AMP. 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) Soft Shell Pin and Socket Connectors. Product Facts. Standard Density

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1 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) Product Facts Compact design with 19.4 mm mated height Power circuit connector with 5.0 mm contact centerline Wire-to-board connectors consisting of plug housings for wires and PCB header assemblies With a clear clicking sound, contact insertions can be made easier. The double lock plate provides for complete loading of contacts Locking levers are surrounded by walls, which protect levers and prevent tangling with wires Connector is designed to release bubbles created by the process of potting (PC board coating) Housing lances also help prevent tangling of wired contacts Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Certified by Canadian R Standards Association, File No. LR mm Power Key Connectors are for power circuits of home appliances, especially targeting gas appliances. The connector features four kinds of keying per housing. Only color-coding of housings limited the efficiency of blind mating where you could not see connectors. However, the new keying mechanism not only improves assembly efficiency but also helps prevent mismating. Part numbers involved can be reduced so that purchasing and stock level control can be made simpler. Performance Characteristics Voltage Rating 300 VAC1 Current Rating 10A max.2 Operating Temperature -30 C ~ +105 C Applicable Wire AWG Applicable PC Board Thickness 1.6 mm 1 Excludes header tyne round space. Usable for 150 VAC applications when the round dimensions are 3 mm or less. 2 Specified values vary according to the number of contacts and the wire used. The 10 A maximum value applies to 16 AWG wire used with 2 contacts. Technical Documents Product Specification Application Specification Standard Density 5.0 mm Power Key Connectors.197 [5.00] Centerline 135

2 Quick Reference Chart for Mating Part Numbers 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) 5.0 mm Power Key Connectors.197 [5.00] Centerline Standard Density 2 Row No. of Pos Plug Housing Applicable Mating Header Assy. Double Lock Plate Type of Keying/Color Part Number Part Number Part Number Type A/Natural Type B/Red Type C/Blue Type D/Yellow Type A/Natural Type B/Red Type C/Blue Type D/Yellow Type A/Natural Type B/Red Type C/Blue Type D/Yellow Type A/Natural Type B/Red Type C/Blue Type D/Yellow Type A/Natural Type B/Red Type C/Blue Type D/Yellow Type A/Natural Type B/Red Type C/Blue Type D/Yellow *Included in Header Assy. line are Tube Stick version. Refer to the appropriate description in the catalog. Note: Dimensions shown are metric. 136

3 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Receptacle Contacts Material and Finish Pre-tinned Copper Alloy Section X-X Wire Range Receptacle Contact Applicator Wire Ins. Dia. AWG mm2 Part No. Part No. 24~ ~ ~ (Strip Form) * 20~16 0.5~ ~ (Strip Form) * * Contact the Tooling Assistance Center (TAC) at for Applicator Part Number. Note: Dimensions shown are metric. Standard Density Double Lock Plates Material and Finish UL94V-0, 6/6 Nylon, glass filled, Black 5.0 mm Power Key Connectors.197 [5.00] Centerline No. of Pos. Dimensions (Double Lock Plate) Double Lock Plate Applicable A B Part No. Plug Part No * Contact the Tooling Assistance Center (TAC) for Applicator Part Number. Note: Dimensions shown are metric. 137

4 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Plug Housings (For Receptacle Contacts) Material and Finish Housing 6/6 Nylon, glass filled Receptacle Contacts page 137 Double Lock Plates page 137 Mating Headers page 140 Section X-X 5.0 mm Power Key Connectors.197 [5.00] Centerline Standard Density Type of Keying/Color Plug Housing Part No. Applicable Dimensions Type of Keying/Color No. of Double Mating Pos. Type A Type B Type C Type D Lock Plate Header Assy. A B Natural Red Blue Yellow Part Number Part Number Note: Dimensions shown are metric. 138

5 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Plug Housing (2 Rows) (For Receptacle Contacts) Material and Finish Housing 6/6 Nylon, glass filled Receptacle Contacts page 137 Double Lock Plates page 137 Mating Headers page 141 Section X-X Standard Density Type of Keying/Color 5.0 mm Power Key Connectors.197 [5.00] Centerline No. of Pos. Dimensions A B Plug Housing Part No. Type of Keying/Color Type A Type B Type C Type D Natural Red Blue Yellow Applicable Double Lock Plate Part Number Mating Header Assy. Part Number Note: Dimensions shown are metric. 139

6 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Vertical Header Assembly Material and Finish Housing 6/6 Nylon, glass filled Tab Contacts -Copper Alloy, Tin plated Mating Plug Housings page 138 Section X-X 5.0 mm Power Key Connectors.197 [5.00] Centerline Standard Density Type of Keying/Color PC Board Layout Vertical Header Assy. Part No. No. of Dimensions Loose Piece Type of Keying/Color Pos. Tube A B Type A Type B Type C Type D (Qty.) Natural Red Blue Yellow L.P Tube (40) (40) (40) (40) L.P Tube (25) (25) (25) (25) L.P Tube (20) (20) (20) (20) L.P Tube (15) (15) (15) (15) 2* L.P Tube (25) (25) (25) (25) *10 mm centerline Note: Dimensions shown are metric. Mating Plug Housing Part Number

