Modular I/O System ETHERNET StarterKit Quick Start ETHERNET Fieldbus Controller

Transcription

1 Modular I/O System Quick Start ETHERNET Fieldbus Controller Version 1.0.5

2 ii General Copyright 2008 by WAGO Kontakttechnik GmbH & Co. KG All rights reserved. WAGO Kontakttechnik GmbH & Co. KG Hansastraße 27 D Minden Phone.: +49 (0) 571/ Fax: +49 (0) 571/ info@wago.com Web: Technical Support Phone: +49 (0) 571/ Fax: +49 (0) 571/ support@wago.com Every conceivable measure has been taken to ensure the correctness and completeness of this documentation. However, as errors can never be fully excluded, we would appreciate any information or ideas at any time. documentation@wago.com We wish to point out that the software and hardware terms as well as the trademarks of companies used and/or mentioned in the present manual are generally trademark or patent protected.

3 Content iii CONTENT 1 Important Comments Legal Principles Copyright Personnel Qualification Intended Use Symbols Number Notation Safety Notes Scope Quick Start Node Assembly Ethernet Network Start-Up The First Program Program Download to the Controller Alternative to the Variable Declaration in the PLC Configuration Modbus/TCP DLL Application Examples Information for Programming and Web Visualization Addressing Comparison of Modbus and IEC1131 Addresses WORD Access Bit Access...24

4 4 Important Comments Legal Principles 1 Important Comments 1.1 Legal Principles Copyright To ensure fast installation and start-up of the units described in this manual, we strongly recommend that the following information and explanations are carefully read and abided by. This manual is copyrighted, together with all figures and illustrations contained therein. Any use of this manual which infringes the copyright provisions stipulated herein, is not permitted. Reproduction, translation and electronic and photo-technical archiving and amendments require the written consent of WAGO Kontakttechnik GmbH & Co. KG. Non-observance will entail the right of claims for damages. WAGO Kontakttechnik GmbH & Co. KG reserves the right to perform modifications allowed by technical progress. In case of grant of a patent or legal protection of utility patents all rights are reserved by WAGO Kontakttechnik GmbH & Co. KG. Products of other manufacturers are always named without referring to patent rights. The existence of such rights can therefore not be ruled out Personnel Qualification Intended Use The use of the product detailed in this manual is exclusively geared to specialists having qualifications in PLC programming, electrical specialists or persons instructed by electrical specialists who are also familiar with the valid standards. WAGO Kontakttechnik GmbH & Co. KG declines all liability resulting from improper action and damage to WAGO products and third party products due to non-observance of the information contained in this manual. For each individual application, the components supplied are to work with a dedicated hardware and software configuration. Modifications are only permitted within the framework of the possibilities documented in the manuals. All other changes to the hardware and/or software and the non-conforming use of the components entail the exclusion of liability on part of WAGO Kontakttechnik GmbH & Co. KG. Please direct any requirements pertaining to a modified and/or new hardware or software configuration directly to WAGO Kontakttechnik GmbH & Co. KG.

5 Important Comments 5 Symbols 1.2 Symbols Danger Always abide by this information to protect persons from injury. Warning Always abide by this information to prevent damage to the device. Attention Marginal conditions must always be observed to ensure smooth operation. ESD (Electrostatic Discharge) Warning of damage to the components by electrostatic discharge. Observe the precautionary measure for handling components at risk. Note Routines or advice for efficient use of the device and software optimization. More information References on additional literature, manuals, data sheets and INTERNET pages 1.3 Number Notation Number Code Example Note Decimal 100 normal notation Hexadecimal 0x64 C notation Binary '100' ' ' Within ', Nibble separated with dots

