VG96929 Reverse Bayonet Single-Pole Connectors

Transcription

1 Reverse Bayonet Single-Pole High-Current, Low-Voltage Power for Ruggedized Military and Industrial Applications United States United Kingdom Germany France Nordic Italy Spain Japan

2 High Voltage Electrical Power Distribution From 0 to 60 in 3.9 Seconds High voltage electrical power distribution is a critical component of the 100% electric Tesla Roadster. The reliable distribution of electrical energy from the car s lithium-ion energy storage system to the vehicle s motor, electronic control module, HVAC system, transmission and regenerative braking unit depends on a high-performance wiring system made up of high-temperature shielded conduit and ruggedized reverse-bayonet power connectors all made by Glenair. Glenair is on the forefront of innovative efforts to advance the reliability and performance of electric vehicles. Glenair power connectors, cables and conduit are deployed in high-voltage power management and distribution applications for systems as demanding as military vehicles and as fast as the Tesla Roadster. EU Sales: Glenair Italia, S.r.L. Tel: sales-italia@glenair.com North American Sales: Glenair Connecticut, Tel: sales@glenair.com Factory Support: Commital S.p.a. (Italy) Tel: commital@commital.com

3 Single Pole Power Product Line Overview Introduction The Perfect High Current/Low Voltage Single Pole Connector for Industrial Equipment and Military Vehicle Applications. Harsh Application Environments Glenair s VG Reverse Bayonet Unipolar are used for the transmission of high currents with low voltage such as required by applications on military vehicles and on various industrial equipment. Derived from the VG Series and sharing similar mating dimensions and mechanical charactreristics, VG connectors feature unique insulating inserts in two parts (front and rear) that are retained inside the shell by a dynamic spring. Multiple exterior and interior connector o-rings create a watertight seal (1 bar) and the bayonet coupling system helps to prevent accidental unmating caused by vibration. Rugged Materials Glenair s VG connector series is fabricated in aluminum alloy with surface plating IAW QQP- 416 Type II Class 3. Easy-to-terminate crimp contacts are made from silver plated copper alloy. The standard insert material is PTFE which provides durable performance in temperature ranges from -55 to +125 C. Intermateability Glenair s VG Reverse Bayonet Power Connector is a version of the familiar threaded coupling MIL-DTL Glenair s VG Connector is interchangeable and intermateable with the wide range of industry-standard unipolar reverse bayonet connectors designed around MIL-DTL-5015 and/or qualified to VG Fast, Easy Bayonet Coupling: 1/4 Turn Environmental in Mated Condition to 1 Bar Plug, In-Line, Wall and Box Mount Receptacles High Shock and Vibration Resistance Contact s from 25 to 240 sq mm Audible and Visual Coupling Indicators Keyed Polarization Crimp Sleeve/Set Screw Terminations Intermateable with all VG Type Reverse Bayonet 1

4 Introduction Single Pole Power Applications Glenair s qualified bayonet-lock connector series is based on the VG95234 standard, and shares the same basic shell configuration and shell dimensions. The 3-point bayonet coupling mechanism provides easy mating and positive locking resistance to vibration, shock, and other connector decoupling forces in high-current, low-voltage applications such as military vehicles, engines and battery chargers. Component Materials connector shells are available in aluminum alloy and are supplied standard with an olive green cadmium finish IAW QQ-P-416. Supplied crimp contacts are silver plated copper alloy. Insulators are high insulation PTFE: -55 C to +125 C. Gaskets and O-rings are chemical resistant Viton. EMI and Environmental Applications Series connectors are perfectly suited for use in rugged applications where EEC compliance directives for electromagnetic compatibility is required. A complete range of EMI shield termination accessories and plug grounding fingers are available for both overall as well as individual wire shields. Equipped with the appropriate backshells and environmental sealing, the connectors are ready to serve in applications that require resistance to both water and caustic chemicals such as oils and fuels. Connector Accessories Many of the connectors come already paired with selected backshell accessories for most application requirements. See the accessory descriptions on the opposite page for more information. A full range of additional connector accessories including dust caps and EMI gaskets are also available. Please contact the factory for additional information or any of our worldwide sales and engineering facilities. Glenair s website, also has complete information on these products, as well as other ruggedized power and signal connectors. 2