7 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Vertical Header Assembly (2 Rows) Material and Finish Housing 6/6 Nylon, glass filled Tab Contacts Copper Alloy, Tin plated Mating Plug Housings page 139 Section X-X Type of Keying/Color Standard Density PC Board Layout Vertical Header Assy. Part No. Dimensions Loose Piece No. of Type of Keying/Color Tube Pos. A B Type A Type B Type C Type D (Qty.) Natural Red Blue Yellow L.P Tube (40) (40) (40) (40) L.P Tube (25) (25) (25) (25) Mating Plug Housing Part Number mm Power Key Connectors.197 [5.00] Centerline Note: Dimensions shown are metric. 141

8 Engineering Notes 142

9 .093 [2.36] Commercial Product Facts Polarized Cavity identification Low contact-mating force Dual locking lances Detent and positive locking Contacts available in brass and phosphor bronze with tin and gold plating Panel mounting and freehanging styles F crimp contacts Applicator and hand tool available Economical commercialgrade connectors Compatible with high-speed application machinery and competitive soft shells Wire range 24 to 14 AWG [0.2 to 2 mm2] Accepts wires with insulation diameters as large as.180 [4.57] Housings available in 1 to 15 positions.093 plug and receptacle housings accept pin or socket contacts. The preferred convention is to use socket contacts with receptacle housings Not for interrupting current Recognized under the Component Program of Underwriters Laboratories Inc., R File No. E28476 Certified by Canadian Standards Association, File No. LR 7189 R Performance Characteristics The.093 Commercial Pin and Socket Connectors performance characteristics found on pages are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Thermal Shock -55 C to +105 C Temperature-Humidity Cycling +25 C to +65 C at 90 95% RH Corrosion 48 hr. at 5% salt concentration Vibration cycles per minute at.06 [1.52] total excursion Physical Shock 18 shocks, 50 Gs sawtooth in 11 milliseconds Durability 50 mating cycles Dielectric Withstanding Voltage 1.0 kvac Insulation Resistance 1000 megohms min. initial Voltage Rating 250 V AC or DC Connector Mating 2.5 lb. [11.1 N] max. per contact Connector Unmating 1.5 lb. [6.7 N] min. per contact Contact Retention 10 lb. [44.5 N] min. Technical Documents Application Specification Commercial Pin and Socket Connectors Product Specification Commercial Pin and Socket Connectors Standard Density.093 [2.36] Commercial.198 [5.03] Centerline 143

10 .093 [2.36] Commercial (Continued).093 [2.36] Commercial.198 [5.03] Centerline Standard Density Performance Characteristics (continued) Maximum Current Maximum current rating of.093 Commercial Pin and Socket Connectors is limited by the maximum operating temperature of the housings which is 105 C including the temperature rise of the contacts which is a maximum of 30 C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size In general, the more circuits in a connector, the less current can be carried. Ambient Temperature The higher the ambient temperature, the less current can be carried in any given connector. Product Specification Current Rating Verification for 30 C Maximum Temperature Rise 100% Energized Wire-to-Wire.093 Commercial Calculated Current Table Number of Wire AWG Circuits In-Line Matrix Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested and this chart contains interpolated and extrapolated values. Minimum Wire Lengths for T-Rise vs. Current Testing AWG Min. Length (in.) AWG Min. Length (in.) Note: If wire lengths used are less than those listed above, the currentcarrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Termination Resistance/Contact Crimp Tensile Force Wire Size Termination Resistance Contact Crimp Tensile Force AWG mm 2 Test Resistance Force (Min.) Current Milliohms (Amps) (Max. Init.) lbs. N Note: This is the total resistance between wire crimps of a mated pin and socket. 144

11 .093 [2.36] Commercial (Continued) Contacts Pin Diameter.093 [2.36] Material.010 [0.25] Stock Thickness Pin and socket contacts can be used in either plug or receptacle housings..780 [19.81].780 [19.81] Product Specification Application Specification Performance Characteristics pages Housings.198 [5.03] Centerline pages [6.35] Centerline pages Panel Cutouts.198 [5.03] Centerline Housings page [6.35] Centerline Housings page 148 Technical Documents pages 143 and Application Tooling pages Contact Insertion Tool (For Pins and Sockets) Part No IS Contact Extraction Tool Part No IS [24.71] Pin Pin Part No Socket Socket Part No Contact Part Numbers HDM Wire Size Ins. Dia. Material Pin Socket Applicator Hand Tool AWG mm2 & Finish Part Part No. Strip Form Loose Piece Strip Form Loose Piece No. Brass, Pre-tin Brass, Gold Brass Select Gold1 Brass, Pre-tin Brass, Select Gold Phos. Brz., Pre-tin Brass, Pre-tin Brass, or or 4.57 Pre-tin (per Phos. Brz., (18) ( ) wire) Pre-tin Select Gold [ ] min gold in mating area over [.00127] min nickel. 2Gold [ ] min gold in mating area, overall gold flash over [.00127] min nickel. 3These contacts have a.0125 [.318] stock thickness and accept two wires, each with maximum.180 [4.57] insulation diameters. They can be used only with the following housing part numbers: , , , , , and (see page 143). 4Contact length is.875 [22. 23] 5HDM Applicator part number ending in -1 is used on OMATOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -3 is used on -O-LECTRIC Model G Machine. See pages for further information. 6HDM Applicator part number ending in -3 is used on OMATOR CLS Machine with T or G Terminators, -4 is used on -O-LECTRIC Model K Machine, -6 is used on -O-LECTRIC Model G Machine. See pages for further information. 7HDM Applicator part number ending in -3 is used on OMATOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -4 is used on -O-LECTRIC Model G Machine. See pages for further information. Note: Phosphor bronze contacts should be used in high-temperature/humidity cycling applications..973 [24.71] Standard Density.093 [2.36] Commercial.198 [5.03] Centerline 145