6 6 Important Comments Safety Notes 1.4 Safety Notes Attention Switch off the system prior to working on bus modules! In the event of deformed contacts, the module in question is to be replaced, as its functionality can no longer be ensured on a long-term basis. The components are not resistant against materials having seeping and insulating properties. Belonging to this group of materials is: e.g. aerosols, silicones, triglycerides (found in some hand creams). If it cannot be ruled out that these materials appear in the component environment, then additional measures are to be taken: - installation of the components into an appropriate enclosure - handling of the components only with clean tools and materials. Attention Cleaning of soiled contacts may only be done with ethyl alcohol and leather cloths. Thereby, the ESD information is to be regarded. Do not use any contact spray. The spray may impair the functioning of the contact area. The and its components are an open system. It must only be assembled in housings, cabinets or in electrical operation rooms. Access must only be given via a key or tool to authorized qualified personnel. 1.5 Scope The relevant valid and applicable standards and guidelines concerning the installation of switch boxes are to be observed. ESD (Electrostatic Discharge) The modules are equipped with electronic components that may be destroyed by electrostatic discharge. When handling the modules, ensure that the environment (persons, workplace and packing) is well grounded. Avoid touching conductive components, e.g. gold contacts. These quick start instructions describe the with the Ethernet fieldbus controller and some basic components of the. You will find detailed information about operation, assembly and start-up in the manuals Ethernet TCP/IP and WAGO-I/O-PRO CAA. This documentation is hence only valid in connection with the appropriate manuals. Further information You can also find the manuals Ethernet TCP/IP and WAGO-I/O- PRO CAA on our WAGO-I/O-PRO CAA CD-ROM ( ) and in the Internet under

7 Quick Start 7 Node Assembly 2 Quick Start 2.1 Node Assembly Build up the fieldbus node as follows (from left to right): ; ; ; Connect the supplies for the controller and for the power jumper contacts to the DC 24 V power supply unit (see Fig.1). In this example it would be sufficient to bridge 24V and + or 0V and -. Fig.1: 10/100 MBit ETHERNET fieldbus controller

8 8 Quick Start Ethernet Network Start-Up 2.2 Ethernet Network Start-Up Allocating the IP address is done very conveniently using both the included serial programming cable and the WAGO Ethernet Settings program. Connect your PC with the configuration and programming interface of the node. Install the WAGO Ethernet Settings program, which you can find either on the Tools & Docs CD-ROM or on the WAGO Web pages under Service Downloads Software. After starting, the program identifies the current settings of the node. Fig. 2: WAGO Ethernet Settings If a connection timeout occurs, you can retry the connection by using the Identify button. If the problem persists, check the COM port settings and cabling.

9 Quick Start 9 Ethernet Network Start-Up An IP address always consists of both network and computer addresses. The network mask determines which bits belong to the network address and which do not. IP-Address : SubNetMask : Network-Adr. : Computer-Adr.: 8 Fig. 3: Settings of the PC network card Select a free computer address from the local network. You can find out the network address of your PC under Start Settings Network and Dial-up connections LAN connection x Properties. To do so, select the Internet protocol (TCP/IP) from the selection list and press the Properties button. Attention Assigning IP addresses twice can lead to serious network failures.

10 10 Quick Start Ethernet Network Start-Up Click on the TCP/IP tab and enter an IP address for the node. Then, press the Write button to write the change to the node. Fig. 4: Settings of the Controller IP address Now connect the node to the Ethernet network either directly to a PC using a crossover cable or to a Hub or Switch using a 1-to-1 patch cable. Attention The IP address of the controller can also be assigned using the WAGO BootP Server instead of the WAGO Ethernet Settings. In this case, the allocation is done via the Ethernet interface of the device so that no separate serial cable is required. However, the assigned IP address will only be used temporarily. In the Web Base Management (WBM), the BootP protocol must be deactivated subsequently in order to save the IP address permanently.

11 Quick Start 11 Ethernet Network Start-Up To test the connection, open the DOS shell via Start Programs Accessories Command prompt, and send a PING to the IP address of the node. Fig. 5: Testing the connection to the Controller with Ping If you get no response from the node, contact your network administrator. All settings can also be viewed and modified via the WebBasedManagement (WBM). To do so, start your browser and enter followed by the IP address of the node (e.g. The integrated Web server generates the following Web page: Fig. 6: Home page of the Controller s integrated WEB server

12 12 Quick Start Ethernet Network Start-Up When using a proxy server, the proxy server must be bypassed for local addresses. Information on how to bypass the proxy server for local addresses can be found in the help section of your browser under Proxy server or LAN settings. A login is required to access the configuration pages via hyperlinks. The following users are created by default: User admin user guest Password wago user guest Fig. 7: Users and passwords of the Controller s WEB server Using firmware version (09) and above, the process data can be displayed in the right window of the IO config configuration page. Access to process data is based on the GenIoConf.xml file in the etc folder of the node s file system. Data generation is disabled by default and can be activated on the Features configuration page. Fig. 8: IO config page of the integrated WEB server The left-side window of the IO config configuration page shows the hardware configuration that has been created by CoDeSys as usual. Write permission to the outputs is assigned by the hardware configuration either to the PLC, the fieldbus 1(Modbus) or the fieldbus 2 (Ethernet_IP).

