Sealed Industrial Ethernet Circular IP67 Cat. 5e RJ45 Connector System
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- Dominic Bridges
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1 Revised Sept Sealed Industrial Ethernet Circular IP67 Cat. 5e RJ45 Connector System Description The sealed circular RJ45 connector system is designed for use in harsh environments. The connector features bayonet coupling mechanism conforming to IEC standard. It provides fast but reliable connections in harsh environments. The Connector can be front or rear mounted into a panel with a thickness of up to 3.2mm. The integrated shielded RJ45 Jack and Plug meet EIA/TIA-568B.2 cat. 5e and IEC specifications. The connector system provides IP67 sealing performance when the connector halves are fully mated or covered. The potted version provides IP67 even under the unmated and uncovered conditions. Two different versions (Industrial to Industrial and Industrial to Standard) of the RJ45 cat. 5e Ethernet patch cords with various lengths for tough and outdoor applications are also offered. The connectors are available in plastic, metallized plastic, die-cast and metal versions. The products are RoHS compliant. Applications Industrial Machinery, CNC Machines Communication Equipment Food and Chemical Process Equipment Railway Network System Oil Exploration Industrial Process Control Electrical Specifications Meets EIA/TIA-568-B.2 Cat. 5e Specification IR: 500MΩ 100 VDC DWV: 1000 V DC/60s Contact to Contact Connector Operating Temperature: -40 o C to +85 o C Diagnostic Equipment Printers, Display Factory Automation, Robotics Outdoor Telecom System Entertainment System Video Control, Motion Control Contact Resistance: 20mΩ max. Current Rating: 1.2A max. at 25 o C Working Voltage: 100 V Materials and Finish - Receptacle Housing: PBT (Black) or metallized ABS (Nickel plated); U94 V-0 or Brass (Nickel Plated) - Panel Nut: Brass, Finish: Nickel Plated - Panel Gasket: Silicone, Color: White - RJ45 Jack Metal Shell: Copper Alloy, Finish: Nickel Plated - RJ45 Jack Housing: PBT (Black), U94 V-0 - RJ45 Jack Contact: Phosphor Bronze, Finish: 50u Gold min. over Nickel - Coupling Ring: PBT (Black) or metallized ABS, U94 V-0, Die Cast or Brass (Nickel Plated) - Plug Housing: PBT (Black) or metallized ABS (Nickel plated); U94 V-0, - Gland Body: PA (Black) U94 V-0 or Brass, Nickel Plated - Gland Seal: NBR, Color: Black - Gland Insert (Metal Version): Nylon, Color: White - Interfacial Seal: Silicone, Color: White - Cover Gasket: Silicone, Color: Red - RJ45 Plug Metal Shell: Copper Alloy, Finish: Nickel Plated - RJ45 Plug Housing: Clear Polycarbonate, U94 V-0 - RJ45 Plug Contact: Phosphor Bronze, Finish: 50u Gold min. over Nickel - Protective Cover: PBT (Black) or metallized ABS (Nickel Plated); U94 V-0 or Brass (Nickel Plated) - Tether: PE, Color: Black - Ball Chain and Screw: Copper Alloy, Nickel Plated - RJ45 Modular Boot: PVC Page 1 of 14
2 Product Overview and Dimensions (in mm) 1. Plastic Version and Metallized Plastic version in Bayonet ocking Type 1.1 Connectors and the Protective Covers The Cat. 5e RJ45 Plug Kit with Bayonet ocking Type Plastic Version (Bayonet ocking Type) P/N: Metallized Plastic Version (Bayonet ocking Type) P/N: Zinc Die-Cast Version (Bayonet ocking Type) P/N: The Receptacle Kit with Cat. 5e RJ45 Inline Coupler in Bayonet ocking Type Plastic Version with Shielded Cat. 5e RJ45 Inline Coupler (Bayonet) P/N: Plastic Version with Unshielded Cat. 5e RJ45 Inline Coupler (Bayonet) P/N: Metallized Plastic Version with Shielded Cat. 5e RJ45 Inline Coupler (Bayonet) P/N: Page 2 of 14
3 1.1.3 The Receptacle Kit with Cat. 5e IDC Jack in Bayonet ocking Type Plastic Version with Shielded Cat. 5e RJ45 IDC Jack (Bayonet) P/N: Metallized Plastic Version with Shielded Cat. 5e RJ45 IDC Jack (Bayonet) P/N: Potted Plastic Version with Shielded Cat. 5e RJ45 IDC Jack (Bayonet) P/N: Potted Metallized Plastic Version with Shielded Cat. 5e RJ45 IDC Jack (Bayonet) P/N: The Receptacle Kit with Cat. 5e PCB Jack in Bayonet ocking Type Plastic Version with Shielded Cat. 5e RJ45 PCB Jack (Bayonet) P/N: Metallized Plastic Version with Shielded Cat. 5e RJ45 PCB Jack (Bayonet) P/N: Potted Plastic Version with Shielded Cat. 5e RJ45 PCB Jack (Bayonet) P/N: Potted Metallized Plastic Version with Shielded Cat. 5e RJ45 PCB Jack (Bayonet) P/N: Page 3 of 14
4 1.1.5 The Protective Cover in Bayonet ocking Type with Tether Plastic Version (Bayonet ocking Type) with Tether P/N: Metallized Plastic Version (Bayonet ocking Type) with Tether P/N: The Protective Cover in Bayonet ocking Type with Metal Ball Chain Plastic Version (Bayonet ocking Type) with Metal Ball Chain P/N: Metallized Plastic Version (Bayonet ocking Type) with Metal Ball Chain P/N: Page 4 of 14
5 1.1.7 The Receptacle + Protective Cover with Cat. 5e RJ45 Inline Coupler Kit (Bayonet ocking Type) + Receptacle Protective Cover Plastic Version with Cat. 5e RJ45 Shielded Inline Coupler + Protective Cover P/N: Plastic Version with Cat. 5e RJ45 Unshielded Inline Coupler + Protective Cover P/N: Metallized Plastic Version with Cat. 5e RJ45 Shielded Inline Coupler + Cover P/N: The Receptacle + Protective Cover with Cat. 5e RJ45 IDC Jack Kit (Bayonet ocking Type) + Receptacle Protective Cover Plastic Version with Shielded Cat. 5e IDC Jack + Protective Cover P/N: Metallized Plastic Version with Shielded Cat. 5e IDC Jack + Protective Cover P/N: Potted Plastic Version with Shielded Cat. 5e IDC Jack + Protective Cover P/N: Potted Metallized Plastic Version with Shielded Cat. 5e IDC Jack + Protective Cover P/N: Page 5 of 14
6 1.1.9 The Receptacle + Protective Cover with Cat. 5e RJ45 PCB Jack Kit (Bayonet ocking Type) + Receptacle Protective Cover Plastic Version with Shielded Cat. 5e PCB Jack + Protective Cover P/N: Metallized Plastic Version with Shielded Cat. 5e PCB Jack + Protective Cover P/N: Potted Plastic Version with Shielded Cat. 5e PCB Jack + Protective Cover P/N: Potted Metallized Plastic Version with Shielded Cat. 5e PCB Jack + Protective Cover P/N: The Strain Relief Kit with Cat. 5e RJ45 Plug in M28 Thread Screw Type Plastic Version (M28 Thread Screw) P/N: Metallized Plastic Version (M28 Thread Screw) P/N: Page 6 of 14
7 1.2 Plastic and Metallized Version Ethernet Patch Cord The Industrial to Industrial Cat. 5e RJ45 Ethernet Patch Cord with Bayonet ocking Type Cat. 5e UTP AWG24, Solid, Plastic Version Metallized Plastic Version Die Cast Version Cat. 5e Outdoor UTP AWG24, Solid Black Cat. 5e STP AWG24, Solid, Black Cat. 5e Outdoor STP AWG24, Solid Black Cat. 5e STP AWG24, Solid, Cat. 5e Outdoor STP AWG24, Solid Black 2 m m m Notes: Special cable lengths are available: please contact factory; UTP: Unshielded Twisted Pair; STP: Shielded Twisted Pair The Industrial to Standard Cat. 5e RJ45 Ethernet Patch Cord with Bayonet ocking Type Cat. 5e UTP AWG24, Solid, Plastic Version Metallized Plastic Version Die Cast Version Cat. 5e Outdoor UTP AWG24, Solid Black Cat. 5e STP AWG24, Solid, Cat. 5e Outdoor STP AWG24, Solid Black Cat. 5e STP AWG24, Solid, Cat. 5e Outdoor STP AWG24, Solid Black 2 m m m Notes: Special cable lengths are available: please contact factory; UTP: Unshielded Twisted Pair; STP: Shielded Twisted Pair Page 7 of 14
8 1.2.3 The Strain Relief to Standard Cat. 5e RJ45 Ethernet Patch Cord with M28 Thread Screw Type Plastic version with Cat. 5e UTP 4 Pair, AWG24, Solid Metallized Plastic version with Cat. 5e STP 4 pair, AWG24, Solid 2 m m m Notes: Special cable lengths are available: please contact factory; UTP: Unshielded Twisted Pair; STP: Shielded Twisted Pair The Industrial (with Bayonet ocking) to Strain Relief (with M28 Thread) Cat. 5e RJ45 Ethernet Patch Cord Cat. 5e UTP 4 Pair, AWG24, Solid Black Plastic Version Cat. 5e Outdoor UTP 4 Pair, AWG24, Solid Metallized Plastic version Cat. 5e STP 4 pair, AWG24, Solid Cat. 5e Outdoor STP 4 pair, AWG24, Solid 2 m m m Notes: Special cable lengths are available: please contact factory; UTP: Unshielded Twisted Pair; STP: Shielded Twisted Pair Page 8 of 14
9 1.2.5 The Standard to Standard Cat. 5e RJ45 Ethernet Patch Cord Cat. 5e STP 4 Pair, AWG24 Solid Cat. 5e UTP 4 Pair, AWG24 Solid Black Black Blue Red 2 m m m Cat. 5e UTP 4 Pair, AWG24 Solid Green Yellow White 2 m m m Notes: Special cable lengths are available: please contact factory; UTP: Unshielded Twisted Pair; STP: Shielded Twisted Pair 2. Metal Version in M28 Thread Screw Type 2.1 Connectors and the Protective Covers The Cat. 5e RJ45 Plug Kit with M28 Thread Screw Type Metal Version (M28 Thread Screw Type) P/N: Page 9 of 14
10 2.1.2 The Receptacle Kit with Cat. 5e RJ45 Inline Coupler in M28 Thread Screw Metal Version with Shielded Cat. 5e RJ45 Inline Coupler (M28 Thread) P/N: Metal Version with Unshielded Cat. 5e RJ45 Inline Coupler (M28 Thread) P/N: The Receptacle Kit with Cat. 5e PCB Jack in M28 Thread Screw Type Metal Version with Shielded Cat. 5e RJ45 PCB Jack (M28) P/N: Potted Metal Version with Shielded Cat. 5e RJ45 PCB Jack (M28) P/N: Page 10 of 14
11 2.1.4 The Protective Cover with M28 Thread Screw Type Metal Version (M28 Thread Screw Type) P/N: The Receptacle + Protective Cover with Cat. 5e RJ45 Inline Coupler Kit (M28 Thread Screw Type) + Receptacle Protective Cover Metal Version with Cat. 5e RJ45 Shielded Inline Coupler + Protective Cover P/N: Metal Version with Cat. 5e RJ45 Unshielded Inline Coupler + Protective Cover P/N: Page 11 of 14
12 2.1.6 The Receptacle + Protective Cover with Cat. 5e RJ45 PCB Jack Kit (M28 Thread Screw Type) + Receptacle Protective Cover Metal Version with Shielded Cat. 5e RJ45 PCB Jack + Protective Cover P/N: Potted Metal Version with Shielded Cat. 5e RJ45 PCB Jack + Protective Cover P/N: Metal Version Ethernet Patch Cord The Industrial to Industrial Cat. 5e RJ45 Ethernet Patch Cord with M28 Thread Screw Cat. 5e STP 4 Pair, AWG24, Solid Cat. 5e Outdoor UTP 4 pair, AWG24, Solid Cat. 5e Outdoor STP 4 pair, AWG24, Solid 2 m m m Notes: Special cable lengths are available: please contact factory; UTP: Unshielded Twisted Pair; STP: Shielded Twisted Pair Page 12 of 14
13 2.2.2 The Industrial to Standard Cat. 5e RJ45 Ethernet Patch Cord with M28 Thread Screw Cat. 5e STP 4 Pair, AWG24, Solid Cat. 5e Outdoor UTP 4 pair, AWG24, Solid Cat. 5e Outdoor STP 4 pair, AWG24, Solid 2 m m m Notes: Special cable lengths are available: please contact factory; UTP: Unshielded Twisted Pair; STP: Shielded Twisted Pair 3. Tools and Components 3.1 The Modular Plug Termination Tool (P/N: 360X30029X) Termination Head 3.2 The Network Multi-Modular Tester (P/N: 360X30039X) Top View eft View Front View Detachable Bottom View Page 13 of 14
14 3.3 The110 Type Punch-Down Tool (P/N: 360X30049X) 3.4 The Shielded Cat. 5e RJ45 Plug (P/N: 391J00039X) oad Bar 3.5 The RJ45 Modular Boot (P/N: see below) Color Black Blue Green Color Yellow Red White Page 14 of 14
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