5 Single Pole Power Available Components Introduction offers a simplified ordering and part number format that combines the standard connector shell styles with the most popular backshells and connector accessories. Available connector shell styles, backshell types and accessories include: Connector Shell Styles Box Mount Receptacle with Accessory Threads Wall Mount Receptacle with Accessory Threads Through Bulkhead Receptacle Straight and 90 Plug Connector with Accessory Threads In-Line Receptacle Integrated Backshell Types Type B1, G and B-03: Shrink Boot Adapter Types E, F and B-14: Backshell for the termination of EMI shielding and/or shrink boot. Accessories Plug and receptacle protective covers with various lanyard styles for panel attachment Protective plastic covers Conductive and non-conductive gaskets for panel mount connectors Dummy stowage receptacles 3

6 Introduction /Series IGE Single Pole Power Cross Reference and Exploded View The Glenair Series IGE connector family is the company s commercial equivalent for the VG qualified products presented in this catalog. Series IGE offers the flexibility of a broader range of connector and backshell assemblies as well as additional plating options and other variations. Customers are advised to select versions of this reverse-bayonet connector series when qualification to is a requirement. For non-vg applications, customers will appreciate the broader range of options available in the Series IGE. Connector Cross Reference Glenair Series IGE Glenair Series IGE Marine Bronze A1 IGE 2 E...B-04 IGE 2 E...B-04 MB A2 IGE 2 E...B-16 IGE 2 E...B-16 MB B1 IGE 0 E...B-03 IGE 0 E...B-03 MB C1 IGE 9 E...X-B IGE 9 E...X-B MB C2 IGE 9 EFP...X-B IGE 9 EFP...X-B MB E IGE 8 E...B-14 IGE 8 E...B-14 MB F IGE 6 E...B-14 IGE 6 E...B-14 MB G IGE 6 E...B-03 IGE 6 E...B-03 MB N.A. IGE 1 E...B-03 IGE 1 E...B-03 MB N.A. IGE 1 E...B-14 IGE 1 E...B-14 MB N.A. IGE 2 EFP...B-04 IGE 2 EFP...B-04 MB Contact Spring Ring Rear Insert Receptacle A2-22 ZN Front Insert Shell Coupling Nut O-Rings O-Rings Front O-Ring Ring Wave Spring G-22 FN Backshell Back Insert Contact Spring Ring Front Insert 4

7 Single Pole Power Technical Data Introduction Technical Characteristics Insulating Resistance 5000 MΩ min Water Resistance 1 Bar Vibration Resistance 200 m/s 2 10 to 2000 Hz Temperature Range -55 C to 125 C Mechanical Life 500 Mating Cyles Contact Retention (VG ) Contact Test Force Min H2 100 N H5 120 N H9 140 N H N H N Coupling Torque (VG ) Shell Opening and Closing Max Opening Min Nm 0.5 Nm Nm 0.6 Nm Nm 0.8 Nm Nm 0.9 Nm Nm 1.0 Nm Test Voltage Working Voltage Voltage 1050 Vac 350 Vac According to MIL-STD-1344 Contact Shell Wire Contacts Rated Current at 125 C Current Rating at 125 C Maximum Contact Resistance H mm A 750 A 0.60 mω H mm A A 0.30 mω H mm A A 0.15 mω H mm A A 0.10 mω H mm A A 0.07 mω Rated Current (Amp) H2 H5 H9 H15 H Ambient Temperature ( C) 5

8 Introduction Single Pole Power Contact Dimensions, Crimping Tools and Alternate Keyway Positions L2 O Contact Cable mm 2 Contact Dimensions and Crimping Tools ±0.2 ±0.2 L2 Hydraulic Crimping Tool Crimping Die H M M H M M H M M H M M H M M Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 6

9 Single Pole Power Panel Cut-Out and Thickness Dimensions Introduction 4x H13 q E H12 Panel Cut-Out Front Back A2 C2 B1 C1 E M4 M M4 M M4 M M4 M M4 M Maximum Panel Thickness Panel Thickness for Types A1 - A2 - B1 Shell A Shell Panel Thickness for Types C1 - C A

10 Introduction Single Pole Power How to Order Connector G -22 F W Basic Part Number D - Solid Contact (Pin/Socket for Style C1 and ly) C2 Only) F - Socket Contact Z - Pin contact Keyway Position N - Standard W - Alternate Connector Style A1 - Square Flange Rear Panel Mounted Receptacle with Threaded Holes A2 - Square Flange Front Panel Mounted Receptacle with Threaded Contact Terminal B1 - Square Flange Rear Panel Mounted Receptacle with Shrink Boot Adapter C1 - Square Flange Rear Mounted Feed-Thru Receptacle with Threaded Holes C2 - Square Flange Rear Mounted Feed-Thru Receptacle With Through Holes E - 90 Plug Connector with Grounding Fingers and Adapter for Braided Shield and Shrink Boot F - Straight Plug Connector with Grounding Fingers and Adapter for Braided Shield and Shrink Boot G - Straight Plug Connector with Shrink Boot Adapter 8

