Lapp Cable Guide
U.I. Lapp GmbH Schulze-Delitzsch-Straße 25 70565 Stuttgart, Germany Tel. +49(0)711/78 38-01 Fax +49(0)711/78 38-26 40 www.lappgroup.com
Contents The Lapp Group: At Your Service 2 Brand quality from Stuttgart 4 The Lapp Group The System Supplier 8 An overview of our fields of application 10 Cable finding made easy 12 Bespoke cable systems 13 We put quality through a tough test 14 Product information ÖLFLEX Power- and control cables 15 UNITRONIC Data communication systems 19 ETHERLINE Data communication systems for ETHERNET-Technology 27 HITRONIC Optical transmission systems 31 EPIC Industrial connectors 39 SKINTOP Cable glands 51 SILVYN Protective cable conduit- and cable carrier systems 57 FLEXIMARK Cable marking products 65 Cable Accessories 68 Introduction to Cable Engineering 72 The Fundamentals of Cable Engineering 73 Technical Tables 80 177 Key words 303 Safety instructions 316 Current information www.lappgroup.com/products 1
Foreword The Lapp Group: At Your Service We have developed the Lapp Cable Guide to help make your work easier when it comes to the day-to-day handling of our products. It is a comprehensive reference work for using Lapp cables, connectors and accessories. In 1957, the company s founder Oskar Lapp developed ÖLFLEX, the world s first industrially produced control cable. Today, 2,800 employees contribute their dedication, knowledge and ideas to the Lapp Group every day. Our range includes cables, accessories, cable handling systems and pre-assembled cables. Based on our coordinated systems, our range of products and services has been continuously expanded over the years. In order to offer you optimum quality, our products are constantly being tested in Lapp s own test centres. The Lapp Group offers a unique range of products, services and manufacturing expertise worldwide. The product information provides detailed descriptions of the relevant applications, construction data and special features. The Technical Tables include information about markings, load carrying capacity, chemical resistance and protection systems. Finally, you will find an extensive technical glossary containing all the most important terms used in electrical engineering. The Lapp Cable Guide is a clearly laid out source of information for industry specialists, students, trainees and anyone else with an interest in this area. Andreas Lapp 2 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 3
Brand quality from Stuttgart ÖLFLEX Power- and control cables The world s first brand cable is available in the most varied of versions to match maximum requirements. Key features: Oil-resistant, flexible and available to match almost any requirement or environmental condition also free of halogens. Fields of application: Universal application. Special versions also available for the renewable energy sector. ETHERLINE Data communication systems for ETHERNET-Technology The brands for network solutions, safety systems and firewalls in the industrial networking sector. Key features: Integral system consisting of hardware (switches, routers, cables, plugs etc.), software, consulting, network design and support. Fields of application: Factory automation. UNITRONIC Data communication systems The ideal brand for fast, trend-setting and reliable data transfer. Key features: UNITRONIC are not only data lines, but also bus lines, which together with active sensor/ actuator modules or gateways provide a perfect system for automation. Fields of application: Measurement, control, regulation, bus or LAN networks. HITRONIC Optical transmission systems The brand for split-second, faultfree, intercept-free data transport. Key features: The HITRONIC product range includes fibre optic cables in the most varied of versions, along with suitable accessories such as splice boxes, wall distributors or couplings. Fields of application: Office and industrial sector. 4 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 5