13 Quick Start 13 The First Program 2.3 The First Program Prerequisite: The WAGO-I/O-PRO CAA software (CoDeSys) has to be installed correctly and started. You can start a new project via File New. Example: Before programming the controller, select the controller in the Target Settings window. Fig. 9: Target settings Please select the WAGO_ target in this window. In use of WAGO-I/O-PRO CAA, starting from version , you select the target system "WAGO_ _(FW )", if the WAGO Ethernet Controller has already the firmware version 13. This is to recognize on the basis of the manufacturing number, look at the 5th and 6th number. Further information Detailed Information about the manufacturing number, please refer to the manual Ethernet TCP/IP You can find this manual on the CD-ROM WAGO-I/O-PRO CAA ( ), on the CD-ROM ELECTRONICC Tools & Docs (Item.-No.: / ) and also on the Internet under: Then confirm the selected target with OK in the dialog box above. A POU can now be created in the following dialog box. In this example, a new PLC_PRG is created in ST programming language (Fig. 10).

14 14 Quick Start The First Program Fig. 10: WAGO-I/O-PRO CAA, creating a new POU Before starting to create a POU, a PLC configuration must be performed. To do so, change to PLC configuration in the Resources register. Fig. 11: WAGO-I/O-PRO CAA, PLC configuration Select K-Bus[FIX] in the PLC configuration and then right-click the mouse to open the context menu.

15 Quick Start 15 The First Program Fig. 12: WAGO-I/O-PRO CAA, I/O configuration, context menu Select Append sub-element. This will open the I/O configuration window with the I/O module catalog. Fig. 13: WAGO-I/O-PRO CAA, with I/O configuration dialog.in the application example shown in section 2.1, a single digital input module has been connected to the controller, followed by a digital output module. The end module is arranged on the very right hand side. In the I/O module catalog on the left, first click on Digital Input to select the module and then move this module to the right into your selection using the Insert button. Then, select the module from the I/O module catalog on the left by clicking on Digital Output and move it to the right into your selection using the Insert button. If you wish to delete some modules from your selection, select the appropriate module on the right-hand side and click the Delete button.

16 16 Quick Start The First Program You can change the position of a module in your selection by selecting and moving the module using the up and down arrow buttons on the right-hand side of the window. The end module is not shown in the I/O configuration window. Then confirm your selection with OK. For each I/O module, you can now determine via Module parameters if the outputs of a module will be controlled by the controller (PLC) or by a particular Ethernet protocol (fieldbus 1 = Modbus/TCP or fieldbus 2 = Ethernet/IP) (Fig. 14). Fig. 14: WAGO-I/O-PRO CAA, PLC configuration with and -501 In this example, we first used the PLC value. The I/O configuration window now shows the address of each channel, and thus each individual bit on the module.

17 Quick Start 17 The First Program Left clicking on the arrow next to AT will open a text box in which you can enter a variable name (Fig. 15). Fig. 15: WAGO-I/O-PRO, Declaration of variables with I/O configuration dialog Now enter the following variable names: Input_Bit1 (for the %IX0.0 address) Input_Bit2 (for the %IX0.1 address) Output_Bit1 (for the %QX0.0 address) Output_Bit2 (for the %QX0.1 address) Then, open the PLC_PRG program from the POUs register and complete a simple assignment within the statement part of the program: Output_Bit1 := Input_Bit1; Output_Bit2 := Input_Bit2; Fig. 16: WAGO-I/O-PRO CAA, Declaration and statement part of the PLC-PRG program This way, both the first two inputs and first two outputs are assigned to each other (Fig. 16). The program can now be loaded if the test program has been successfully compiled. Compilation is initiated via Project Rebuild all.

18 18 Quick Start Program Download to the Controller Program Download to the Controller Click Communication Parameters in the online menu and create a new communication channel. Choose EthernetTCP/IP (3S TCP/IP driver). Enter the IP address of the coupler under Address (e.g ). Enter port number Please note that the simulation is deactivated. You can now download the program via Online Login. Start the program via Online Run. Note If the program should be permanently stored and be available without renewed download on the Controller after a voltage failure, the menu Online -> Create Boot Project is selected in the logged in condition. Thus the compiled project is stored zero potential protected in the Flash memory. So that the Controller starts the program automatically after voltage return, the mode switch (fig. 1) is to switch into the upper position RUN. 2.5 Alternative to the Variable Declaration in the PLC Configuration Instead of addressing bits individually and globally in the PLC configuration, a whole byte can also be addressed locally in the declaration part of the PLC- PRG program. Open the PLC_PRG program under the POUs register and declare the local process image as follows: Input_Byte AT %IB0: BYTE; Output_Byte AT %QB0: BYTE; Fig. 17: WAGO-I/O-PRO CAA, Declaration and statement part of the PLC-PRG program A simple assignment in the statement part of the program could be: Output_Byte := Input_Byte;