12 .093 [2.36] Commercial (Continued) Housings Free-Hanging or Panel Mount.198 [5.03] Centerline spacing 1 Circuit.360 [9.14] Material Housing Nylon, natural color Flammability Rating UL94-V [6.10] [25.40].245 [6.22].970 [24.64] Contacts page 145 Product Specification Receptacle 2, 3, and 4 Circuit, In-Line Plug Panel-Mount Flange.198 [5.03] Typ. A ] Typ. A.093 [2.36] Commercial.198 [5.03] Centerline Standard Density.240 [6.10] Receptacle Receptacle Part Numbers Plug Part Numbers No. of A Dimension Panel Mount Free-Hanging Circuits Panel Free- Receptacle Plug Without With Without With Mount Hanging Detents Detents Detents Detents , , ,3, (In-Line) (Matrix) (In-Line) (Matrix) [6.30] centerline. 2Mounting ears at wire end. 3Tool removable. 4Positive lock V AC or DC [28.58].340 [8.64] Plug [27.81] 146

13 .093 [2.36] Commercial (Continued) Housings Free-Hanging or Panel Mount.198 [5.03] Centerline spacing 5 Circuit, In-Line Material Housing Nylon, natural color Flammability Rating UL94V [5.03] Typ [27.18].198 [5.03] Typ [29.72] Contacts page 145 Product Specification [6.10] [28.58].340 [8.64] [27.81] Receptacle (Free-Hanging) Plug (Free-Hanging) 4, 6, 9, 12, and 15 Circuit, Matrix.198 [5.03].198 [5.03].198 [5.03].430 [10.92].198 [5.03].535 ±.010 [13.59 ± 0.25] Standard Density.630 [16.0] Recommended Panel Cutouts Maximum panel thickness is.090 [2.29]. Receptacle ±.010 [25.4 ± 0.25] A B.735 ±.010 [18.67 ± 0.25] Plug.970 ±.010 [24.64 ± 0.25] Panel Cutout Dimensions No. of Receptacle Plug Circuits A B A B (In-Line) [2.36] Commercial.198 [5.03] Centerline Note: The panel should be punched so that the housing enters in the same direction as the punch. 147

14 .093 [2.36] Commercial (Continued) Housings Free-Hanging or Panel Mount.250 [6.35] Centerline spacing 3 Circuit, In-Line Panel-Mount Flange.250 [6.35] Panel-Mount Flange Material Housing Nylon, natural color Flammability Rating UL94V-2 Voltage Rating 600 V AC or DC.765 [19.43].250 [6.35] Typ..862 [21.89].255 [6.48] Max [28.96].350 [8.89] [27.94] Contacts page 145 Receptacle Plug Product Specification Circuit, In-Line ] Typ. Panel-Mount Flange.250 [6.35] Typ. Panel-Mount Flange [25.53] [28.24].093 [2.36] Commercial.198 [5.03] Centerline Standard Density Recommended Panel Cutouts Maximum panel thickness is.062 [1.57]. Note: The panel should be punched so that the housing enters in the same direction as the punch. 6 Circuit, Matrix ] Max ].250 [6.35] A.255 [6.48].250 [6.35] Typ. Receptacle Receptacle B [28.97] [29.08] Panel-Mount Flange Plug.641 [16.28] Plug Receptacle Part Numbers Plug Part Numbers No. of Circuits Panel Free- Panel Free- Mount Hanging Mount Hanging Pre-bent mounting ears. No. of Circuits [6.35] Typ..350 [8.89] Max..250 [6.35].886 [22.50] [27.94] [28.07] Panel-Mount Flange Panel Cutout Dimensions Receptacle Plug A B A B

