WAGO-I/O-SYSTEM 750 Programmable Fieldbus Controller ETHERNET /100 Mbit/s; digital and analog signals

Transcription

1 Pos: 3 /Alle Serien (Allgemeine Module)/Hinweise zur Dokumentation/Impressum - allgemeine Angaben, Anschriften, Telefonnummern und Pos: 2 /Dokumentation allgemein/einband/einband WAGO-I/O-SYSTEM 750 Programmable Fieldbus Controller ETHERNET /100 Mbit/s; digital and analog signals

2 === Ende der Liste für Textmarke Einband_vorne === 2 WAGO-I/O-SYSTEM by WAGO Kontakttechnik GmbH & Co. KG All rights reserved. WAGO Kontakttechnik GmbH & Co. KG Hansastraße 27 D Minden Phone: +49 (0) 571/ Fax: +49 (0) 571/ Web: [email protected] Technical Support Phone: +49 (0) 571/ Fax: +49 (0) 571/ [email protected] Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation. However, as errors can never be fully excluded, we always appreciate any information or suggestions for improving the documentation. [email protected] We wish to point out that the software and hardware terms as well as the trademarks of companies used and/or mentioned in the present manual are generally protected by trademark or patent.

3 === Ende der Liste für Textmarke Verzeichnis_vorne === WAGO-I/O-SYSTEM 750 Table of Contents 3 Pos: 5 /Dokumentation allgemein/verzeichnisse/inhaltsverzeichnis - Überschrift 1 und Table of Contents 1 Notes about this Documentation Validity of this Documentation Copyright Symbols Number Notation Font Conventions Important Notes Legal Bases Subject to Changes Personnel Qualifications Use of the 750 Series in Compliance with Underlying Provisions Technical Condition of Specified Devices Safety Advice (Precautions) Quickstart Description Hardware Design Preparatory Measures Download the StarterKit archive Installing WAGO-I/O-PRO Starting Up the Ehernet Network Determining the IP address of your PC and changing it if required Assigning an IP address to the fieldbus controller Testing the Ethernet Link Installing the USB Driver Application example: Starterkit_Application1_FUP.pro Open project Configure hardware Main Program "PLC_PRG" Subprogram "Blink" Subprogram "UserLED" Commissioning Configuring a Communication Driver for an Ethernet Link Configuring a Communication Driver for a USB Link Starting the Program Visualization Opening Visualization via the CoDeSys Software Opening Web Visualization in the Internet Browser Operation of Display List of Figures List of Tables... 47

4 Pos: 9.2 /Dokumentation 4 Notes about this Documentation WAGO-I/O-SYSTEM 750 Pos: 7 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Hinweise zur Dokumentation - Überschrift 1 1 Notes about this Documentation Pos: 8 /Serie 750 (WAGO-I/O-SYSTEM)/Hinweise zur Dokumentation/Gültigkeitsbereich Dokumentation Koppler/Controller 750-xxxx, ohne Validity of this Documentation This documentation is only applicable to the device: "Programmable Fieldbus Controller ETHERNET" of the WAGO-I/O-SYSTEM 750 series. Pos: 9.1 /Alle Serien (Allgemeine Module)/Hinweise zur Dokumentation/Urheberschutz Copyright This Manual, including all figures and illustrations, is copyright-protected. Any further use of this Manual by third parties that violate pertinent copyright provisions is prohibited. Reproduction, translation, electronic and phototechnical filing/archiving (e.g., photocopying) as well as any amendments require the written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany. Non-observance will involve the right to assert damage claims.

5 WAGO-I/O-SYSTEM 750 Notes about this Documentation 5 Pos: 9.3 /Alle Serien (Allgemeine Module)/Hinweise zur Symbols Personal Injury! Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury. Personal Injury Caused by Electric Current! Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury. Personal Injury! Indicates a moderate-risk, potentially hazardous situation which, if not avoided, could result in death or serious injury. Personal Injury! Indicates a low-risk, potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Damage to Property! Indicates a potentially hazardous situation which, if not avoided, may result in damage to property. Damage to Property Caused by Electrostatic Discharge (ESD)! Indicates a potentially hazardous situation which, if not avoided, may result in damage to property. Important Note! Indicates a potential malfunction which, if not avoided, however, will not result in damage to property.

6 Pos: 9.4 /Dokumentation 6 Notes about this Documentation WAGO-I/O-SYSTEM 750 Additional Information: Refers to additional information which is not an integral part of this documentation (e.g., the Internet).