19 Quick Start 19 Modbus/TCP DLL Application Examples This way, the inputs are assigned to the outputs (Fig. 17). The program can now be loaded if the test program has been successfully compiled. Compilation is activated via Project Rebuild all. (Continue in section 2.4 Program Download to the Controller ) 2.6 Modbus/TCP DLL Application Examples Also included is the WAGO DLL Modbus/TCP ( ) CD-ROM. The DynamicLinkLibrary (DLL) encapsulates the functionality of a Modbus master hence facilitating the creation of your own Windows-based applications. The procedural DLL can be used in almost any programming language. On the CD-Rom, you will find examples for Excel VBA, Visual Basic 6, vb.net, Delphi 5, MS Visual C++ 6, C# and LabVIEW 7. In addition, you will find the two ActiveX components ActiveMBT (Master) and ActiveMBTSlave that are used in Visual Basic. Registration is provided by a setup program that will also install the Modbus Monitor program shown below. Fig. 18: Modbus/TCP DLL, Modbus Monitor The Modbus Monitor provides a graphical user interface for all functionalities of the ActiveMBT ActiveX code component and allows reading and writing of data via the Modbus protocol. Further information and examples can be found on the WAGO DLL Modbus/TCP ( ) CD-ROM.

20 20 Quick Start Information for Programming and Web Visualization 2.7 Information for Programming and Web Visualization Further information Detailed Information about the programming and visualization, especial the Web Visualization, please refer to the manuals WAGO-I/O-PRO CAA (CoDeSys). You can find these manuals on the CD-ROM WAGO-I/O-PRO CAA ( ), on the CD-ROM ELECTRONICC Tools & Docs (Item.-No.: / ) and also on the Internet under:

21 Addressing 21 Comparison of Modbus and IEC1131 Addresses 3 Addressing 3.1 Comparison of Modbus and IEC1131 Addresses In this section, you will find a list of memory ranges for both the Modbus addressable Controller and Coupler. The following address spaces are available for Modbus communication using the Controller from WAGO. Address space Modbus access PLC access Description Phys. inputs (1) read read Physical inputs 1(%IW0... %IW255) Phys. outputs (1) read/write read/write Physical outputs 1 (%QW0... %QW255) PFC-IN variables read/write read Volatile PLC input variables (%IW %IW511) PFC-OUT variables read read/write Volatile PLC output variables (%QW %QW511) Configuration register read/write --- See manual Firmware register read --- See manual RETAIN variables read/write read/write Remanent memory (%MW0... %MW12288) Phys. inputs (2) read read Physical inputs 2(%IW512...%IW1275) Phys. outputs (2) read/write read/write Physical outputs 2 (%QW %QW1275) In contrast to the WAGO Controller, only the following address spaces are available when communicating via the WAGO Coupler: Address space Modbus Description access Phys. inputs (1) read Physical inputs 1(%IW0... %IW255) Phys. outputs (1) read/write Physical outputs 1(%QW0... %QW255) Configuration register read/write See manual Firmware register read See manual Phys. inputs (2) read Physical inputs 1(%IW %IW1275) Phys. outputs (2) read/write Physical outputs 1(%QW %QW1275) Modbus addresses are merely a numerical value from 0 to which is used to determine the start address of an operation. The type of operation like writing and/or reading word or digital signals is defined by the FunctionCode. In Modbus, a register represents a 16-bit value (WORD) and a coil is a digital output (BIT). Further information about Modbus can be found in the manual.