15 .093 [2.36] Commercial (Continued) Housings Free-Hanging or Panel Mount.250 [6.35] Centerline spacing Material Housing Nylon, natural color Flammability Rating UL94V-2 Voltage Rating 600 V AC or DC Contacts page 145 Product Specification Dual Wire 2 Circuit, In-Line.248 [6.30].250 [6.35] Typ..445 [11.30] [31.62] 3 Circuit, In-Line.545 [13.84] Receptacle.255 [6.48] Max. Panel-Mount Flange.248 [6.30].250 [6.35].555 [14.10].650 [16.51].350 [8.89] Plug [31.57] Panel-Mount Flange.765 [19.43].862 [21.89] Receptacle Positive Lock 2, 3 and 4 Circuit, In-Line.248 [6.30].536 [13.61].255 [6.48].500 [12.70] Plug Receptacle Part Numbers Plug Part Numbers No. of Circuits Panel Free- Panel Free- Mount Hanging Mount Hanging [6.30] centerline. 2See panel cutout dimensions on page 58. Receptacle [33.40] [27.25].248 [6.30].500 [12.70].666 [16.92] Plug No. of Receptacle Part Numbers Plug Part Numbers Circuits Free-Hanging Free-Hanging [6.30] centerline [32.39] [26.44] Standard Density.093 [2.36] Commercial.198 [5.03] Centerline 149

16 Engineering Notes 150

17 Commercial MATE-N-LOK Connectors Product Facts Fully polarized nylon housings Easy cavity identification Locking devices are integral part of design. Connector halves will hold together under severe conditions of vibration and shock Built-in contact stabilization and self-aligning features Hot side egg-crate design for safety Precision molded to exacting tolerances Contacts accept a wire size range of AWG [ mm2] Keying plug available Clean design contact no sharp projections to impede insertion or damage housings Low insertion/extraction forces Contacts available in pre-tin or gold over nickel plated to fit the application requirements Wire-to-PC Board capability using pin or socket headers Solderability Headers meet MIL-STD 202 method 208 Four circuit PC Board-to-PC Board capability available by mating vertical socket header with either vertical, right-angle or surface mount pin header Four circuit insulation displacement connector (IDC) available Ultraviolet (UV) stable housings available in 1, 2 and 3 circuit Not for interrupting current Recognized under the Component R Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards R Association, File No. LR 7189A Performance Characteristics The Commercial MATE-N-LOK Connector performance characteristics found on pages are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Dielectric Withstanding Voltage 1.5 KVAC between adjacent circuits Insulation Resistance 500 megohms minimum initial between adjacent circuits Voltage Rating 250 V AC or DC Connector Mating 4 lb. max. per circuit Connector Unmating 0.7 lb. min. per circuit Contact Retention 15 lb. min. per contact Durability 50 cycles, mating and unmating Technical Documents Product Specifications Commercial MATE-N-LOK Connectors Commercial MATE-N-LOK PC Board Headers IDC Connectors Application Specifications Commercial MATE-N-LOK Contacts IDC Connectors Instruction Sheets , , , , , , Standard Density Commercial MATE-N-LOK Connectors.200 [5.08] Centerline 151

18 Commercial MATE-N-LOK Connectors (Continued) Commercial MATE-N-LOK Connectors.200 [5.08] Centerline Standard Density Performance Characteristics (Continued) Maximum Current Maximum current rating of Commercial MATE-N-LOK connectors is limited by the maximum operating temperature of the housings which is 105 C including the temperature rise of the contacts which is a maximum of 30 C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size In general, the more circuits in a connector, the less current can be carried. Ambient Temperature The higher the ambient temperature, the less current can be carried in any given connector. Printed Wiring Board Conductor Size The finished trace conductor width and thickness should be maximized to allow for the greatest currentcarrying capacity and heat dissipation. Commercial MATE-N-LOK connectors also will withstand the following tests: Vibration cycles per minute at.06 inch total excursion Physical Shock 18 drops, 50 G sawtooth at 11 milliseconds Housing Panel Mount Retention 40 lb. min. 3 and 4 circuit 65 lb. min. 6, 9, 12, and 15 circuit Housing Lock Strength with Positive Locking Devices Engaged 25 lb. min. Thermal Shock -55 C to +85 C Temperature-Humidity Cycling 25 C to 65 C at 95 RH Corrosion 48 hr. at 5% salt concentration Product Specifications Commercial MATE-N-LOK Connectors Commercial MATE-N-LOK PC Board Headers Current Rating Verification for 30 C Maximum Temperature Rise 100% Energized Wire-to-Wire Motor Mount Calculated Current Table Number of Wire Gauge Circuits Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values. Calculated Current Table Number of Wire Gauge Circuits Matrix Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values. Wire-to-Board Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire value should be used. The chart values are only a tool for connector selection and will require the customer to fully test their application. Minimum Wire Lengths for T-Rise vs. Current Testing AWG Min. Length (in.) AWG Min. Length (in.) Note: If wire lengths used are less than those listed above, the current carrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Termination Resistance/Contact Crimp Tensile Force Termination Contact Resistance Crimp Wire Size Tensile Force AWG mm 2 Test Resistance Current Milliohms Force (Min.) (Amps) (Max. Init.) lbs. N Note: This is the total resistance between wire crimps of a mated pin and socket. 152