11 Glenair Series IGE Commercial Product Line How to Order Introduction Modifications 03 - Connector with Shrink Boot Adapter 04 - Square Flange Rear Mount Receptacle with Crimp Contact 14 - Connector with Adapter for Braided EMI Shield and Shrink Boot 16 - Square Flange Front Mount Receptacle with Threaded Contact Basic Part Number Connector F - Socket contacts Z - Pin contacts IGE 6E 22 H9 Z W B - (...) MB Contact Keyway Position N - Standard W - Alternate Bayonet Coupling Material MB - Marine Bronze (Omit for Standard) Connector Style 0E - Square Flange Rear Panel Mounted Receptacle, Threaded Holes and Shrink Boot Adapter 1E - In-Line Receptacle with Shrink Boot Adapter 2E - Square Flange Front Panel Mounted Receptacle with Threaded Mounting Holes 2EFP - Square Flange Front Panel Mounted Receptacle with Through Mounting Holes 6E - Straight Plug with Grounding Fingers and Adapter for EMI/RFI Shield and Shrink Boot 8E - 90 Plug with Grounding Fingers and Adapter for EMI/RFI Shield and Shrink Boot 9E - Square Flange Rear Mounted Through Bulkhead Receptacle with Threaded or Optional Thru Holes 9

12 A1 Square Flange Rear Panel Mount Receptacle Basic Part Number Connector N - Standard Keyway W - Alternate Keyway A1-22 F N A1 - Rear Panel Mount Receptacle F - Socket Contacts Z - Pin Contacts E L2 L3 q L4 IGE2EFP...B-04 APPLICATION NOTES 1. Rear panel mount square flange receptacle crimp contacts. Through mounting holes. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 10

13 A1 Square Flange Rear Panel Mount Receptacle Cable mm D E ±0.1 K ±0.2 DIMENSIONS L L4 ±1.5 L5 ±0.3 (F) (Z) L6 ±0.3 L7 ±0.3 L8 min Weight Gr. Max M M M M x H13 q E H12 Panel Cut-Out Front Back A2 C2 B1 C1 E M4 M M4 M M4 M M4 M M4 M Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 11

14 A2 Square Flange Front Panel Mount Receptacle with Set Screw Termination Basic Part Number Connector N - Standard Keyway W - Alternate Keyway A2-22 F N A2 - Front Panel Mount Receptacle F - Socket Contacts Z - Pin Contacts L2 4 ±0.2 L8 L6 O 4.3 H13 D3 q E L4 1 min L5 K q L7 APPLICATION NOTES 1. Front panel mount square flange receptacle with set screw termination. Through mounting holes. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 12

15 A2 Square Flange Front Panel Mount Receptacle with Set Screw Termination Cable mm D E ±0.1 K ±0.2 DIMENSIONS L L4 ±1.5 L5 ±0.3 (F) (Z) L6 ±0.3 L7 ±0.3 L8 min Weight Gr. Max M M M M x H13 q E H12 Panel Cut-Out Front Back A2 C2 B1 C1 E M4 M M4 M M4 M M4 M M4 M Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 13

16 B1 Square Flange Rear Panel Wall Mount Receptacle with Shrink Boot Adapter Basic Part Number Connector N - Standard Keyway W - Alternate Keyway B1-22 F N B1 - Rear Panel Mount Receptacle F - Socket Contacts Z - Pin Contacts ±0.2 D3 E L4 L2 L5 L3 q L6 APPLICATION NOTES 1. Rear panel mount square flange receptacle with shrink boot adapter. Threaded mounting holes. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 14

17 B1 Square Flange Rear Panel Wall Mount Receptacle with Shrink Boot Adapter Cable mm 2 Max Max D3 E ±0.1 DIMENSIONS ±0.4 L2 ±2 L3 Opt L4 ±0.4 L5 ±0.3 L6 ±0.3 L7 ±0.3 Gr. Weight Max M M M M M x H13 q E H12 Panel Cut-Out Front Back A2 C2 B1 C1 E M4 M M4 M M4 M M4 M M4 M Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 15

18 C1 or C2 Square Flange Rear Mount Through Bulkhead Receptacle with Threaded or Through Mounting Holes Basic Part Number Connector N - Standard Keyway W - Alternate Keyway C1-22 D N C1 - Rear Panel Mount with Threaded Holes C2 - Rear Panel Mount with Through Holes D - Solid Contact (Pin/Socket) O-Ring E L2 L3 q L4 C2 APPLICATION NOTES 1. Rear panel mount square flange receptacle no accessory threads. Threaded (C1) or Through (C2) mounting holes. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 16