7 Pos: 10 /Dokumentation WAGO-I/O-SYSTEM 750 Notes about this Documentation 7 Pos: 9.5 /Alle Serien (Allgemeine Module)/Hinweise zur Number Notation Table 1: Number Notation Number code Example Note Decimal 100 Normal notation Hexadecimal 0x64 C notation Binary '100' ' ' In quotation marks, nibble separated with dots (.) Pos: 9.6 /Alle Serien (Allgemeine Module)/Hinweise zur Font Conventions Table 2: Font Conventions Font type Indicates italic Names of paths and data files are marked in italic-type. e.g.: C:\Programme\WAGO-I/O-CHECK Menu Menu items are marked in bold letters. e.g.: Save > A greater-than sign between two names means the selection of a menu item from a menu. e.g.: File > New Input Designation of input or optional fields are marked in bold letters, e.g.: Start of measurement range Value Input or selective values are marked in inverted commas. e.g.: Enter the value 4 ma under Start of measurement range. [Button] Pushbuttons in dialog boxes are marked with bold letters in square brackets. e.g.: [Input] [Key] Keys are marked with bold letters in square brackets. e.g.: [F5]

8 Pos: 12.6 /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Technischer Zustand der 3 8 Important Notes WAGO-I/O-SYSTEM 750 Pos: 11 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Wichtige Erläuterungen - Überschrift 1 2 Important Notes Pos: 12.1 /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Einleitung Wichtige This section includes an overall summary of the most important safety requirements and notes that are mentioned in each individual section. To protect your health and prevent damage to devices as well, it is imperative to read and carefully follow the safety guidelines. Pos: 12.2 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Rechtliche Grundlagen - Überschrift Legal Bases Pos: 12.3 /Alle Serien (Allgemeine Module)/Wichtige Subject to Changes WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any alterations or modifications that serve to increase the efficiency of technical progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from the granting of patents or from the legal protection of utility patents. Third-party products are always mentioned without any reference to patent rights. Thus, the existence of such rights cannot be excluded. Pos: 12.4 /Serie 750 (WAGO-I/O-SYSTEM)/Wichtige Erläuterungen/Personalqualifikation Personnel Qualifications All sequences implemented on Series 750 devices may only be carried out by electrical specialists with sufficient knowledge in automation. The specialists must be familiar with the current norms and guidelines for the devices and automated environments. All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming. Pos: 12.5 /Serie 750 (WAGO-I/O-SYSTEM)/Wichtige Erläuterungen/Bestimmungsgemäße Verwendung Use of the 750 Series in Compliance with Underlying Provisions Couplers, controllers and I/O modules found in the modular WAGO-I/O- SYSTEM 750 receive digital and analog signals from sensors and transmit them to the actuators or higher-level control systems. Using programmable controllers, the signals can also be (pre-)processed. The components have been developed for use in an environment that meets the IP20 protection class criteria. Protection against finger injury and solid impurities up to 12.5 mm diameter is assured; protection against water damage is not ensured. Unless otherwise specified, operation of the components in wet and dusty environments is prohibited. Appropriate housing (per 94/9/EG) is required when operating the WAGO-I/O- SYSTEM 750 in hazardous environments. Please note that a prototype test certificate must be obtained that confirms the correct installation of the system in a housing or switch cabinet.

9 Pos: 12.7 /Dokumentation WAGO-I/O-SYSTEM 750 Important Notes Technical Condition of Specified Devices The components to be supplied Ex Works, are equipped with hardware and software configurations, which meet the individual application requirements. WAGO Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of changes in hardware or software as well as to non-compliant usage of components. Please send your request for modified and new hardware or software configurations directly to WAGO Kontakttechnik GmbH & Co. KG.

10 Pos: /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Sicherheitshinweise/Gefahr: Nicht an Geräten unter Spannung Pos: /Serie 750 (WAGO-I/O-SYSTEM)/Wichtige Erläuterungen/Sicherheitshinweise/Gefahr/Gefahr: Einbau nur in Gehäusen, Schränken oder elektrischen Pos: /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Sicherheitshinweise/Gefahr: Unfallverhütungsvorschriften Pos: /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Sicherheitshinweise/Gefahr: Auf normgerechten Anschluss Pos: /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Sicherheitshinweise/Achtung: Defekte oder beschädigte Geräte Pos: /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Sicherheitshinweise/Achtung: Geräte vor kriechenden und isolierenden Stoffen Pos: /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Sicherheitshinweise/Achtung: Reinigung nur mit zulässigen Pos: /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Sicherheitshinweise/Achtung: Kein Kontaktspray 10 Important Notes WAGO-I/O-SYSTEM 750 Pos: 12.8 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Sicherheitshinweise - Überschrift Safety Advice (Precautions) Pos: 12.9 /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Sicherheitshinweise/Einleitung Sicherheitshinweise For installing and operating purposes of the relevant device to your system the following safety precautions shall be observed: DANGER Do not work on components while energized! All power sources to the device shall be switched off prior to performing any installation, repair or maintenance work. DANGER Installation only in appropriate housings, cabinets or in electrical operation rooms! The WAGO-I/O-SYSTEM 750 and its components are an open system. As such, install the system and its components exclusively in appropriate housings, cabinets or in electrical operation rooms. Allow access to such equipment and fixtures to authorized, qualified staff only by means of specific keys or tools. NOTICE Replace defective or damaged devices! Replace defective or damaged device/module (e.g., in the event of deformed contacts), since the long-term functionality of fieldbus station involved can no longer be ensured. NOTICE Protect the components against materials having seeping and insulating properties! The components are not resistant to materials having seeping and insulating properties such as: aerosols, silicones and triglycerides (found in some hand creams). If you cannot exclude that such materials will appear in the component environment, then install the components in an enclosure being resistant to the above-mentioned materials. Clean tools and materials are imperative for handling devices/modules. NOTICE Cleaning only with permitted materials! Clean soiled contacts using oil-free compressed air or with ethyl alcohol and leather cloths.

11 Pos: /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Sicherheitshinweise/Achtung: Verpolung Pos: /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Sicherheitshinweise/Achtung: Elektrostatische Entladung Pos: 13 /Dokumentation WAGO-I/O-SYSTEM 750 Important Notes 11 NOTICE Do not use any contact spray! Do not use any contact spray. The spray may impair contact area functionality in connection with contamination. NOTICE Do not reverse the polarity of connection lines! Avoid reverse polarity of data and power supply lines, as this may damage the devices involved. NOTICE Avoid electrostatic discharge! The devices are equipped with electronic components that you may destroy by electrostatic discharge when you touch. Pay attention while handling the devices to good grounding of the environment (persons, job and packing).

12 Pos: 16 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Ansicht/Feldbuskoppler/-controller/Bilder/Ansicht und bsp. Anschluss - Bild Pos: 17 /Dokumentation 12 Quickstart Description WAGO-I/O-SYSTEM 750 Pos: 14 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Schnellstartbeschreibung - Überschrift 1 3 Quickstart Description Pos: 15 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Beschreibung/Feldbuskoppler/-controller/Einleitender Text/Quickstart : Aufbau der Hardware Ü2 und Hardware Design The fieldbus node is to be installed as follows (viewed from left to right): ; ; ; The 24V DC power supply unit is linked to the 24V and 0V power for the fieldbus controller and for the power jumper contacts (see No. 5 in the figure below). For the application used in the example, it is sufficient to connect a jumper between "24V" and "+" (see No. 6) or between "0V" and "-" (see No. 9) ON 1 ON : WBM 255: DHCP ETHERNET LINK ACT 1 LINK ACT 2 MS NS I/O A B C D 24V 0V V 0V USR X X Figure 1: View ETHERNET TCP/IP Fieldbus Controller and its 24 V/0 V Connection

13 Pos: 18 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Ansicht/Feldbuskoppler/-controller/Legende/Ansicht - Legende zur Ansicht ETHERNET TCP/IP-Controller ( ,881,882) - Tabellenkopf und Nr: Pos: 19 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Ansicht/Feldbuskoppler/-controller/Legende/Ansicht - Legende allg für Koppler/Controller Nr: Pos: 20 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Ansicht/Feldbuskoppler/-controller/Legende/Ansicht - Legende Feldbusanschluss 2 x RJ-45 als 2-Port-ETHERNET-Switch Nr: Pos: 21 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Ansicht/Feldbuskoppler/-controller/Legende/Ansicht - Legende für Verriegelungsscheibe Nr: Pos: 22 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Ansicht/Feldbuskoppler/-controller/Legende/Ansicht - Legende für Adresswahlschalter Nr: Pos: 23 /Dokumentation WAGO-I/O-SYSTEM 750 Quickstart Description 13 Table 3: Legend to the View ETHERNET TCP/IP Fieldbus Controller No. Designati on Meaning Details see Chapter: LINK 1 ACT 1, 2, "Device Description" > Status LEDs Fieldbus MS, NS, "Display Elements" I/O, USR Group marking carrier (retractable) with additional marking possibility on two miniature WSB markers 3 A, B or C Status LED s System/Field Supply Data Contacts 5 24 V, 0 V CAGE CLAMP Connections System Supply 6 + CAGE CLAMP Connections Field Supply DC 24 V Power Jumper Contact 24 V DC Unlocking Lug 9 - CAGE CLAMP Connections Field Supply 0 V Power Jumper Contact 0 V 11 (Earth) CAGE CLAMP Connections Field Supply (Earth) Power Jumper Contact (Earth) Service Interface (open flap) 14 X1, X Locking Disc Fieldbus connection 2 x RJ-45 as 2-Port ETHERNET Switch Address Selection Switch --- "Device Description" > "Display Elements" "Connect Devices" > "Data Contacts/Internal Bus" "Connect Devices" > "Connecting a conductor to the CAGE CLAMP " "Connect Devices" > "Connecting a conductor to the CAGE CLAMP " "Connect Devices" > "Power Contacts/ Field Supply" "Assembly" > "Inserting and Removing Devices" "Connect Devices" > "Connecting a conductor to the CAGE CLAMP " "Connect Devices" > "Power Contacts/ Field Supply" "Connect Devices" > "Connecting a conductor to the CAGE CLAMP " "Connect Devices" > "Power Contacts/ Field Supply" "Device Description" > "Operating Elements" "Device Description" > "Connectors" "Assembly" > "Inserting and Removing Devices" "Device Description" > "Operating Elements"