19 Commercial MATE-N-LOK Connectors (Continued) Commercial MATE-N-LOK Connector Mating Combinations Connector Part Number Mating Connector Part Number PC Board Headers Number Vertical Vertical of Flammability Style Housing Connector Housing Housing Pin Rating Type Part No. Part No. Type Right-Angle Socket Circuits Plating Standard Long Pin Standard Long Tail Tail Tail Tail Pin: FH Socket: FH Pin: FH 1 UL94V-2 In-Line Positive Lock Socket: FH UV Stable Pin: FH UV Stable Socket: FH Pin: FH Pre-tin Duplex UL94V-2 In-Line Socket: FH UV Stable Pin: FH UV Stable Socket: FH Pin: FH Pre-tin Positive Lock Positive Lock Duplex Socket: FH Pre-tin Pin: FH Duplex Socket: PM UL94V-2 In-Line Socket: FH Pre-tin Positive Lock Duplex Socket: FH UV Stable Pin: FH UV Stable 4 See next page for 4 position mating combinations Pin: FH Pre-tin Socket: FH Positive Lock Positive Lock Pin: MM Duplex1 Positive Lock UL94V-2 Matrix Socket: PM Pin: PM Pre-tin Positive Lock Positive Lock Duplex1 Pin: PM Socket: PM Pre-tin Positive Lock Positive Lock Duplex1 8 UL94V Pin: FH Pre-tin Dual Socket: FH Positive Lock Row Positive Lock Pin: MM Duplex1 Positive Lock UL94V-2 Matrix Pin: PM Socket: PM Pre-tin Positive Lock Positive Lock Duplex1 10 UL94V-2 Dual Row Socket: FH Positive Lock Pin: FH Positive Lock Pre-tin Pin: MM Duplex1 Positive Lock UL94V-2 Dual Socket: MM Pin: MM Pre-tin Row Positive Lock Positive Lock Duplex Pin: PM Socket: PM Pre-tin Matrix Positive Lock Positive Lock Duplex1 15 UL94V-2 Matrix Pin: PM Socket: PM Pre-tin Positive Lock Positive Lock Duplex1 16 UL94V-2 Dual Socket: MM Pin: MM Pre-tin Row Positive Lock Positive Lock Duplex FH: Free-Hanging PM: Panel Mount MM: Motor Mount 1Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. Standard Density Commercial MATE-N-LOK Connectors.200 [5.08] Centerline 153

20 Commercial MATE-N-LOK Connectors (Continued) Commercial MATE-N-LOK Connectors.200 [5.08] Centerline Standard Density Commercial MATE-N-LOK 4 Position In-Line Mating Combinations (Note: These connectors are used by the disk drive industry.) Connector Part Number Mating Connector Part Number Socket Connectors PC Board Pin Headers Flammability Connector Connector Housing Housing Insulation PC Board Vertical Right-Angle Rating Type Part No. Part No. Type Plating Displacement AWG Vertical Surface Connector Socket Standard Long Mount Standard W/Fixed W/Fixed Belt Header Tail Tail Belt Reverse Pol. Socket Pre-tin Housing Positive Lock Duplex UL94V-2 Socket Housing Pre-tin Pin Detent Lock Duplex Socket Pin Housing Pre-tin Detent Socket Lock PM Duplex Pin Housing Socket Detent Lock High High Temp Temp Socket Pin Pre-tin Header Insulation Displacement Connector (IDC) Socket Housing Insulation Displacement Connector UL94V-0 (IDC) Right-Angle Pre-tin Pin Duplex Pin Pre-tin Pre-tin Socket Pre-tin Pin Header PM: Panel Mount 1Duplex Finish Plated with [ ] min. gold in matting area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Surface Mount Compatible. 3With Drainholes 154

21 Commercial MATE-N-LOK Connectors (Continued) Contacts Pin diameter.084 [2.13] Stock thickness.012 [.305] These contacts are to be used in Commercial MATE-N-LOK housings only. Product Specification Commercial MATE-N-LOK Connectors Application Specification Commercial MATE-N-LOK Contacts Performance Characteristics pages Housings pages Technical Documents pages 151 and Application Tooling pages [20.44] Pin.695 [17.65] Socket Wire Size Contact Part Numbers Ins. Dia. HDM Range Material & Finish Pin Socket Applicator AWG [mm 2 ] Range Strip Form Loose Piece Strip Form Loose Piece Part No. Hand Tool Part No. Brass, Pre-tin [.05-.3] Phos. Brz., Pre-tin Brass, Gold Brass, Pre-tin Phos. Brz., Pre-tin Brass, Gold [.2-.8] Phos. Brz., Select Gold Brass, Select Gold Brass, Pre-tin [.5-2.0] Phos. Brz., Pre-tin Brass, Gold Phos. Brz., Gold Brass, Select Gold (2) 18 [.8] or (2).115 Max. Brass, Pre-tin (1) 18 [.8] and (1) 16 [1.2] (stacked) Phos. Brz., Pre-tin Gold Finish Plated with [ ] min. gold in mating area and inside wire barrel over [.00127] min. nickel underplate on entire contact. 2Select Gold Finish Plated with [ ] min. gold in mating area over [.00127] min. nickel underplate on entire contact. 3HDM Applicator part number ending in -1 is used on OMATOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine; -3, -4, or -6 is used on -O-LECTRIC Model G Machine. See pages for further information. 4Use Hand Tool No for [ ] insulation diameter. Notes: 1. Extraction Tools: Pins No (IS ); Sockets No (IS ); Pins and Sockets No (IS ) 2. Insertion Tools: No (IS ) Commoning Tabs Material and Finish Brass, tin plated Stock thickness.008 [.203] A.008 [.203].170 [4.32] B Number of Dimensions Part Holes A B Number Note: Commoning tabs are designed to be used with pin housings. Standard Density Commercial MATE-N-LOK Connectors.200 [5.08] Centerline 155