Brand quality from Stuttgart EPIC Industrial connectors The brand for strong and reliable connections. Key features: Robust square and circular connectors. Flexible system consisting of housings, inserts, contacts and accessories for every requirement, the tailormade solution. Similarly, EPIC SOLAR plugs for photovoltaics are also part of the extensive product range. Fields of application: Mechanical and systems engineering, drive technology and energy production. SILVYN Protective cable conduitand cable carrier systems The brand for all-round cable protection. Key features: The product range includes SILVYN cable protection hoses for perfect protection against mechanical and chemical loads, along with SILVYN CHAIN energy supply chains for highly-dynamic applications. Fields of application: Everywhere that cables have to be additionally protected or routed. SKINTOP Cable glands The brand for multipurpose cable entries in line with the following: quickly fastened, centred and hermetically sealed. Key features: Large clamping areas, optimum strain reliefs, the most diverse of versions such as SKINTOP CLICK, COLD or CUBE. Fields of application: Everywhere, where cables must be fastened reliably and quickly. FLEXIMARK Cable marking products The brand for permanent, clearlyarranged cable markings. Key features: Comprehensive range from manual labelling solutions onto digital identification. Withstands high chemical, thermal and mechanical loads. Fields of application: All cable, single cores, control cabinets. 6 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 7
The Lapp Group The System Supplier 4 EPIC Our brands are adjusted exactly to your workflow. We have got the appropriate product for every application. 5 Cable systems and cable harnessing 6 Power chain systems 1 EPIC CIRCON LS1 2 FLEXILABEL LFL 3 ÖLFLEX SERVO FD 1 2 3 7 8 ÖLFLEX FD Woven cables 19 17 18 16 5 4 6 7 8 15 9 17 18 SERVO harnessings for drives LCK Wrapping Label + FLEXIMARK Stainless steel marking 14 13 10 19 Frontplug SIMATIC S7-300 with UL/CSA 12 11 9 ÖLFLEX ROBOT 14 15 16 UNITRONIC BUS L2/FIP + M 12-PROFIBUS cable HITRONIC program for optical fibres HOT-MELT 13 ETHERLINE Fieldbus Systems 10 11 12 SKINTOP SILVYN RILL/ SILVYN FPAS ÖLFLEX Spiral cables 8 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 9
An overview of our fields of application Mechanical and systems engineering As suppliers, this is where we are traditionally at home. Ever since we started out, our competence has concentrated on providing solutions for machines and systems. There can hardly be an industrial application anywhere that we have not already equipped in some way: Automation and network engineering Measurement and control technology Electrical installation technology Chemical and pharma - ceutical industries Oil and gas industry Maritime and aeronautics Food & beverage Lifts & handling Commercial vehicles Robotics Lighting and stage technology Power generation Wherever power is generated, cables are required to take it to the users. The efficient distribution of electrical energy is a field known only too well to us. This is why Lapp has been a highly sought after partner for decades to the energy sector. Renewable energies We recognised at an early stage the significance of green energies. Bearing this in mind, we have built up a special proficiency in this area and developed product ranges for our customers. This is why we are accepted as a supplier on equal footing. Be it a wind turbine installation, solar farm or photovoltaic installation for domestic usage, we are involved. e-mobility Tomorrow s cars will fill up with electricity. And we are already in the pole position for this future market. We supply special system solutions for hybrid vehicles from both German and American manufacturers. 10 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 11
Cable finding made easy Bespoke cable systems In our online-catalogue you can choose from more than 40,000 products. This poses the query: what can we offer you in addition to that, to ensure that you don t get your wires crossed when looking for cables or plugs? Cable Finder Make short work of searching for cables. You can configure a product online to suit your own requirements, by searching through all the cables, lines and optical fibres available in the online-catalogue as material sold by the metre. NEW filter presents you with an overview of all the innovations from the past twelve months. www.lappgroup.com/cablefinder Connector Finder Configure your EPIC square, circular or solar plugs online, with only a few clicks of the mouse. Enter the technical parameters and then select the suitable plug socket the ideal housing package is then automatically suggested. Choose it, look for the matching counterpart, done! www.lappgroup.com/connectorfinder CAD Product Catalogue Design time costs money. Our CAD Product Catalogue enables developers