MTA, CST-100 II, SL-156 and AMP Economy Power (EP) Connectors

Transcription

1 MP Economy Power (EP) Connectors

2 Table of Contents 2 Introduction This catalog has been designed to assist you, our customer, identify products to satisfy your connector needs for printed circuit board headers, mass termination connectors preloaded with contacts, crimp-snap contacts and housings, and card edge connectors with preloaded contacts. The list at right identifies by centerline the types of product available and is meant to be of assistance to you in the product selection process. IDC MT-50 IDC MT-100 Crimp CST-100 II IDC MT , 1978, 1979, 1980, 1983, 1986, 1988, 1992, 1993, 1994, 1995, 1999, 2000, 2001, 2002, 2003 and 2005 by Tyco Electronics Corporation. ll International Rights Reserved. MP, MP-O-LECTRIC, MP-O-MTIC, MPOMTOR, CERTI-CRIMP, PRO-CRIMPER, MDISON CBLE and TCO are trademarks. TEFLON is a trademark of E.I. DuPont De Nemours and Company. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. Introduction and Table of Contents , 3 Connector Selection Guide [1.27] Centerline Connectors MT-50 IDC Connectors and Headers Introduction and Wire-to-Board Mateability Guide IDC Connector Kits (Feed-Thru and Closed End) Ribbon Cable , 6 Discrete Wire , 8 Through-Hole Header ssemblies Vertical and Right-ngle Surface Mount Header ssemblies Vertical and Right-ngle Centerline Connectors MT-100 IDC Connectors and Headers Introduction Wire-to-Board Mateability Guide , 13 Connectors UL94V-2 and UL94V-0 Closed End with and without Polarizing Tab , 15 Feed-Thru with and without Polarizing Tab , 15 LED Closed End and Feed-Thru UL94V , 15 ccessories , 17 Posted Connectors Mateability Guide , 19 MT-100 Posted Connectors (Wire-to-Wire) UL94V-2 Closed End Feed-Thru Headers UL94V-0 Flat Straight and Right-ngle Posts Narrow Flat Straight and Right-ngle Posts Polarized Straight and Right-ngle Posts Friction Lock Straight and Right-ngle Posts Headers with Retention Peg Straight Posts High Profile Headers Right-ngle Posts Polarized High Temperature, Straight and Right-ngle Posts Friction Lock High Temperature, Straight and Right-ngle Posts Polarized Surface Mount, Straight Friction Lock Surface Mount, Straight Shrouded Straight and Right-ngle Posts CST-100 II Crimp Contacts, Housings and Shrouded Headers , 32 [3.96] Centerline Connectors MT-156 IDC Connectors and Headers Introduction Wire-to-Board Mateability Guide , 35 Connectors UL94V-2 and UL94V-0 Closed End with Locking Ramp, with and without Polarizing Tabs , 37 Closed End without Locking Ramp, with and without Polarizing Tabs , 37 Feed-Thru with Locking Ramp, with and without Polarizing Tabs , 39 Feed-Thru without Locking Ramp, with and without Polarizing Tabs , 39 ccessories Posted Connectors Mateability Guide , 44 MT-156 Posted Connectors (Wire-to-Wire) UL94V-2 Closed End Feed-Thru MT-156 Headers UL94V-0 Flat Straight Posts Flat Right-ngle Posts Friction Lock Straight Posts Friction Lock Right-ngle Posts Polarized Lock Straight Posts Polarized Lock Right-ngle Posts Friction Lock High Temperature, Straight Posts Shrouded Straight and Right-ngle Posts MT-156 Quad Connectors UL94V , 55 Closed End with Locking Ramp Feed-Thru with Locking Ramp

3 Table of Contents (Continued) Crimp SL-156 Crimp MP EP Connectors Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in Tyco Electronics products. They can provide you with: Technical support Catalogs Technical Documents Product Samples uthorized Distributor Locations MT-156 Card Edge , 57 Connectors UL94V-0 Closed End with and without Mounting Ears Feed-Thru with and without Mounting Ears ccessories SL-156 Crimp Connectors and Headers Wire-to-Board Mateability Guide Wire-to-Board Crimp Contacts and Keying Plugs Wire-to-Board Housings UL94V Housings with Through Board Latch UL94V Housings and Contacts for Large Insulation Diameter (LID) Wire MP Economy Power (EP) Connector System [3.96] Centerline Connectors Introduction Crimp Contacts Plug Housings, Low-Profile Low-Profile Headers Straight and Right-ngle Posts Low-Profile Headers, High Temp. Straight and Right-ngle Posts [5.08] Centerline Connectors Plug Housings and Straight and Right-ngle Post Headers [7.92] Centerline Connectors Low-Profile Headers Straight Posts Single Connectors 1-Position Plug Housing and High-Profile Header Straight Post MT Wire Selection and Ribbon Cable Preparation IDC Ribbon Cable MT Wire Termination Flowchart MT pplication Tooling Part Number Index Global Contacts Connector Selection Guide Product Name Center- Contact Wire-to- No. of Wire Wire Current Voltage Operating UL Replaceline Termin- Wire Positions Size Insulation Rating Rating Temp. Flammability ment ation Option (WG) Dia. Max. ()** Max. (VC) Range ( C) Contacts.050" Centerline MT-50 IDC Connector Kits and Headers IDC Planned * to +105 V-0 & V-2 No " Centerline MT-100 Connectors and Headers 2.54 IDC es * to +105 V-0 & V-2 es CST-100 II Contacts and Housings 2.54 Crimp Planned to +105 V-0 es " Centerline MT-156 Connectors and Headers 3.96 IDC es * to +105 V-0 & V-2 es Quad Connectors 3.96 IDC No * to +105 V-0 es SL-156 Contacts 1 24; and Housings 3.96 Crimp No w/ through board latch to +105 V-0 es SL-156 Large Ins. Dia. (LID) Contacts and Housings 3.96 Crimp No to +105 V-0 es ",.200" and.312" Centerlines 3.96 Crimp No (1 pos.) 7.5 (2 12 Pos.) to +105 V-0 es MP Economy Power (EP) Connector System Crimp No (2 12 Pos.) to +105 V-0 es Crimp No (2 5 Pos.) to +105 V-0 es ** When terminated one position at a time. ** Current Rating is application dependent. R R R R R pprovals R R R R R R R R R R R R R R R 3

4 MT-50 IDC Connectors and Headers MT [1.27] Product Facts 2 28 contact positions Connectors terminate 26, 28 and 30 WG discrete wire or.050 [1.27] centerline ribbon cable Color-coded housings Maximum cable insulation diameter of.039 [0.99] with PVC insulation only IDC contacts pre-loaded in receptacle housing 30 V, 1 contact rating Contact design allows for gold-to-gold or tin-to-tin interface Contacts are lubricated to prevent fretting corrosion Wire feed-thru capability for daisy-chain wiring or closed end for point-to-point wiring Connectors are polarized for proper mating Manual and semiautomatic application tooling Mating heights shown below:.503 Max. [12.78] Vertical or.254 Max. [6.45] Right-ngle Component Recognized by Underwriters Laboratories Inc. to US and Canadian Standards, File No. E28476 (Connectors and Headers) File No. E53793 (Ribbon Cable) The MT-50 IDC Connector System is a wire-to-printed circuit board system with contacts in a staggered, single row on.050 [1.27] centerline. The design features wire feedthrough capability for daisychain applications. Insulation displacement contacts are used to terminate a wide range of conductor sizes. Ribbon cable can also be terminated when the appropriate receptacle assembly and strain relief cover are used. Header assemblies for board mount applications include right-angle (horizontal) and vertical mount products. These are available in through-hole and surface mount configurations. Typical uses of the MT-50 IDC connectors would be in the ppliance, Commercial and Home Equipment and Security products industries. See the following pages for related products: Ribbon Cable (reels),.050 [1.27] centerline (p. 71) pplication Tooling (p. 76) Cable ssemblies (p. 74) Performance Data Voltage Rating 30 VC Current Rating 1 amp max. Low-Level Resistance 30 milliohms MT-50 IDC Connector Kit / Header Mateability Guide Headers Headers Dielectric Withstanding Voltage 500 VC Insulation Resistance 1,000 megohms Operating Temperature 55 C to +105 C for connector only; cable rating may be lower Technical Documents pplication Specification MT-50 Connectors Product Specifications MT-50 Connectors MDISON CBLE Cable Specification (28 WG, 7/36 Tinned copper, PVC insulation) MDISON CBLE Cable Specification (28 WG, 7/36 Tinned copper, TPO insulation) Headers These matrixes have been prepared to assist you in defining the correct mating halves for the MT-50 header and connector kit combination. Where a is indicated the combination is a valid mating pair. Note: Tyco Electronics does NOT recommend intermating connectors and headers with different contact platings. Connector Kits Matrix for Tin Plated Part Numbers Connector Kits Matrix for [ ] Gold Plated Part Numbers Connector Kits Matrix for [ ] Gold Plated Part Numbers

5 MT-50 IDC Connectors and Headers (Continued) Feed-Thru and Closed End Connectors Receptacle ssemblies Ribbon Cable ±.004 [± 0.10] (See Note 1) MT [1.27].315 ±.006 [8.00 ± 0.15].150 [3.81] Housing UL 94V-2 rated, thermoplastic Contacts Phosphor bronze; [ ] min. tin in wire termination area, over [ ] min. nickel; choice on mating end: [ ] min. tin or [ ] gold or [ ] gold, over [ ] min. nickel Color Coding by Wire Size for UL94V-0 Connectors 26 WG Blue 28 WG Green 30 WG Brown.190 ±.003 [4.83 ± 0.08] Position [1.27].035 [0.89] ±.003 [2.54 ± 0.08] Notes: 1. To determine connector overall length (dim. ), multiply.050 x the number of circuits and add.082. Example:.050 x 10 circuits equals =.582 [14.78]. 2. Strain relief covers shown on page 6 are required and sold as part of the Connector Kit. 3. Stranded UL Style 1061 or equivalent wire is recommended. For Strain Relief Covers see page 6. For mating Headers see pages 9 and 10. For Mateability Guide, see matrixes on page 4. Connector Kits Ribbon Cable 4. Unless otherwise stated all tolerances (except plating) to be ±.005 [±0.13]. 5. Consult Product Drawing for RoHS Compliant information. Connector Kit Ordering Information Connector Kit consists of Receptacle ssembly and Strain Relief Cover. Base part number prefixes and suffixes indicate the number of circuit positions, for example: Base part number position = and 28 position = Note: Tin-plated connectors and headers in even position sizes from 2 12 and 18 are stocked parts; all other position sizes and products with gold-plated contacts are Make To Order. Base Part Numbers Connector Feed-Thru Closed End Type & Connector Kit No. of Connector Kit No. of Wire Size Part Nos. Circuits Part Nos. Circuits Tin Plated 26 WG mm WG mm WG mm [ ] Gold Plated 26 WG mm WG mm WG mm [ ] Gold Plated 26 WG mm WG mm WG mm

6 MT-50 IDC Connectors and Headers (Continued) Connector Kits Ribbon Cable (Continued).068 [1.73] 2 Plcs. MT [1.27] Strain Relief Covers Strain Relief Cover UL 94V-0 rated, thermoplastic, black Plcs. [1.02] Feed-Thru.090 [2.29] 4 Plcs..237 ±.008 [6.02 ± 0.20].123 ±.006 [3.12 ± 0.15] Feed-Thru Closed End.255 [6.48].237 ±.008 [6.02 ± 0.20] Closed End 6 Feed-Thru and Closed End No. of Circuits Dim. No. of Circuits Dim

7 MT-50 IDC Connectors and Headers (Continued) Feed-Thru and Closed End Connectors Receptacle ssemblies Discrete Wire ±.004 [± 0.10] (See Note 1) MT [1.27].315 ±.006 [8.00 ± 0.15].150 [3.81] Housing UL 94V-2 rated, thermoplastic Contacts Phosphor bronze; [ ] min. tin in wire termination area, over [ ] min. nickel; choice on mating end: [ ] min. tin or [ ] gold or [ ] gold, over [ ] min. nickel Color Coding by Wire Size for UL94V-0 Connectors 26 WG Blue 28 WG Green 30 WG Brown.190 ±.003 [4.83 ± 0.08] Position [1.27].035 [0.89] ±.003 [2.54 ± 0.08] Notes: 1. To determine connector overall length (dim. ), multiply.050 x the number of circuits and add.082. Example:.050 x 10 circuits equals =.582 [14.78]. 2. Strain relief covers shown on page 8 are required and sold as part of the Connector Kit. 3. Stranded UL Style 1061 or equivalent wire is recommended. For Strain Relief Covers see page 8. For mating Headers see pages 9 and 10. For Mateability Guide, see matrixes on page 4. Connector Kits Discrete Wire 4. Unless otherwise stated all tolerances (except plating) to be ±.005 [±0.13]. 5. Consult Product Drawing for RoHS Compliant information. Connector Kit Ordering Information Connector Kit consists of Receptacle ssembly and Strain Relief Cover. Base part number prefixes and suffixes indicate the number of circuit positions, for example: Base part number position = and 28 position = Note: Tin-plated connectors and headers in even position sizes from 2 12 and 18 are stocked parts; all other position sizes and products with gold-plated contacts are Make To Order. Base Part Numbers Connector Feed-Thru Closed End Type & Connector Kit No. of Connector Kit No. of Wire Size Part Nos. Circuits Part Nos. Circuits Tin Plated 26 WG mm WG mm WG mm [ ] Gold Plated 26 WG mm WG mm WG mm [ ] Gold Plated 26 WG mm WG mm WG mm

8 MT-50 IDC Connectors and Headers (Continued) Connector Kits Discrete Wire (Continued) Plcs. [1.73] MT [1.27] Strain Relief Covers Strain Relief Cover UL 94V-0 rated, thermoplastic, black Feed-Thru Plcs. [1.02].090 [2.29] 4 Plcs..237 ±.008 [6.02 ± 0.20].123 ±.006 [3.12 ± 0.15] Closed End Feed-Thru.255 [6.48].237 ±.008 [6.02 ± 0.20] Closed End 8 Feed-Thru and Closed End No. of Circuits Dim. No. of Circuits Dim

9 MT-50 IDC Connectors and Headers (Continued) Through-Hole Header ssemblies Vertical.035 [0.89] Circuit #1 Note: To determine header overall length (dim. ), multiply.050 x the number of circuits and add.150. Example:.050 x 6 circuits equals =.450 [11.43]..170 [4.32] MT [1.27].220 ±.003 [5.59 ± 0.08].060 [1.52] Housing UL 94V-0 rated, thermoplastic, black Contacts Brass, [ ] min. tin over [ ] min. nickel on solder legs; choice on mating end: [ ] min. tin or [ ] gold or [ ] gold, over [ ] min. nickel Right-ngle.050 [1.27].068 [1.73].060 ±.003 Dia. [1.52 ± 0.08].0705 [1.90] Circuit #1.016 [0.41].050 [1.27].250* [6.35].035 [0.89].125 [3.18] Recommended Mounting Hole Size and Pattern for.062 [1.57] Thick PC Board * 6-circuit Dim. shown, refer to Product Drawing for actual PCB Dimensions and RoHS Compliant information..031 ±.002 Dia. [0.78 ± 0.05].035 [0.89] Base Part Numbers Through-Hole Header No. of Part Nos. Posts Standard UL 94V-0, Tin Plated Standard UL 94V [ ] Gold Plated Standard UL 94V [ ] Gold Plated For mating Connector Kits see pages 5 through 8. For mateability options, see matrixes on page 4. Header Ordering Information Base part number prefixes and suffixes indicate the number of circuit positions, for example: Base part number position = and 28 position = Note: Tin-plated connectors and headers in even position sizes from 2 12 and 18 are stocked parts; all other position sizes and products with gold-plated contacts are Make To Order..035 [0.89].125 [3.18].210 [5.33].050 [1.27].035 [0.89].250* [6.35] Circuit #1.016 [0.41].031 ±.002 Dia. [0.78 ± 0.05] Circuit #1.050 [1.27] Recommended Mounting Hole Size and Pattern for.062 [1.57] Thick PC Board * 6-circuit Dim. shown, refer to Product Drawing for actual PCB Dimensions and RoHS Compliant information..180 [4.57].220 ±.003 [5.59 ± 0.08].035 [0.89] Base Part Numbers Through-Hole Header No. of Part Nos. Posts Standard UL 94V-0, Tin Plated Standard UL 94V [ ] Gold Plated Standard UL 94V [ ] Gold Plated

10 MT-50 IDC Connectors and Headers (Continued) MT [1.27] Surface Mount Header ssemblies Vertical.035 [0.89] Circuit #1 Note: To determine header overall length (dim. ), multiply.050 x the number of circuits and add.150. Example:.050 x 6 circuits equals =.450 [11.43]..170 [4.32].220 ±.003 [5.59 ± 0.08] Housing UL 94V-0 rated, thermoplastic, black Contacts Brass, [ ] min. tin over [ ] min. nickel on solder pads; choice on mating end: [ ] min. tin or [ ] gold or [ ] gold, over [ ] min. nickel Boardlock Phosphor bronze, tin plated [ ] min. over [ ] min. nickel Right-ngle.028 ± [0.71 ± 0.03] [1.27] ±.001 [4.11] [1.65 ± 0.03] Circuit #1.574* [14.58].070 ±.003 [1.78 ± 0.08] 2 Plcs..145 ±.003 [3.68 ± 0.08] 2 Plcs. Recommended PC Board Layout for use with.010 [0.25] Thick Stencil * 6-circuit Dim. shown, refer to Product Drawing for actual PCB Dimensions and RoHS Compliant information..249 [6.32] Base Part Numbers Surface Mount Header No. of Part Nos. Posts Standard UL 94V-0, Tin Plated Standard UL 94V [ ] Gold Plated Standard UL 94V [ ] Gold Plated Note: ll SMT product is prepackaged in standard tape and reel format. For mating Connector Kits see pages 5 through 8. For mateability options, see matrixes on page [0.89].050 [1.27] Circuit #1.180 [4.57].220 ±.003 [5.59 ± 0.08] 10 Header Ordering Information Base part number prefixes and suffixes indicate the number of circuit positions, for example: Base part number position = and 28 position = Note: Tin-plated connectors and headers in even position sizes from 2 12 and 18 are stocked parts; all other position sizes and products with gold-plated contacts are Make To Order..128 [3.25].162 [4.11].050 [1.27].028 ±.001 [0.71 ± 0.03] Circuit #1.075 ±.001 [1.91 ± 0.03].574* [14.58].145 ±.003 [3.68 ± 0.08] 2 Plcs. Recommended PC Board Layout for use with.010 [0.25] Thick Stencil * 6-circuit Dim. shown, refer to Product Drawing for actual PCB Dimensions and RoHS Compliant information..070 ±.003 [1.78 ± 0.08] 2 Plcs..270 [6.86] Base Part Numbers Surface Mount Header No. of Part Nos. Posts Standard UL 94V-0, Tin Plated Standard UL 94V [ ] Gold Plated Standard UL 94V [ ] Gold Plated

11 Centerline MT-100 IDC Connectors and Headers Product Facts Connectors and headers for 2 through 28 positions; wire sizes of 22, 24, 26 and 28 WG [ mm 2 ] Wire-to-Post Connectors preloaded with dual beam contacts Connectors and headers, except shrouded headers, are end-to-end stackable Connector styles include both closed end and feedthru connectors with locking ramps, with and without polarizing tabs Molded ribs on housing do not allow reverse mating Posted connectors for 2 through 19 positions Connectors preloaded with IDC contacts ll contacts are slotted for insulation displacement (IDC) terminal technique Contacts are lubricated for fretting corrosion protection Benefits derived from the MT-100 system include increased quality and ease of handling such as One-step assembly No wire stripping No contact damage Reduced wiring errors Simpler tooling Simple maintenance and repair Meets the material requirements of Table 23.1 of UL1410 Standards for Television Receiver and Video Products (wire-topost connectors only) Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Certified by Canadian Standards R ssociation, File No. LR7189 Technical Documents Product Specification MT-100 Connectors pplication Specifications MT-100 Connectors MT-100 Ribbon Cable ssembly MT-100 connectors accept discrete and ribbon cable wire sizes ranging from WG [ mm 2 ] with maximum insulation outside diameter of.060 [1.52] for terminating single wire and.050 [1.27] for mass termination of wires. Tin plated solid, fused stranded, or stranded (7 strands) wire with PVC insulation can be used on WG [ mm 2 ] MT-100 connectors and 19 stranded wire on WG [ mm 2 ] MT-100 connectors. Only one wire to be terminated into an IDC contact slot. The wire-to-post connector housing material is flame retardant thermoplastic, either UL94V-2 or UL94V-0 rated. full line of centerline headers completes the system. Headers are available with straight or right-angle posts, in flat, polarized or friction lock styles. Headers are available in 2 through 28 positions. Shrouded headers are available in 2 through 14 positions. Performance Data* Voltage Rating 250 vac Current Rating 5 amp max. Low-Level Resistance 6 m max. initial Dielectric Withstanding Voltage 750 vac/1 min. Insulation Resistance 5000 M min. initial Operating Temperature 55 C to 105 C Note: Refer to page 70 for approved wire listings. *Refer to the Product Specification for additional electrical, mechanical and environmental performance tests and requirements. 11 MT-100

12 MT-100 Connector/Header Mateability Guide This matrix has been prepared to assist you, our customer, in defining the correct mating halves for the MT-100 header and connector combination. Where a is indicated the combination is a valid mating pair. Where an N is indicated the combination is not acceptable for mating. MT-100 Matrix for Tin Plated Part Numbers Connectors Headers N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N * N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N *Select contact plating to match header plating. 12

13 MT-100 Connector/Header Mateability Guide (Continued) This matrix has been prepared to assist you, our customer, in defining the correct mating halves for the MT-100 header and connector combination. Where a is indicated the combination is a valid mating pair. Where an N is indicated the combination is not acceptable for mating. Matrix for [ ] Gold Plated Part Numbers Connectors Headers N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N * N N MT-100 Matrix for [ ] Gold Plated Part Numbers Headers Connectors * N N N N N N N N N N N N N N N N N N N *Select contact plating to match header plating. 13

14 MT-100 IDC Connectors Closed End and Feed-Thru MT-100 Housing UL94V-2 rated, nylon, see below for color; or UL94V-0 rated, nylon, black Contacts Phosphor bronze, post tin plated, [ ] or [ ] post gold-plated over nickel Color Coding by Wire Size for UL94V-2 Connectors 28 WG Green 26 WG Blue 24 WG White 22 WG Red Closed End Connectors.275 [6.99].245 [6.22].520 [13.21].275 [6.99].075 [1.91].184 [4.67] Without Polarizing Tabs.056 [1.42] ll wire sizes in UL94V-0 Black.075 [1.91] For mateability options, see matrix on pages 12 and [5.80] For mating half visuals, see pages 20 thru 30. Notes: 1. Refer to pages for approved wire listing. 2. For strain reliefs and dust covers, see page For keying plugs, see page Other circuit sizes are available upon request. Minimums may apply. 5. Connector circuits can be molded closed for keying purposes. Minimums may apply. 6. Where no part numbers appear in the chart, parts can be made available upon request. Minimums may apply. 7. To determine connector overall length (dim. ), multiply x the number of circuits. Example: x 10 circuits equals inch [25.4 mm]. Feed-Thru Connectors With Polarizing Tabs.520 [13.21].275 [6.99].075 [1.91] [7.75] [6.22].184 [4.67].056 [1.42] Without Polarizing Tabs.075 [1.91].228 [5.80] With Polarizing Tabs 14

15 MT-100 IDC Connectors Closed End and Feed-Thru (Continued) Connector Ordering Information The Base Part Numbers Chart at right shows the base part number, and their RoHS (Restrictions on Certain Hazardous Substances) Compliant (lead free) equivalent available for the described connectors. Prefixes and suffixes are determined by the number of circuit positions in the connector. For example, the complete part number for a 10-position closed end connector without polarizing tabs for 22 WG wire would be: Base number plus prefix-and-suffix The correct ordering number is ll part numbers are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Base Part Numbers Closed End Feed-Thru Without Tabs With Tabs Without Tabs With Tabs Connector Type & Wire Size Connector RoHS Connector RoHS Connector RoHS Connector RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-2, Tin Plated 22 WG mm WG 0.2 mm WG mm WG mm Tape Mounted on Reel UL94V-2, Tin Plated 22 WG mm WG 0.2 mm WG mm WG mm Standard UL94V-2, [ ] Gold Plated 22 WG mm WG 0.2 mm WG mm WG mm Standard UL94V-2, [ ] Gold Plated 22 WG mm WG 0.2 mm WG mm WG mm LED*, UL94V-2, Tin Plated (See Note 1) 22 WG mm WG 0.2 mm WG mm WG mm Standard UL94V-0, Tin Plated (Gold is available, minimums may apply.) (Black in color) 22 WG mm WG 0.2 mm WG mm *LED connectors are designed to mate with [ ] diameter posts or square leads. 1 Other circuit sizes are available upon request. Minimums may apply. 2 Tape mounted. Note: Blocked circuit configurations are available. Contact product engineer or product manager for details. Minimums may apply. MT

16 MT-100 IDC Connector ccessories Covers Closed End Strain Relief Covers Closed End Dust Covers MT-100 Material (RoHS Compliant) Strain Relief Cover UL94V-2 rated, nylon, white Dust Covers UL94V-0 rated, polyester, white.127 [3.23].345 [8.76].340 [8.64] Retention Dimple.360 [9.14].130 [3.3].335 [8.51].105 [2.67] Note: This portion of the front locking bar may or may not be present. Cover Ordering Information The Base Part Numbers Chart at right shows the base part number and number of circuits available for the described cover. Prefixes and suffixes are determined by the number of circuit positions in the cover. For example, the complete part number for a 10-position closed end strain relief cover would be: Base number plus prefix-and-suffix The correct ordering number is Feed-Thru Strain Relief Covers Base Part Numbers.127 [3.23].360 [9.14] Note: This portion of the front locking bar may or may not be present. Feed-Thru Dust Covers Retention Dimple.395 [10.03].245 [6.22] Closed End Feed-Thru Strain Relief Dust Strain Relief Dust Covers Covers Covers Covers Cover No. of Cover No. of Cover No. of Cover No. of Part Nos. Circuits Part Nos. Circuits Part Nos. Circuits Part Nos. Circuits [3.3] Cover Length No. of Dim. Prefix/ Circuits Suffix No. of Dim. Prefix/ Circuits Suffix No. of Dim. Prefix/ Circuits Suffix No. of Dim. Prefix/ Circuits Suffix

17 MT-100 IDC Connector ccessories (Continued) Keying Plug with Carrier Strip (10 plugs per strip) Part No [0.69] Sq. Material (RoHS Compliant) UL94V-2 rated, nylon, natural color.300 [7.62].065 [1.65].077 [1.96].038 [0.97] MT-100 Note: Removal of contact is not necessary when using keying plug..125 [3.18].500 [12.7] [45.72] Replacement IDC Contacts Phosphor bronze, post tin plated; [ ] or [ ] post gold plated over nickel Wire Size Part Numbers WG mm 2 Standard Tin Plated [ ] Gold Plated [ ] Gold Plated LED Tin Plated Note: Tyco Electronics does not recommend terminating an MT contact more than one time. Use replacement contacts when required for field repairs or wire changes [11.48].075 [1.91] Crimp Snap-In Contacts Phosphor bronze, tin plated.070 [1.78].070 [1.78].425 [10.8].142 [3.61] Max. Wire Size Part Nos. WG mm 2 Loose Piece* Strip** **Hand Tool No (IS ) **pplicator No (IS ) Special applications for crimp snap-in contacts are: 1. Double wire per contact 2. Coax or shielded wire 3. Mixed wire size in same connector Note: Only one crimp snap-in contact per connector. 17

18 MT-100 Posted Connector/Connector Mateability Guide MT-100 Matrix for Tin Plated Part Numbers Connectors This matrix has been prepared to assist you, our customer, in defining the correct mating halves for the MT-100 posted connector and connector combination. Where a is indicated the combination is a valid mating pair. Where an N is indicated the combination is not acceptable for mating. Posted Connectors * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * N N N N N N N N *2 & 3 position MT-100 Posted Connectors can not mate with MT-100 connectors with polarizing tabs. 18

19 MT-100 Posted Connector/Connector Mateability Guide (Continued) Matrix for [ ] Gold Plated Part Numbers Connectors This matrix has been prepared to assist you, our customer, in defining the correct mating halves for the MT-100 posted connector and connector combination. Where a is indicated the combination is a valid mating pair. Where an N is indicated the combination is not acceptable for mating. Posted Connectors * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * N N N N N N N N *2 & 3 position MT-100 Posted Connectors can not mate with MT-100 connectors with polarizing tabs. MT-100 Matrix for [ ] Gold Plated Part Numbers Posted Connectors Connectors * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * N N N N N N N N * * * * * * * * *2 & 3 position MT-100 Posted Connectors can not mate with MT-100 connectors with polarizing tabs. 19

20 MT-100 IDC Posted Connectors (Wire-to-Wire) Closed End, Feed-Thru Housing UL 94V-2 rated, nylon, see chart for color Contacts Copper alloy, post tin or gold plated over nickel (see chart) Closed End B Dim. Feed-Thru B Dim. MT-100 Notes: 1. Mating half visuals - pages 14 & Use feed thru strain relief covers & feed thru dust covers (if needed) - page pproved wire listing - pages 70 thru [0.54] Sq. Dim..079 [2.00].843 [21.40].303 [7.70].025 [0.54] Sq. Dim..079 [2.00].843 [21.40].303 [7.70].415 [10.54].415 [10.54] 20 Connector Ordering Information The Base Part Numbers Chart at right shows the base part number. Prefixes and suffixes are determined by the number of circuit positions in the connector. For example, the complete part number for a 12-position closed end connector for 22 WG wire would be: Base number plus prefix-and-suffix The correct ordering number is ll part numbers are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix thru See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Color Coding by Wire Size for UL 94V-2 Connectors 22 WG Red 24 WG White 26 WG Blue 28 WG Green Performance Data Voltage Rating 250 VC Current Rating 4 amp max. Low-Level Resistance 16 mω max. initial Dielectric Withstanding Voltage 750 VC/1 min. Insulation Resistance 5000 MΩ min. initial Operating Temperature Base Part Numbers Connector Type Closed End Connector Feed-Thru Connector & Wire Size Part Nos. RoHS Equiv. Part Nos. No. of Circuits Standard UL 94V-2, Tin Plated 22 WG mm WG 0.2 mm 2 26 WG mm 2 28 WG mm 2 Standard UL 94V-2, [ ] Gold Plated 22 WG mm 2 24 WG 0.2 mm 2 26 WG mm 2 28 WG mm 2 Standard UL 94V-2, [ ] Gold Plated 22 WG mm 2 24 WG 0.2 mm 2 26 WG mm 2 28 WG mm and 3 position MT-100 Posted Connectors (Closed End) can not mate with MT-100 connectors with polarizing tabs. 2 Parts may be manufactured upon request. Minimums may apply. Contact product engineer or product manager for details. No. of Dim. Circuits B [7.62].227 [5.77] [10.16].327 [8.31] [12.70].427 [10.85] [15.24].527 [13.39] 55 C to +105 C Technical Documents Product Specification MT-100 Posted Connector pplication Specification MT-100 Connectors Replacement IDC Contacts No. of Dim. Circuits B [17.78].627 [15.93] [20.32].727 [18.47] [22.86].827 [21.01] [25.40].927 [23.55] Contacts Copper alloy, post tin or gold plated over nickel.075 [1.91].083 [2.10].770 [19.55] No. of Dim. Circuits B 10 1 [27.94] [26.09] [30.48] [28.63] [33.02] [31.17] [35.56] [33.71].025 [0.64] No. of Dim. Circuits B [38.10] [36.25] [40.64] [38.79] [43.18] [41.33] [45.72] [43.87] [48.26] [46.41] [50.80] [48.95] Part Numbers Wire Size Tin WG mm 2 Plated [.00076] Gold Plated

21 MT-100 Flat Headers Straight and Right-ngle Housing UL94V-0 rated, polyester, white Posts Copper alloy, tin plated, [ ] or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin on the solder tail. 3. To determine header overall length (dim. ) multiply x the number of posts. Example: x 10 posts equals inch [25.4 mm]. For mateability options, see matrix on pages 12 and 13. For mating half visuals, see pages 14, 15 and 31. Straight Post (.025 [0.64] Square).200 [5.08].025 [0.64] Sq..050 [1.27] Post No [7.49].535 [13.59].140 [3.56] Right-ngle Post (.025 [0.64] Square).200 [5.08].025 [0.64] Sq. Post No [1.27].140 [3.56].295 [7.49].062 [1.57] MT-100 Header Ordering Information The Base Part Numbers Chart at right shows the base part number. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with straight posts would be: Base number plus prefix-and-suffix The correct ordering number is ll part numbers are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix thru See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details. Edge of Board.120 [3.05] Min..050/.040 Dia. [1.27/1.02] Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Base Part Numbers X =.120 [3.05] min.,.240 [6.1] max. when mated with MT-100 Connector. X =.120 [3.05] min., when mated with CST-100 II Connector. Edge of Board Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Straight Posts Right-ngle Posts Header No. of Posts/ Header No. of Posts/ Part Nos. RoHS Equiv. Part Nos. RoHS Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated X.050/.040 Dia. [1.27/1.02] Note: Consult Product Drawing for details on placing headers onto PC boards. 21

22 MT-100 Narrow Flat Headers Straight and Right-ngle MT-100 Housing UL94V-0 rated, polyester, white Posts Copper alloy, tin plated, [ ] or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Headers without retentive legs are suitable for breakaway application or 3 retentive leg(s) per header, depending upon number of positions. 4. Gold headers are duplex plated, gold on mating end of post and tin on the solder tail. 5. To determine header overall length (dim. ) multiply x the number of posts minus ( ).012. Example: x 10 posts.012 =.988 inches [25.1 mm]. For mateability options, see matrix on pages 12 and 13. For mating half visuals, see pages 14, 15 and 31. Connector Ordering Information The Base Part Numbers Chart at right shows the base part number. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with straight posts and without retentive legs would be: Base number plus prefix-and-suffix The correct ordering number is ll part numbers are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix thru See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details. Straight Post (.025 [0.64] Square).060 [1.52] Min..025 [0.64] Sq..092 [2.34] Post No [1.12].295 [7.49].505 [12.83].110 [2.79] Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Base Part Numbers Edge of Board.050/.040 Dia. [1.27/1.02] For Straight Leg Headers.037 ±.002 Dia. [0.94 ± 0.05] For Retentive Leg Headers Right-ngle Post (.025 [0.64] Square).092 [2.34].060 [1.52] Min..025 [0.64] Sq. Post No [1.12] Edge of Board.110 [2.79] Straight and Right-ngle Post with Retentive Legs.150 [3.81].260 [6.6].110 [2.79] Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Straight Posts Right-ngle Posts Without With Without With Retentive Legs Retentive Legs Retentive Legs Retentive Legs Header RoHS Header RoHS Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated High temperature product available. Please contact Sales Engineer or Product Information Center [0.85].050/.040 [1.27/1.02] Dia. For Straight Leg Headers.037 ±.002 Dia. [0.94 ± 0.05] For Retentive Leg Headers Note: Consult Product Drawing for details on placing headers onto PC boards. 22

23 MT-100 Polarized Headers Straight and Right-ngle Housing UL94V-0 rated, polyester, white Posts Copper alloy, tin plated, [ ] or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin on the solder tail. 3. ll posts on retentive leg headers are bent. 4. To determine header overall length (dim. ) multiply x the number of posts. Example: x 10 posts equals inch [25.4 mm]. For mateability options, see matrix on pages 12 and 13. For mating half visuals, see pages 14, 15 and 31. Straight Post (.025 [0.64] Square).225 [5.72].025 [0.64] Sq..125 [3.18].050 [1.27] Post No [13.59].295 [7.49].035 [0.89] Min..140 [3.56].290 [7.37] Right-ngle Post (.025 [0.64] Square).225 [5.72].025 [0.64] Sq..125 [3.18].050 [1.27] Post No [0.89] Min..295 [7.49].140 [3.56].140 [3.56] Max..290 [7.37] MT-100 Header Ordering Information The Base Part Numbers Chart at right shows the base part number. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with straight posts would be: Base number plus prefix-and-suffix The correct ordering number is ll part numbers are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix thru See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details..130 [3.30] Min. Edge of Board Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Base Part Numbers.050/.040 Dia. for straight [1.27/1.02] leg headers.037 ±.002 Dia. for retentive [0.94 ± 0.05] leg headers.125 [3.18] Retentive Leg X 34 Edge of Board.050/.040 Dia. for straight [1.27/1.02] leg headers.037 ±.002 Dia. for retentive [0.94 ± 0.05] leg headers Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Straight Posts Right-ngle Posts Without With Without With Retentive Legs Retentive Legs Retentive Legs Retentive Legs Header RoHS Header RoHS Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated Retentive Leg.135 [3.43] X =.110 [2.79] min.,.160 [4.06] max. when mated with MT-100 Connector. X =.110 [2.79] min.,.120 [3.05] max. when mated with CST-100 II Connector. Note: Consult Product Drawing for details on placing headers onto PC boards. 23

24 MT-100 Friction Lock Headers Straight and Right-ngle MT-100 Housing UL94V-0 rated, polyester, white Posts Copper alloy, tin plated, [ ] or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin on the solder tail. 3. ll posts on retentive leg headers are bent. 4. To determine header overall length (dim. ) multiply x the number of posts. Example: x 10 posts equals inch [25.4 mm]. For mateability options, see matrix on pages 12 and 13. For mating half visuals, see pages 14, 15 and 31. Straight Post (.025 [0.64] Square) Post No [1.27].535 [13.59].295 [7.49].140 [3.56].310 [7.87] Right-ngle Post (.025 [0.64] Square) [5.72] [5.72] [3.18] [3.18].025 [0.64] Sq..040 [1.02] Max..025 [0.64] Sq..050 [1.27] Post No [7.49].140 [3.56] Max..140 [3.56].040 [1.02] Max..310 [7.87] Header Ordering Information The Base Part Numbers Chart at right shows the base part number. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with straight posts would be: Base number plus prefix-and-suffix The correct ordering number is ll part numbers are the RoHS equivalent version. Example: No. of Pos. Standard Prefix/Suffix Lead Free RoHS Prefix/Suffix thru See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details..130 [3.30] Min. Edge of Board Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Base Part Numbers.125 [3.18] Retentive Leg.050/.040 Dia. for straight [1.27/1.02] leg headers.037 ±.002 Dia. for retentive [0.94 ± 0.05] leg headers [3.43] X Edge of Board Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Straight Posts Right-ngle Posts Without With Without With Retentive Legs Retentive Legs Retentive Legs Retentive Legs Header RoHS Header RoHS Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated /.040 Dia. for straight [1.27/1.02] leg headers.037 ±.002 Dia. for retentive [0.94 ± 0.05] leg headers Note: Consult Product Drawing for details on placing headers onto PC boards. Retentive Leg X =.110 [2.79] min.,.160 [4.06] max. when mated with MT-100 Connector. X =.110 [2.79] min.,.120 [3.05] max. when mated with CST-100 II Connector. 24

25 Page_Head (Continued) MT-100 Headers with Retention Peg Straight Housing UL94V-0 rated, thermoplastic, black Posts Copper alloy, tin plated, [ ] or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin on the solder tail. 3. To determine header overall length (dim. ) multiply x the number of posts. Example: x 10 posts equals inch [25.4 mm]. Friction Lock.025 ±.001 [0.64 ± 0.03] Square.113 [2.87].125 [3.18].250 [6.35] Post No [1.27].135 [3.43] [ ].290 ±.010 [7.37 ± 0.25].347 ±.010 [8.81 ± 0.25].070 [1.78].550 ±.010 [13.97 ± 0.25] MT-100 For mateability options, see matrix on pages 12 and 13. For mating half visuals, see pages 14, 15 and 31. Polarized.113 [2.87] Header Ordering Information The Base Part Numbers Chart at right shows the base part number. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with straight posts would be: Base number plus prefix-and-suffix The correct ordering number is ll part numbers are the RoHS equivalent version. Example: No. of Pos. Standard Prefix/Suffix Lead Free RoHS Prefix/Suffix Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request..025 ±.001 [0.64 ± 0.03] Square Base Part Numbers Ø.052 ±.002 [1.32 ± 0.05] Ø.040 ±.003 [1.02 ± 0.07 ].125 [3.18].250 [6.35] Post No [1.27].135 [3.43].070 [1.78] Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Friction Lock Polarized Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated [1.78] Min..090 [2.29].055 Min. [1.39].290 ±.010 [7.37 ± 0.25].347 ±.010 [8.81 ± 0.25].055 [1.40].550 ±.010 [13.97 ± 0.25] Note: Consult Product Drawing for details on placing headers onto PC boards. Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details. 25

26 MT-100 High Profile Headers Right-ngle MT-100 Housing UL94V-0 rated, thermoplastic, black Posts Copper alloy, tin plated, [ ] or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin on the solder tail. 3. To determine header overall length (dim. ) multiply x the number of posts. Example: x 10 posts equals inch [25.4 mm]. 4. This product can be mounted in the middle of the PC Board as shown in the PCB layout. For mateability options, see matrix on pages 12 and 13. For mating half visuals, see pages 14, 15 and 31. Header Ordering Information The Base Part Numbers Chart at right shows the base part number. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with right-angle posts would be: Base number plus prefix-and-suffix The correct ordering number is ll part numbers are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Friction Lock Right-ngle Post (.025 [0.64] Square).250 [6.35].025 [0.64] Sq. Base Part Numbers.113 [2.87] Post No [1.27].112 [2.84].125 [3.18].290 [7.37].040 [1.02] Max..347 [8.81].250 [6.35].025 [0.64] Sq. Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board.113 [2.87].050 [1.27] Post No [7.37].112 [2.84].125 [3.18].070 [1.78].140 [3.56].040 ±.003 [1.02 ± 0.07] Dia. Note: Consult Product Drawing for details on placing headers onto PC boards. Friction Lock Polarized Right-ngle Posts Right-ngle Posts Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated Polarized Right-ngle Post (.025 [0.64] Square).347 [8.81] Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details. 26

27 Page_Head (Continued) MT-100 Polarized High Temperature Headers Straight and Right-ngle Housing 2 12 Position UL94V-0 rated, nylon, black Position UL94V-0 rated, LCP, black Posts Copper alloy, tin plated, [ ] or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin on the solder tail. 3. To determine header overall length (dim. ) multiply x the number of posts. Example: x 10 posts equals inch [25.4 mm]. For mateability options, see matrix on pages 12 and 13. For mating half visuals, see pages 14, 15 and 31. Header Ordering Information The Base Part Numbers Chart at right shows the base part number. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with straight posts would be: Base number plus prefix-and-suffix The correct ordering number is ll part numbers are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix thru N thru 18 N See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. For use with Infrared Reflow Process Maximum Temperature Rating: 2 12 Position: 280 C Position: 235 C Straight Post (.025 [0.64] Square).250 [6.35].025 [0.64] Sq..060 [1.52] Pre-Tinned Land Both Sides.040 [1.02] Pre-Tinned Plated Thru Hole.113 [2.87].050 [1.27] Post No [13.97].290 [7.37].125 [3.18].070 [1.78].135 [3.43].347 [8.81] Right-ngle Post (.025 [0.64] Square).250 [6.35].025 [0.64] Sq. Recommended Mounting Hole Pattern for.062 [1.57] Thick PC Board Base Part Numbers.0325 [0.826].065 [1.65].008 [0.20] Min. Thk. Solder Paste In rea Shown Post No [3.81].300 [7.62].113 [2.87].050 [1.27] Post No [7.37].112 [2.84].125 [3.18].070 [1.78].140 [3.56] Note: Consult Product Drawing for details on placing headers onto PC boards. Straight Posts Straight Posts (Tube Loaded) Right-ngle Posts Header RoHS Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated [8.81] MT-100 Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details. 27

28 MT-100 Friction Lock High Temperature Headers Straight and Right-ngle MT-100 Housing 2 12 Position UL94V-0 rated, nylon, black Position UL94V-0 rated, LCP, black Posts Copper alloy, tin plated, [ ] or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin on the solder tail. 3. To determine header overall length (dim. ) multiply x the number of posts. Example: x 10 posts equals inch [25.4 mm]. For mateability options, see matrix on pages 12 and 13. For mating half visuals, see pages 14, 15 and 31. Header Ordering Information The Base Part Numbers Chart at right shows the base part number. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with straight posts would be: Base number plus prefix-and-suffix The correct ordering number is ll part numbers are the RoHS equivalent version. Example: No. of Pos. Standard Prefix/Suffix Lead Free RoHS Prefix/Suffix thru N thru N See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. For use with Infrared Reflow Process Maximum Temperature Rating: 2 12 Position: 280 C Position: 235 C Straight Post (.025 [0.64] Square).250 [6.35].025 [0.64] Sq. Base Part Numbers.113 [2.87] Post No [1.27].550 [13.97].125 [3.18].290 [7.37].060 [1.52] Pre-Tinned Land Both Sides.040 [1.02] Pre-Tinned Plated Thru Hole.0325 [0.826].065 [1.65].130 [3.30].250 [6.35].040 [1.02] Max..347 [8.81] Right-ngle Post (.025 [0.64] Square).025 [0.64] Sq..008 [0.20] Min. Thk. Solder Paste In rea Shown Post No [3.81].113 [2.87] Post No [1.27].300 [7.62] Recommended Mounting Hole Pattern for.062 [1.57] Thick PC Board.112 [2.84].125 [3.18].290 [7.37] Straight Posts Straight Posts (Tube Loaded) Right-ngle Posts Header RoHS Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated [1.02] Max..347 [8.81] Note: Consult Product Drawing for details on placing headers onto PC boards. Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details. 28

29 MT-100 Polarized and Friction Lock Surface Mount Headers Straight Housing 2 12 Position UL94V-0 rated, nylon, black Position UL94V-0 rated, LCP, black Posts Copper alloy, tin plated, [ ] or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin on the solder tail. 3. To determine header overall length (dim. ) multiply x the number of posts. Example: x 10 posts equals inch [25.4 mm]. For mateability options, see matrix on pages 12 and 13. For mating half visuals, see pages 14, 15 and 31. Header Ordering Information The Base Part Numbers Chart at right shows the base part number. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position surface mount polarized header would be: Base number plus prefix-and-suffix The correct ordering number is ll part numbers are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. For use with Infrared Reflow Process Maximum Temperature Rating: 2 12 Position: 280 C Position: 235 C Polarized Header.318 [8.08].025 [0.64] Sq. Base Part Numbers.113 [2.87] Post No [6.35].050 [1.27].290 [7.37].125 [3.18].060 [1.52].159 [4.04].070 [1.78].070 [1.78].347 [8.81].318 [8.08] Friction Lock Header.025 [0.64] Sq. Post No [5.97].113 [2.87] Post No. 1 Recommended PC Board Layout for use with.010 [0.25] Thick Stencil Polarized Headers Friction Lock Headers Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated Tape Mount Part Numbers Polarized Headers Friction Lock Headers Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated [6.35].050 [1.27].290 [7.37].125 [3.18].040 [1.02] Max..159 [4.04].347 [8.81] Note: Consult Product Drawing for details on placing headers onto PC boards. Standard UL94V-0, [ ] Gold Plated Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details. 29 MT-100

30 MT-100 Shrouded Headers Straight and Right-ngle MT-100 Housing UL94V-0 rated, polyester, black Posts Copper alloy, tin plated; or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Headers with [ ] gold plated post are available upon request. Minimums may apply. 3. Gold headers are duplex plated, gold on mating end of post and tin on the solder tail. For mateability options, see matrix on pages 12 and 13. For mating half visuals, see pages 14 and 15. Header Ordering Information The Base Part Numbers Chart at right shows the base part number. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with straight posts and with pegs would be: Base number plus prefix-and-suffix The correct ordering number is See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Notes: 1. Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details. 2. MT-100 shrouded headers do not mate with CST-100 II housings. Straight Post (.025 [0.64] Square) Post No [3.18] Min..025 [0.64] Edge of Board.050/.040 Dia. [1.27/1.02].081/.075 Dia. [2.06/1.91].092 [2.34].410 [10.41].140 [3.56].107 [2.72].042 [1.07] Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board (Solder Side of Board Shown) Base Part Numbers Straight Posts.313 [7.95].200 [5.08].440 [11.18].125 [3.18].176 [4.47] Polarized Retention Peg.124 [3.15] Right-ngle (.025 [0.64] Square) Post No [0.64].300 [7.62] Max..050/.040 [1.27/1.02] Dia. Edge of Board.092 [2.34].410 [10.41].130 [3.30] Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board (Solder Side of Board Shown).137 [3.48].313 [7.95] Front Bend.200 [5.08].050 [1.27] Max..176 [4.47] Rear Bend.206 [5.23].130 [3.30] Note: Consult Product Drawing for details on placing headers onto PC boards. Right-ngle Posts With Without Without Pegs Only Pegs Pegs Front Bend Rear Bend Header RoHS Header RoHS Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Header Length No. of Dim. Prefix/ Circuits Suffix No. of Dim. Prefix/ Circuits Suffix No. of Dim. Prefix/ Circuits Suffix No. of Dim. Prefix/ Circuits Suffix

31 Centerline CST-100 II Crimp Contacts and Housings Product Facts Low cost wire-to-board interconnections Wide wire range for single contact Tin and gold plated contacts Mates with specified MT and similar competitive notched headers Plastic latching feature in housing helps prevent contact backout Locking ramps and polarizing tabs are standard For keying purposes use keying plug (page 17) Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards ssociation, File No. LR7189 For mateability options, see matrix on pages 12 and 13. For mating half visuals, see pages 21 thru 29 and 32. See page 15 for an explanation of RoHS lead free equivalents. Performance Data Voltage Rating 250 vac Current Rating 4 amp max. Low-Level Resistance 6 m max. initial; 10 m max. final Insulation Resistance 1000 M min. initial; 100 M min. final Operating Temperature 55 C to 105 C Technical Documents Product Specification pplication Specification Instruction Sheet Contacts Part Numbers Tin Plated 15 u Gold Plated 30 u Gold Plated (Strip) (Strip) (Strip) (Loose Piece) (Loose Piece) (Loose Piece) (RoHS Compliant) Phosphor bronze, pretinned or [.00038] gold, over nickel [ ] gold over nickel Wire Range WG [ mm 2 ] Max. Ins. Dia..065 [1.65] Housing* Material (RoHS Compliant) UL94V-0 rated, nylon, white No. of Dim. Part Pos. Numbers No. of Dim. Part Pos. Numbers pplication Tooling Loose Piece Contacts Hand Tool No ( ) Strip Contacts MP-O-LECTRIC Model G Termination Machine* pplicator No (Request Catalog 65828) MP-O-MTIC Stripper-Crimper Machine* pplicator No or (with CQM) (Request Catalog 65004) MPOMTOR CLS IIIG Lead Making Machine* (Request Catalog 82659) *Requires applicators. For part numbers, call Technical Support..260 [6.60].190 [4.83].195 [4.95].016±.002 [.406±.051].440 [11.17].510 [12.95] *Housings without polarizing tabs may be manufactured upon request. Minimums may apply. Contact product engineering or product manager for details..060 [1.52] 31 CST-100 II

32 CST-100 II Shrouded Headers Straight and Right-ngle Housing UL94V-0 rated, polyester, black Posts Copper alloy, tin plated; or [ ] gold over nickel Straight Post (.025 [0.64] Square) Post No. 1 Post No. 1 Right-ngle (.025 [0.64] Square) CST-100 II 32 Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Headers with [ ] gold plated posts are available upon request. Minimums may apply. 3. Gold headers are duplex plated, gold on mating end of post and tin on the solder tail. For mateability options, see matrix on pages 12 and 13. For mating half visuals, see page 31. Header Ordering Information The Base Part Numbers Chart at right shows the base part number and number of posts available for the described headers. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with straight posts and with pegs would be: Base number plus prefix-and-suffix The correct ordering number is ll part numbers are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix thru See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Note: CST-100 II shrouded headers only mate with CST-100 II housings. ll the MT-100 headers except the MT-100 shrouded headers mate with CST-100 II housings..025 [0.64].125 [3.18] Min. Base Part Numbers Header Part Nos. Edge of Board.050/.040 Dia. [1.27/1.02].081/.075 Dia. [2.06/1.91] With Pegs.092 [2.34] No. of Posts/ RoHS Equiv..410 [10.41].140 [3.56].107 [2.72].042 [1.07] Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board (Solder Side of Board Shown) Straight Posts.124 [3.15] Header Part Nos..313 [7.95].176 [4.47] Without Pegs.280 [7.11].520 [13.21].125 [3.18] No. of Posts/ RoHS Equiv..036 [0.91] Max..025 [0.64].450 [11.43] Max..050/.040 [1.27/1.02] Dia. Right-ngle Posts Without Pegs Only Header Part Nos. No. of Posts/ RoHS Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Header Length Polarized Retention Peg No. of Dim. Prefix/ Circuits Suffix Edge of Board.140 [3.56].092 [2.34].107 [2.72] Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board (Solder Side of Board Shown) No. of Dim. Prefix/ Circuits Suffix [7.95].176 [4.47].280 [7.11] Note: Consult Product Drawing for details on placing headers onto PC boards. No. of Dim. Prefix/ Circuits Suffix

33 [3.96] Centerline MT-156 IDC Connectors and Headers Product Facts Connectors and headers for 2 through 24 positions; wire sizes of 18, 20, 22, 24 and 26 WG [ mm 2 ] Connectors and headers, except shrouded headers, are end-to-end stackable Quad Connectors for higher current rating (page 54) Posted connectors for 2,3, 4,6,9,12,15 and 24 positions Card edge connectors for 3,6,9,12,15,18 and 20 through 24 positions Connectors preloaded with IDC contacts ll contacts are slotted for insulation displacement (IDC) termination technique Connector styles include both closed end and feedthru, with and without locking ramps and polarizing tabs Molded ribs on housing do not allow reverse mating Contacts are lubricated for fretting corrosion protection Benefits derived from the MT-156 system include increases quality and ease of handling such as One-step assembly No wire stripping No contact damage Reduced wiring errors Simpler tooling Simple maintenance and repair Meets the material requirements of Table 23.1 of UL 1410 Standards for Television Receiver and Video Products (wire-topost connectors only) Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Certified by Canadian Standards R ssociation, File No. LR7189 MT-156 connectors accept discrete and ribbon cable wire sizes ranging from WG [ mm 2 ] with maximum insulation outside diameter.095 [2.41] for single wire and.070 [1.78] for mass termination of wires. Tin plated solid, fused stranded or stranded (7, 16, and 19 strands) wire with PVC insulation can be used on 18 WG [ mm 2 ] MT-156 connectors; 7, 10, and 19 stranded wire on 20 WG [ mm 2 ] MT-156 connectors; and 7 and 19 stranded wire on WG [ mm 2 ] MT-156 connectors. Only one wire to be terminated into an IDC contact slot. Mass termination of wire provides the lowest applied cost because it drastically reduces the labor content of virtually any cable or harness assembly required. The wire-to-post connector housing material is flame retardant thermoplastic, either UL94V-2 or UL94V-0 rated. full line of [3.96] centerline headers completes the system. Headers are available with straight or right-angle posts, in flat friction lock and shrouded styles. Headers are available in 2 through 24 positions. Note: Refer to page 70 for approved wire listings. Performance Data* Voltage Rating 600 vac Current Rating 7 amp max. for MT-156 Connector Low-Level Resistance 3.0 m max. initial Dielectric Withstanding Voltage 2200 vac/1 min. Insulation Resistance 5000 M min. initial Operating Temperature 55 C to 105 C *Refer to the Product Specification for additional electrical, mechanical and environmental performance tests and requirements. Technical Documents Product Specification MT-156 Connectors pplication Specifications MT-156 Connectors, Posted Connectors and Card Edge Connectors MT-156 Ribbon Cable ssembly MT-156 [3.96] 33

34 MT-156 [3.96] 34 MT-156 Connector/ Header Mateability Guide Matrix for Tin Plated Part Numbers This matrix has been prepared to assist you, our customer, in defining the correct mating halves for the MT-156 header and connector combination. Where a is indicated the combination is a valid mating pair. Where an N is indicated the combination is not acceptable for mating. Connectors Headers N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N

35 MT-156 Connector/Header Mateability Guide (Continued) Matrix for [ ] Gold Plated Part Numbers This matrix has been prepared to assist you, our customer, in defining the correct mating halves for the MT-156 header and connector combination. Where a is indicated the combination is a valid mating pair. Where an N is indicated the combination is not acceptable for mating. Headers Connectors N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N MT-156 [3.96] Matrix for [ ] Gold Plated Part Numbers Headers Connectors N N N N N N N N N N N N N N N N N N N N N N N N N N

36 MT-156 IDC Connectors Closed End Housing UL94V-2 rated, nylon, see below for color; or UL94V-0 rated, nylon, black Contacts Phosphor bronze, post tin plated, [ ] or [.00038] post gold plated over nickel Closed End with Locking Ramp [9.02] [8.26].245 [6.22].230 [5.84].097 [2.46] MT-156 [3.96] Color Coding by Wire Size for UL94V-2 Connectors 26 WG Blue 24 WG White 22 WG Red 20 WG ellow 18 WG Orange ll Wire Sizes in UL94V-0 Black.725 [18.42] without Polarizing Tabs.050 [1.27].258 [6.56] [3.96] Notes: 1. Only connectors with locking ramp and without polarizing tabs mate with posted connectors on page Refer to pages 70 thru 74 for approved wire listing. 3. For strain reliefs and dust covers, see pages 40 and For keying plugs and panel mount end caps, see page Other circuit sizes are available upon request. Minimums may apply. 6. Connector circuits can be molded closed for keying purposes. Minimums may apply. 7. Where no part numbers appear in the chart, parts can be made available upon request. Minimums may apply. 8. To determine connector overall length (Dim. ), multiply x the number of circuits. Example: x 10 circuits equals inches [39.62 mm]. with Polarizing Tabs Closed End without Locking Ramp [9.02] [8.26].245 [6.22].725 [18.42] without Polarizing Tabs.050 [1.27] For mateability options, see matrix on pages 34 and 35. Mating half visuals for Closed End Connectors with Locking Ramp, see pages 45 thru 48, 50, 52, and 53, (49 and 51 Front Bend Headers Only)..050 [1.27].180 [4.57] [3.96].047 [1.19].258 [6.56] with Polarizing Tabs.050 [1.27] For mateability options, see matrix on pages 34 and 35. Mating half visuals for Closed End Connectors without Locking Ramp, see pages 46 thru

37 MT-156 IDC Connectors Closed End (Continued) Connector Ordering Information The Base Part Numbers Chart at right shows the base part number and number of circuits available for the described connectors. Prefixes and suffixes are determined by the number of circuit positions in the connector. For example, the complete part number for a 10-position closed end connector with locking ramp and without polarizing tabs for 18 WG wire would be: Base number plus prefix-and-suffix The correct ordering number is ll part numbers in bold face are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Base Part Numbers Connector Type & Wire Size Closed End with Locking Ramp Closed End without Locking Ramp Without Tabs With Tabs Without Tabs With Tabs Connector Connector Connector Connector Part RoHS Part RoHS Part RoHS Part RoHS Nos. Equiv. Nos. Equiv. Nos. Equiv. Nos. Equiv. Standard UL94V-2, Tin Plated 18 WG mm WG mm WG mm WG 0.2 mm WG mm Tape Mounted on Reel UL94V-2, Tin Plated 18 WG mm WG mm WG mm WG 0.2 mm WG mm Standard UL94V-2, [ ] Gold Plated 18 WG mm WG mm WG mm WG 0.2 mm WG mm Standard UL94V-2, [ ] Gold Plated 18 WG mm WG mm WG mm WG 0.2 mm WG mm Standard UL94V-0, Tin Plated (Black in color) 18 WG mm WG mm Other circuit sizes are available upon request. Minimums may apply. Note: Blocked circuit configurations are available upon request. Contact product engineer or product manager for details. Minimums may apply. MT-156 [3.96] 37

38 MT-156 IDC Connectors Feed-Thru Housing UL94V-2 rated, nylon, see below for color; or UL94V-0 rated, nylon, black Contacts Phosphor bronze; post tin plated, [.00076] or [.00038] post gold plated over nickel Feed-Thru with Locking Ramp.245 [6.22].097 [2.46] [9.78] [8.26].230 [5.84] MT-156 [3.96] Color Coding by Wire Size for UL94V-2 Connectors 26 WG Blue 24 WG White 22 WG Red 20 WG ellow 18 WG Orange.725 [18.42] without Polarizing Tabs.050 [1.27] [3.96] ll Wire Sizes in UL94V-0 Black.258 [6.56] Notes: 1. Only connectors with locking ramp and without polarizing tabs mate with posted connectors on page Refer to pages 70 thru 74 for approved wire listing. 3. For strain reliefs and dust covers, see pages 40 and For keying plugs and panel mount end caps, see page Other circuit sizes are available upon request. Minimums may apply. 6. Connector circuits can be molded closed for keying purposes. Minimums may apply. 7. Where no part numbers appear in the chart, parts can be made available upon request. Minimums may apply. 8. To determine connector overall length (Dim. ), multiply x the number of circuits. Example: x 10 circuits equals inches [39.62 mm]. with Polarizing Tabs Feed-Thru without Locking Ramp.385 [9.78].325 [8.26].245 [6.22].725 [18.42].050 [1.27] For mateability options, see matrix on pages 34 and 35. Mating half visuals for Feed Thru Connectors with Locking Ramp, see pages 45 thru 48, 50, 52, and 53, (49 and 51 Front Bend Headers Only)..180 [4.57].050 [1.27] [3.96].047 [1.19] without Polarizing Tabs.258 [6.56].050 [1.27] 38 with Polarizing Tabs For mateability options, see matrix on pages 34 and 35. Mating half visuals for Feed Thru Connectors without Locking Ramp, see pages 46 thru 53.

39 MT-156 IDC Connectors Feed-Thru (Continued) Connector Ordering Information The Base Part Numbers Chart at right shows the base part number and number of circuits available for the described connectors. Prefixes and suffixes are determined by the number of circuit positions in the connector. For example, the complete part number for a 10-position feed-thru connector with locking ramp and without polarizing tabs for 18 WG wire would be: Base number plus prefix-and-suffix The correct ordering number is The part numbers in bold face are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Base Part Numbers Connector Type & Wire Size Feed-Thru with Locking Ramp Feed-Thru without Locking Ramp Without Tabs With Tabs Without Tabs With Tabs Connector Connector Connector Connector Part RoHS Part RoHS Part RoHS Part RoHS Nos. Equiv. Nos. Equiv. Nos. Equiv. Nos. Equiv. Standard UL94V-2, Tin Plated 18 WG mm WG mm WG mm WG 0.2 mm WG mm Tape Mounted on Reel UL94V-2, Tin Plated 18 WG mm WG mm WG mm WG 0.2 mm WG mm Standard UL94V-2, [.00076] Gold Plated 18 WG mm WG mm WG mm WG 0.2 mm WG mm Standard UL94V-2, [.00038] Gold Plated 18 WG mm WG mm WG mm WG 0.2 mm WG mm Standard UL94V-0, Tin Plated 18 WG mm WG mm Other circuit sizes are available upon request. Minimums may apply. Note: Blocked circuit configurations are available upon request. Contact product engineer or product manager for details. Minimums may apply. MT-156 [3.96] 39

40 MT-156 Connector ccessories Closed End Covers Material (RoHS Compliant) Strain Relief Covers UL94V-2 rated, nylon, white Dust Covers UL94V-0 rated, polyester, white Strain Relief Covers.127 [3.23].440 [11.18].335 [8.51] Dust Covers Retention Dimple.440 [11.18].335 [8.51].105 [2.67].130 [3.30] Base Part Numbers MT-156 [3.96] Note: This portion of front locking bar may or may not be present Closed End Strain Relief Dust Covers Covers Cover No. of Cover No. of Part Nos. Circuits Part Nos. Circuits Feed-Thru Covers Material (RoHS Compliant) Strain Relief Covers UL94V-2 rated, nylon, white Dust Covers UL94V-0 rated, polyester, white Cover Ordering Information The Base Part Numbers Chart at right shows the base part number and number of circuits available for the described cover. Prefixes and suffixes are determined by the number of circuit positions in the cover. For example, the complete part number for a 10-position closed-end strain relief cover would be: Base number plus prefix-and-suffix The correct ordering number is Strain Relief Covers Cover Length.127 [3.23] No. of Dim. Prefix/ Circuits Suffix [11.94] Note: This portion of front locking bar may or may not be present No. of Dim. Prefix/ Circuits Suffix Dust Covers Base Part Numbers No. of Dim. Prefix/ Circuits Suffix Retention Dimple.475 [12.07] [8.26].130 [3.3] Feed-Thru Strain Relief Dust Covers Covers Cover No. of Cover No. of Part Nos. Circuits Part Nos. Circuits

41 MT-156 Connector ccessories (Continued) Replacement IDC Contacts Contacts Phosphor bronze, post tin plated; [ ] or [ ] post gold plated over nickel Note: Tyco Electronics does not recommend terminating an MT contact more than one time. Use replacement contacts when required for field repairs or wire changes..637 [16.18].125 [3.18] Part Numbers Wire Size Tin Plated [ ] [ ] WG mm 2 Gold Plated Gold Plated MT-156 [3.96] Crimp Snap-in Contacts Contacts Phosphor bronze, tin plated.105 [2.67].110 [2.79].580 [14.73].165 [4.19] Max. Wire Size Part Nos. WG mm 2 Loose Piece* Strip** **Hand Tool No ( ) **MP-O-LECTRIC Model G Termination Machine (Request Catalog 65828) Note: Requires applicator. For part number, call Technical Support. Special applications for crimp snap-in contacts are: 1. Double wire per contact 2. Coax or shielded wire 3. Mixed wire size in same connector Note: Only one crimp snap-in contact per connector. 41

42 MT-156 Connector ccessories (Continued) Keying Plugs Material (RoHS Compliant) UL94V-2 rated, nylon, natural color Note: Removal of contact is not necessary when using keying plug. Loose Piece Part No (Flush) Used with keyed headers.066 [1.68].300 [7.62].065 [1.65] On Carrier Strip Part No (Flush) (10 per strip).500 [12.70].051 [1.30] Flush.085 [2.16] MT-156 [3.96] Part No (Long Nose) Used with staked post.300 [7.62].375 [9.52] [64.14].051 [1.30].065 [1.65].125 [3.18].300 [7.62] Panel Mount End Caps Part No Part No (2-position only).066 [1.68] Long Nose.070 [1.78] Dia. Material (RoHS Compliant) UL94V-2 rated, nylon, black [13.97] [10.41].564 [14.33] Notes: 1. Both left-hand and right-hand end caps are attached by a connecting tab. This tab must be broken off prior to installing on connector. 2. For best results attach panel mount end caps to the MT-156 (IDC) connectors shown on pages 36 thru 39. While not preferred, panel mount end caps can be attached to MT-156 (IDC) posted connector on page 45. No. of Pos Dim [13.2].440 [11.18].453 [11.5] 3- thru 24-Position See Note [.254] Max. R. at Min. Tolerance Cutout.440 [11.18].453 [11.5] Two-Position Only [14.7] Recommended Panel Cutout (Recommended Panel Thickness.062 [1.57] to.067 [1.70] max.).520 [13.2].010 [.254] Max. R. at Min. Tolerance Cutout 42

43 MT-156 Posted Connector/Connector Mateability Guide Matrix for Tin Plated Part Numbers This matrix has been prepared to assist you, our customer, in defining the correct mating halves for the MT-156 posted connector and connector combination. Where a is indicated the combination is a valid mating pair. Where an N is indicated the combination is not acceptable for mating. Connectors N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N Posted Connectors 43 MT-156 [3.96]

44 MT-156 Posted Connector/Connector Mateability Guide (Continued) This matrix has been prepared to assist you, our customer, in defining the correct mating halves for the MT-156 posted connector and connector combination. Where a is indicated the combination is a valid mating pair. Where an N is indicated the combination is not acceptable for mating. Matrix for [ ] Gold Plated Part Numbers Posted Connectors MT-156 [3.96] Connectors N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N Matrix for [ ] Gold Plated Part Numbers Posted Connectors Connectors N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N

45 MT-156 IDC Posted Connectors (Wire-to-Wire) Closed End, Feed-Thru Closed End Feed-Thru Housing UL 94V-2 rated, nylon, see chart for color Contacts Copper alloy, post tin or [.00076] gold plated over nickel B Dim. B Dim. Dim. ±.010 [ ± 0.25].105 [2.67] [3.96].370 [9.4].045 [1.14] Sq. Notes: 1. Mating half visuals - pages 36 thru Strain relief & dust covers - pages 40 & pproved wire listing - page 70. Connector Ordering Information The Base Part Numbers Chart at right shows the base part number and number of circuits available for the described connectors. Prefixes and suffixes are determined by the number of circuit positions in the connector. For example, the complete part number for a 12-position closed end connector for 18 WG wire would be: Base number plus prefix-and-suffix The correct ordering number is See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Color Coding by Wire Size for UL 94V-2 Connectors 18 WG Orange 20 WG ellow 22 WG Red 24 WG White 26 WG Blue Performance Data Voltage Rating 600 VC Current Rating 7 amp max. Low-Level Resistance 7 m max. initial Dielectric Withstanding Voltage 1500 VC/1 min. Insulation Resistance 5000 M min. initial Operating Temperature -55 C to 105 C [25.65] Technical Documents Product Specification MT-156 Posted Connector pplication Specification MT-156 Connectors, Posted Connectors and Card Edge Connectors [12.37] [9.02] Contacts Copper alloy, post tin plated over nickel.126 [3.20].045 [1.14] Sq. Dim. ±.010 [ ± 0.25].840 [21.34].105 [2.67] [3.96].370 [9.4].045 [1.14] Sq. Replacement IDC Contacts No. of Dim. Prefix/ Circuits B Suffix [25.65] Base Part Numbers Closed End Connector 1 Feed-Thru Connector 1 Connector Type & Wire Size Part Nos. RoHS Equiv. Part Nos. RoHS Equiv. Standard UL 94V-2, Tin Plated 18 WG mm 2 20 WG mm 2 22 WG mm 2 24 WG 0.2 mm 2 26 WG mm [12.37] [9.78] , 33, 34, 36, 39, 42, 45, , 33, 34, 36, 39, 42, 45, , 33, 34, 36, 39, 42, 45, , 33, 34, 36, 39, 42, 45, , 33, 34, 36, 39, 42, 45, , 33, 34, 36, 39, 42, 45, , 33, 34, 36, 39, 42, 45, , 33, 34, 36, 39, 42, 45, , 33, 34, 36, 39, 42, 45, , 33, 34, 36, 39, 42, 45, 54 Standard UL 94V-2, [ ] Gold Plated 18 WG mm , 33, 34, 36, 39, 42, 45, , 33, 34, 36, 39, 42, 45, WG mm WG mm , 33, 34, 36, 39, 42, 45, , 33, 34, 36, 39, 42, 45, WG 0.2 mm WG mm Standard UL 94V-2, [ ] Gold Plated 18 WG mm , 33, 34, 36, 39, 42, 45, , 33, 34, 36, 39, 42, 45, WG mm , 33, 34, 36, 39, 42, 45, , 33, 34, 36, 39, 42, 45, 54 1 MT-156 Posted Connectors (Closed End and Feed-Thru) will Only mate with MT-156 connectors with locking ramp and without polarizing tabs. They will NOT mate with MT-156 Quad Connectors. 2 Parts can be made available upon request. Minimums may apply. No. of Dim. Circuits B Suffix Wire Size Part WG mm 2 Numbers MT-156 [3.96]

46 MT-156 Flat Headers Straight Housing UL94V-0 rated, polyester, white Posts Copper alloy, tin plated, [ ] or [ ] gold over nickel.125 [3.18].250 [6.35] MT-156 [3.96] Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin on the solder tail [3.18] solder tail lengths are for.062 [1.57] thick printed circuit boards and.175 [4.45] solder tail lengths are for [ ] thick printed circuit boards. 4. To determine header overall length (Dim. ), multiply x the number of posts. Example: x 10 posts equals inches [39.62 mm]..140 [3.56] Min..045 [1.14] Edge of Board [3.96].078 [1.98] Post No [11.43].125 [3.18] Solder tail Length (See Chart) 46 For mateability options, see matrix on pages 34, 35, 54 and 58. For mating half visuals, see pages 36 thru 39, 55, 60 and 62. Header Ordering Information The Base Part Numbers Chart at right shows the base part number and number of posts available for the described headers. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with square posts and a.125 [3.18] solder tail length would be: Base number plus prefix-and-suffix The correct ordering number is The part numbers in bold face are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix thru See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. [3.96] Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Note: Consult Product Drawing for details on placing headers onto PC boards. PC Board Hole Diameters Square Round Post Post.080/ /.060 [2.03/1.78] [1.78/1.52] Base Part Numbers Square Posts Round Posts.125 [3.18].175 [4.45].125 [3.18].175 [4.45] Solder tail Solder tail Solder tail Solder tail Header RoHS Header RoHS Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details.

47 MT-156 Flat Headers Right-ngle Housing UL94V-0 rated, polyester, white Posts Copper alloy, tin plated, [ ] or [ ] gold over nickel.045 [1.14] Sq..125 [3.18] [3.96].078 [1.98] Post No. 1 Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin on the solder tail [3.18] solder tail lengths are for.062 [1.57] thick printed circuit boards and.175 [4.45] solder tail lengths are for [ ] thick printed circuit boards. 4. To determine header overall length (Dim. ), multiply x the number of posts. Example: x 10 posts equals inches [39.62 mm]. Edge of Board.250 [6.35].125 [3.18] Solder tail Length (See Chart).390 [9.91] MT-156 [3.96] For mateability options, see matrix on pages 34, 35, 54 and 58. For mating half visuals, see pages 36 thru 39, 55, 60 and 62. Header Ordering Information The Base Part Numbers Chart at right shows the base part number and number of posts available for the described headers. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with square posts and a.125 [3.18] solder tail length would be: Base number plus prefix-and-suffix The correct ordering number is The part numbers in bold face are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix thru See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. [3.96] Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board X =.140 [3.56] Min.,.430 [10.92] Max. when mated with MT Connector. X =.140 [3.56] Min. when mated with SL-156 Wire-to-Board Connector. Note: Consult Product Drawing for details on placing headers onto PC boards. Base Part Numbers Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details. X.080/.070 [2.03/1.78].125 [3.18] 16 Retentive Leg Edge of Board.390 ±.015 [9.91 ± 0.38] [3.96] Recommended Mounting Hole Pattern for.063 [1.60] Thk. PC Board for Retentive Leg Header =.140 [3.56] Min.,.430 [10.92] Max. when mated with MT Connector. Square Posts Retentive Leg.125 [3.18] Solder tail.175 [4.45] Solder tail Header RoHS Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated Ø.063 ±.002 [1.60 ± 0.05] 47

48 MT-156 Friction Lock Headers Straight MT-156 [3.96] Housing UL94V-0 rated, polyester, white Posts Copper alloy, tin plated, [ ] or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin on the solder tail [3.18] solder tail lengths are for.062 [1.57] thick printed circuit boards and.175 [4.45] solder tail lengths are for [ ] thick printed circuit boards. 4. To determine header overall length (Dim. ), multiply x the number of posts. Example: x 10 posts equals inches [39.62 mm]. For mateability options, see matrix on pages 34, 35, 54 and 58. For mating half visuals, use connectors with a locking ramp for polarization/retention purposes, see pages 36 thru 39, 55, 60 and 62. For polarizing purposes only use connectors without a locking ramp. See pages 36 thru 39, 55, 60 and 62. Header Ordering Information The Base Part Numbers Chart at right shows the base part number and number of posts available for the described headers. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with square posts and a.125 [3.18] solder tail length would be: Base number plus prefix-and-suffix The correct ordering number is The part numbers in bold face are the RoHS equivalent version. Example: No. of Pos. Standard Prefix/Suffix Lead Free RoHS Prefix/Suffix thru See page 15 for an explanation of RoHS lead free equivalents..045 [1.14].175 [4.45] Min. Edge of Board [3.96].180 [4.57] Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Base Part Numbers PC Board Hole Diameters Square Round Post Post.080/ /.060 [2.03/1.78] [1.78/1.52].125 [3.18].300 [7.62] [3.96].078 [1.98] Post No [11.43] Solder tail Length (See Chart).400 [10.16].425 [10.8] Note: Consult Product Drawing for details on placing headers onto PC boards. =.068 [1.73] Max. 2-8 position tin plated and 2 24 position gold plated headers. =.073 [1.85] 9-24 position tin plated headers. Square Posts Round Posts Retentive.125 [3.18].175 [4.45].125 [3.18].175 [4.45] Leg Solder tail Solder tail Solder tail Solder tail Header RoHS Header RoHS Header RoHS Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Note: Select load headers (omitted pin headers) and tube loaded product are available upon request. Please contact product engineer or product manager for details..068 [1.7] 16 ± 3 Retentive Leg 48

49 MT-156 Friction Lock Headers Right-ngle Housing UL94V-0 rated, polyester, white Posts Copper alloy, tin plated, [ ] or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin on the solder tail [3.18] solder tail lengths are for.062 [1.57] thick printed circuit boards and.175 [4.45] solder tail lengths are for [ ] thick printed circuit boards. 4. To determine header overall length (Dim. ), multiply x the number of posts. Example: x 10 posts equals inches [39.62 mm]. For mateability options, see matrix on pages 34, 35, 54 and 58. When using Front Bend Headers for mating half visuals use connectors with a locking ramp for polarization/ retention purposes. When using Rear Bend Headers for mating half visuals use connectors without a locking ramp. For polarization purposes only see pages 36 thru 39, 55, 60 and 62. Header Ordering Information The Base Part Numbers Chart at right shows the base part number and number of posts available for the described headers. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with square posts, front bend, and a.125 [3.18] solder tail length would be: Base number plus prefix-and-suffix The correct ordering number is The part numbers in bold face are the RoHS equivalent version. Example: No. of Pos. Standard Prefix/Suffix Lead Free RoHS Prefix/Suffix thru See page 15 for an explanation of RoHS lead free equivalents..045 [1.14] Sq. Base Part Numbers.180 [4.57] [3.96].078 [1.98].125 [3.18] Edge of Board.300 [7.62] Post No. 1 X [3.96].080/.070 [2.03/1.78] Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details..450 [11.43].212 [5.38] Front Bend.425 [10.8] Solder tail Length (See Chart) X =.325 [8.26] Min.,.400 [10.16] Max., when mated with MT Connector. X =.325 [8.26] Min.,.345 [8.76] Max., when mated with SL-156 Connector. Note: Consult Product Drawing for details on placing headers onto PC boards. Square Posts =.068 [1.73] Max. 2-8 position tin plated and 2 24 position gold plated headers. =.073 [1.85] 9-24 position tin plated headers..425 [10.8].157 [3.99] Rear Bend X =.500 [12.7] Min.,.650 [16.51] Max., when mated with MT Connector. X =.500 [12.7] Min., when mated with SL-156 Connector. Front Bend Rear Bend.125 [3.18].175 [4.45].125 [3.18].175 [4.45] Solder tail Solder tail Solder tail Solder tail Header RoHS Header RoHS Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated MT-156 [3.96]

50 MT-156 Polarized Lock Headers Straight MT-156 [3.96] Housing UL94V-0 rated, polyester, white Posts Copper alloy, tin plated or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Peg holes are not required in PC Boards when headers without pegs are used. 3. One peg only on a 2 position header, other position sizes have two pegs. 4. Headers with [ ] gold plated post are available upon request. Minimums may apply. 5. To determine header overall length (Dim. ), multiply x the number of posts. Example: x 10 posts equals inches [39.62 mm]..076 [1.93] [3.96].210 [5.33].045 [1.14] Post No [3.18] 90 Polarized Retention Peg Retention Tabs 4 Plc..073 [1.85].450 [11.43].545 [13.84] For mateability options, see matrix on pages 34, 35, 54 and 58. For mating half visuals, use connectors with a locking ramp for polarization/retention purposes, see pages 36 thru 39, 55, 60 and 62. For polarizing purposes only use connectors without a locking ramp. See pages 36 thru 39, 60 and 62. Peg Hole.066/.062 Dia. [1.68/1.57] Edge of Board.167 [4.24] Polarized Retention Peg [3.96].225 [5.72] Min..078 [1.98].125 [3.18].425 [10.80] PC Board Hole Diameters Square Round Post Post.069/ /.050 [1.75/1.65] [1.37/1.27] 50 Header Ordering Information The Base Part Numbers Chart at right shows the base part number and number of posts available for the described headers. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with square posts with pegs would be: Base number plus prefix-and-suffix The correct ordering number is The part numbers in bold face are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix thru See page 15 for an explanation of RoHS lead free equivalents. Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Note: Consult Product Drawing for details on placing headers onto PC boards. Base Part Numbers Square Posts Round Posts Without Pegs With Pegs Without Pegs With Pegs Header RoHS Header RoHS Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details.

51 MT-156 Polarized Lock Headers Right-ngle Housing UL94V-0 rated, polyester, white Posts Copper alloy, tin plated or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Peg holes are not required in PC Boards when headers without pegs are used. 3. One peg only on a 2 position header, other position sizes have two pegs. 4. Headers with [ ] gold plated post are available upon request. Minimums may apply. 5. To determine header overall length (Dim. ), multiply x the number of posts. Example: x 10 posts equals inches [39.62 mm]. For mateability options, see matrix on pages 34, 35, 54 and 58. For mating half visuals, use only connectors with a locking ramp for polarization/retention purposes, see pages 36 thru 39, 55, 60 and 62. For polarizing purposes only use connectors without a locking ramp. See pages 36 thru 39, 60 and 62. Header Ordering Information The Base Part Numbers Chart at right shows the base part number and number of posts available for the described headers. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with front bend and with pegs would be: Base number plus prefix-and-suffix The correct ordering number is The part numbers in bold face are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix thru See page 15 for an explanation of RoHS lead free equivalents..076 [1.93] x Reg. Hole.066/.062 Dia. [1.68/1.57].239 [6.07] [3.96] Base Part Numbers [3.96].045 Sq. [1.14] Post No [3.18] Edge of Board.069/.065 [1.75/1.65].078 [1.98] Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details..205 [5.21] 90 Polarized Retention Peg.210 [5.33] Recommended Mounting Hole Pattern for.062 [1.57] Thk. PC Board Retention Tabs 4 Plc..450 [11.43].545 [13.84].125 [3.18].425 [10.80] Front Front Bend Bend.073 [1.85] X =.350 [8.89] Min.,.825 [20.96] Max., when mated with MT Connector. X =.350 [8.89] Min. when mated with SL-156 Connector..125 [3.18].200 [5.08] Rear Rear Bend Bend X =.500 [12.7] Min.,.700 [17.78] Max., when mated with MT Connector. X =.500 [12.7] Min., when mated with SL-156 Connector. Note: Consult Product Drawing for details on placing headers onto PC boards. Square Posts Front Bend Rear Bend Without Pegs With Pegs Without Pegs Header RoHS Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated MT-156 [3.96]

52 .pyt MT, CST-100 II, SL-156 and MT-156 Friction Lock High Temperature Headers Straight MT-156 [3.96] Housing UL94V-0 rated, nylon, black Posts Copper alloy, tin plated, [ ] gold over nickel Temperature Maximum Temperature Rating: 280 C Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin-lead on the solder tail. 3. Headers with straight and right-angle square posts are available upon request. Minimums may apply. 4. To determine header overall length (Dim. ), multiply x the number of posts. Example: x 10 posts equals inches [39.62 mm]. For mateability options, see matrix on pages 34, 35, 54 and 58. For mating half visuals, use connectors with a locking ramp for polarization/retention purposes, see pages 36 thru 39, 55, 60 and 62. For polarizing purposes only use connectors without a locking ramp. See pages 36 thru 39, 60 and 62. Header Ordering Information The Base Part Numbers Chart at right shows the base part number and number of posts available for the described headers. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with round tin plated posts: Base number plus prefix-and-suffix The correct ordering number is The part numbers in bold face are the RoHS equivalent version. Example: No. of Lead Free Pos. RoHS Prefix/Suffix See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. 52 For use with Infrared Reflow Process.076 ±.003 [1.93 ± 0.08] 2 Plcs. Mating End.650±.010 [16.51 ± 0.25] Solder Paste rea [3.96].120 [3.05].120 [3.05].070 [1.78] Ø.045 ±.001 [1.14 ± 0.03] Post No [3.18] Solder tail Recommended Mounting Hole Pattern for.062 [1.57] Thick PC Board Note: Consult Product Drawing for details on placing headers onto PC boards. Base Part Numbers Round Post Header RoHS Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated ±.010 [17.78 ±0.25 ] [3.96].210 [5.33].450 [11.43].125 ±.010 3[.18 ±0.25 ].335 [8.51].425 [10.80].008 [0.20] Min. Thick Solder Paste in rea Shown Position No ±.003 [1.45 ± 0.08 ] Pretinned Plated Thru Hole Pretinned Land (Both Sides) pyT [ ].545 ±.010 [13. 84±0.25 ] Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details.

53 MT-156 Shrouded Headers Straight and Right-ngle Housing UL94V-0 rated, polyester, black Posts Copper alloy, tin plated; or [ ] or [ ] gold over nickel Notes: 1. Post(s) can be omitted for keying purposes. Specify the desired post(s) to be omitted using the figure to identify Post No Gold headers are duplex plated, gold on mating end of post and tin on the solder tail. 3. Peg holes are not required in PC boards when headers without pegs are used. 4. One peg only on a 2 position header, other position sizes have two pegs. 5. Right-angle front and rear bend headers with retention pegs can be made available upon request. Minimums may apply. For mateability options, see matrix on pages 34, 35, 54 and 58. For mating half visuals, see pages 36 thru 39 and 55. Header Ordering Information The Base Part Numbers Chart at right shows the base part number and number of posts available for the described headers. Prefixes and suffixes are determined by the number of post positions in the header. For example, the complete part number for a 10-position header with straight, square posts and with pegs would be: Base number plus prefix-and-suffix The correct ordering number is No. of Pos Dim RoHS Prefix/ Suffix Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request. Straight Post (.045 [1.14] Square or Round).066/062 [1.68/1.58] Dia..045 [1.14].125 [3.18] [3.96] Post No. 1 Edge of Board [3.96].455 [11.56].525 [13.34].300 [7.62] Polarized Retention Peg.167 [4.24] PC Board Hole Diameters Square Post Round Post.069/ /.050 [1.75/1.65] [1.37/1.27] Note: Consult Product Drawing for details on placing headers onto PC boards..078 [1.98].167 [4.24].125 [3.18].210 [5.33].550 [13.97].245 Min. [6.22] Recommended Mounting Hole Pattern for.062 [1.57] Thick PC Board Using a Straight Post Header Right-ngle (.045 [1.14] Square).045 [1.14] [3.96].045 [1.14] [3.96].066/062 [1.68/1.58] Dia. Post No. 1 Post No. 1 Front Bend Edge of Board [3.96].525 [13.34].205 ±.002 [5.21 ± 0.05].525 [13.34].300 [7.62].300 [7.62] Rear Bend.069/.065 Dia. [1.75/1.65].455 [11.56].078 [1.98].455 [11.56].125 ±.010 [3.18 ± 0.25].125 [3.18].239 [6.07].210 [5.33].210 [5.33].205 [5.21].350/.700 [8.89/17.78] Recommended Mounting Hole Pattern for.062 [1.57] Thick PC Board Using a Right-ngle Header Base Part Numbers Straight Square Posts Straight Round Posts Without Pegs With Pegs Without Pegs With Pegs Header RoHS Header RoHS Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated Square Posts Right-ngle Posts, Front Bend Right-ngle Posts, Rear Bend Without Pegs Without Pegs Header RoHS Header RoHS Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated Standard UL94V-0, [ ] Gold Plated Standard UL94V-0, [ ] Gold Plated Note: Select load headers (omitted pin headers) are available upon request. Please contact product engineer or product manager for details. 53 MT-156 [3.96]

54 MT-156 IDC Quad Connectors MT-156 [3.96] Product Facts Provides four points of contact Greater current carrying capability than Standard MT-156 Connectors Connector styles include both closed end and feedthru with locking ramp, with and without polarizing tabs in 2 through 12 positions vailable for wire ranges of WG [ mm ] Contacts are lubricated for fretting corrosion protection Complies with Tyco Electronics Quality Specification 102-6, Preparation of Design Objectives Uses existing MT application tooling for termination Quad connectors preloaded with contacts ll contacts are slotted for insulation displacement (IDC) termination technique Connectors and headers are end-to-end stackable WG size is frosted on the side of the connector Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Certified by Canadian Standards R ssociation, File No. LR 7189 Satisfies the VDE requirements according to VDE 110, Insulation Group B, 250 vac for air and creepage paths The MT-156 Quad Connector provides a connection with four points of contact. The UL94V-0 rated connector with multi-point contacts provides greater current carrying capability than the Standard MT-156 Connector. These connectors comply with Tyco Electronics Quality Specification 102-6* and satisfy the VDE requirements according to VDE 110. The connectors are available for wire ranges of WG [ mm 2 ] and in a variety of styles including closed end and feed-thru with locking ramp, with and without polarizing tabs. Only one wire to be terminated into an IDC contact slot. *The Quality Specification is the new procedure for Preparation of Design Objectives. Its purpose is to provide a means for verifying the maximum current carrying capacity of the device. Note: Refer to pages 70 through 74 for approved wire listings. Connectors The MT-156 Quad Connectors only mate with standard MT- 156 square post headers and use existing MT application tooling for termination. This matrix has been prepared to assist you, our customer, in defining the correct mating halves for the MT-156 header and connector combination. Where a is indicated the combination is a valid mating pair. Headers Performance Data Voltage Rating 600 vac Current Rating 12.5 amp max. on a single circuit. For Multiple Circuit Loading refer to Product Specification for current rating chart. Low-Level Resistance 3.0 m max. initial Dielectric Withstanding Voltage 1500 vac/1 min. Insulation Resistance 5000 M min. initial Operating Temperature -55 C to 105 C Technical Documents Product Specifications MT-156 Quad Connector System pplication Specifications MT-156 Quad Connector

55 MT-156 IDC Quad Connectors Closed End and Feed-Thru Closed End with Locking Ramp.097 [2.46].090 [2.29].245 [6.22] [7.11] [5.84] WG [8.26] [9.02].308 [7.82] WG [3.96] Feed-Thru with Locking Ramp [3.96].097 [2.46] Housing UL94V-0 rated, nylon, black Contacts High conductivity copper alloy, post tin plated For mateability options, see matrix on page 54. For strain relief and dust covers, see pages 40 and 41. For mating half visuals, see pages 46 thru 48 and 50, 52 and 53, (49 and 51 Front Bend Headers only). Mates with tin-plated square posts only. Refer to pages 70 thru 74 for approved wire listing. Note: To determine connector overall length (Dim. ), multiply x the number of circuits. Example: x 10 circuits equals inches [39.62 mm] [5.84] [7.11].180 [4.57].090 [2.29].180 [4.57].725 [18.42] without Polarizing Tabs WG.725 [18.42].245 [6.22] without Polarizing Tabs [8.26] [9.78].308 [7.82] with Polarizing Tabs with Polarizing Tabs Base Part Numbers Closed End with Locking Ramp Feed-Thru with Locking Ramp Without Tabs With Tabs Without Tabs With Tabs Connector Type & Wire Size Connector RoHS Connector RoHS Connector RoHS Connector RoHS Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Part Nos. Equiv. Standard UL94V-0, Tin Plated 18 WG mm WG mm WG mm Connector Ordering Information The Base Part Numbers Chart above shows the base part number and number of circuits available for the described connectors. Prefixes and suffixes are determined by the number of circuit positions in the connector. For example, the complete part number for a 10-position closed end connector with locking ramp and without polarizing tabs for 18 WG wire would be: Base number plus prefix-and-suffix The correct ordering number is The set of numbers in bold face are the RoHS equivalent version of the standard product. Example: No. of Pos. Standard Prefix/Suffix Lead Free RoHS Prefix/Suffix thru See page 15 for an explanation of RoHS lead free equivalents. Note: ll RoHS equivalent part numbers may not be available upon catalog release. If the number you need is not available, please contact Product Engineering to expedite your request..116 [2.95] WG Replacement IDC Contacts Contacts High conductivity copper alloy post tin plated.562 [14.27] Wire Size Part WG mm 2 Numbers Note: Tyco Electronics does not recommend terminating an MT contact more than one time. Use replacement contacts when required for field repairs or wire gage changes. 55 MT-156 [3.96]

56 MT-156 IDC Card Edge Connectors Closed End and Feed-Thru MT-156 [3.96] 56 Housing UL94V-0 rated, polyester, see chart for color Contacts Phosphor bronze, post tin plated Note: Refer to pages 70 thru 74 for approved wire listings. Color Coding by Wire Size for UL94V-0 Connectors 26 WG Blue 24 WG White 22 WG Red 20 WG ellow 18 WG Orange Connector Ordering Information The Base Part Numbers Chart at right shows the base part number and number of circuits available for the described connectors. Prefixes and suffixes are determined by the number of circuit positions in the connector. For example, the complete part number for a 12-position closed end connector without mounting ears for 18 WG wire would be: Base number plus prefix-and-suffix The correct ordering number is See page 15 for an explanation of RoHS lead free equivalents. Performance Data Voltage Rating 600 vac Current Rating 5 amp max. Low-Level Resistance 7 m max. initial Dielectric Withstanding Voltage 1250 vac/1 min. Insulation Resistance 5000 M min. initial Operating Temperature 55 C to 105 C Technical Documents Product Specification MT-156 Card Edge Connectors pplication Specification MT-156 Connectors, Posted Connectors and Card Edge Connectors.125 [3.18] Dia. Min. Circuitry side ±.005 D [ ± 0.13 ] [3.96] C B.094 [2.39] Min..090 [2.29] Min. Recommended PC Board Layout for.062 [1.57] Thk. PC Board.312 ±.005 [7.92 ± 0.13].161 [4.09] [3.96].170 [4.32] R..075 [1.91].015 ±.005 [0.38 ± 0.13] x 45 Cham. Both sides.130 [3.3].380 [9.65].075 [1.91].300 [7.62] E B.677 [17.2] Recommended Panel Cutout.440 [11.18].138 [3.51].145 [3.68] Base Part Numbers Closed End Feed-Thru Without With Without With Connector Type Mounting Ears Mounting Ears Mounting Ears Mounting Ears & Wire Size No. of No. of No. of No. of Connector Circuits/ Connector Circuits/ Connector Circuits/ Connector Circuits/ Part Nos. RoHS Part Nos. RoHS Part Nos. RoHS Part Nos. RoHS Equiv. Equiv. Equiv. Equiv. Standard UL94V-0, Tin Plated 3, 6, 9, 12, 3, 6, 9, 12, 3, 6, 9, 12, 3, 6, 9, 12, 18 WG ,18, ,18, ,18, ,18, mm 2 33, 36, 39, 42, 33, 36, 39, 42, 33, 36, 39, 42, 33, 36, 39, 42, 45, 48, , 48, , 48, , 48, , 6, 9, 12, 3, 6, 9, 12, 3, 6, 9, 12, 3, 6, 9, 12, 20 WG ,18, ,18, ,18, ,18, mm 2 33, 36, 39, 42, 33, 36, 39, 42, 33, 36, 39, 42, 33, 36, 39, 42, 45, 48, , 48, , 48, , 48, , 6, 9, 12, 3, 6, 9, 12, 3, 6, 9, 12, 3, 6, 9, 12, 22 WG ,18, ,18, ,18, ,18, mm 2 33, 36, 39, 42, 33, 36, 39, 42, 33, 36, 39, 42, 33, 36, 39, 42, 45, 48, , 48, , 48, , 48, , 6, 9, 12, 3, 6, 9, 12, 3, 6, 9, 12, 3, 6, 9, 12, 24 WG ,18, ,18, ,18, ,18, mm 2 33, 36, 39, 42, 33, 36, 39, 42, 33, 36, 39, 42, 33, 36, 39, 42, 45, 48, , 48, , 48, , 48, , 6, 9, 12, 3, 6, 9, 12, 3, 6, 9, 12, 3, 6, 9, 12, 26 WG ,18, ,18, ,18, ,18, mm 2 33, 36, 39, 42, 33, 36, 39, 42, 33, 36, 39, 42, 33, 36, 39, 42, 45, 48, , 48, , 48, , 48, No. of Dimensions Prefix/ Circuits B C D E Suffix [12.70].926 [23.52] [31.70].484 [12.29].650 [16.51] [24.59] [35.41] [43.59].952 [24.18] [28.40] [36.47] [47.29] [55.47] [36.07] [40.28] [48.36] [59.18] [67.36] [47.96] [52.17] [60.25] [71.07] [79.25] [59.84] [64.06] [72.14] [82.96] [91.14] [71.73] [75.95] [80.06] [90.88] [99.06] [79.65] [83.87] [84.02] [94.84] [103.02] [83.62] [87.83] [87.99] [98.81] [106.98] [87.58] [91.80] [91.95] [102.77] [110.95] [91.54] [95.76] [95.91] [106.73] [114.91] [95.50] [99.72] [9.53]

57 MT-156 IDC Card Edge ccessories Dust Cover Retention Dimple Material (RoHS Compliant) UL94V-0 rated, polyester, white.530 [13.46] Cover is for both Closed End and Feed-Thru connectors Cover Ordering Information The Base Part Numbers Chart at right shows the base part number and number of circuits available for the described cover. Prefixes and suffixes are determined by the number of circuit positions in the cover. For example, the complete part number for a 12-position dust cover would be: Base number plus prefix-and-suffix The correct ordering number is Base Part Number Cover Part No. No. of Circuits , 6, 9, 12, 15, 18, No. of Dim. Prefix/ Circuits Suffix [3.3] Locking Plugs Material (RoHS Compliant) UL94V-2 rated, nylon, white Part Number [1.91].195 [4.95].074 [1.88] [29.21] Note: Contact must be removed to install locking plug. Material (RoHS Compliant) UL94V-2 rated, nylon, white Part Number MT-156 [3.96] Replacement IDC Contacts Phosphor bronze; post tin plated Part Numbers (18 WG [ mm 2 ]) (20 WG [ mm 2 ]) (22 WG [ mm 2 ]) (24 WG [0.2 mm 2 ]) (26 WG [ mm 2 ]).130 [3.3].609 [15.47].126 [3.2].900 [22.86] Note: Contact can remain during locking plug installation..170 [4.32] 57

58 [3.96] Centerline SL-156 Crimp Contacts and Housings SL-156 [3.96] Product Facts Rugged wire-to-board interconnection to mate with.045 square or round post headers or staked posts on centers Standard Connectors accept wire range of WG [ mm ] and LID Connectors accept wire range of WG [ mm ] and a limited 16 WG [ mm ] ( CM) Two-piece interconnection system (connector/header) Housing made of flame retardant nylon vailable in 1- through 24-position connector configurations Connectors are end-to-end stackable Wire-to-board system offers polarization with friction lock for positive mating Meets the material requirements of Table 23.1 of UL1410 Standard for High-Voltage Television Receivers and Video Productions Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Certified by Canadian Standards R ssociation, File No. LR7189 Technical Documents Product Specification , , pplication Specification These matrixes represent only the housing and header combinations. ou also need to consider the plating on the contacts and headers. Gold contacts with gold headers and tin contacts with tin headers. The MP SL-156 connectors shown on the following pages are designed to mate with.045 [1.14] square or round post headers or staked posts on [3.96] centers. The wire-to-board connector is a two-piece connector system with the wire crimped to the contact, then inserted into the housing. This product mates with the MT-156 flat, polarized and friction lock header, or staked posts (not MT-156 shrouded headers). Performance Data Voltage Rating 250 vac Current Rating 10 amp max. at 250 vac Low-Level Resistance 3.0 m max. initial Dielectric Withstanding Voltage 2000 vac/1 min. Insulation Resistance 1000 M min. initial Operating Temperature 55 C to 105 C The Large Insulation Diameter (LID) Contacts and Housings are for use in applications where wire insulation is up to.112 [2.84] in diameter. Matrix for Tin Plated Part Numbers Housings Standard LID N N N N Headers N N N N Matrix for [ ] Gold Plated Part Numbers Housings Standard LID N N Headers N N N N Matrix for [ ] Gold Plated Part Numbers Housings Standard LID N N Headers N N 58

59 SL-156 Crimp Contacts and Keying Plugs Contacts.012 [0.3] bright tin plated brass or phosphor bronze;.012 [0.3] pre-tin brass; or.012 [0.3] brass or phosphor bronze with [ ] gold over nickel (see chart) ll tin-plated contacts are post lubricated to resist fretting corrosion Maximum insulation diameter is.105 [2.67] Wire range is WG [ mm 2 ] pplication Note Part No has a higher mating and unmating force than Part No and is recommended to be used only in housings with 1 through 12 positions. Part No can be used in any size housing but is recommended to be used in housings with 13 through 24 positions. Part No is recommended for use in any size housing. Its mating force is similar to Part No while unmating force is similar to For housings, see pages 60 and 61. Keying Plugs Material (RoHS Compliant) UL94V-2 rated, nylon, natural color.115 [2.92].121/.115 [3.07/2.92] High Force (6.5 mp Max. Current Rating).145/.140 [3.68/3.56].230 [5.84].131 ±.004 [3.33 ±0.10] C Hooded (Dual Wipe) (10 mp. Max. Current Rating).180 [4.57] B Low Force (6.5 mp Max. Current Rating) Wire Size Part Numbers Contact WG mm 2 Strip Loose Piece brass, pre-tin plated brass, bright tin plated brass, pre-tin plated brass, RoHS Compliant brass, bright tin plated brass, pre-tin plated B brass, gold plated brass, RoHS Compliant phosphor bronze, bright tin plated C phosphor bronze, gold plated phosphor bronze, RoHS Compliant [7.62] pplication Tooling Extraction Tool Part No Loose Piece Contacts PRO-CRIMPER II Hand Tool Part No ( ) [For field service use only] For CERTI-CRIMP hand tool, contact Technical Support..225 [5.72] Strip Contacts MP-O-LECTRIC Model G Termination Machine* pplicator (Request Catalog 65828) MP-O-LECTRIC Model K Termination Machine* pplicator MP-O-MTIC Stripper-Crimper Machine* SC or (with CQM) (Request Catalog 65004) MPOMTOR CLS IV+ Lead Making Machine* pplicator (Request Catalog 82659) *Requires applicators. For part numbers, call Technical Support..300 [7.62] SL-156 [3.96] Keying Plug Part No Keying Pin Part No

60 SL-156 Housings Wire-to-Board Housings Material (RoHS Compliant) UL94V-0 rated, nylon, white.660 [16.76].019 [0.48] [3.96].076 [1.93].097 [2.46] SL-156 [3.96] Notes: 1. ccepts either.045 [1.14] square or round posts. Housings mate with flat and friction lock headers, or staked posts on [3.96] centers. 2. Housings without ramp, with polarizing tab, available upon request. Minimums may apply. 3. Recommend contact: Part No for 1 thru 12 positions; Part No for 13 thru 24 positions; Part No for 1 thru 24 positions. For contacts, see page 59. For mateability options, see matrix on page 58. For mating half visuals, for connectors with locking ramp, see pages 46, 47, 48, 50 and 52, (49 and 51 Front Bend Headers only.) For mating half visuals, for connectors without locking ramp, see pages 46 thru [6.35] [6.35].660 [16.76].660 [16.76] () With Locking Ramp/With Polarizing Tabs [3.96] (B) With Locking Ramp/Without Polarizing Tabs.250 [6.35] [3.96] (C) Without Locking Ramp/Without PolarizingTabs Note: Dim. = 0 (No. of Positions 1) [0.93].076 [1.93].097 [2.46].037 [0.93].076 [1.93].060 [1.52] No. of Positions* Housing Description Part Numbers* 2 24 With Locking Ramp and Polarizing Tabs B With Locking Ramp and without Polarizing Tabs C Without Locking Ramp or Polarizing Tabs *Base Part Number Prefixes and Suffixes indicate number of contact positions, e.g. 2 Position = 0-xxxxxx-2 and 12 Position = 1-xxxxxx-2. Note: Housings not for use with LID Contacts. Shown on page

61 SL-156 Housings With Through Board Latch Housings Material (RoHS Compliant) UL94V-2 rated, nylon, white.078 [1.98] [3.96].063 ±.003 [1.60 ± 0.08].125 [3.18].075 [1.91] Mates with.045 square or round staked posts only. For contacts, see page ±.003 [1.60 ± 0.08] [6.35].660 [16.76].050 ±.007 [1.27 ± 0.18] SL-156 [3.96] ±.002 [1.32 ± 0.05].105 [2.67] B.105 [2.67] Latch Cutout R..015 Max. [0.38] 4 Plc [ [1.98] [3.96] PC Board Posts Recommended PC Board Cutout for.062 [1.57] Thick PC Board No. of Dimensions Latch Location Part Pos. B Centered Between Pos. Number and and and and and and and and 2 & 8 and and 2 & 9 and Note: Not for use with LID Contacts. Shown on page

62 SL-156 Housings and Contacts for Large Insulation Diameter (LID) Wire SL-156 [3.96] 62 Housings Material (RoHS Compliant) UL 94V-0 rated, nylon, white Notes: 1. ccepts Standard and LID contacts. 2. Larger opening in housings eases contact insertion when using wires that have large insulation diameters (-.112 [ ]). 3. Housings are not End-to-End stackable. For mateability options, see matrix on page 58. For mating half visuals, for connectors with locking ramp, see pages 46, 47, 48, 50 and 52, (49 and 51 Front Bend Headers only.) For mating half visuals, for connectors without locking ramp, see pages 46 thru 52. Contacts.012 [0.3] bright tin plated phosphor bronze;.012 [0.3] phosphor bronze with [ ] gold over nickel (see chart) ll tin-plated contacts are post lubricated to resist fretting corrosion Maximum insulation diameter is.112 [2.85] Wire range is WG [ mm 2 ] and a limited 16 WG [ mm 2 ] ( CM) Product Specifications and pplication Specification pplication Tooling Extraction Tool Part No Loose Piece Contacts PRO-CRIMPER II Hand Tool Part No [18-24 WG] Part No [16 WG] (For field service use only.) For CERTI-CRIMP hand tool, contact Technical Support. Strip Contacts MP-O-LECTRIC Model G Termination Machine* pplicator [18-24 WG] pplicator [16 WG] MP-O-LECTRIC Model K Termination Machine* pplicator [18-24 WG] pplicator [16 WG].054 [1.37] No. of Positions* [3.96] [2.41] [1.37].0365 [.927] Note: Dim. = 0 (No. of Positions 1) [16.76].250 [6.35] Part Numbers* Description Housings with Larger Openings for Oversize Wire Without Locking Ramp or Polarizing Tabs With Locking Ramp and without Polarizing Tabs (shown above) With Locking Ramp and Polarizing Tabs *Base Part Number Prefixes and Suffixes indicate number of contact positions, e.g. 2 Position = 0-xxxxxx-2 and 12 Position = 1-xxxxxx [2.84].108 [2.74] [4.06].524 [13.30] Hooded (Dual Wipe) (10 mp Max. Current Rating) Part Numbers Wire Size Material Plating For LID* Wire Strip Loose Piece Tin WG Phosphor Bronze Gold RoHS Compliant Tin WG ( CM only) Phosphor Bronze Gold RoHS Compliant *Large Insulation Diameter (-.112 [ ]) Notes: 1. For information on application tooling, call Technical Support. 2. Can not be used with Standard SL-156 Housings, must be used with LID Housings only. *For additional part numbers and information contact Technical Support.

63 MP Economy Power (EP) Wire-to-Board Connector System Product Facts [3.96],.200 [5.08] and.312 [7.92] centerline Wire-to-board connectors comprised of plug housings, receptacle contacts for discrete wire, and mating post headers Hooded contact designed to accept wire with insulation diameters up to.118 [3.00] Positive locking feature built into header back wall Locking mechanism on connector housing maximizes retention Number of positions: 1 to 11 for [3.96] centerline; 2 to 12 for.200 [5.08] centerline; and 2 to 5 for.312 [7.92] centerline Straight, through-hole headers Positive latch design for easier mating and unmating Polarization tabs help prevent post misalignment and mismating Low-profile mating height of.641 [16.3] for 2 to 11 positions Straight headers are end-toend stackable to conserve PCB space Header packaging: bulk pack and tube loaded Plug housings and post headers intermateable with JST VH connectors Directive 2002/95/EC (RoHS Compliant Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Certified by Canadian Standards R ssociation, File No. LR 7189 pplications Household appliances, garage door openers, power supplies, power connections, or other areas requiring additional connector retention MP Economy Power (EP) Connectors are designed for secondary power circuit applications. They consist of wire-to-pc board plug housings (for receptacle contacts) and mating post headers. Three contact centerline spacings are available: [3.96],.200 [5.08] and.312 [7.92]. During mating, the positive locking lever on the outside of the plug housing engages the mating header housing to provide for greater retention. This helps maintain reliable connections, when other non-locking type connectors could vibrate apart. This same locking lever must be depressed to unmate the connectors. The locking mechanism is also located high enough to help avoid interference with pc board clear plastic coating (potting), which is a common treatment for many home appliances. Headers with [3.96] centerline are offered in 2 through 11 positions; 2 through 12 positions for.200 [5.08] centerline; and.312 [7.92] centerline are available in 2 through 5 positions. Both versions are provided in bulk pack or in tubes for automatic machines. The slim, straight, post headers are stackable endto-end for greater flexibility when designing pc board configurations. The mating height of a low-profile plug and vertical header is.642 [16.3]; even the 1-position high-profile style measures only.732 [18.6] above the pc board. Compact dimensions like these are well suited for most applications in confined spaces. Performance Characteristics Voltage Rating 250 VC Current Rating 7.5 amp max. (2 to 11 pos.), 8 amp max. (1 pos.) Low Level Overall Resistance Initial 10 mω max. Final 20 mω max. Dielectric Withstanding Voltage 1.5 kv C, 1 min. Insulation Resistance Initial 1000 MΩ min. Final 500 MΩ min. Durability 50 mating and unmating cycles Operating Temperature -13 F to +221 F [-25 C to +105 C] Wire Size Range WG [ mm 2 ] Insulation Diameter.118 [3.00] max. Technical Documents Product Specification pplication Specification Instruction Sheet MP EP [3.96],.200 [5.08] and.312 [7.92]

64 MP Economy Power (EP) Wire-to-Board Connector System (Continued) Contacts and Plug Housings, Low-Profile Crimp, Snap-in Receptacle Contacts.083 [2.11] (RoHS Compliant) See chart. Related Product Data Plug Housings Pages 64, 67 and [1.40].362 [9.19].08 [2.1 MP EP [3.96] pplicator Part Number Wire Size Part Wire Material MPOMTOR MP-O-LECTRIC Range Number Insulation and CLS IV+ Terminator WG mm 2 Diameter Finish Strip Loose Lead Maker Model K Model G Form Piece Base Part No. Part No. Part No Phos. Brz., * Pre-Tin Brass, Pre-Tin * For WG, use Straight ction Hand Tool (SHT) Part Number Plug Housings, Low-Profile (RoHS Compliant) Housing UL 94V-0 rated nylon, natural color Note: lternate colors available upon request. Minimums may apply. Please contact product engineer or product manager for details. Related Product Data Contacts see above Mating Post Headers Pages 65 and 66 Circuit No [3.91].382 [9.70].039 [1.00] Section X-X (2 Pos.).142 [3.61] [3.96] (3-11 Pos.).295 [7.49].524 [13.31].284 [7.21].150 [3.81].059 [1.50].224 [5.69].039 [1.00] 64 Number of Dimension Part Positions Number [ 7.86] [11.82] [15.78] [19.74] [23.70] [27.66] [31.62] [35.58] [39.54] [43.50] [47.70] * * Consult Product Drawing for dimensional detail.

65 MP Economy Power (EP) Wire-to-Board Connector System (Continued) Straight and Right-ngle Low-Profile Post Headers [3.96] Centerline Straight.028 [0.7].190 [4.82] Edge of Board [3.96].078 [1.98] (RoHS Compliant) Housing UL 94V-0 rated natural color Note: lternate colors available upon request. Minimums may apply. Please contact product engineer or product manager for details. Post Tin-plated brass.335 [8.5].268 [6.8].077 [1.95] Post No [1.95] [3.96] Centerline.045 Sq. Post [1.14].146 [3.7].303 [7.7].125 [3.18].066/.062 [1.68/1.57].244 [6.2].118 [3.0].069/.065 [1.75/1.65] Recommended Mounting Hole Pattern for.063 [1.6] Thick PC Board Related Product Data Mating Plug Housings Page 64 Number of Dimension Part Number Positions Bulk Pack Tube Loaded (Pcs. per Tube) Bulk Pack with Pegs [ 7.86] (61) [11.82] (40) [15.78] (30) [19.74] (24) [23.70] (20) [27.66] (17) [31.62] (15) [35.58] (13) [39.54] (12) [43.50] (11) [47.52] * * Consult Product Drawing for dimensional detail. MP EP [3.96] [3.96] Centerline Right-ngle Edge of Board (RoHS Compliant) Housing UL 94V-0 rated nylon, natural color Note: lternate colors available upon request. Minimums may apply. Please contact product engineer or product manager for details. Post Tin-plated brass Related Product Data Mating Plug Housings Page [8.60]..272 [6.90] [3.96] Post No [0.50].045 Sq. Post [1.14].126 [3.20].079 ±.004 [2.00 ± 0.10].339 [8.60].126 ±.004 [3.20 ± 0.10].045 [1.14]..142 [3.60].323 [8.20].370 [9.40] Ø.065/.069 [1.65/1.75] Recommended PC Board Layout.350 [8.89] [3.96] Number of Positions Dimension Part Number [ 7.92] [11.88] [15.84] [19.80] [23.76] [27.72] [31.68] [35.64] [39.60] [43.56] [47.52]

66 MP Economy Power (EP) Wire-to-Board Connector System (Continued) Straight and Right-ngle Low-Profile Post Headers, High Temperature [3.96] Centerline Straight.190 [4.82].339 [8.60] Maximum Temperature Rating: 280 C Edge of Board [3.96].225 [5.72] (RoHS Compliant) Housing UL 94V-0 rated nylon, high temperature, natural color Note: lternate colors available upon request. Minimums may apply. Please contact product engineer or product manager for details. Post Tin-plated brass [3.96].045 Sq. Post Post No. 1 [1.14].575 [14.60].145 [3.69].303 [7.70].059 [1.51].370 [9.40] Ø.065/.069 [1.65/1.75] Recommended PC Board Layout MP EP [3.96] Related Product Data Mating Plug Housings Page [8.21] Number of Dimension Positions Part Number [ 7.92] [11.88] [15.84] [19.80] [23.76] [27.72] [31.68] [35.64] [39.60] [43.56] [3.96] Centerline (RoHS Compliant) Housing UL 94V-0 rated nylon, high temperature, natural color Note: lternate colors available upon request. Minimums may apply. Please contact product engineer or product manager for details. Post Tin-plated brass Related Product Data Mating Plug Housings Page 64 Right-ngle.617 [15.68].190 [4.82].339 [8.60] Edge of Board.350 [8.89].059 [3.96].045 Post No. 1 Sq. Post [1.14] [1.51] [3.96] Ø.065/.069 [1.65/1.75].303 [7.70].370 [9.40] Recommended PC Board Layout.142 [3.60].323 [8.21] 66 Number of Positions Dimension Part Number [ 7.92] [11.88] [15.84] [19.80] [23.76] [27.72] [31.68] [35.64] [39.60] [43.56] [47.52]

67 MP Economy Power (EP) Wire-to-Board Connector System (Continued) Plug Housings and Post Headers.406 [10.30].263 [8.88].053 [1.35] Plug Housings.200 [5.08] Centerline Circuit No [1.30].200 [5.08].051 [1.30] (RoHS Compliant) Housing UL 94V-0 rated nylon, natural color Note: lternate colors available upon request. Minimums may apply. Please contact product engineer or product manager for details. Related Product Data Contacts Page 64 Mating Post Headers See below Number of Dimension Part Positions Number [ 8.98] [14.06] [19.14] [24.22] [29.30] [34.38] [39.46] [44.54] [49.62] [54.70] [59.78] Post Headers.200 [5.08] Centerline (RoHS Compliant) Housing UL 94V-0 rated nylon, natural color Note: lternate colors available upon request. Minimums may apply. Please contact product engineer or product manager for details. Post Tin-plated brass.200 [5.08].575 [14.60] Post No [4.82].045 Sq. Post [1.14].339 [8.60].303 [7.70] [9.40] [3.70].323 [8.21].059 [1.51].200 [5.08] Ø.065/.069 [1.65/1.75] Recommended PC Board Layout MP EP.200 [5.08] Related Product Data Mating Plug Housings See above.190 [4.82].339 [8.60] Edge of Board.669 Max. [17.00].200 [5.08] Post No Sq. Post [1.14] Plcs. [2.02].059 [1.51].303 [7.70].370 [9.40] Ø.065/.069 [1.65/1.75] Recommended PC Board Layout.142 [3.60].323 [8.21] Number of Dimension Part Number Positions Straight Right-ngle [ 7.68] [12.76] [17.84] [22.92] [28.00] [33.08] [38.16] [43.24] [48.32] [53.40] [58.48]

68 MP Economy Power (EP) Wire-to-Board Connector System (Continued) Straight Post Headers, Low-Profile.312 [7.92] Centerline (RoHS Compliant) Housing UL 94V-0 rated natural color Note: lternate colors available upon request. Minimums may apply. Please contact product engineer or product manager for details. Post Tin-plated brass.335 [8.5].268 [6.8].077 [1.95] Post No [0.7].077 [1.95].312 [7.92] Centerline.045 Sq. Post [1.14].303 [7.7].244 [6.2] /-0 Dia. Punched Hole [ /-0] /-0 Dia. Drilled Hole [ /-0].312 [7.92] Centerline Recommended PC Board Layout cceptable Board Thickness.062 [1.57] Related Product Data Mating Plug Housings Page [3.7].118 [3.0] Number of Dimension Part Number Positions Bulk Pack Tube Loaded (Pcs. per Tube) [11.82] (40) [19.74] (24) [27.66] (17) [35.58] (13) MP EP.312 [7.92] Mating Height (Low-Profile) Mating Height.642 [16.3] 68

69 MP Economy Power (EP) Wire-to-Board Connector System (Continued) Plug Housing and Post Header, High-Profile 1 Position Plug Housing Part Number (RoHS Compliant) Housing UL 94V-0 rated nylon, natural color Note: lternate colors available upon request. Minimums may apply. Please contact product engineer or product manager for details..571 [14.5].207 [5.3].244 [6.2].169 [4.3].150 [3.8].224 [5.7].039 [1.0] Section X-X Related Product Data Contacts Page 64 Mating Post Header See below.528 [13.4].118 [3.0] 1 Position Post Header, Straight Part Numbers (Bulk Pack) (Tube Loaded, 55 pcs. per Tube).347 [8.8].252 [6.4].327 Max. [8.3] Urethane Coating rea (RoHS Compliant) Housing UL 94V-0 rated nylon, natural color Note: lternate colors available upon request. Minimums may apply. Please contact product engineer or product manager for details. Post Tin-plated brass Related Product Data Mating Plug Housing See above.337 [8.55] ±.004 [2-0.8±0.1] ±.004 [2-3.6±0.1] Section X-X /-0 [ /-0].045 [1.14] Sq. Post.146 [3.7] /-0 Dia. Punched Hole [ /-0].118 [3.0].128 [3.25].189 [4.8] /-0 Dia. Drilled Hole [ /-0] Component Mounting Side.154 [3.9] Max. Dia. Eyelet PC Board MP EP High-Profile 1 Position.158±.004 [4.0±0.1].315±.004 [8.0±0.1] Recommended PC Board Layout cceptable Board Thickness.062 [1.57].197 [5.0] Max. Dia. Soldering Side Mating Height (High-Profile) Mating Height.732 [18.6] Potting Height.327 [8.3] Max. Retention Lock 69

70 MT Wire Selection Proper wire selection is critical to the success of a wire-toboard application. The chart identifies wires that have been evaluated and approved by the product engineering section. If you plan to use a wire not on the approved list, please submit a sample 12" length of wire to Tyco Electronics for evaluation. WG Metric Equivalents mm mm mm mm mm mm 2 Product Specifications MT-100 Connectors MT-100 Posted Connectors MT-156 Connectors MT-156 Quad Connector System MT-156 Posted Connectors MT-156 Card Edge Connectors pplication Specifications MT-100 Connectors MT-156 Connectors MT-100 Ribbon Cable Connector ssembly MT-156 Ribbon Cable Connector ssembly MT-156 Quad Connector MT Connectors pproved Wire Listing MT-100 Connectors Wall pproved Wire WG UL 1007 PVC Insulation.015 [0.381] 22, 24, 26, 28 UL 1061 Semi-Rigid PVC Insulation.009 [0.229] 22, 24, 26, 28 UL 1095 Semi-Rigid PVC Insulation.012 [0.305] 24 UL 1371 TEFLON Insulation TFE.006 [0.152] 22, 26 UL 1429 Irradiated PVC X.L.P.V.C..010 [0.254] 22, 24, 26, 28 UL 2464 PVC.013 [0.330] 24 UL 3265 Irradiated Polyethylene X.L.P.E..010 [0.254] 22, 24 UL 3266 Irradiated Polyethylene X.L.P.E..015 [0.381] 22, 24 MIL-W-16878, Type B-PVC Insulation.010 [0.254] 22 UL 1213 TEFLON Insulation T.F.E..010 [0.254] 22 MT-156 Connectors UL 1007 PVC Insulation.015 [0.381] 18, 20, 22, 24 UL 1061 Semi-Rigid PVC Insulation.009 [0.229] 18, 20, 22, 24 UL 1180 TEFLON Insulation T.F.E..015 [0.381] 22 UL 1213 TEFLON Insulation T.F.E. 010 [0.254] 18, 22, 24 UL 1316 PVC/Nylon Wall.015 [0.381] 18, 22 UL 1429 Irradiated PVC X.L.P.V.C..010 [0.254] 18, 20, 22, 24 UL 1430 Irradiated PVC X.L.P.V.C..015 [0.381] 18, 20, 22, 24 UL 1569 PVC.015 [0.381] 18 UL 3265 Irradiated Polyethylene X.L.P.E..010 [0.254] 22 UL 3266 Irradiated Polyethylene X.L.P.E..015 [0.381] 18, 20, 22, 24 Note: When selecting approved wire styles noted on this list, the MT pplication Specifications guidelines must be followed. lso, due to wire variations in insulation wall thickness, hardness and wire stranding we would recommend evaluating the wire selected before final application approval. TEFLON is a trademark of E.I. DuPont de Nemours and Company. MT-100 Ribbon Cable Preparation Standard ( llowable for WG Wire Only) Dead-End Notch Standard ( llowable for WG Wire Only) Feed-Thru Notch [ ] MT-156 Ribbon Cable Preparation Flush-Mount Notch [ ] Feed-Thru Notch MT Wire Selection [ ] ().050 [1.27] Dia. (Max.) For Mass Terminating Web.064 [1.63] (Max.) fter Notching [ ] Insulation Conductor Ribbon Cable End View [ ] [3.96] ().070 [1.78] Dia. (Max.) For Mass Terminating The dimensions shown represent the recommended minimum and maximum for notches; the actual dimension will depend on your application requirements. Web.094 [2.39] (Max.) fter Notching [ ] Insulation Conductor Notes: 1. Cable shall be notched, as indicated in the individual ribbon cable connector assembly drawing, according to the requirements specified in these figures. Conductor shall not be exposed after notching, nor shall individual wire stands be cut or nicked. 2. U.L. Style #2651 ribbon cable is approved for use with MT-100 and MT-156 connectors per pplication Specification and Ribbon Cable 70 Notes: 1. For MT Cable ssemblies Contact US Engineering Cable ssembly Group. 2. For IDC Cable, see pages 71 thru 74. Cable Edge-to-End lignment (Ends of the cable shall be prepared as indicated in this figure).010 Per Inch of Cable Width

71 IDC Ribbon Cable Product Facts Compatible with a variety of Insulation Displacement Connectors vailable on.025 [0.63],.0394 [1.00],.050 [1.27], and [3.96] centerline Color code edge mark on conductor #1 Gray flame retardant flexible PVC insulation Insulation rated for temperature of -20 C to +105 C Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E53793 Tyco Electronics Corporation has an expanding array of MDISON CBLE planar PVC insulated product designed for compatibility with a variety of Insulation Displacement Connectors. MP IDC terminations offer a quick, reliable, cost-effective cabling system which can be automated. The centerline cable is available in 28 to 22 WG, either as tinned or as overcoated tinned wire, in 2 to 28 conductors. The [3.96] centerline is available in 22 WG and 18 WG, either as tinned or overcoated tinned, in 2 to 24 conductors..050 [1.27] Centerline, IDC Ribbon Cable IDC Ribbon Cable is produced to tighter standards than usually required for high yield insulation displacement terminations. The extra precision offers uncomplicated operation in fully automatic stripping, notching and termination equipment. IDC Ribbon Cable Product Specifications Voltage Rating 30 VC Component Recognized by UL to US and Canadian Standards WM Style 2651 Sizes 26 WG, 7/34 Tinned copper, PVC insulation (9 64 conductors), 500-ft reels (Base MP Part Number 57034) 28 WG, 7/36 Tinned copper, PVC insulation (9 64 conductors), 100-ft reels (Base MP Part Number 57040) and 500-ft reels (Base MP Part Number ) 30 WG, Other conductor counts available on request. For ordering information, call Toll-Free: or visit: fsproducts.htm 71

72 Centerline, IDC Ribbon Cable, PVC Insulation Product Specifications Voltage Rating 300 Volts UL Recognized WM Style 2651 CS vailable on request B.050 [1.27] C.010 [0.25] Edge Mark Insulation Gray Flame Retardant Flexible PVC.007 [0.17] Minimum Insulation Thickness Temperature Rating -20 C to +105 C Flammability UL: VW1 No. of Dimensions Part Conductors B C Number No. of Dimensions Part Conductors B C Number IDC Ribbon Cable 28 WG 7/32 Tinned Copper [5.08] [1.12] 02WF00006P [10.16] [12.70] [1.12] 05WF00006P [22.86] [25.40] [1.12] 10WF00006P [35.56] [38.10] [1.12] 15WF00006P [48.26] [50.80] [1.12] 20WF00006P [60.96] [63.50] [1.12] 25WF00006P [68.58] [71.12] [1.12] 28WF00006P 26 WG 7/34 Tinned Copper [6.08] [.99] 02WE00008P [10.16] [12.70] [.99] 05WE00004P [22.86] [25.40] [.99] 10WE00012P [35.56] [38.10] [.99] 15WE00002P [48.26] [50.80] [.99] 20WE00008P [60.96] [63.50] [.99] 25WE00008P [68.58] [71.12] [.99] 28WE00008P 26 WG 7/34 Overcoated Tinned Copper [5.08] [.99] 02WE00007P [10.16] [12.70] [.99] 05WE00007P [22.86] [25.40] [.99] 10WE00007P [35.56] [38.10] [.99] 15WE00007P [48.26] [50.80] [.99] 20WE00007P [60.96] [63.50] [.99] 25WE00007P [68.58] [71.12] [.99] 28WE00007P Other Conductor Counts vailable on Request. Contact MDISON CBLE (1-877-MDISON), a Division of Tyco Electronics Corporation, for engineering questions or for order placement of this cable. 24 WG 7/32 Overcoated Tinned Copper [5.08] [1.12] 02WF00007P [10.16] [12.70] [1.12] 05WF00007P [22.86] [25.40] [1.12] 10WF00007P [35.56] [38.10] [1.12] 15WF00007P [48.26] [50.80] [1.12] 20WF00007P [60.96] [63.50] [1.12] 25WF00007P [68.58] [71.12] [1.12] 28WF00007P 22 WG 7/30 Tinned Copper [5.08] [1.30] 02WG00001P [10.16] [12.70] [1.30] 05WG00006P [22.86[ [25.40] [1.30] 10WG00002P [35.56] [38.10] [1.30] 15WG00006P [48.26] [50.80] [1.30] 20WG00006P [60.96] [63.50] [1.30] 25WG00006P [68.58] [71.12] [1.30] 28WG00006P 72

73 [3.96] Centerline, Flat Ribbon Cable, PVC Insulation Product Specifications Voltage Rating 300 Volts UL Recognized WM Style 2651 CS vailable on request B.078 [1.98] C Edge Mark [3.96].010 [0.25] Insulation Gray Flame Retardant Flexible PVC.007 [0.17] Minimum Insulation Thickness Temperature Rating 20 C to +105 C Flammability UL: VW1 No. of Dimensions Part Conductors B C Number 22 WG 7/30 Tinned Copper 2 0 [3.96] [7.92] [1.30] 02WG00008P [15.85] [19.81] [1.30] 05WG00008P [35.66] [39.62] [1.30] 10WG00008P [55.47] [59.44] [1.30] 15WG00008P [75.29] [79.25] [1.30] 20WG00008P [91.14] [95.10] [1.30] 24WG00008P 18 WG 7/26 Tinned Copper 2 0 [3.96] [7.92] [1.73] 02WJ000001P [15.85] [19.81] [1.73] 05WJ000010P [35.66] [39.62] [1.73] 10WJ000010P [55.47] [59.44] [1.73] 15WJ000010P [75.29] [79.25] [1.73] 20WJ000010P [91.14] [95.10] [1.73] 24WJ000010P Other Conductor Counts vailable on Request. Contact MDISON CBLE (1-877-MDISON), a Division of Tyco Electronics Corporation, for engineering questions or for order placement of this cable. IDC Ribbon Cable 73

74 Prepared IDC Ribbon Cable IDC Ribbon Cable In addition to bulk cable, the US Engineering Cable ssembly Group offers Prepared Cable for the and [3.96] centerline cables. This can be in the form of prenotched cable on reels or cut-tolength cable segments. Prenotched 250 foot reels of cable can be produced with notches at varying increments or repeating all along the cable. The maximum width of these cables is 20 conductor for the centerline and 13 conductor for the [3.96] centerline. Prepared Cable is also available with a Strip and Retain feature allowing the cable assembly to be soldered directly to the PC Board. This saves space and cost and reduces spare parts inventory. Strip and Retain on both ends is used in family board applications to maintain the electrical connection when the PC Board is separated into smaller boards after soldering. Widths are limited to 20 conductors for the centerline and 13 conductors for the [3.96] centerline. However, multiple cables can be placed side-by-side in a single connector. For other styles and configurations contact the product engineer or product manager. 74

75 MT Wire Termination Flowchart Choose the appropriate MT Connector from the MT Catalog Select the proper wire style and WG for the chosen MT Connector (Refer to pages 70-74). Choose the MT Termination Tooling (Refer to pages 76-79). Terminate the Wire-to-MT Connector per pplication Tooling Instruction Sheet. Inspect the MT Wire Termination per pplication Specification, especially the wire depth. See illustrations: MT-50 Connectors, MT-100 Connectors, MT-156 Connectors, Posted Connector, Card Edge, MT-156 Quad Connectors, MT-100 Ribbon Cable Connector ssembly, and MT-156 Ribbon Cable Connector ssembly. Top of Contact B Min. Conductor Bare wires will not be visible beyond back of housing Centerline of Conductor Bare wires will not extend above top of contact Back of Housing Insulation Strain Relief Conductor Insulation will be contained within the confines of the insulation strain relief as indicated Connector B MT [ ].040 [1.02] MT [ ].060 [1.52] MT Wire Termination Flowchart djust the Termination Tooling (if needed) per Tooling Instruction Sheet (repeat the step above). 75

76 Note: Max. Insulation Outside Diameter Wire: One-t--Time Termination Tooling Part Numbers.060 [1.52] for MT-100 Connectors/.095 [2.41] for MT-156 Connectors Notes: Interchangeable Head Interchangeable Head and Interchangeable Head and 1. repair kit consists of a cam, Loose-Piece Feed Track Tape Feed Track T-Handle MT Connector Manual Hand Tool a feed-slide sub-assembly ir Bench Mount ir Bench Mount Special ssembly ir Hand Tool Maintenance and a locating pawl. Tool Tool pplicator Repair kits can be made ir Bench Mount Tool Tool Electric Bench Electric Bench available for other interchangeable heads. Consult Electric Bench Machine Machine Machine Tyco Electronics. Closed End 2. Standard modular heads MT Feed Thru and are recommended for low (Standard)*n volume use. Closed (Ext Wear)* & Extended wear modular End (Base) heads and MT (Ribbon Cable) are recommended for high Connector volume use. Feed Thru T-Handle Maintenance Tools Posted are for maintenance (field) (Closed-End) use only. They are not recommended for production (Standard)** 5. Some Manual Hand Tool Closed & End (Ext Wear) (Base) ssemblies are available: a. Order , comprised MT (Ribbon Cable) of Head with Connector Feed Thru Manual Hand Tool b. Order , comprised Posted (Closed-End) of Head with Manual Hand Tool c. Order , comprised MT-156 Closed Card-Edge End of Head with Manual Hand Tool MT-156 Closed Quad End *Repair Kit **Repair Kit MT-50 Mass Termination Tooling Part Numbers Manual rbor Frame (with slide) Part Number * Upper Tooling Part Number * Fixture, Discrete Wire, Closed End Part Number (28-26 WG) Part Number (30-28 WG) MT, CST-100 II, SL-156 and MT pplication Tooling Options Fixture, Discrete Wire, Feed-Thru Part Number (28-26 WG) Part Number (30-28 WG) Fixture, Ribbon Cable, Closed End or Feed-Thru Part Number *Required, plus appropriate Fixture(s). pplication Tooling Note: Max. Insulation Outside Diameter Wire:.050 [1.27] for MT-100 Connectors/.070 [1.78] for MT-156 Connectors Harness Board Holding Fixture Interchangeable Head MT Connector Interchangeable Head Used With and Tape Feed Track ssembly Part Number Used With Part Number pplicator Tooling Part Number Used With ssembly ssembly Closed End & (Base) Feed Thru (Discrete Wire) Manual Bench (Man Hd Tl) Tool MT (Notched Cable) and Tooling Connector Closed End ssembly (Posted) Feed Thru (Posted) Closed End & (Base) Feed Thru (Discrete Wire) (Man Hd Tl) (Notched Cable) Manual Bench MT Tool Connector Card Edge and Tooling ssembly Closed End (Posted) Feed Thru (Posted) Manual Bench Closed End Tool and Tooling MT-156 ssy Quad and Feed Thru Tooling ssy MT-100 and MT-156 Mass Termination Tooling Part Numbers 2- through 12-positions. 2- through 8-positions. 76

77 MT pplication Tooling Options (Continued) One-t--Time Termination Tooling (Typical Tooling Combinations) Manual Hand Tool with Interchangeable Head ir Hand Tool with Interchangeable Head ir Bench Mount Tool with Interchangeable Head and Foot Switch Electric Bench Machine with Interchangeable Head Power Units Manual Hand Tool Pistol Grip Handle Part No Easy to use Ratchet control will not release the trigger until it is fully bottomed Head may be rotated for user convenience ir Hand Tool Pistol Grip Pneumatic Handle Part No Light weight Operates at air pressure between 40 and 70 psi [2.76 and 4.83 bar] Head may be rotated for user convenience ir Bench Mount Tool Bench Mount Power ssembly Part No May be mounted with interchangeable head pointed up or down Operated by a foot switch Operates at air pressure between 40 and 70 psi [2.76 and 4.83 bar] Electric Bench Machine IDC Power Unit Part No ll electric: 120 VC, 60 Hz, 2 Compact, portable and quiet Operated by a foot switch ir Bench Mount Tool with Interchangeable Head and Loose-Piece Feed Track Electric Bench Machine with Interchangeable Head and Tape Feed Track MP-O-LECTRIC Bench Machine with Special pplicator Interchangeable Heads and pplicators (Refer to page 76 for part numbers.) Interchangeable Head Terminates one unstripped wire per cycle ligns and holds the connector in place for each termination utomatically advances the connector after each termination Interchangeable Head and Loose-Piece Feed Track No special setup required Connectors are easily loaded into feed track Connectors are fed using a simple spring-loaded pusher T-Handle Maintenance Tool Interchangeable Head and Tape Feed Track No special setup required Tape-mounted connectors are transferred from product reel to feed track by simply pulling on the free end of the carrier tape Connectors are fed using a simple spring-loaded pusher Special pplicator Connectors are easily hand loaded into feed track utomatically advances the connector after each termination Cannot be cycled until the connector is properly positioned pplication Tooling 77

78 MT pplication Tooling Options (Continued) Mass Termination Tooling (Typical Tooling Combinations) Manual Bench Tool with pplicator and Holding Fixture ir Harness Tool with pplicator ir Bench Machine 2700 lb ir Bench Machine with Ribbon Cable Notcher ssembly Power Units Manual Bench Tool rbor Frame ssembly Part No pplicator and holding fixture can be oriented for operator convenience for closed-end or feed-thru terminations Ram height (insertion depth) is easily adjusted May be bench mounted ir Harness Tools Hand-Held Power Unit with pplicator Part No (MT-100) Part No (MT-156) pplicator can be rotated 360 for orientation with holding fixture Insertion depth is easily adjusted Operates at air pressure between 75 and 95 psi [5.17 and 6.55 bar] ir Bench Machine Pneumatic Unit Part No Operated by a foot switch Operates at air pressure between 80 and 90 psi [5.52 and 6.21 bar] Not recommended for notching cable with more than 14 conductors 2700 lb ir Bench Machine Part No Operated by a foot switch Capable of exerting 2,700 lb [12,000 N] of force at minimum 80 psi [5.52 bar] air pressure May be bench mounted pplicators and Notcher ssemblies pplication Tooling Manual Bench Tool with pplicator and Tape Feed Track pplicator and Holding Fixture Wires are laced into plastic combs for mass termination Trims excess wire for closed-end terminations Holding fixture may be mounted to a harness board pplicator and Tape Feed Track Tape-mounted connectors are transferred from product reel to feed track by simply pulling on the free end of the carrier tape Connectors are fed using a simple spring-loaded pusher Feed stop easily adjusted for different connector sizes Ribbon Cable Notcher ssembly Notch cable with up to 28 conductors for centerline, and 24 conductors for centerline Pressure plate holds cable in position during notching Scrap conveniently removed through a chute with a blast of air from a built-in air valve Part Number Wire Size WG Centerline Ribbon Cable Notcher ssembly Used With Manual Bench Tool ir Bench Machine lb Bench Machine MP-O-LECTRIC Bench Machine (with Conversion Kit ) Use dapter when putting Notcher in the MP-O-LECTRIC Machine. Use dapter when putting Notcher in the 2700 lb ir Bench Machine. 78

79 Technical Documents Hand Tools, Power Units & ccessories Manual rbor Frame (MT-50) IS lb ir Bench Machine CM Upper Tooling (MT-50) IS Terminator ssembly, "G" Term CM Manual rbor Frame ssembly IS MP-O-LECTRIC Bench Machine CM Ribbon Cable pplicator, IS Conversion Kit IS Ribbon Cable pplicator, IS Base ssembly IS Manual Hand Tool IS Base IS ir Bench Mount Tool IS dapter (MP-O-LECTRIC) IS ir Hand Tool (MT-100) IS dapter (2700 lb Machine) IS ir Harness Tool (MT-156) IS Repair Kit IS T-Handle Maintenance Tool (MT-100) IS Repair Kit IS T-Handle Maintenance Tool (MT-156) IS Electric Bench Mount Tool CM ir rbor Frame ssembly IS One-t--Time Termination Tooling Interchangeable Heads Interchangeable Head & Loose Piece Feed Track MT-50 MT-156 MT-100 MT IS IS IS IS MT IS Interchangeable Heads & Tape Feed Track IS IS IS MT-100 MT IS IS IS IS IS IS Special pplicators IS IS IS MT-100 MT I I I Mass Termination Tooling Die Set ssembly MT-50 MT-100 MT-156 MT IS IS IS IS IS IS IS IS IS IS MT IS IS IS IS IS IS IS IS IS IS IS IS IS IS IS IS IS IS Typical pplication Rates MT pplication Tooling Options (Continued) The following is a list of technical documents covering the installation, operation, adjustment, maintenance and repair of MT application tooling. Instruction Sheets (IS) provide instructions for assembling or applying the product. They are intended for the Manufacturing ssembler or Operator. Customer Manuals (CM) provide complete, detailed instructions on the installation, operation, adjustment, maintenance and repair of complex tools and application machines. pplicator Instructions (I) are similar to instruction sheets (which cover products and tools), and provide instructions for installation, adjustment and maintenance of applicators used in automatic and semiautomatic machines. Produce 6-in. [15 cm] Long Jumpers, One 4-Position MT-100 Connector per End, Discrete Wire Terminations Method Per Hour Manual Hand Tool with Interchangeable Head Electric Bench Machine with 900 Interchangeable Head Electric Bench Machine with Interchangeable Head and 1,100 Loose-Piece Feed Track Electric Bench Machine with Interchangeable Head and Tape Feed Track 1, and (Base) pply One 4-Position MT-100 Feed-Thru Connector per ssembly, Discrete Wire Terminations Method Per Hour Manual Bench Tool with 650 pplicator and Holding Fixture For further information about tooling call Technical Support. Produce 6-in. [15 cm] Long Jumpers, One 4-Position MT-100 Connector per End, Ribbon Cable* Terminations Method Per Hour 2700 lb ir Bench Machine with pplicator and Tape Feed Track 7, and (Base) * Procedure: Mass terminate 12-conductor ribbon cable with three connectors per end. fter terminating, separate by tearing the 12-conductor assembly into three 4-conductor assemblies. Cable Notching Method 2700 lb ir Bench Machine with Ribbon Cable Notcher ssembly and (dapter) Cable Ends Per Hour 1, pplication Tooling

80 Part Number Index Part Number Index Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. Page 02WE00007P 72 02WE00008P 72 02WF00006P 72 02WF00007P 72 02WG00001P 72 02WG00008P 73 02WJ000001P 73 05WE00004P 72 05WE00007P 72 05WF00006P 72 05WF00007P 72 05WG00006P 72 05WG00008P 73 05WJ000010P 73 10WE00007P 72 10WE00012P 72 10WF00006P 72 10WF00007P 72 10WG00002P 72 10WG00008P 73 10WJ000010P 73 15WE00002P 72 15WE00007P 72 15WF00006P 72 15WF00007P 72 15WG00006P 72 15WG00008P 73 15WJ000010P 73 20WE00007P 72 20WE00008P 72 20WF00006P 72 20WF00007P 72 20WG00006P 72 20WG00008P 73 20WJ000010P 73 24WG00008P 73 24WJ000010P 73 25WE00007P 72 25WE00008P 72 25WF00006P 72 25WF00007P 72 25WG00006P 72 28WE00007P 72 28WE00008P 72 28WF00006P 72 28WF00007P 72 28WG00006P , , Part No. Page Part No. Page Part No. Page

81 Part Number Index (Continued) Part No. Page Part No. Page Part No. Page Part No. Page Part Number Index

82 Part Number Index (Continued) Part No. Page Part No. Page , Part No. Page Part No. Page pplication Tooling Part Number Index Part No. Page Part No. Page Part No. Page Part No. Page Part Number Index , , , 78, , , , , 77, , , , , , , , , , 77, , , , , 78, , 78, , , , , , , , , , , 78, , , , , , , , , , , , , , , 77, , , , , , , , , 79 82

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84 Tyco Electronics Corporation Harrisburg, P K MS FP 6-08 OG3B