22 Commercial MATE-N-LOK Connectors (Continued) Contacts Pin diameter.084 [2.13] Stock thickness.012 [.305] These contacts are to be used in Commercial MATE-N-LOK housings only. PC Board Contacts L L Product Specification Commercial MATE-N-LOK Connectors Application Specification Commercial MATE-N-LOK Contacts Performance Characteristics pages Housings pages Technical Documents pages 151 and Application Tooling pages Type of Contact PC Board Pin L Dim. Pin Socket [28.19] [25.65] [30.73] [28.19] Socket Part Numbers Material & Finish Pin Socket Loose Piece Loose Piece Phos. Brz., Pre-tin Phos. Brz., Pre-tin 1For.062 [1.57] max. board thickness Board hole size.057 [1.45] 2For.125 [3.14] max. board thickness Board hole size.057 [1.45] Commercial MATE-N-LOK Connectors.200 [5.08] Centerline Standard Density Keying Plug IS Material Housing Nylon, natural color Flammability Rating UL94V-2 Grounding Pin (.095 [2.41] longer than standard pin) (Mate first, break last, not for interrupting current) [2.54] Part Number Note: Keying plug snaps into socket housing.900 [22.86] Wire Size Range Ins. Dia. Contact Part Numbers HDM Material & Finish Applicator Hand Tool AWG [mm 2 ] Range Strip Form Loose Piece Part No. Part No Brass, Pre-tin [.2-.8] HDM Applicator part number ending in -1 is used on OMATOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine; -3, -4, or -6 is used on -O-LECTRIC Model G Machine. See pages for further information. 156

23 Commercial MATE-N-LOK Connectors (Continued) Housings Free-Hanging 1 Circuit.200 [5.08] Centerline spacing Material B A E D Housing Nylon, natural color Flammability Rating UL94V-2 Pin Housing (Cap) Detent Lock Socket Housing (Plug) Product Specification Commercial MATE-N-LOK Connectors Performance Characteristics pages Contacts pages Commoning Tabs page 155 Keying Plug page 156 Technical Documents pages 151 and Mating Pin Headers pages Mating Socket Headers page 162 Mating IDC page 163 2, 3 and 4 Circuit, In-Line.200 [5.08] C B A Pin Housing (Cap) Positive Lock B E F A D Pin Housing (Cap) Socket Housing (Plug) Number of Dimensions Part Numbers Circuits A B C D E F Pin Housing (Cap) Socket Housing (Plug) , , ,3, , , ,3, , ,5, , ,5, ,5,6 1Detent lock 2Positive lock 3UV Stable black color 4Housing Material UL94V-0 rated 5Housing accepts double wire applications where individual insulation diameters do not exceed.115 [2.92]. 6Used by the disk drive industry. Standard Density Commercial MATE-N-LOK Connectors.200 [5.08] Centerline 157

24 Commercial MATE-N-LOK Connectors (Continued) Housings Free-Hanging, Positive Lock 2, 3, and 4 Circuit, In-Line.200 [5.08] Centerline spacing.375 [9.52].850 [21.59] Material Housing Nylon, natural color Flammability Rating UL94V [5.08].150 [3.81] A Socket Housing (Plug) 6 Circuit, Dual Row Part Numbers Number of A Circuits Dim. Socket Housing Mates with Mates with (Plug) Pin Headers Cap Housing , , Used by the disk drive industry..195 [4.95].785 [19.94].930 [23.62].850 [21.59].725 [18.41] Commercial MATE-N-LOK Connectors.200 [5.08] Centerline Standard Density Product Specification Commercial MATE-N-LOK Connectors Performance Characteristics pages Contacts pages Commoning Tabs page 155 Keying Plug page 156 Technical Documents pages 151 and Mating Headers pages [9.14] Pin Housing (Cap) 8 and 10 Circuit, Dual Row.195 [4.95].785 [19.94].360 [9.14] A A Pin Housing (Cap).930 [23.62].850 [21.60] Socket Housing (Plug) D D Socket Housing (Plug).725 [18.42] Number of Dimensions Part Numbers Circuits A D Pin Housing (Cap) Socket Housing (Plug) Housing accepts double wire applications where individual insulation diameters do not exceed.115 [2.92]. 158

25 Commercial MATE-N-LOK Connectors (Continued) Housings Panel Mount, Positive Lock Material Housing Nylon, natural color Flammability Rating UL94V-2 3 and 4 Circuit, In-Line.200 [5.08] E F.930 [23.62].850 [21.59].310 [7.87] G Product Specification Commercial MATE-N-LOK Connectors Performance Characteristics pages Contacts pages Commoning Tabs page 155 Keying Plug page 156 Technical Documents pages 151 and Mating Socket Headers page 162 Mating IDC page 163 Pin Housing (Cap) 6, 9, 12 and 15 Circuit, Matrix.240 [6.09].850 [21.59] F.930 [23.62].850 [21.59] Socket Housing (Plug) G.650 [16.51] Recommended Panel Cutout for Panel Mount Socket Housing View is from socket housing entry side Mounting Information 1. Recommended panel thickness [ ]. 2. Both locking legs are to be squeezed together and the housing is to be inserted straight-in, as opposed to a rocking manner. 3. The panel should be punched so that the housing enters the panel in the same direction as the punch. 4. The panel must not have any material (paint, porcelain, etc.) applied in the mounting hole area that would decrease the retention of the housing in the panel. 5. If the two items above are not complied with, the A dimension should be reduced.020 [5.08] for proper retention. 3 and 4 Circuit, In-Line.215 [5.46].015 R Max. [.381] All Corners B D.275 [6.98] C A.202 [5.130] Number of Dimensions Part Numbers Circuits E F G Pin Housing (Cap) Socket Housing (Plug) , ,2, ,4 6, 9, 12 and 15 Circuit, Matrix.660 [16.76] C A B D Pin Housing (Cap) Housing material has 125 C temperature rating 2Detent lock 3Positive lock 4Used by disk drive industry.219 [5.56].218 [5.54].015 R Max. [.381] All Corners Socket Housing (Plug) Number Dimensions Circuits A B Note: Dimensions C and D are to be equal. 159 Standard Density Commercial MATE-N-LOK Connectors.200 [5.08] Centerline

26 Commercial MATE-N-LOK Connectors (Continued) Motor Mount, Positive Lock 6, 8, 10, 12 and 16 Circuit, Dual Row.785 [19.94].930 [23.62].850 [21.59].725 [18.41] E F.195 [4.95].360 [9.14] Pin Housing (Cap) Socket Housing (Plug) Commercial MATE-N-LOK Connectors.200 [5.08] Centerline Standard Density Recommended Panel Cutout for Motor Mount Pin Housing View is from pin housing entry side..585 [14.86] A Part Numbers Number of Dimensions Pin Housing (Cap) Socket Housing (Plug) Circuits E F UL94V-2 Nylon, Natural Color Housing accepts double wire applications where individual insulation diameters do not exceed.115 [2.92]. A A.015 R Max. [.381] All Corners T E R Section A-A Note: Motor mount housings may be used in flat panels Number of Circuits A Dim Mounting Information 1. Recommended panel thickness E is [ ] and is dependent on T and R. 2. The pin housing must be inserted in a rocking manner. 3. The panel must be punched so that the housing enters the panel in the same direction as the punch. 160

27 Commercial MATE-N-LOK Connectors (Continued) PC Board Vertical Pin Headers Material Housing Nylon, natural color Flammability Rating UL94V-2 Contacts Phosphor bronze Solder tail diameter.062 [1.57] 2, 3, and 4 Circuit, In-Line.330 [8.38] A Positive Lock.375 [9.52].330 [3.38] A Detent Lock.375 [9.52].070 [1.78] Dia. Typ..200 Typ. [5.08] Recommended PC Board Hole Layout Mounting Dimensions Product Specifications Commercial MATE-N-LOK PC Board Headers Performance Characteristics pages Technical Documents pages 151 and Mating Socket Housings pages Mating Socket Headers page 162 Mating IDC page 163 6, 8, 10, 12 and 16 Circuit, Dual Row.785 [19.93] A Positive Lock.375 [9.14].070 [1.78] Dia. Typ..195 [4.95] Typ..360 [9.14] Recommended PC Board Hole Layout Mounting Dimensions Part Numbers Number of A Type Mates with Standard2 Long3 Circuits Dim. Lock Finish Socket Housing Tail Tail Part Number 2 Pre-tin Positive.515 Duplex Pre-tin Detent Duplex Pre-tin Positive.715 Duplex Pre-tin Detent Duplex Positive Pre-tin Duplex Pre-tin , Detent ,6 Post-tin ,6, ,5 Duplex Pre-tin Positive Duplex Pre-tin Positive Duplex Pre-tin Positive Duplex Pre-tin Positive Duplex Pre-tin Positive Duplex Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Use standard tail for.062 [1.57] thick PC Board. 3Use long tail for.125 [3.18] thick PC Board. 4Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC). 5Used by the disk drive industry. 6With drain holes. 7Tube loaded. 8Housing material UL94V-0 rated. Standard Density Commercial MATE-N-LOK Connectors.200 [5.08] Centerline 161