and planners to save both. You can import all the relevant CAD data (e.g. cover sizes, clamping areas, article numbers, etc.) for SKINTOP cable glands, EPIC industrial connectors and SILVYN protective cable conduit systems in your CAD system. We can provide you with all the customary output formats. www.lappgroup.com/3d-data The more complex the application, the more customised cables and lines have to be. When it comes to customerspecific cable systems and spiral cables, Lapp Systems is your specialist. We offer a complete one-stop automation solution for everything to do with cables and cords, from development through logistics to production. In Germany for instance, you will find us at four major regional locations: Cologne, Dresden, and Stuttgart. System solutions for: Mechanical and plant engineering and construction Telecommunications Medical electronics Transport Elevators and platforms Our product offering: Customised cable systems ÖLFLEX Spiral cables made to order Pre-assembled cable carrier systems Woven cables Pre-assembled servo line systems Spiralised conduits with single cores and/or wires Spiral cable for commercial vehicles Pre-assembled HITRONIC fibre optic cables 12 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 13
We put quality through a tough test Multimillion bending cycles at maximum speeds and minimum bending radii. This is only one of many tests that a highly-flexible line has to withstand to be accepted into our standard product range. ÖLFLEX Power- and control cables Next to what in part are bruteforce tests and stringent endurance tests, radiological methods are also used. For example, the special X-ray method EDX, with which the mineral content of human bone tissue is measured. We use EDX to trace any possible toxic substances or RoHS substances in cables and other products. With this in mind: You are very welcome to put your own products through their paces in our trial and test centre. 14 Current information www.lappgroup.com/products
ÖLFLEX CLASSIC 100/110 ÖLFLEX CLASSIC H halogen-free ÖLFLEX The Power and Control Cable with coloured cores Special Lapp PVC Compound P8/1 ÖLFLEX The Power and Control Cable with numbered cores Special Lapp PVC Compound P8/1 Application range Plant engineering and construction Industrial machinery Air conditioning installations Power station Fixed installation as well as occasional flexing at free, non-continuously recurring movement without tensile load Dry or damp interiors under medium mechanical load conditions Product features Flame retardant according to IEC 60332-1-2 Good chemical resistance see Appendix T1 Application range Public buildings Airport, railway station Plant engineering and construction Industrial machinery Air conditioning installations Particularly where human and animal life as well as valuable property are exposed to high risk of fire hazards Shielded versions: In EMI critical environment (electromagnetic interference) Product features Flame retardant according to IEC 60332-1-2 or IEC 60332-2-3-24 Halogen-free according to IEC 60754-1 (amount of halogen acid gas) Corrosiveness of combustion gases according to IEC 60754-2 (degree of acidity) Flexible up to -30 C Shielded versions: High coverage degree of the screen low transfer impedance (max. 250 Ω/ km at 30 MHz) Photographs are not to scale and do not represent detailed images of the respective products. Photographs are not to scale and do not represent detailed images of the respective products. 16 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 17
ÖLFLEX ÖLFLEX HEAT 180 SiHF Silicone cables with high temperature range -50 C up to +180 C UNITRONIC Data communication systems ÖLFLEX STATIC SC black Single core for fixed, unprotected installation UV-resistant, double insulated Cable for sensor/ actuator components Data transmission cables to connect to M8, M12 connectors Combination cables to connect sensor/actuator distribution boxes Photographs are not to scale and do not represent detailed images of the respective products. 18 Current information www.lappgroup.com/products
UNITRONIC 100 Data cables low frequency UNITRONIC FD UNITRONIC 100 CY UNITRONIC FD CY UNITRONIC Application range These control and signal cables are used in the milliampere range for computer systems, electronic control equipment, office machines, scales etc. and wherever the thinnest possible control cables are required. Product features UNITRONIC 100 Robust, flexible and resistant outer sheath Small external diameter despite high number of cores Flame retardant according to IEC 60332-1-2 UNITRONIC 100 CY Robust, flexible and resistant outer sheath Small external diameter despite high number of cores Cable similar to UNITRONIC 100, but with copper braid Flame retardant according to IEC 60332-1-2 Highly flexible data transmission cable with copper braiding for power chain use Application range Automated production processes require data transmission cables of ever more flexibility and durability UNITRONIC FD series cables are especially suited for power chain use Product features The PVC outer sheath prevents mutual adhesion between several cables in the power chain Flame retardant according to IEC 60332-1-2 Please observe the Installation Guidelines in Table T3. UNITRONIC Photographs are not to scale and do not represent detailed images of the respective products. Photographs are not to scale and do not represent detailed images of the respective products. 20 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 21
UNITRONIC DeviceNet Highly flexible and UL/CSA approved UNITRONIC BUS ASI UNITRONIC Application range DeviceNet connects industrial devices e. g. limit switches, photoelectric switches, variable frequency drives, valve islands, motor starters, PLCs, etc. UNITRONIC BUS CAN UNITRONIC BUS CAN FD P Application range UNITRONIC BUS CAN Stationary application UNITRONIC BUS CAN FD P For highly flexible applications Product features Based on proven CAN (Controller Area Network) technology. Permissible cable lengths vary with the data rate and the cable thickness Further details: see Data Sheet Product features Maximum bit rate: 1 Mbit/s for 40 m segment length Larger conductor crosssection necessary with increasing length Flame retardant according to IEC 60332-1-2 Photographs are not to scale and do not represent detailed images of the respective products. Application range Communication at Sensor/Actuator level UNITRONIC Fieldbus sensor-/actuator wiring requirements Fixed installation as well as occasional flexing at free, non-continuously recurring movement without tensile load PUR version has an oil resistant outer sheath for use in industrial environments (e. g. wet areas in automotive industry, processing centres, also in connection with coolants/ lubricants) which are mixed with water. Product features Data and energy are transmitted both via an un-screened, geometrically coded two-core flat cable (protection against polarity reversal). The conductor is contacted by piercing technology within the ASI-modules. Connection of sensors to the ASI module (coupling module) is carried out using round cables (connection cables). Photographs are not to scale and do not represent detailed images of the respective products. UNITRONIC 22 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 23
Fieldbus Systems UNITRONIC UNITRONIC Photographs are not to scale and do not represent detailed images of the respective products. 24 Current information www.lappgroup.com/products Photographs are not to scale and do not represent detailed images of the respective products. Current information www.lappgroup.com/products 25
UNITRONIC BUS PB ETHERLINE Data communication systems for ETHERNET-Technology UNITRONIC Application range For stationary installation of Bus Systems Maximal electromagnetic screening Dry and damp indoors Product features These bus cables can be used for PROFIBUS-DP as well as for PROFIBUS-FMS and FIP The stated bit rates allow the following cable lengths (maximum) according of PROFIBUS User Organisation of one bus segment (Type A cable, PROFIBIS-DP): 93.75 kbit/s = 1200 m 187.5 kbit/s = 1000 m 500 kbit/s = 400 m 1.5 Mbit/s = 200 m 12.0 Mbit/s = 100 m Photographs are not to scale and do not represent detailed images of the respective products. 26 Current information www.lappgroup.com/products
ETHERLINE 2-pairs CAT.5/5e Structured cabling ETHERLINE Benefits ETHERNET with the globally accepted TCP/IP protocol will most probably either provide a connection to the established Fieldbus World or the Sensor- Actuator level. Either via a gateway to the Fieldbus World or straight through down wards to the lowest com munication level. The transmission rates are presently either 10 Mbit/s (ETHERNET) or at least 100 Mbit/s = LAN CAT.5 requirements (Fast Ethernet = Industrial Ethernet) respectively CAT.6a or CAT.7 requirements. With regard to transmission rates, the ETHERNET world is cut into: ETHERNET = 10 Mbit/s FAST ETHERNET = 100 Mbit/s GIGABIT ETHERNET = 1000 Mbit/s Product features In order to reach 100 m link length (like in the office area acc. to ISO 11801) for flexible and highly flexible cable types a cross section of AWG22 is necessary. All ETHERLINE cables with a cross section of AWG22 are PROFINET compliant. If a channel is continuously installed with CAT.5e com ponents, the cabling is according to class E. So far only one component (e.g. patch cable) does not fulfill CAT.5e, the whole system is not conform to class E anymore! Application classes for copper cabling (100 Ohms) Application class Category Frequency Service Class A up to 100 khz Telephone, ISDN Class B up to 1 MHz Telephone, ISDN Class C CAT.3 up to 16 MHz Telephone, ISDN, Token Ring, Ethernet Class D CAT.5 up to 100 MHz 10/100 Base-T Class E CAT.5e up to 125 MHz 10/100/1000 Base-T CAT.6 up to 250 MHz 10/100/1000 Base-T Class Ea CAT.6a up to 500 MHz 10/100/1000/10G Base-T Class F CAT.7 up to 600 MHz 10/100/1000/10G Base-T Class F A CAT.7 A up to 1 GHz 10/100/1000/10G Base-T up to 1.2 GHz 10/100/1000/10G Base-T ETHERLINE Photographs are not to scale and do not represent detailed images of the respective products. Photographs are not to scale and do not represent detailed images of the respective products. 28 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 29
Overview installation lengths for ETHERNET Medium Cable Installation length AUI - 50 m 10 Base2 Thin ETHERNET 185 m ETHERNET 10 Base5 Thick ETHERNET 500 m 10 Base-T Twisted Pair 100 m 10 Base-FL 62.5 µm, 50 µm Multimode LWL 2,000 m 100 Base-TX Twisted Pair 100 m 62.5 µm, 50 µm Fast 412 m Multimode LWL FDX ETHERNET 100 Base-FX 62.5 µm, 50 µm 2,000 m Multimode LWL HDX 1000 Base-CX Twinax STP (150 Ohm) 25 m 1000 Base-T Twisted Pair 100 m 1000 Base-SX 62.5 µm Multimode LWL 275 m Gigabit 850 nm 50 µm Multimode LWL 550 m ETHERNET 62.5 µm Multimode LWL 550 m 1000 Base-LX 50 µm Multimode LWL 550 m 1300 nm Singlemode LWL 5,000 m 10G Base-T Twisted Pair 100 m 10G Base-LX4 WWDM Singlemode LWL 10,000 m 10G Base-LX4 Multimode LWL 300 m WWDM 10 Gigabit ETHERNET 10G Base-SR/SW 62.5 µm Multimode LWL 26 m 850 nm 50 µm Multimode LWL 84 m 10G Base-LR/LW 850 nm Singlemode LWL 10,000 m 10G Base-ER/EW 1550 nm Singlemode LWL 40,000 m HITRONIC Optical transmission systems 30 Current information www.lappgroup.com/products
HITRONIC The optical transmission of messages in FOC operates according to the principle of total internal reflection. The reflection is created by the fact that an optically thinner cladding is placed around the light conducting core on whose interface the light totally reflects and is thereby conducted through the FOC. Although the principle of optical message transmission has been known for a long time, not until recent years was one able to develop, produce and commercially use low loss FOCs. In a time when the need for rapid and secure communications networks is continually growing we can neither imagine a world without the transmission medium FOC nor can it be replaced. Advantages of fibre optics over copper-based transmission Protection against electromagnetic interferences, i.e. cable routing can carried out without consideration of possibly occurring sources of ectromagnetic interference rapid made-to measure preparation of plastic FOC, simple on-site plug-in connector installation Potential separation, that is potential delays are not possible No crosstalk and high security against listening in Small dimensions and minimal weight (up to 2.2 mm outside diameter and/or 4g/m for plastic FOC in Simplex model) A portion of these cables is constructively laid for heavy deployment in the energy supply chain. The overall concept of your data transmission line determines whether glass or plastic fibre optic cables are used. We offer you suitable plug-in connectors, tools and pre-fabricated FOC patch cables that match the cables being used. Typical deployment areas for POF and PCF FOCs: Bus systems in automatisation Machine construction and plant engineering Because of their special characteristics POF-FOC are used High demands at data security For conditions where space is limited For short data transmission distances (up to around 70 m) Typical application areas for GOF FOCs: Everywhere where large amounts of data must be transmitted at high speed over distances of approx. 60 m to several kilometres. For example in Local Area Networks (LAN) Metropolitan Area Networks (MAN) Wide Area Networks (WAN) HITRONIC Among fibre optic cables there is a difference based on the material used between plastic fibres (POF), fibres made of silica glass with optical plastic cladding (PCF) and fibres made of pure silica glass (glass fibre or GOF). Mainly for use in the industrial area, Lapp Kabel offers FOCs made of glass or plastic and/or hybrid cables. 32 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 33
UNITRONIC DeviceNet Optical transmission systems HITRONIC HYBRID FD P DESINA HITRONIC BUS PCF DUPLEX indoor + outdoor HITRONIC HITRONIC HQN Outdoor Cable Two different connection types are used with fibre optic cables: Detachable connections realised with plug connectors. In this case it is necessary to attach a plug to a glass fibre. This calls for trained personnel and expensive special tools. Non-detachable connections created by directly splicing two glass fibres together. To do this requires highly trained personnel and very expensive equipment. If the necessary resources are used only occasionally, the investment is very unlikely to pay for itself. HITRONIC Photographs are not to scale and do not represent detailed images of the respective products. Photographs are not to scale and do not represent detailed images of the respective products. 34 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 35
Fibre Optical cables F.O. Advantages of Fibre Optical Cables high resistance to tapping little space required no EMC interference low cable weight no EMC testing required can be installed in a long range potentially explosive no potential transfer environment no cross-talk GOF Glass Optical Fibre A distinction is drawn between GOF: Singlemode Fibre SM 9 µm Multimode Fibre MM 50 µm or 62.5 µm Core 9, 50 or 62.5 µm Cladding 125 µm HITRONIC Advantages Using a trunk system offers you the following advantages: No costs of special equipment No need for highly trained personnel Uniform quality thanks to manufacture under laboratory conditions Installation is quick, thereby saving costs No need to carry out measurements on the cable run, comes with OTDR test certificate Fan-out elements also available in IP67 Coating 250 µm POF Polymer Optical Fibre Core 980 µm Cladding 1000 µm Insulation 2200 µm PCF Plastic Cladded Fibre A distinction is drawn between GOF: SIMPLEX (one Fibre) DUPLEX (two Fibres) HITRONIC Core 200 µm Cladding 230 µm Photographs are not to scale and do not represent detailed images of the respective products. Coating (Tefzelbuffer) 500 µm 36 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 37
Fibre type max. attenuation [db/km] Numerical aperture 660 nm 850 nm 1300 nm 1550 nm POF 160 0.47 PCF 10.0 8.0 0.37 GOF MM 50 µm OM2 2.7 0.9 0.20 GOF MM 50 µm OM3 2.7 0.9 0.20 GOF MM 62.5 µm OM1 3.2 0.9 0.27 GOF SM 0.36 0.2 0.10 EPIC Industrial connectors Fibre type POF PCF GOF MM 50 µm OM2 GOF MM 50 µm OM3 GOF MM 62.5 µm OM1 GOF SM max. transfer size [m] 660 nm 850 nm 1300 nm 1550 nm 100 Mbit/s: 60 100 Mbit/s: 550 100 Mbit/s: 100 Mbit/s: 2.000 2.000 1 Gbit/s: 1 Gbit/s: 550 550 10 Gbit/s: 10 Gbit/s: 300 300 100 Mbit/s: 2000 1 Gbit/s: 275 100 Mbit/s: 2000 1 Gbit/s: 550 1 Gbit/s: 5.000 1 Gbit/s: 80.000 10 Gbit/s: 40.000 HITRONIC OM3-Fibre, 10 Gbit/s Ethernet Systems In these systems the data rates are so high that a length of just 84 m is achieved with conventional multi-mode fibres. This performance is just sufficient for the reliable operation of 1GB/s lines. The differences in running time for the multimode fibres was minimized for the OM3 fibre with special processes in the core area. This enables transmission distances of up to 300 m. With the OM3 fibre, costs are considerably re - duced by using the simpler, less expensive Mulrimid terminal devices and installation-friendlier termination. 38 Current information www.lappgroup.com/products
EPIC Rectangular Connectors Industrial Connectors Quality, functionality and safety. Three attributes, one brand name: EPIC rectangular industrial connectors are renowed for their innovative electrical design and physical characteristics. Solutions for many applications: Number of poles from 2 up to 216 Currents up to 82A Voltages up to 1000V protection class IP 65 modular for current supply, signal and data housings variations for cable connection and for the assembly at devices Termination technologies: solder, screw, crimp, cage clamp For inserts with screw termination please use the processing tool (Chapter Accessories) H-A 3: Zinc die-casting, thermoplastic H-A 10-48; H-B 6-48: Aluminium die-casting 1. Cable gland For hoods, coupler hoods and surface mount bases for sealing, strain relief and to provide the cable with EMC protection. A selection of glands are available depending on the application. 2. Hood The hood can be combined at will with either a panel or surface mount base, or a cable coupler hood for cable to cable connection. EPIC 1. Cable gland 2. Hood 3. Pin and sleeve insert 4. Base 3. Pin and sleeve insert The pin and sleeve insert accommodates the individual contact elements and provides insulation at the same time. Available connector variations include screw, crimp and spring cage clamp terminated connectors. Photographs are not to scale and do not represent detailed images of the respective products. EPIC 40 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 41
Industrial Connectors 4. Base housing There is a choice of three different base housing depending on the application: Surface mount base: For wall mounting Panel mount base: For panel lead-throughs Cable coupler hood: For cable to cable connections There are two housing series with different housing sizes (width). Series EPIC H-A is the narrower series. The increased housing width of the EPIC H-B usually allows the use of inserts with higher voltages for the same number of contacts. Technical Data Series Rated Rated Termination voltage current type EPIC H-A 10 48 VDE: 250 V VDE: 16 A Screw EPIC H-A 3/4 VDE: 400 V VDE: 10 A Compact design UL: 600 V UL: 10/14 A CSA: 600 V CSA: 10/16 A EPIC H-Q5 5+PE VDE: 230 V/400 V VDE: 16 A Crimp The small format UL: 600 V UL: 16 A CSA: 600 V CSA: 16 A EPIC STA 6 40 VDE: 60 V VDE: 10 A Screw Low voltage UL: 48 V UL: 10 A Solder connector CSA: 48 V EPIC H-BE 6 48 VDE: 500 V VDE: 16 A Screw Standard inserts UL: 600 V UL: 16 A Crimp CSA: 600 V CSA: 16 A VDE: 500 V VDE: 16 A Spring cage UL: 600 V UL: 16 A CSA: 600 V CSA: 16 A EPIC H-EE 10 92+PE VDE: 500 V VDE: 16 A Crimp Inserts for high UL: 600 V UL 16 A crimp contact density CSA: 600 V CSA: 16 A EPIC H-BS 6 12 VDE: 690 V VDE: 35 A Screw Inserts UL: 600 V UL: 35 A for high currents CSA: 600 V CSA: 35 A EPIC Photographs are not to scale and do not represent detailed images of the respective products. EPIC H-BVE 3-10 VDE: 630 V VDE: 16 A Screw High voltage UL: 600 V UL: 16 A (spring cage inserts CSA: 600 V CSA: 16 A HBVE) EPIC 42 Current information www.lappgroup.com/products Current information www.lappgroup.com/products 43
Technical Data EPIC Circular connectors Series Rated Rated Termination voltage current type EPIC H-D 7 128 VDE: 42/250 V VDE: 10 A Crimp For high UL: 250 V UL: 10 A contact density EPIC H-DD 24 216 VDE: 250 V VDE: 10 A Crimp For higher UL: 600 V UL: 8.5 A contact density CSA: 600 V CSA: 10 A EPIC MC 3 280 VDE: 30-1000 V VDE: 1-82 A Crimp Modular system UL: 100-600 V UL: 4-40 A Screw CSA: 100-600 V CSA: 4-25 A Spring cage EPIC TB-H-BE 6-24 VDE: 500 V VDE: 16 A Screw Term. adapter UL: 600 V UL: 16 A CSA: 600 V CSA: 16 A 1. 2. 3. 4. 1. Cable gland An integral EMC cable gland in the hood, panel mount or cable coupler housing gives built-in protection from electromagnetic radiation. 2. Insert The inserts can accommodate contacts with crimp or solder terminations. 3. Hood The top housing (cable plug) can be freely combined with a panel mount, coupler or surface mount base. 4. Identification ring The unique marking system uses coloured identification clips to provide clear marking. Alternatively connectors can be marked with in dividually writable labels that are simple, abrasion resistant and will not get lost. 5. Housing base Three different types of housing are available: Panel mount base: For panel feed-throughs Feed-through housing: For wall feed-throughs with wall fixing Coupler connector: For cable to cable connections EPIC 44 Current information www.lappgroup.com/products EPIC CIRCON LS 1 Power connector featuring: IP 68 (10h/1m) Unique marking system a) using coloured identification clips b) or alternatively with individually writable labels Clearly visible and tactilematching when connecting Contact connector to DIN EN 61984 Photographs are not to scale and do not represent detailed images of the respective products. Current information www.lappgroup.com/products 45 EPIC