19 C1 or C2 Square Flange Rear Mount Through Bulkhead Receptacle with Threaded or Through Mounting Holes TABLE I: DIMENSIONS Cable L2 mm E L3 L4 Weight 2 ±0.1 ±0.2 ±0.34 gr. C1 C2 H13 min M M M x H13 q E H12 Panel Cut-Out Front Back A2 C2 B1 C1 E M4 M M4 M M4 M M4 M M4 M Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 17

20 E 90 Plug Connector with Grounding Fingers and Adapter for EMI/RFI Braid and Shrink Boot Basic Part Number Connector N - Standard Keyway W - Alternate Keyway E - 22 F N E - 90 Plug Connector with Grounding Fingers and Adapter for EMI/RFI Braided Shield and Shrink Boot F - Socket Contacts Z - Pin Contacts L5 K L2 L6 L3 L4 1.5 ±0.7 D4 D3 APPLICATION NOTES Plug connector with grounding fingers for EMI/RFI braided shielding termination and shrink boot, and set screw termination. 2. Material/Finish: Shell, adapter and coupling nut - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 18

21 E 90 Plug Connector with Grounding Fingers and Adapter for EMI/RFI Braid and Shrink Boot Cable mm 2 D3 D4 ±0.3 K DIMENSIONS L2 opt L3 L4 L5 min L6 tol Weight gr. Max ± ± ± Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 19

22 F Straight Plug Connector with Grounding Fingers and Adapter for EMI/RFI Braid and Shrink Boot Basic Part Number Connector N - Standard Keyway W - Alternate Keyway F - 22 F N F - Straight Plug Connector with Grounding Fingers and Adapter for EMI/RFI Braided Shield and Shrink Boot F - Socket Contacts Z - Pin Contacts L3 D4 D3 K D5 L4 L2 3.5 ±0.2 APPLICATION NOTES 1. Straight Plug connector with grounding fingers and adapter for EMI/RFI braided shielding termination and shrink boot. 2. Material/Finish: Shell, adapter and coupling nut - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 20

23 F Straight Plug Connector with Grounding Fingers and Adapter for EMI/RFI Braid and Shrink Boot Cable mm 2 D3 D4 min DIMENSIONS D5 K L2 L3 min L4 ±0.7 Weight gr Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 21

24 G Straight Plug Connector with Shrink Boot Adapter Basic Part Number Connector N - Standard Keyway W - Alternate Keyway G - 22 F N G - Straight Plug Connector with Shrink Boot Adapter F - Socket Contacts Z - Pin Contacts L3 5 ±0.2 D4 D3 L APPLICATION NOTES 1. Straight Plug connector with shrink boot adapter. 2. Material/Finish: Shell, adapter and coupling nut - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 22

25 G Straight Plug Connector with Shrink Boot Adapter Cable mm 2 DIMENSIONS D3 D4 min L2 L3 opt Weight gr Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 23

26 IGE 2 E... B-04 MB Square Flange Front Panel Mount Receptacle with Set Screw Termination Connector Style Contact N - Standard Keyway W - Alternate Keyway Modifications IGE 2 E 22 H9 Z W B 04 MB F - Socket Contacts Z - Pin Contacts Bayonet Coupling Omit for Standard E L2 L3 q L4 IGE2EFP...B-04 APPLICATION NOTES 1. Rear panel mount square flange receptacle with set screw termination. Through mounting holes. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 24

27 IGE 2 E... B-04 MB Square Flange Front Panel Mount Receptacle with Set Screw Termination Cable mm 2 ±0.3 (FP) H 13 ±0.1 5 DIMENSIONS E ±0.1 L2 ±0.4 L3 ±0.3 L4 ±0.3 Weight for Alloy Version (gr. ) M M M M x H13 q E H12 PANEL CUT-OUT Front Back A2 C2 B1 C1 E M4 M M4 M M4 M M4 M M4 M Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 25

28 IGE 2 E... B-16 MB Square Flange Front Panel Mount Receptacle with Set Screw Termination Connector Style Contact N - Standard Keyway W - Alternate Keyway Modifications IGE 2 E 22 H9 Z W B 16 MB F - Socket Contacts Z - Pin Contacts Bayonet Coupling Omit for Standard L2 4±0.2 L8 L6 O 4.3 H13 D3 q E L4 1min L5 K q L7 APPLICATION NOTES 1. Front panel mount square flange receptacle with set screw termination. Through mounting holes. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 26

29 IGE 2 E... B-16 MB Square Flange Front Panel Mount Receptacle with Set Screw Termination Cable mm D E ±0.1 K ±0.2 DIMENSIONS L (F) L4 ±1.5 (Z) L5 ±0.3 L6 ±0.3 L7 ±0.3 L8 Min Weight for Alloy Version (gr. ) M M M M x H13 q E H12 PANEL CUT-OUT Front Back A2 C2 B1 C1 E M4 M M4 M M4 M M4 M M4 M Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 27

30 IGE 0 E... B-03 MB Square Flange Rear Panel Mount Receptacle with Shrink Boot Adapter Connector Style Contact N - Standard Keyway W - Alternate Keyway Modifications IGE 0 E 22 H9 Z W B 03 MB F - Socket Contacts Z - Pin Contacts Bayonet Coupling Omit for Standard ±0.2 D3 E L4 L2 L5 L3 q L6 APPLICATION NOTES 1. Rear panel mount square flange receptacle with shrink boot adapter. Threaded mounting holes. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 28

31 IGE 0 E... B-03 MB Square Flange Rear Panel Mount Receptacle with Shrink Boot Adapter Cable mm 2 D3 E ±0.1 ±0.4 DIMENSIONS L2 ±2 L3 opt L4 ±0.4 L5 ±0.3 L6 ±0.3 L7 ±0.3 Weight for Alloy Version (gr. ) M M M M M x H13 q E H12 PANEL CUT-OUT Front Back A2 C2 B1 C1 E M4 M M4 M M4 M M4 M M4 M Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 29

32 IGE 9 E... X-B MB and IGE 9 EFP... X-B MB Square Flange Rear Mount Through Bulkhead Receptacle with Threaded or Through Mounting Holes Connector Style Contact N - Standard Keyway W - Alternate Keyway Bayonet Coupling IGE 9 E 22 H9 FP W X B MB Through Hole (Omit for Threaded Holes) X - Both Pin and Socket Contacts Omit for Standard O-Ring E L2 L3 q L4 C2 APPLICATION NOTES 1. Rear panel mount square flange receptacle no accessory threads. Through (FP) or threaded (omit) mounting holes. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 30

33 IGE 9 E... X-B MB and IGE 9 EFP... X-B MB Square Flange Rear Mount Through Bulkhead Receptacle with Threaded or Through Mounting Holes Cable mm 2 Max Threaded Through (FP) E 0.1 DIMENSIONS Min L2x Max L3 0.2 L Weight for Alloy Version (gr. ) M M M x H13 q E H12 PANEL CUT-OUT Front Back A2 C2 B1 C1 E M4 M M4 M M4 M M4 M M4 M Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 31

34 IGE 8 E... B-14 MB 90 Plug Connector with Grounding Fingers and Adapter for EMI/RFI Braid and Shrink Boot Connector Style Contact N - Standard Keyway W - Alternate Keyway Modifications IGE 8 E 22 H9 Z W B 14 MB F - Socket Contacts Z - Pin Contacts Bayonet Coupling Omit for Standard L5 K L2 L6 L3 L4 1.5 ±0.7 D4 D3 APPLICATION NOTES plug connector with grounding fingers and adapter for EMI/RFI braided shielding termination and shrink boot. Set screw termination. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 32

35 IGE 8 E... B-14 MB 90 Plug Connector with Grounding Fingers and Adapter for EMI/RFI Braid and Shrink Boot Cable mm 2 Max Max D3 Max D4 ±0.3 K DIMENSIONS Max L2 opt L3 Max L4 Max L5 Min L6 tol Weight for Alloy Version (gr. ) ± ± ± Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 33

36 IGE 6 E... B-14 MB Straight Plug Connector with Grounding Fingers and Adapter for EMI/RFI Braid and Shrink Boot Connector Style Contact N - Standard Keyway W - Alternate Keyway Modifications IGE 6 E 22 H9 Z W B 14 MB F - Socket Contacts Z - Pin Contacts Bayonet Coupling Omit for Standard L3 K D5 D4 D3 L4 L2 3.5 ±0.2 APPLICATION NOTES 1. Straight plug connector with grounding fingers and adapter for EMI/RFI braided shielding termination and shrink boot. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 34

37 IGE 6 E... B-14 MB Straight Plug Connector with Grounding Fingers and Adapter for EMI/RFI Braid and Shrink Boot Cable mm 2 Max Max D3 Max D4 Min DIMENSIONS D5 Max K Max L2 Max L3 Min L4 ±0.7 Weight for Alloy Version (gr. ) Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 35