14 Pos: 24 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Beschreibung/Feldbuskoppler/-controller/Einleitender Text/Quickstart : Hinweis: Betriebsartenschalter in die obere Stellung Pos: 25 /Dokumentation 14 Quickstart Description WAGO-I/O-SYSTEM 750 Note Set the operating mode switch to the top position! Set the operating mode switch to the top position. At this setting, the firmware and application program are executed (Activate program execution / "RUN"). The mode selector switch is located behind the cover flap (see No. 13 in the Figure above). 1 2 Figure 2: Mode selector switch (closed and open damper of the service port) Table 4: Mode selector switch Number Description 1 Open the damper 2 Operating mode switch

15 WAGO-I/O-SYSTEM 750 Quickstart Description 15 Pos: 26 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Beschreibung/Feldbuskoppler/-controller/Einleitender Text/Quickstart : Preparatory Measures Download the StarterKit archive In the Download section of the WAGO Web site you can download a ZIP archive that contains documentation (Quick Start Guide and Manual) and sample projects (Application1 and Application2). Information Information about the StarterKit ZIP archive To download the ZIP archive "EthernetStarterKit20.zip", with all the information about the StarterKit, go to the WAGO Web site at: Products Components for Automation WAGO-I/O- SYSTEM 750 Starter Kit ETHERNET StarterKit ETHERNET StarterKit : Or simply enter the browser address: and follow: ETHERNET StarterKit ETHERNET StarterKit : Installing WAGO-I/O-PRO The StarterKit "ETHERNET 881" includes a CD (Item No ) with the development topology WAGO-I/O-PRO CAA. WAGO-I/O-PRO CAA (CoDeSys) is a programming and visualization tool for PLC programs. This software is used to develop PLC applications for WAGO-I/O SYSTEM 750 programmable fieldbus controllers. WAGO-I/O-PRO CAA runs in line with the IEC standard, which specifies the requirements for a programming system. You can use this programming tool to develop application programs in the programming languages AWL, KOP, FUP, CFC, ST and AS. Proceed as follows to perform the installation: 1. Place the WAGO-I/O-PRO CAA CD into your CD drive. 2. If the installation does not begin automatically, start the file Setup.exe.

16 16 Quickstart Description WAGO-I/O-SYSTEM 750 Figure 3: Contents of the WAGO-I/O-PRO CAA CD (folder view 3. Select the language. Figure 4: Selecting the setup language 4. Start the CoDeSys setup. Figure 3: Starting the CoDeSys setup

17 WAGO-I/O-SYSTEM 750 Quickstart Description Accept the license agreement. Figure 5: License agreement for the CoDeSys software 6. Select the target directory. Figure 6: Selecting the target directory

18 18 Quickstart Description WAGO-I/O-SYSTEM Select the components to be installed. Figure 7: Selection of components 8. Select the program folder. Figure 8: Selection of program folder

19 WAGO-I/O-SYSTEM 750 Quickstart Description Check the settings you have defined. Figure 9: Overview of configuration 10. Complete the CoDeSys setup. Figure 10: Completing the CoDeSys setup

20 20 Quickstart Description WAGO-I/O-SYSTEM Starting Up the Ehernet Network This section provides you with a step-by-step sample procedure for starting up the Ethernet network. You must perform three steps to start up the network: Determine the IP address of your PC and change it if required Assign an IP address to the fieldbus controller Test the Ethernet link The description of these work steps can be found in the corresponding following sections. Note Good example! This description is just an example and only describes the procedure for local startup of a single fieldbus controller using a non-networked computer under the Windows system Determining the IP address of your PC and changing it if required The explanation below describes how you can determine the IP address currently set for your PC and how you can change it if required. 1. To set up an Ethernet link connect the Ethernet port of your PC to one of the two Ethernet ports of the fieldbus controller using the cross-over cable provided with the system. 2. You can determine the IP address of your PC under: Start > Settings > Networks > LAN. Here, right click on the option PROPERTIES for the network you are currently using (LAN X). 3. Then mark the item "Internet Protocol (TCP/IP)" in the popup list and confirm by clicking [PROPERTIES].

21 WAGO-I/O-SYSTEM 750 Quickstart Description 21 Figure 11: Properties of your LAN network link 4. Prüfen Sie, ob die momentan eingestellte IP-Adresse in dem Adressbereich von bis liegt. Sollte das nicht der Fall sein, passen Sie diese entsprechend an. Do not use the IP address , however, as this network address is reserved for the fieldbus controller in this example. Figure 12: Properties of the TCP/IP Internet protocol

22 22 Quickstart Description WAGO-I/O-SYSTEM Assigning an IP address to the fieldbus controller Note The IP address must occur in the network only once! To ensure error-free network communication the IP addresses assigned to the PC and to the fieldbus controller must be unique within the network! In the event of an error, the error message "IP address configuration error" (error code 6 - error argument 6) is indicated by the I/O LED at the next fieldbus controller power-on. You can also use the address selection switch (DIP switch), Web-based Management, DHCP or BootP to assign an IP address to the fieldbus controller. The option using the address selection switch is described in this QuickStart Guide. The other options are not described here, as these are explained separately in the manual for the " ETHERNET Programmable Fieldbus Controller". Use the address selection switch to set the host ID, i.e., the last byte of the IP address, binary encoded in the range between 1 and 254. The network address consists of the first three bytes of the IP address; the factory default setting for this is You can change this network address in the Web-based Management system under menu item TCP/IP in the dialog input field "Switch IP address." Table 5: IP Address Structure Network Address Host ID The IP address statically set previously by Web-based Management will be overwritten with the address assigned by the address selection switch. Note Address selection switch values 0 and 255 are permanent default settings! If you use the address selection switch to set a value of 0 or 255, this will activate the IP modes for these values. When a value of 0 is set, the IP configurations executed by Web-based management will apply. Setting a value of 255 will activate address allocation by DHCP. 1. To assign a value (except for 0/255) for the host ID using the address selection switch you must first convert the host ID value to a binary numeral. In the configuration example shown here the host ID 100 is used for the fieldbus controller. The decimal value of "100" converts to a binary code of " "

23 WAGO-I/O-SYSTEM 750 Quickstart Description 23 Table 6: Binary Encoding of Decimal Number 100 MSB LSB Set the bits in order using the 8 DIP switches. Begin with DIP switch 1 to set Bit 0 (LSB) and continue up to DIP switch 8 for Bit 7 (MSB). Figure 13: Address selection switch with set IP address ( ) 3. Restart the fieldbus controller after adjusting the address selection switch to apply the IP configuration changes. To do this, open the cover for the service interface and press the mode switch down (e.g., using an actuation tool, Item No.: ). Figure 14: Restarting the fieldbus controller via hardware reset

24 24 Quickstart Description WAGO-I/O-SYSTEM Testing the Ethernet Link 1. To test the Ethernet link open the command line interpreter by entering "cmd" at Start > Execute under Windows. Figure 15: "Execute..." dialog window 2. Enter the command "ping " Figure 16: Command line interpreter with ping command When the Ethernet link is error free you will receive the following ping statistics: "Packets: Sent=4, Received=4, Lost=0 (0% loss)." Figure 17: Command line interpreter with ping statistics

25 WAGO-I/O-SYSTEM 750 Quickstart Description Installing the USB Driver The "WAGO USB Service Cable" (Item No.: ) provides easy communication with the WAGO software tools (WAGO-Ethernet-Settings, WAGO-I/O-CHECK 3, etc.) and with the IEC programming topology (CoDeSys software). Proceed as follows to install the USB driver: 1. Place the "AUTOMATION Tools and Docs" CD into your CD drive 2. In the folder "Software", open the arvice file zip and execute the file Setup.exe in the folder "USB driver " Figure 18: Contents of the "AUTOMATION Tools and Docs" CD (folder view) 3. Select the installation directory and start the setup. Figure 19: Selecting the target directory 4. Confirm the request to restart your PC.

26 26 Quickstart Description WAGO-I/O-SYSTEM 750 Figure 20: Restart request 5. Plug the USB cable into an available USB port on your PC. 6. Wait until the Hardware Assistant reports "New hardware detected". 7. Refuse the request to set up the link using a Windows update. Figure 21: Hardware Assistant, request for Windows update link 8. Select the software to be installed from a list, or from a defined origin. Figure 22: Selecting the driver origin

27 WAGO-I/O-SYSTEM 750 Quickstart Description Select manual origin and enter the directory in which the USB cable driver has been installed. Figure 23: Driver origin information 10. Conclude installation of the USB driver setup by completing the Assistant. Figure 24: Completion of the Assistant 11. Repeat steps 6 through 10.

28 28 Application example: Starterkit_Application1_FUP.pro WAGO-I/O-SYSTEM Application example: Starterkit_Application1_FUP.pro The CoDeSys project "Starterkit_Application1_FUP.pro" outlines how the digital inputs and outputs are activated and processed. Setting and resetting of the digital outputs and indication of the signal statuses of the digital inputs is shown by visualization. The CoDeSys project "Starterkit_Application1_FUP.pro" has been written in the programming languages FUB, KOP and ST. All three versions of the program have the same functions and differ only in the programming language that is used. Figure 25: Web visualization Note A prerequisite for this is successful implementation of the preparatory measures! Please note that the steps described below require that the preparatory measures cited previously have all be successfully conducted. It is imperative that the StarterKit archive file has been downloaded and unpacked, that the CoDeSys software and the USB cable driver have been installed and that a proper network link has been set up between the fieldbus controller and the PC.

29 WAGO-I/O-SYSTEM 750 Application example: Starterkit_Application1_FUP.pro Open project 1. First, start the CoDeSys software via Start > Programs > WAGO Software > CoDeSys for Automation Alliance > CoDeSys V2.3 > CoDeSys V Then, in the CoDeSys software select the menu item File > Open and open the CoDeSys project "Starterkit_Application1_FUB.pro" in the "Application" folder (included as a component of the StarterKit archive). 4.2 Configure hardware 1. To access hardware configuration, select PLC configuration in the tree structure in the Resources tab. 2. Double-click on this item to open the dialog window "PLC configuration." 3. In this dialog window open the tree structure for the entry K-Bus completely. The and I/O Modules are then displayed. The associated channels are listed below the I/O module entries. 4. You can assign a symbolic name (xdo1) to a channel on this line. This name will then be available as a global variable in the overall CoDeSys project. The symbolic name is followed by the IEC address (%IX0.0), the data type (BOOL) and the associated definition (* Ch_1 Digital Input *) for the specific channel. Figure 26: PLC configuration

30 30 Application example: Starterkit_Application1_FUP.pro WAGO-I/O-SYSTEM Main Program "PLC_PRG" Open the main program by selecting the object PLC_PRG on the tab Modules. The variable declaration is displayed in the upper half of the dialog window; the individual FUB networks in the lower half. You can activate the digital outputs (Network 1 and Network 2) and call up the subprograms "UserLED" and "Blink" (Network 3 and Network 4) in the main program. Figure 27: "PLC_PRG" program You can activate the first digital output using a bistable function block "rsdo1" applying RS logic (reset = dominant).

31 WAGO-I/O-SYSTEM 750 Application example: Starterkit_Application1_FUP.pro 31 The "SET" input of the "rsdo1" function block is linked to a flank-detecting function block "ftrigdo1", which detects the falling flank for "xvisudo1". The "RESET1" input is linked via a logical AND gate which evaluates the signal for flank detection "ftrigdo1.q" and the status of the first digital output "xdo1." Figure 28: Network 1 (PLC-PRG) This linking of flank detection, AND gate and bistable flip-flop yields the following function: - If the digital output "xdo1" has not been set, clicking the corresponding visualization button [xvisudo1] sets the digital output "xdo1." - Clicking the visualization button [xvisudo1] when the digital output "xdo1" has been set results in the digital output "xdo1" being reset. 4.4 Subprogram "Blink" The "Blink" subprogram is located in the Utilities folder. Figure 29: "Blink" program A pulstaing signal is generated in the "Blink" subprogram. This blink signal "tofblink2.q" is required for the flashing frame around the buttons in the display. The pulse period for this signal is 800ms, which corresponds to a frequency of 1.25Hz.

32 32 Application example: Starterkit_Application1_FUP.pro WAGO-I/O-SYSTEM 750 Figure 30: Blink signal The clock-pulse generator is implemented using two OFF delays connected in series, "tofblink1" and "tofblink2." This is achieved by linking the output "Q" of "tofblink1" to the negated input "IN" of "tofblink2." In addition, the output "Q" of "tofblink2" is also linked back to the input "IN" of "tofblink1." Figure 31: Network 1 (Blink) The signal status sequence for the two OFF delays "tofblink1.q" and "tofblink2.q" is illustrated as follows: Figure 32: Output signals for OFF delays

33 WAGO-I/O-SYSTEM 750 Application example: Starterkit_Application1_FUP.pro Subprogram "UserLED" Note Required library "Visual.lib!" You must have the "Visual.lib" library to activate the USR LED using the functions described below. This library is located in the directory: WAGO Software \ CoDeSys V2.3 \ Targets \ WAGO \ Libraries \ 32_Bit The "UserLED" subprogram is located in the Visualization folder. The "UserLED" subprogram activates the fieldbus controller USR LED. Changing of the USR LED colors is carried out using a button in the display. This LED can be displayed in green, red and orange. Figure 33: "UserLED" program

34 34 Application example: Starterkit_Application1_FUP.pro WAGO-I/O-SYSTEM 750 Information Further information for activation of the USR-LED Activation of the USR-LED is only explained with an example in this section. For more detailed information about USR LED signaling and about using the "Visual.lib" download the corresponding documentation at the WAGO Web site. The manual for this library is given at: Downloads AUTOMATION Bibliotheken In the first network the address operator "ADR" supplies the address for the variable "afs" and stores this in the pointer variable "ptfs." The individual blinking sequences for the USR LED (LED colors) are defined by the array variables "afs." Figure 34: Network 1 (USR-LED) In the second network the flashing sequences for the USR LED are set by the function "SET_FLASHING_SEQUENC." The input parameter "EN" (Enable) enables execution of this function. The input parameter "POINTER_TO_POINTER_TO_ARRAY" transfers the address of the pointer variables "ptfs" and, thus, the individual flashing sequences. Figure 35: Network 2 (USR-LED) In network 3 the next index is set for a flashing sequence to be executed using the function "SET_FLASHING_SEQUENCE_INDEX." The input parameter "IMMEDIATE" defines when the new flashing sequence is to begin: - FALSE = upon completion of the current sequence the new sequence is begun - TRUE = the new sequence is begun immediately. The parameter "INDEX" defines the index for the new flashing sequence.

35 WAGO-I/O-SYSTEM 750 Application example: Starterkit_Application1_FUP.pro 35 Figure 36: Network 3 (USR LED) The function "START_FLASHING_SEQUENCE" starts the sequences set previously using the function "SET_FLASHING_SEQUENCE." Index 0 (USR LED = green) is executed first, as the variable "windex" was initialized with this value in the variable declaration. Figure 37: Network 4 (USR LED) Clicking the visualization button [USR LED] increases the value of "windex" by "1" (from 0 to a maximum of 3). To accomplish this, the variable "xvisuuserled" for the visualization button [USR LED] is initially processed via flank detection "ftrigvisuuserled" and then evaluated as follows via selection (SEL): - for "ftrigvisuuserled.q" = TRUE the selection result is `1 - for "ftrigvisuuserled.q" = FALSE the selection result is `0. This result is then added to the value for "windex" (ADD), compared to the value "3" (GT = greater than) and is then evaluated as follows via a selection: - if the result of addition is greater than "3", "windex" is assigned a value of "0" - if the result of addition is less than or equal to "3", the result yielded by this addition is assigned to "windex." Figure 38: Network 5 (USR LED) In Network 6 the visualization button [USR LED] is assigned a color as a function of "windex." This ensures that the [USR LED] button has the same color in the display as the physical USR LED for the fieldbus controller. This value is assigned via a multiplexer (MUX).

36 36 Application example: Starterkit_Application1_FUP.pro WAGO-I/O-SYSTEM 750 Figure 39: Network 6 (USR LED) Table 7: Button Color Allocation [USR LED] windex wuserledcolor Color 0 16#00FF00 Green 1 16#0000FF Red 2 16#0080FF Orange 3 16# Black

37 WAGO-I/O-SYSTEM 750 Application example: Starterkit_Application1_FUP.pro Commissioning The following section provides a step-by-step description of how to load the CoDeSys project "Starterkit_Application1_FUB.pro" to your fieldbus controller, how to start program execution and how to create a boot project Configuring a Communication Driver for an Ethernet Link 1. To configure the communication driver for the Ethernet link, click the option Communication parameters in the menu Online. 2. Then click the button [NEU ] n the "Communication parameters" dialog window to create a new communication channel. Figure 40: Communication parameters 3. Enter a name for the Ethernet link in the field Name. 4. Then select the driver "Tcp/Ip 3S Tcp/Ip driver." 5. Confirm your input by clicking [OK]

38 38 Application example: Starterkit_Application1_FUP.pro WAGO-I/O-SYSTEM 750 Figure 41: New communication channel via Ethernet 6. After this, double-click on the address field localhost in the column Value in the dialog window "Communication parameters." 7. Here, enter the IP address of your fieldbus controller ( ) and confirm this using Enter. You do not need to make any changes to the other parameters (Port, Motorola byteorder) or to the gateway settings. 8. Confirm your input by clicking [OK]. Figure 42: Ethernet communication parameters

39 WAGO-I/O-SYSTEM 750 Application example: Starterkit_Application1_FUP.pro Configuring a Communication Driver for a USB Link 1. Under Windows you can check which port of your PC has been assigned to the USB cable at: Start > Settings > Control panel > System. 2. Here, select the tab Hardware and click the button [Device manager] to open the dialog window for the device manager. 3. Add the group Ports (COM and LPT) to the tree structure. The entry WAGO USB Service Cable (COMX) (the designation in parentheses indicates the assigned COM port; in this example COM27) is given within this group. Figure 43: Device manager under Windows 4. To configure the communication parameters for the USB link click the item Communication parameters in the menu Online. 5. Then click [NEU ] in the "Communication parameters" dialog window to create a new communication channel. 6. Now enter a name for the USB link in the field Name. 7. Then select the driver "Serial (RS232) 3S Serial RS232 driver." 8. Confirm your input by clicking [OK].

40 40 Application example: Starterkit_Application1_FUP.pro WAGO-I/O-SYSTEM 750 Figure 44: New communication channel via USB 9. After this, double-click on the address field COM1 in the column Value to highlight this field in gray. 10. Click the up/down arrow key [ ] or [ ] to increase/decrease your COM port number by 1. This enables you to properly define the COM port determined previously by the device manager (in this example COM27) in the communication parameters. You do not need to make any changes to the other parameters (Baudrate, Parity, Stop bits, Motorola byteorder, Flow Control) or to the gateway settings. 11. Confirm your input by clicking [OK]. Figure 45: USB communication parameters

41 WAGO-I/O-SYSTEM 750 Application example: Starterkit_Application1_FUP.pro Starting the Program 1. To load this program to your fieldbus controller, click the menu item Login in the menu Online. 2. Then start program execution in the fieldbus controller via the menu item Online > Start. 3. Now select the menu item Online > Create boot project to generate a boot project to enable the program to be loaded automatically on a restart of the fieldbus controller. 4. To enable automatic startup of the fieldbus controller after a restart, set the operating mode switch for the fieldbus controller to its top position (RUN). Figure 46: Operating mode switch at RUN position

42 42 Application example: Starterkit_Application1_FUP.pro WAGO-I/O-SYSTEM Visualization Two options are available for display operation: The first option is direct control of the display via the CoDeSys software after you have loaded and started the fieldbus controller. The second option involves call-up and control of Web visualization via an Internet browser. The function and presentation are identical for both visualization options Opening Visualization via the CoDeSys Software 1. To call up visualization via the CoDeSys software, select the Displays tab in the left column and open the Display folder. 2. In this folder select the object "PLC_VISU." Figure 47: Visualization via CoDeSys software

43 WAGO-I/O-SYSTEM 750 Application example: Starterkit_Application1_FUP.pro Opening Web Visualization in the Internet Browser 1. To call up Web visualization from an Internet browser enter the IP address for your fieldbus controller ( ) in the URL line of your browser. You are then transferred to Web-based Management for your fieldbus controller. 2. After this, select the menu item WebVisu at the left in the navigation area. You can also call up Web visualization directly via Figure 48: Web visualization with an Internet browser Note Java runtime environment must be installed for this! You must have a Java runtime environment installed on your PC to use Web visualization in your Internet browser. You can download the Java runtime environment ("JRE") free of charge at:

44 === Ende der Liste für Textmarke Inhalt_mitte === 44 Application example: Starterkit_Application1_FUP.pro WAGO-I/O-SYSTEM Operation of Display Visualization buttons are highlighted by a blinking frame. Your mouse pointer also changes when you move it and hold it over a button; a yellow box appears with an explanation of the button function. You can use these two buttons to control the digital output channels of the Digital Output Module that is displayed. When you activate a digital input channel using the switch module provided with the system (Item No.: ) the Digital Output Module will change colors in the display corresponding to the associated LED. The color of the USR LED can be changed using the [USR-LED] button. Each click of the button will change the USR LED color.

45 WAGO-I/O-SYSTEM 750 List of Figures 45 Pos: 28 /Dokumentation allgemein/verzeichnisse/abbildungsverzeichnis - Überschrift 1 und List of Figures Figure 1: View ETHERNET TCP/IP Fieldbus Controller and its 24 V/0 V Connection Figure 2: Mode selector switch (closed and open damper of the service port) Figure 3: Contents of the WAGO-I/O-PRO CAA CD (folder view Figure 4: Selecting the setup language Figure 5: License agreement for the CoDeSys software Figure 6: Selecting the target directory Figure 7: Selection of components Figure 8: Selection of program folder Figure 9: Overview of configuration Figure 10: Completing the CoDeSys setup Figure 11: Properties of your LAN network link Figure 12: Properties of the TCP/IP Internet protocol Figure 13: Address selection switch with set IP address ( ) Figure 14: Restarting the fieldbus controller via hardware reset Figure 15: "Execute..." dialog window Figure 16: Command line interpreter with ping command Figure 17: Command line interpreter with ping statistics Figure 18: Contents of the "AUTOMATION Tools and Docs" CD (folder view)25 Figure 19: Selecting the target directory Figure 20: Restart request Figure 21: Hardware Assistant, request for Windows update link Figure 22: Selecting the driver origin Figure 23: Driver origin information Figure 24: Completion of the Assistant Figure 25: Web visualization Figure 26: PLC configuration Figure 27: "PLC_PRG" program Figure 28: Network 1 (PLC-PRG) Figure 29: "Blink" program Figure 30: Blink signal Figure 31: Network 1 (Blink) Figure 32: Output signals for OFF delays Figure 33: "UserLED" program Figure 34: Network 1 (USR-LED) Figure 35: Network 2 (USR-LED) Figure 36: Network 3 (USR LED) Figure 37: Network 4 (USR LED) Figure 38: Network 5 (USR LED) Figure 39: Network 6 (USR LED) Figure 40: Communication parameters Figure 41: New communication channel via Ethernet Figure 42: Ethernet communication parameters Figure 43: Device manager under Windows Figure 44: New communication channel via USB Figure 45: USB communication parameters Figure 46: Operating mode switch at RUN position Figure 47: Visualization via CoDeSys software... 42

46 Pos: 29 /Dokumentation 46 List of Figures WAGO-I/O-SYSTEM 750 Figure 48: Web visualization with an Internet browser... 43

47 === Ende der Liste für Textmarke Verzeichnis_hinten === WAGO-I/O-SYSTEM 750 List of Tables 47 Pos: 30 /Dokumentation allgemein/verzeichnisse/tabellenverzeichnis - Überschrift 1 und List of Tables Table 1: Number Notation... 7 Table 2: Font Conventions... 7 Table 3: Legend to the View ETHERNET TCP/IP Fieldbus Controller Table 4: Mode selector switch Table 5: IP Address Structure Table 6: Binary Encoding of Decimal Number Table 7: Button Color Allocation [USR LED]... 36

48 Pos: 32 /Dokumentation allgemein/einband/einband === Ende der Liste für Textmarke Einband_hinten === WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 D Minden Hansastraße 27 D Minden Phone: +49/5 71/ Fax: +49/5 71/ [email protected] Internet: