WAGO PFC 750-8xx Interface to Horner HMI Application note

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1 WAGO PFC 750-8xx Interface to Horner HMI, English Version 1.0.0

2 2 General Copyright 2003 by WAGO Kontakttechnik GmbH All rights reserved. WAGO Kontakttechnik GmbH Hansastraße 27 D Minden Phone: +49 (0) 571/ Fax: +49 (0) 571/ info@wago.com Web: Technical Support Phone: +49 (0) 571/ Fax: +49 (0) 571/ support@wago.com Every conceivable measure has been taken to ensure the correctness and completeness of this documentation. However, as errors can never be fully excluded we would appreciate any information or ideas at any time. We wish to point out that the software and hardware terms as well as the trademarks of companies used and/or mentioned in the present manual are generally trademark or patent protected.

3 Table of Contents 3 TABLE OF CONTENTS 1 Important comments Legal principles Copyright Personnel qualification Intended use Range of validity Symbols Description Solution Using the WAGO Serial Communications Module as an Interface to a Horner HMI Device Register Mapping for WAGO PFC / Horner HMI Device... 11

4 4 Important comments 1 Important comments 1.1 Legal principles Copyright To ensure fast installation and start-up of the units described in this manual, we strongly recommend that the following information and explanation is carefully read and adhered to. This manual is copyrighted, together with all figures and illustrations contained therein. Any use of this manual which infringes the copyright provisions stipulated herein, is not permitted. Reproduction, translation and electronic and photo-technical archiving and amendments require the written consent of WAGO Kontakttechnik GmbH. Non-observance will entail the right of claims for damages Personnel qualification Intended use The use of the product detailed in this manual is exclusively geared to specialists having qualifications in PLC programming, electrical specialists or persons instructed by electrical specialists who are also familiar with the valid standards. WAGO Kontakttechnik GmbH declines all liability resulting from improper action and damage to WAGO products and third party products due to non-observance of the information contained in this manual. For each individual application, the components supplied are to work with a dedicated hardware and software configuration. Modifications are only admitted within the framework of the possibilities documented in the manuals. All other changes to the hardware and/or software and the non-conforming use of the components entail the exclusion of liability on part of WAGO Kontakttechnik GmbH. Please direct any requirements pertaining to a modified and/or new hardware or software configuration directly to WAGO Kontakttechnik GmbH.

5 Important comments Range of validity 1.3 Symbols This application note is based on the stated hardware and software of the specific manufacturer as well as the correspondent documentation. This application note is therefore only valid for the described installation. New hardware and software versions may need to be handled differently. Please note the detailed description in the specific manuals. Danger Always observe this information to protect persons from injury. Warning Always observe this information to prevent damage to the device. Attention Marginal conditions must always be observed to ensure smooth operation. ESD (Electrostatic Discharge) Warning of damage to the components by electrostatic discharge. Observe the precautionary measure for handling components at risk. Note Routines or advice for efficient use of the device and software optimization. More information References to additional literature, manuals, data sheets and INTERNET pages

6 6 Description 2 Description The WAGO Programmable Fieldbus Coupler (PFC) teamed with a Horner HMI Device provides a reliable low-cost control system for your automation needs. Horner Electric provides a variety of options for the HMI requirements of today s automation system. From fully-featured lowend text displays to color graphics with control capabilities, Horner Electric provides innovative solutions. The WAGO PFC is a powerful full function programmable controller capable of stand-alone control, or distributed control as part of a larger control system. WAGO s PFC is part of the WAGO-IO-System, a modular fieldbus independent I/O product. For more information on Horner s HMI Devices, visit the Horner website at For more information on the WAGO-IO-System, visit WAGO s website at Two options are available for interfacing a Horner HMI Device to the WAGO PFC: The first utilizes WAGO s serial interface module to receive and transmit commands to the Horner device. This solution provides maximum reliability due to vibration-resistant, maintenance-free CAGE CLAMP connector technology. The second utilizes the configuration port on the front of each WAGO PFC, and is the low-cost alternative. This PFC configuration port provides an RS- 232 interface capable of baud rates of up to This solution requires the use of a WAGO Communications Cable (P/N# ). Note that this cable

7 Solution 7 3 Solution does not provide a retentive connection, making this solution unsuitable for extreme environmental conditions. In each case, the WAGO PFC acts as a Modbus slave to the Horner device, responding to Modbus function calls transmitted serially via RS-232. The attached pages display interconnect drawings and program examples for both solutions. 3.1 Using the WAGO Serial Communications Module as an Interface to a Horner HMI Device Fig. 1 Wiring Diagram for Interfacing Horner HMI Device with WAGO Serial Interface Module.

8 8 Solution Fig. 2 WAGO-IO-PRO 32 Example Program for Interfacing Horner HMI Device with WAGO Serial Interface Module.

9 Solution 9 Fig. 3 Wiring Diagram for Interfacing Horner HMI Device with WAGO 750-8XX PFC Configuration Port.

10 10 Solution Fig. 4 WAGO-IO-PRO 32 Example Program for Interfacing Horner HMI Device with WAGO 750-8XX PFC Configuration Port.

11 Solution Register Mapping for WAGO PFC / Horner HMI Device When using the WAGO PFC function block TERMINAL_MODBUSSLAVE_RTU for communications with an HMI device, a data table is maintained within the WAGO PFC. This data table acts as a buffer for data written to and read from the WAGO PFC. Data written by an HMI device to the WAGO PFC is placed in the data table. Data read from the WAGO PFC by an HMI device is read from the data table. The data table occupies 256 words of data, and is shown at right. When an object gets configured in an HMI application, it is given a word or bit value. This word or bit value takes the form of a Modbus register, as shown in the two right most columns of the data table. Each word or bit value corresponds to an element, or WAGO Data Register, in the data table. The contents of the data table must be maintained in the WAGO PFC program. Data to be read by the HMI device needs to be placed in the correct WAGO Data Register(s). Data written by the HMI device needs to be transferred to other WAGO PFC program variable(s) for usage in the PFC program.

12 12 Solution WAGO Data Register Horner Internal Word Value Horner Internal Bit Value thru 00F thru 01F thru 02F thru 03F thru 04F thru 05F thru 06F thru 07F thru 08F thru 09F 010 0A 0A0 thru 0AF 011 0B 0B0 thru 0BF 012 0C 0C0 thru 0CF 013 0D 0D0 thru 0DF 014 0E 0E0 thru 0EF 015 0F 0F0 thru 0FF thru 10F thru 11F thru 12F thru 13F thru 14F thru 15F thru 16F thru 17F thru 18F thru 19F 026 1A 1A0 thru 1AF 027 1B 1B0 thru 1BF 028 1C 1C0 thru 1CF 029 1D 1D0 thru 1DF 030 1E 1E0 thru 1EF 031 1F 1F0 thru 1FF thru 20F thru 21F thru 22F thru 23F FC FC0 thru FCF 253 FD FD0 thru FDF 254 FE FE0 thru FEF 255 FF FF0 thru FFF

13 Solution 13

14 WAGO Kontakttechnik GmbH Postfach 2880 D Minden Hansastraße 27 D Minden Phone: 05 71/ Telefax: 05 71/ info@wago.com Internet: WAGO Corporation USA N120W19129 Freistadt Road PO Box 1015 Germantown, Wi Phone: Fax: Internet: Call Toll Free: DIN-RAIL ( )

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