38 IGE 6 E... B-03 MB Straight Plug Connector with Shrink Boot Adapter Connector Style Contact N - Standard Keyway W - Alternate Keyway Modifications IGE 6 E 22 H9 Z W B 03 MB Connector F - Socket Contacts Z - Pin Contacts Bayonet Coupling Omit for Standard L3 5±0.2 D4 D3 L APPLICATION NOTES 1. Straight plug connector with shrink boot adapter. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 36

39 IGE 6 E... B-03 MB Straight Plug Connector with Shrink Boot Adapter Cable mm 2 Max Max DIMENSIONS D3 Max D4 Min Max L2 Max L3 Opt Weight for Alloy Version (gr. ) Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 37

40 IGE 1 E... B-03 MB In-Line Receptacle with Shrink Boot Adapter Connector Style Contact Bayonet Coupling Omit for Standard IGE 1 E 22 H9 Z B 1E MB Connector F - Socket Contacts Z - Pin Contacts 1E - In-Line Receptacle with Shrink Boot Adapter ±0.2 L2 L3 D3 APPLICATION NOTES 1. In-line receptacle with shrink boot adapter. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 38

41 IGE 1 E... B-03 MB In-Line Receptacle with Shrink Boot Adapter Cable mm 2 Max Max DIMENSIONS D3 ±0.3 ±0.4 L2 ±2 L3 Opt Weight for Alloy Version (gr. ) Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 39

42 IGE 1E... B-14 In-Line Receptacle with Adapter for EMI/RFI Braided Shield and Shrink Boot Basic Part Number Connector Contact Bayonet Coupling Omit for Standard IGE 1E 22 H9 Z B - 14 MB 1E - In-Line Receptacle F - Socket Contacts Z - Pin Contacts 14 - In-Line Receptacle with Adapter for EMI/RFI Braided Shield and Shrink Boot L3 D4 D3 K D5 L2 3.5 ±0.2 APPLICATION NOTES 1. In-Line Receptacle with adapter for EMI/RFI braided shield and shrink boot. 2. Material/Finish: Shell, adapter and coupling nut - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 40

43 IGE 1E... B-14 In-Line Receptacle with Adapter for EMI/RFI Braided Shield and Shrink Boot Cable mm 2 ±0.3 D3 D4 min DIMENSIONS D5 K L2 L3 min L4 ±0.7 Weight for Alloy Version (gr. ) Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 41

44 IGE 2E... B-04 and IGE 2EFP... B-04 MB Square Flange Rear Panel Mount Receptacle with Threaded or Through Mounting Holes Basic Part Number Connector Contact Bayonet Coupling Omit for Standard IGE 2E 22 H9 Z B - 04 MB 2E - Square Flange Rear Mounted Receptacle with Threaded Mounting Holes 2EFP - Square Flange Rear Mounted Receptacle with Through Mounting Holes F - Socket Contacts Z - Pin Contacts 04 - Square Flange Rear Mount Receptacle with Crimp Contact E L2 L3 q L4 IGE2EFP...B-04 APPLICATION NOTES 1. Square flange rear mounted receptacle with threaded (2E) or Through (2EFP) mounting holes. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 42

45 IGE 2E... B-04 and IGE 2EFP... B-04 MB Square Flange Rear Panel Mount Receptacle with Threaded or Through Mounting Holes Cable mm 2 ±0.3 (FP) H 13 ±0.1 5 DIMENSIONS E ±0.1 L2 ±0.4 L3 ±0.3 L4 ±0.3 Weight for Alloy Version (gr. ) M M M4 4, M M x H13 q E H12 Panel Cut-Out Front Back A2 C2 B1 C1 E M4 M M4 M M4 M M4 M M4 M Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 43

46 IGE 0E... ZL Square Flange Rear Panel Mount Receptacle with Rapid Bayonet Joint Basic Part Number Connector Contact Bayonet Coupling Omit for Standard IGE 0E 22 H9 Z B - 04 MB 0E - Fixed Connector with Square Flange with 4 Threaded Holes for Rear Panel Mounting F - Socket Contacts Z - Pin Contacts Backshell for Use with Heat Shrink Boot ZL - without BAND-IT ZLF - with BAND-IT C±0.4 4±0.2 D ØM G 4 x M ØA ØK -0. ØL E ± B 41 F ±0.3 termine di legge. APPLICATION NOTES 1. Square flange rear mounted receptacle with adapter for EMI/RFI braided shield using stainless steel BAND-IT band and shrink boot. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 44

47 IGE 0E... ZL Square Flange Rear Panel Mount Receptacle with Rapid Bayonet Joint Cable mm 2 ØA 0 / -0.1 B Max C ±0.2 D ±0.2 DIMENSIONS E ±0.1 F ±0.2 G Thread ØK ±0.1 ØL ±0.1 ØM ±0.1 Weight for Alloy Version (gr. ) M Please consult the factory for additional sizes. Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 45

48 IGE 6E Straight Plug with Rapid Bayonet Joint Basic Part Number Connector Contact Bayonet Coupling Omit for Standard IGE 6E 22 H9 F B - 16 MB 6E - Straight Plug Connector, with Threaded Contact Suitable for Lug Type Termination. To be used with Heat Shrinkable Tubing. F - Socket Contacts Z - Pin Contacts 16 - Threaded Contact on the Plug Connector 12 F 25 E Spring Rosetta washer elastica Spring washer M12 P 3.5 G 38.5 D C50.1 ~ A 67 Dado Nut Capocorda Lug 43.1 B APPLICATION NOTES 1. Straight plug connector with special threaded contact suitable for lug type termination. 2. Material/Finish: Shell - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 46

49 IGE 6E Straight Plug with Rapid Bayonet Joint Cable mm 2 A 0 / -0.1 B Max C ±0.1 DIMENSIONS D ±0.1 E ±0.1 F ±0.1 G ±0.1 P Thread Weight for Alloy Version (gr. ) H Please consult the factory for additional sizes. Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 47

50 IGE 7E Jam Nut Receptacle with Rapid Bayonet Joint Basic Part Number Connector Contact Bayonet Coupling Omit for Standard IGE 7E 22 H9 F B - 16 MB 7E - Jam Nut Receptacle with Bayonet Coupling F - Socket Contacts Z - Pin Contacts 16 - Jam Nut Receptacle with Threaded Contact F ~ A68 ~ 34 E 54 B ±0.2 ~ L20 1-5/8" C 18 UNEF 37.3 D M ØP 12 ~ L 20 Ch G± H±0.2 APPLICATION NOTES 1. Jam nut receptacle with rapid bayonet coupling, central power contact, single pole, double crown and threaded end terminbation. 2. Material/Finish: Shell, adapter and coupling nut - Aluminum alloy/olive drab passivation. Insert - PTFE (Teflon)/N.A. Contact - Copper alloy/silver plating (See pages 5 and 6 for additional contact information). 3. All dimensions are metric unless otherwise noted. STANDARD FINISH (For QQ-A-591 Aluminum Shells) Requirements Cadmium with Olive Drab Passivation IAW QQ-P-416 Thermal Shock -55 C C Salt Spray After Thermal Shock 500 hour Electrical Conductivity Very Good Abrasion Resistance Very Good 48

51 IGE 7E Jam Nut Receptacle with Rapid Bayonet Joint Cable mm 2 ØA ±0.1 B ±0.2 P Metric Thread C Inches DIMENSIONS ØD 0 / -0.1 E ±0.1 F ±0.2 G ±0.2 H ±0.2 L ±0.1 Ch Weight for Alloy Version (gr. ) M12 1 5/ Ch Please consult the factory for additional sizes. Standard key W polarization key Receptacle connectors Alternate Keyway Positions To avoid mismating of similar connectors, connectors are available with keyway in two different positions as shown below: Plug connectors N: W: 49

52 Accessories ITS 05 - XX Dummy Stowage Receptacle Basic Part Number Shell ITS MB 05 - Dummy Receptacle Omit for Standard M T R ØA S APPLICATION NOTES 1. Dummy receptacle to protect the plug connector when not in use. 2. Material/Finish: Shel1 - Aluminum alloy/olive drab passivation. 3. All dimensions are metric unless otherwise noted. 50

53 ITS 05 - XX Dummy Stowage Receptacle VG95234 Accessories Part Number Shell ØA K ±0.2 DIMENSIONS M R ±0.1 S +0.2 ØT Weight (gr. ) ITS ITS ITS ITS ITS x H13 q E H12 Panel Cut-Out Front Back A2 C2 B1 C1 E M4 M M4 M M4 M M4 M M4 M

54 Accessories ITB 06T Plug Connector Cover with Stainless Steel Chain Basic Part Number Shell ITB 06T - 16 MB 06T - Plug Connector Cover Omit for Standard L ØA ØB C ØF APPLICATION NOTES 1. Plug Connector Cover with stainless steel chain. 2. Material/Finish: Cover - Aluminum alloy/olive drab passivation. Chain - Stainless steel/passivated. 3. All dimensions are metric unless otherwise noted. Part Number Shell ØA DIMENSIONS ØB ±0.1 C min ØF L Weight (gr. ) ITB 06T ITB 06T ITB 06T ITB 06T ITB 06T

55 ITB 02T Receptacle Connector Cover with Stainless Steel Chain VG95234 Accessories Basic Part Number Shell ITB 02T - 16 MB 02T - Receptacle Connector Cover Omit for Standard L ØA ØB C ØF APPLICATION NOTES 1. Receptacle Connector Cover with stainless steel chain. 2. Material/Finish: Cover - Aluminum alloy/olive drab passivation. Chain - Stainless steel/passivated. 3. All dimensions are metric unless otherwise noted. Part Number Shell ØA DIMENSIONS ØB ±0.1 C min ØF L Weight (gr. ) ITB 02T ITB 02T ITB 02T ITB 02T ITB 06T

56 Accessories IT Y/R and TP02 Protective Plastic Dust Cover for Plug or Receptacle ØB ØA ØC Part Number DIMENSIONS Style and Shell ØA ±0.25 ØB ±0.25 ØC ±0.78 IT Y Receptacle TP02-18 Receptacle IT R Receptacle TP02-28 Receptacle TP02-32 Receptacle IT R Plug IT R Plug IT R Plug IT R Plug IT R Plug APPLICATION NOTES 1. Protective Plastic Dust Cover. 2. All dimensions are metric unless otherwise noted. 54

57 IT XX or IT XXS Fixed Connector Gasket for Square Flange Front Panel Mounting VG95234 Accessories Basic Part Number Shell IT S Square Flange Front Panel Mount Gasket S - Conductive Omit for Non-Conductive 1 ±0.4 qr 0.5 ±0.2 qr ØA ØA ØT qs ØT qs Part Number Shell DIMENSIONS ØA R S ØT +1 ±0.2 ± IT SL IT S IT S IT IT IT IT IT IT IT IT APPLICATION NOTES 1. Conductive or non-conductive gasket for square flange front panel mounted connectors. 2. All dimensions are metric unless otherwise noted. 55

58 Accessories IT XX or IT XXS Fixed Connector Gasket for Square Flange Rear Panel Mounting Basic Part Number Shell IT S Square Flange Rear Panel Mount Gasket S - Conductive Omit for Non-Conductive 1 ±0.4 qr 0.5 ±0.2 qr ØA ØA ØT qs ØT qs Part Number Shell DIMENSIONS ØA R S ØT +1 ±0.2 ± IT SL IT S IT S IT IT IT IT IT IT IT IT APPLICATION NOTES 1. Conductive or non-conductive gasket for square flange rear panel mounted connectors. 2. All dimensions are metric unless otherwise noted. 56

59 Other Ruggedized Electrical Power and Signal for Rail, Mass Transit, Industrial and Military Applications Glenair manufactures a broad range of qualified electrical power and signal connectors for electrical vehicles, industrial equipment, as well as rail, mass-transit and harsh environment military applications. Many of the connector products, backshells and accessories are manufactured to comply with the MIL-DTL-5015 or MIL-DTL specifications, which include hundreds of versatile power and signal connector designs ideally suited for electrical power and signal interconnect cabling. The addition of reverse bayonet coupling to these robust military style connectors improves their reliability and mating performance in rugged, vibration and shock applications. Glenair is also able to offer many of these same connector families qualified to NATO and VG standards including VG95234 and VG Specialty application connectors, such as our popular VG qualified CB connector for radio and audio applications are also available. The Glenair Power Product Group has been manufacturing these products since 1985 in the company s facility located in Bologna, Italy. The Power Product Group factory consists of two 4000 square meter plants in Villanova and Fossatone which are certified to UNI EN ISO 9001, NATO AQAP110 and ISO 9001:2000. A worldwide sales and support network, including dedicated teams in Italy and the United States provides application engineering and order assistance. Glenair s worldwide network of sales and support professionals are also factory trained to support the Power Product Groups entire line of ruggedized electrical power and signal connectors, cables and power distribution products. The Glenair Power Product Group Line ITS Connector Series The Glenair ITS connector series is based on the MIL-DTL-5015 standard, but feature an improved reverse bayonet coupling technology in place of the threaded coupling used in MIL-DTL The 3-point bayonet coupling mechanism reduces coupling time and provides easier mating when the connector is in an awkward position. Positive locking of the three stainless steel pins provides reliable resistance to vibration and shock, and prevents connector de-coupling in even the most rugged applications such as locomotives, mass-transit cars and military vehicles. The products are qualified to the VG standard. The ITS-RG Series incorporates a ruggedized outer coating of rubber for additional mechanical strength and to prevent shell damage due to rough handling. 57