22 22 Addressing Comparison of Modbus and IEC1131 Addresses WORD Access The following tables display the MODBUS addressing and the corresponding IEC61131 addressing for the process image, the PFC variables, the NOVRAM data, and the internal variables is represented. Via the register services the states of the complex and digital I/O modules can be determined or changed. Register (Word) Access Reading (with FC3, FC4 and FC23): Modbus-Address IEC61131 [dec] [hex] Address Memory Range x x00FF %IW0... %IW255 Physical Input Area (1) First 256 Words of physical input data x x01FF %QW %QW511 PFC-OUT-Area Volatile PFC Output variables x x02FF %QW0... %QW255 Physical Output Area (1) First 256 Words of physical output data x x03FF %IW %IW511 PFC-IN-Area Volatile PFC Input variables x x0FFF - Modbus Exception: Illegal data address x Configuration Register x2FFF x x5FFF %MW0... %MW12287 NOVRAM 8kB retain memory (max. 24kB) x x62FC %IW %IW1275 Physical Input Area (2) Additional 764 Words physical input data x62FD... 0x6FFF - Modbus Exception: Illegal data address x x72FC %QW %QW1275 Physical Output Area (2) Additional 764 Words physical output data x72FD... 0xFFFF - Modbus Exception: Illegal data address

23 Addressing 23 Comparison of Modbus and IEC1131 Addresses Register (Word) Access Writing (with FC6, FC16, FC22 and FC23): Modbus-Address IEC61131 [dec] [hex] Address Memory Range x x00FF %QW0... %QW255 Physical Output Area (1) First 256 Words of physical output data x x01FF %IW %IW511 PFC-IN-Area Volatile PFC Input variables x x02FF %QW0... %QW255 Physical Output Area (1) First 256 Words of physical output data x x03FF %IW %IW511 PFC-IN-Area Volatile PFC Input variables x x0FFF - Modbus Exception: Illegal data address x Configuration Register x2FFF x x5FFF %MW0... %MW12287 NOVRAM 8kB retain memory (max. 24kB) x x62FC %QW %QW1275 Physical Output Area (2) Additional 764 Words physical output data x62FD... 0x6FFF - Modbus Exception: Illegal data address x x72FC %QW %QW1275 Physical Output Area (2) Additional 764 Words physical output data x72FD... 0xFFFF - Modbus Exception: Illegal data address

24 24 Addressing Comparison of Modbus and IEC1131 Addresses Bit Access The digital Modbus services (coil services) are Bit accesses, with which only the states of digital I/O modules can be determined or changed. Complex I/O modules are not attainable with these services and so they are ignored. Because of this the addressing of the digital channels begins again with 0, so that the MODBUS address is always identical to the channel number, (i.e. the digital input no. 47 has the MODBUS address "46"). Bit Access Reading (with FC1 and FC2): Modbus-Address [dec] [hex] 0 0x x01FF 512 0x x03FF x x0FFF x x1FFF x x2FFF x x7FFF x x85F x85F x8FFF x x95F x95F xFFFF Memory Range Physical Input Area (1) Physical Output Area (1) Description First 512 digital inputs First 512 digital outputs - Modbus Exception: Illegal data address %QX256.0 PFC-OUT-Area...%QX Volatile PFC Output variables %IX256.0 PFC-IN-Area...%IX Volatile PFC Input variables %MX0 NOVRAM... %MX kB retain memory (max. 24kB) Physical Input Area (2) Starts with the 513 th and ends with the 2039 th digital input Modbus Exception: Illegal data address Physical Output Area (2) Starts with the 513 th and ends with the 2039 th digital output Modbus Exception: Illegal data address

25 Addressing 25 Comparison of Modbus and IEC1131 Addresses Bit Access Writing (with FC5 and FC15): Modbus-Address [dec] [hex] 0 0x x01FF 512 0x x03FF x x0FFF x x1FFF x x2FFF x x7FFF x x85F x85F x8FFF x x95F x95F xFFFF Memory Range Physical Output Area (1) Physical Output Area (1) Description First 512 digital outputs First 512 digital outputs - Modbus Exception: Illegal data address %IX256.0 PFC-IN-Area...%IX Volatile PFC Input variables %IX256.0 PFC-IN-Area...%IX Volatile PFC Input variables %MX0 NOVRAM... %MX kB retain memory (max. 24kB) Physical Output Area (2) Starts with the 513 th and ends with the 2039 th digital output Modbus Exception: Illegal data address Physical Output Area (2) Starts with the 513 th and ends with the 2039 th digital output Modbus Exception: Illegal data address Note The DigitalOffSet of the digital inputs is 0, when no analog input modules / specialty modules and no SET_DIGITAL_INPUT_OFFSET POU (from the mod_com.lib library) are used. The DigitalOffSet of the digital outputs is 0, when no analog output modules / specialty modules and no SET_DIGITAL_OUTPUT_OFFSET POU (from the mod_com.lib library) are used.

26 WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 D Minden Hansastraße 27 D Minden Phone: 05 71/ Fax: 05 71/ info@wago.com Internet: