *** P.. tail.8 lg. Soc..00 dia. x.8 lg. Pin Long crimp barrel ** Small crimp bore For WG # & 0 Small crimp bore For WG #8 & 0 P.. tail. lg. Soc..00 dia. x.55 lg. Pin and entiloc rimp and ssembly Tools * P.. tail.444 lg. Soc..08 dia. x.445 lg. Pin 50µ in. plating NOT: Plating, except as noted, is 0 microinch gold. * onsult factory for any tail size or plating requirements. ** Special crimp locator required. Part number: (L98LPSL) *** Use special insertion tip (95006 &07). Tool Pin Locators Socket escription Part Number M50/ L98LP L98LS ITT Handle M50/0 Insertion Tips Insertion Tools For Standard ontact WG Size* /P.. Tail Kit Part Number (handle and tip) ITPST ITPST4 ITPST6 ITPST8 ITPST0 Tip Part Number** Handle Part Number** * ased on wire size per MILW6878 with Type insulation, use smaller tool for wire with thin insulation, larger tool for wire having thick insulation. ** The 5 insertion tips (part numbers thru 005). plus handle, and the pin and socket extaction tips maybe ordered as a SINGL KIT by specifying the part number ITT. [Part number: ] T ssembly Holding lock Part Number: Insertion Tools For Long rimp barrel ontacts WG Size* 4 6 Tip Part Number *** Pin ontact Tip Part Number *** Socket ontact Handle Part Number*** *** To order the SINGL KIT for the long crimp barrel contact (tip part numbers thru 04, handle and pin and socket extraction tips) please specify ITT. Socket xtraction Tip Pin xtraction Tip xtraction Tools ontact NTIPIN NTISOKT escription TPT TST Kit Part Number (handle and tip) Tip Part Number Handle Part Number

42 The enti Line.075" ontact Spacing /T /T NTILO TM onnectors ssembly Instructions The ouble ensity /T NTILO onnectors are highly reliable and simple connectors to use. There are a few helpful suggestions that will assure complete satisfaction when followed:. The following instructions should be followed.. The proper crimp tool and locator (if required) must be used. These tools have been designed for use with this product. Substitutions of crimping equipment may result in connector failure at the assembly operation.. fter crimping a contact to a lead it is of vital importance that the proper tool be used to assure seating the contact in the insulator in the proper position. ny substitution of insertion tools may result in over or under insertion of the contact which may damage the retention system of the insulator. 4. The female (socket) side of the connector has been designed with a controlled float to allow for ease of mating. To avoid reducing this float or causing a splaying of the contacts, any unnecessary strain caused by clamping the leads too close to the rear of the connector should be avoided. Use of recommended tooling together with proper assembly techniques will pay dividends in reliability and reduced costs. ssembly Instructions WIR STRIPPING ONTT RIMPING.00 (.54) ut the wires to length required and strip.00" of insulation from the end to be crimped. heck for cut or broken wires and frayed insulation. Using the proper crimp tool and locator, insert the contact into the locator. Insert the stripped end of the wire into the contact crimp pot, and crimp the contact to the wire. Squeeze the handles firmly to insure a proper crimp (tool will not release if crimping is incomplete). NOT: ontact stop must be changed in tool locator when crimping pin and socket contacts. ONTT INSRTION. Place the proper insertion tip in the insertion/extraction handle and put the tip over the wire as shown. The tool tip will butt up against the crimp pot. onnector must be firmly supported during both insertion and extraction operations.. Using a firm, steady pressure, push the contact into the cavity until the resilient internal shoulder in the insulator snaps into the locking groove in the contact. The shoulder of the tool tip bottoms against the rear of the insulator, preventing overinsertion. Repeat for balance of contacts. ONTT XTRTION. For contact extraction, remove the insertion tool tip and replace it with the proper extraction tool tip. (The socket tip will fit into the socket, and the pin tip will slide over the pin bundle). Insert the tool tip into the contact cavity: (the pin tip will butt up against the shoulder of the pin contact, and the socket tip will bottom out in the socket contact.). pply a firm, steady pressure until the contact is released from the internal shoulder in the insulator. The shoulder of the tool tip bottom against the insulator face to prevent damage to the internal shoulder. Remove the tool tip and pull the contact from the rear of the connector. Repeat for the balance of contacts to be removed. 68

43 The enti Line.075" ontact Spacing /T T ssembly Instructions INSRTION. Place the connector into the slot in the assembly block with the arrows on the insulator pointing downward. The connector will bottom against the internal shoulder in the groove in the assembly block. Start contact insertion by placing the crimped contact in the cavity by hard.. Position the insertion tool tip on the rear of contact as shown. The insulation must be pulled back from the crimp pot approximately /" to allow the tool tip to butt against the contact crimp pot..75 (6.98) Guide Posts.475 (.06) Polarizing Posts. With firm steady pressure, push the contact into the cavity until the resilient internal shoulder snaps into the locking groove in the contact. To prevent over insertion, the tool tip bottoms against the rear of the insulator. 4. The guide post and polarizing posts are inserted in teh same manner as the contacts. The guide posts are inserted into the socket insulator, and the polarizing posts are inserted into the pin insulartor. The corresponding contact in the mating insulator must be removed for each. XTRTION. To extract the contacts, place the conector face up in the assembly block so that the contact to be extracted is in the end of the block that has a fully slotted opening.. The pin extraction tool tip is tubular, slides over the pin bundle and butts against the front shoulder of the pin. The socket extraction tool is a solid rod that fits into the socket contact, the external shoulder butts against the contact socket shoulder.. Insert the extraction tool into the cavity and apply firm pressure until the contact is pushed thru the rear of the connector. 4. Lift the insulator from the groove and pull the contact out. Repeat for balance of contacts to be removed. 69

44 ustom ack Shells ustom ack Shell Systems ITT has designed numerous back shell solutions for micro miniature interconnects for many harsh environment applications. lthough ITT does not offer a standard back shell portfolio today, we can design and manufacture a range of back fittings for our MM connector products depending on the customer requirements. Utilizing one of our partnership relationships, one of our UK based micro product groups of ITT can provide can provide custom designs utilizing proven banded systems in which the braid is captivated over a chimney style outlet. These types of back shell systems are available in different material finishes and sizes and can be provided with special process termination methods. In addition, ITT has developed a method of riveting the back fitting to the shell within the jacking area. This option guarantees 60 degree shielding effectiveness even when jackscrews or jacking posts are not being used. Where a conduit system is preferred such as for test box environments in field locations, back fittings and a fully screened weatherproof convoluted trunking can be provided In addition to the above ITT can provide special back potting style termination systems for environmental protection and strain relief. These types of a back shell style system are typically filled with epoxy or other encapsulating materials to provide a robust and effective back shell system. Sealing Gaskets We have received requests for gasket materials to seal the MM connectors into various enclosures. We recommend that you consider wider flanged connectors together with a low cost conductive gasket to provide an adequate surface area. This combination will give you IP66 sealing with good M compliance. The following dimensions for gaskets and flange dimensions are regarded as the minimum that you should consider. onductive elastomers generally offer a superior shielding performance when compared with alternatives as in table below. Gasket Type Neoprene (wire impregnated) Silicone (wire impregnated) Silicone (oriented wire) Neoprene (fabric wrap) Metallic finger stock Metallic fibres onductive silicone rubber Shielding performance S S G G G G G Temperature range S G G S G G G IP sealing P P S S P P G ompression force G G G G G S S ompression range S S S G G P S Surface texture P P G P G P S ompression set S S S S G P G Reusability S S S S G P G * Neoprene is a trademark of upont P = Poor S = Satisfactory G = Good onductive rubber gaskets can be loaded with many different metallic fillers but the choice of material is dependent upon a number of factors such as level of conductivity, shielding effectiveness, galvanic compatibility and cost. Galvanic orrosion can occur when two dissimilar metals are in contact with one another in the presence of an electrolyte. The type of gasket material has to be assessed because of the use of metallic fillers. Many applications are dry indoor environments where corrosion is not a major concern. However, for external use, particularly marine, it is recommended that consideration be given to compatibility. The table on the next page is a summary. nclosure Material Silver/Nickel Silver/opper Silver/aluminum Inert aluminum Silver/Glass Silver Nickel/Graphite Nickel aluminum alloys X X X X Magnesium alloys X X X X Stainless steel opper alloys admium plating X X X X Tin plating X Nickel plating hromium plating Silver plating Zinc & galvanise plating X X X X Titanium = good = Satisfactory X = Not recommended 78

45 ppendix L ode hart SORT Y LNGTH Wire Length, IN. ecimal Fraction ode L / L6 0.0 L /8 L L L L /6 L L L /4 L9 0. /8 L /8 L L / L /8 L /4 L4.000 L.500 L7.000 L6.50 L5.500 L6.000 L0.500 L L L L L L L L L.500 L5.000 L L L L5 SORT Y O Wire Length, IN. ode ecimal Fraction L / L.000 L L4.000 L L6.000 L7.500 L L L0.000 L L /8 L L /4 L5.500 L6.500 L /6 L L5.50 L L /4 L L L5.500 L L L L /8 L L /6 L6.05 /8 L / L L L L L #5WG, SOLI OPPR WIR PR QQW4, TYP S, GOL PLT PR MILG4504, TYP II GR OR, LSS (50 MIROINHS MINIMUM) Nano L ode harts on page

46 ppendix L ode hart (for Nano products only) SORT Y LNGTH Wire Length, IN. ecimal Fraction ode L / L6 0.0 L /8 L L L L /6 L L L /4 L9 0. /8 L /8 L L / L /8 L /4 L4.000 L.500 L7.000 L6.50 L5.500 L6.000 L0.500 L L L L L L L L L.500 L5.000 L L L L5 SORT Y O Wire Length, IN. ode ecimal Fraction L / L.000 L L4.000 L L6.000 L7.500 L L L0.000 L L /8 L L /4 L5.500 L6.500 L /6 L L5.50 L L /4 L L L5.500 L L L L /8 L L /6 L6.05 /8 L / L L L L L #0WG, SOLI OPPR WIR PR QQW4, TYP S, GOL PLT PR MILG4504, TYP II GR OR, LSS (50 MIROINHS MINIMUM) 80

47 ppendix H ode harts 6878/4 Wire, lectrical, Polyetrafluorethylene (PTF) Insulated, 00 egrees, 600 Volts, xtruded Insulation Length Yellow White System Nano H ode harts on page /6 Wire, lectrical, FluoropolymerInsulated, xtruded TF, Silveroated opper onductor, 600 Volt 0 olor Length White Repeat System G0 Y0 H0 G4 Y4 H4 G0 Y0 H0 4 G Y H 5 G Y H Y G6 Y6 H6 9 G5 Y5 H5 0 G9 Y9 H9 066 Y G9 Y9 H9 7 G6 Y6 H Y G8 Y8 H8 G55 Y55 H Y G0 Y0 H0 5 G8 Y8 H Y G7 Y7 H7 4 G Y H Y G40 Y40 H40 60 G4 Y4 H Y G Y H 9 G Y H 96 G5 Y5 H5 0 G4 Y4 H4 80 G4 Y4 H4 759/6 Wire, lectrical, FluoropolymerInsulated, rosslinked Modified, TF, Lightweight, Silveroated, High Strength opper lloy 00 egrees, 600 Volt 0 olor Length White Repeat System V0 W0 X0 V4 W4 X4 V0 W0 X0 4 V W X 5 V W X 6 V9 W9 X9 8 V6 W6 X6 9 V5 W5 X5 0 V9 W9 X9 V8 W8 X8 6 V9 W9 X9 7 V6 W6 X6 8 V0 W0 X0 0 V8 W8 X8 V55 W55 X55 4 V09 W09 X09 0 V0 W0 X0 5 V8 W8 X8 6 V W X 40 V7 W7 X7 4 V W X 48 V W X 50 V40 W40 X40 60 V4 W4 X4 7 V7 W7 X7 80 V W X 9 V W X 96 V5 W5 X5 0 V4 W4 X4 80 V4 W4 X4 8

48 ppendix H ode harts (for Nano products only) MILW6878/6 Wire, lectrical, Polyetrafluorethylene (PTF) Insulated, 00 egrees, 50 Volts, xtruded Insulation Length Yellow White System

49 ppendix MILST68 Wire olor ode Reference ata PIN MILST68 ase First Second Third PIN MILST68 ase First Second Third No. No. olor Stripe Stripe Stripe No. No. olor Stripe Stripe Stripe * 0 LK WHT GRN VIO * RN WHT GRN GRY * R WHT LU VIO 4* ORN WHT LU GRY 5* 4 YL WHT VIO GRY 6* 5 GRN WHT LK RN R 7* 6 LU WHT LK RN ORN 8* 7 VIO WHT LK RN YL 9* 8 GRY WHT LK RN GRN 0* 9 WHT WHT LK RN LU 90 WHT LK WHT LK RN VIO 9 WHT RN WHT LK RN GRY 9 WHT R 6 90 WHT LK R ORN 4 9 WHT ORN WHT LK R YL 5 94 WHT YL WHT LK R GRN 6 95 WHT GRN WHT LK R LU 7 96 WHT LU WHT LK R VIO 8 97 WHT VIO WHT LK R GRY 9 98 WHT GRY WHT LK ORN YL 0 90 WHT LK RN WHT LK ORN GRN 90 WHT LK R WHT LK ORN LU 90 WHT LK ORN WHT LK ORN VIO 904 WHT LK YL WHT LK ORN GRY WHT LK GRN WHT LK YL GRN WHT LK LU WHT LK YL LU WHT LK VIO WHT LK YL VIO WHT LK GRY WHT LK YL GRY 8 9 WHT RN R WHT LK GRN LU 9 9 WHT RN ORN WHT LK GRN VIO 0 94 WHT RN YL WHT LK GRN GRY 95 WHT RN GRN WHT LK LU VIO 96 WHT RN LU WHT LK LU GRY 97 WHT RN VIO WHT LK VIO GRY 4 98 WHT RN GRY 84 9 WHT RN R ORN 5 9 WHT R ORN WHT RN R YL 6 94 WHT R YL WHT RN R GRN 7 95 WHT R GRN WHT RN R LU 8 96 WHT R LU WHT RN R VIO 9 97 WHT R VIO WHT RN R GRY WHT R GRY WHT RN ORN YL 4 94 WHT ORN YL 9 95 WHT RN ORN GRN 4 95 WHT ORN GRN 9 96 WHT RN ORN LU 4 96 WHT ORN LU 9 97 WHT RN ORN VIO WHT ORN VIO WHT RN ORN GRY WHT ORN GRY WHT RN YL GRN WHT YL GRN WHT RN YL LU WHT YL LU WHT RN YL VIO WHT YL VIO WHT RN YL GRY WHT YL GRY WHT RN GRN LU WHT GRN LU WHT RN GRN VIO * 0 colors repeat is the standard wire color code for MILTL85 connectors. 8

50 Terminology dhesive dispensing: a computercontrolled machine automatically dispenses epoxy adhesive. ackmolding: this term refers to the process of transfermolding epoxy performs into a old. The epoxy is heated and pressurized, much like conventional plastic molding. ackpotting: the application of epoxy to connector wire terminations for strain relief and sealing. poxy is dispensed with pneumatic syringes. Standard Micro products have builtin potting wells to contain the epoxy, but optional potting in custom configurations is accomplished with inexpensive molds. rady labels: wraparound adhesive labels for multiconductor cable. reakout: the area where one or more cables are joined together. breakout frequently requires splices and extra strain relief such as cable ties or tubing. lectrical testing: Hipot, insulation resistance, and continuity testing are standard tests for cable assemblies. tching: etching is a chemical process to prepare certain types of Teflon insulated wire for potting. Without etching, the epoxy will not bond properly. xpando: braided sleeving used to protect a wire bundle. The simplest and least expensive method of jacketing a cable, expando tubing is made of abrasionresistant nylon or other materials. The ends of the tubing are usually encapsulated in epoxy. Header: a general term for any printed circuit board mounted connector used as an I/O port. Hot stamping: insulated wire is imprinted with identification numbers or text. Hotstamped heat shrink tubing: used for multiconductor cables, heat shrink tubing is impression stamped, then installed on the cable and shrunk. Inkjet marking: dots of ink are sprayed through a stationary nozzle onto a part moving on a conveyer. Ink jet marking is now standard. Inkstamping: the traditional method of placing metal type in a marking machine which is inked with a roller. The metal type transfers the ink to a rubber pad, and the part is pressed onto the pad. Oven curing is required. Jumper able: this term usually applies to a short cable assembly that plugs into a printed circuit board one one end, with the other end mounted in an I/O panel. Lacing: the process of tying individual wires together into bundles. Special lacing tape is used. Laser stripping: insulation is removed from the wire by using a special laser stripping machine. Typically used on flat cable. Masstermination: simultaneous termination of multiple contacts. Normally associated with I termination, mass termination is also used on micropins in a special multicontact crimp tool. Pigtail: a singleended cable assembly having one connector on one end and unterminated wire on the other end. Potting: the application of various adhesives to a connector. Potting encapsulates the wires or terminals, providing environmental sealing and strain relief. Silkscreening: Ink is transferred through a screen. Stripping: insulation is removed from wire ends on automatic cut and strip equipment. Thermal Shock: a conditioning environmental test that cycles a part repeatedly through a specified temperature range. Thermal shock is frequently performed prior to pressure testing. Tinning: the application of molten solder to connector terminals. Micro products are tinned on a fully automatic machine with cleaning, preheating and inert gas tinning. Pretinned leads ensure excellent solderabillity. Wire marking: individual numbered adhesive tags are attached to each wire. Wire striping: insulated wire from #4 thru #8 WG is striped with colors for circuit identification. Wiring fixtures: flat wiring boards or more complicated threedimensional fixtures are required for many multibranched cable harnesses. Mating connectors are fixtured in the exact position of the end use equipment, and the cable assembly is built on the fixture. 84

51 Product Safety Information THIS NOT MUST R IN ON JUNTION WITH TH PROUT T SHT/TLOG. FILUR TO OSRV TH VI IN THIS INFOR MTION SHT N TH OPRTING ONITIONS SPIFI IN TH PRO UT T SHT/ TLOG OUL RSULT IN HZROUS SITUTIONS.. MTRIL ONTNT N PHYSIL FORM lectrical connectors do not usually contain hazardous materials. They contain conducting and nonconducting materials and can be divided into two groups. a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, Fire arrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. ontact materials vary with type of connector and also application and are usually manufactured from either: opper, copper alloys, nickel, alumel, chromel or steel. In special applications, other alloys may be specified.. FIR HRTRISTIS N L TRI SHOK HZR There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product ata Sheet/atalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. urns may result from touching overheated components.. HNLING are must be taken to avoid damage to any component parts of electrical connectors during installation and use. lthough there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. lectrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. 4. ISPOSL Incineration of certain materials may release noxious or even toxic fumes. 5. PPLITION onnectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 0 V ac or 4.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. ircuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. lways use the correct application tools as specified in the ata Sheet/atalog. o not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. IMPORTNT GNRL INFORMTION (i) ir and creepage paths/operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to P board and/or harnessing. (ii) Temperature ll information given are temperature limits. The operation temperature depends on the individual application. (iii) Other important information annon continuously endeavors to improve their products. Therefore, annon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. ngineered for life is a registered trademark of ITT orporation 006. ll other trademarks or registered trademarks are property of their respective owners. ll data subject to change without notice. Product Warranty ITT lectronic omponents, a ivision of ITT orporation manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this publication. ny use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of annon. ny new issue of this publication shall automatically invalidate and supersede any and all previous issues. limited warranty applies to annon products. xcept for obligations assumed by annon under this warranty, annon shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence or strict liability arising in connection with the design, manufacture, sale, use or repair of the products. Product availability, prices and delivery dates are exclusively subject to our respective order confirmation form; the same applies to orders based on development samples delivered. This publication is not to be construed as an offer. It is intended merely as an invitation to make an offer. y this publication, annon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. Reprinting this publication is generally permitted, indicating the source. However, annon's prior consent must be obtained in all cases. 85

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53 Rack & Panel onnectors ITT is the world leader in rack and panel connectors, offering unmatched variety of shell configurations and insert arrangements, materials, plating and contact options. Many of our standard and custom designs meet the stringent requirements of RIN 600, RIN 404 (MIL8659), and MILTL87 standards. /rackandpanel ircular/filter/hermetic onnectors s a world leader in circular, filter and hermetic connectors, ITT can leverage its design and manufacturing expertise to fit virtually any application. Our expertise includes fast positive mating for a wide range of military applications, as well as numerous sizes and contact configuration for various harsh environments. ITT can also meet numerous specs, including NTO and MIL standards. /circulars /filter /hermetics Subminiature onnectors annon invented sub connectors in 95. Our family of Subs now includes combinations of signal, power and RF, as well as severe service sealed connectors. annon Subs are available with an extensive line of backshells and accessories and are one of the most economical shielded connector solutions available. Qualified to the MILTL408 specification. /dsubs Fiber Optic onnectors and able ssemblies annon fiber optic solutions provide an excellent performance/cost value. Performance can be tailored to the end system, and our use of superior materials and bonding agents provides highly effective solutions. Our wide variety of products includes fiber optic hybrid contacts, multichannel, rack and panel, and hirel assemblies, including MIL and RIN standard solutions. /fiberoptics Microminiature onnectors annon microminiature connectors offer high performance and reliability with exceptional versatility. vailable in rectangular, circular and strip configurations for countless applications, many of our connectors meet or exceed applicable requirements of the MILTL85 specification. /micro ITT's lectronic omponents business () is an international supplier of connectors, interconnects, cable assemblies, I/O card kits and smart card systems. s a worldwide leader in connector technology for nearly a century, ITT offers one of the industry's broadest product offerings, manufacturing capability worldwide, fast time to market, high volume/high yield capacity, robust design and Valueased Product evelopment and an extensive sales and customer support network.