28 Commercial MATE-N-LOK Connectors (Continued) PC Board Surface Mount Right-Angle Pin Header Material and Finish Housing Nylon, black color Flammability Rating UL94V-2 Contact Phosphor bronze, pre-tin Solder tail width.052 [1.32] 4 Circuit, In-Line [25.40] Housing.120 [3.05].484 [12.30] Contact.330 [8.38].153 [3.89] Part Number Notes: 1. Mating parts include socket housings, a vertical PC Board socket header below and the insulation displacement connectors (IDC). 2. Used by the disk drive industry..375 [9.53] See Note.300 [7.62] [2.54] [2.54].100 Dia. [2.54].375 [9.53] [1.91] [7.62].125 Dia. [3.18] 2 Plcs..350 [8.89].150 [3.8] Min..100 [2.54] Typ. Note:.010 [.25] min. thick solder paste, 63/27 tin Recommended PC Board Layout.062 [1.57] thick PC Board PC Board Vertical Socket Headers Material Housing Nylon, natural color Flammability Rating UL94V-2 Contacts Phosphor bronze Solder tail diameter.062 [1.57] 4 Circuit, In-Line.245 [6.22] A.440 [11.18].200 [5.08] Typ..824 [2093].015 [0.38] [4.32] [1.78] Dia. Typ. Typ. [5.08] Recommended PC Board Hole Layout.062 [1.57] thick PC Board Commercial MATE-N-LOK Connectors.200 [5.08] Centerline Standard Density 162 Product Specifications Commercial MATE-N-LOK PC Board Headers Performance Characteristics pages Technical Documents pages 151 and Mating Pin Housings pages Mating Pin Headers pages Mating Socket Housings pages Mating Socket Headers page 162 Mating IDC page 163 6, 9, 12 and 15 Circuit, Matrix [16.38] A Recommended PC Board Hole Layout.062 [1.57] thick PC Board Number of A Part Numbers Mates with Circuits Dim. Finish Pin Housing Standard Tail5 Long Tail6 Part Number Pre-tin , , ,4, Pre-tin Duplex Pre-tin Pre-tin Pre-tin Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Other mating connectors include vertical, right-angle and surface mount PC Board pin headers. 3Used by the disk drive industry. 4Surface mount compatible. 5Use standard tail for.062 [1.57] thick PC Board. 6Use long tail for.125 [3.18] thick PC Board. 7Low Mating Force 8High Temperature.470 [11.94].202 [5.13].070 [1.78].240 Typ. [6.09] Dia. Typ.

29 Commercial MATE-N-LOK Connectors (Continued) PC Board Right-Angle Pin Headers Material and Finish Contact Phosphor bronze, pre-tin Solder tail width.052 [1.32] 2, 3, and 4 Circuit, In-Line 2, 3, and 4 Circuit.484 [12.29] A.140 [3.55] Typ..345 [.876].300 [7.62].157 [3.99] 2 Plc..060 [1.52] 2 Plc..200 [5.08].150 [3.81] Dia..100 [2.54] 2 Plc..100 [2.54].100 [2.54].400 [10.16] C B.100 [2.54] Recommended PC Board Hole Layout.062 [1.57] thick PC Board D.200 [5.08] Typ..157 Dia. [3.98] (2 Plcs.).100 Dia. [2.54] (2 Plcs.).060 Dia. [1.524] (4 Plcs.) Number of Dimensions Part Mates with Circuits Housing Material Socket Housing A B C D Numbers Part Number UL94V-2 Nylon Natural Color UL94V-0 Nylon UL94V-2 Nylon, , Natural Color , UL94V-0 Nylon ,3 Dust Covers 1 Surface Mount Compatible. 2Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC). 3Used by the disk drive industry..325 [8.25] Max. Material Housing Polyester, white color Flammability Rating UL94V-2 Insulation Displacement Connectors (IDC) Material Housing Nylon Contact Phosphor bronze Used by the disk drive industry. Product Specifications Commercial MATE-N-LOK PC Board Headers IDC Connectors Application Specification IDC Connectors Performance Characteristics pages Technical Documents pages 151 and Mating Socket Housings pages Mating Pin Housings pages Mating Pin Headers pages [3.60] Max. 4 Circuit, In-Line For Feed-To Wiring Part Number Max. [12.82] For Feed-Through Wiring Part Number Wire Size Range Color Part Number Mates with AWG [mm2] Code Finish UL94V-2 UL94V-0 Part Numbers 22 Red Pre-tin ** [.3] [.5] Yellow Pre-tin [.8] Orange Pre-tin [1.2] Blue Pre-tin * *Application Tooling: Arbor Tool uses head **Pin Housing Notes: 1. Insulation diameter.095 [2.41] max. 2. Application Tooling Power Unit No (IS ) uses Head No (IS ) and Hand Tool Handle No (IS ) uses Terminating Head No (IS ).994 [25.24].390 [9.90].760 [19.30].142 [3.60] Max..830 [21.08] Max..200 [5.08].643 [16.33] Max..505 Max. [12.82].760 [19.30] Note: These parts are used with the insulation displacement connectors below. Socket Assembly (Plug) 163 Standard Density Commercial MATE-N-LOK Connectors.200 [5.08] Centerline