PowerFlex 70 and 700 Packages for Fan and Pump Applications

Transcription

1 Installation Instructions PowerFlex 70 and 700 Packages for Fan and Pump Applications Catalog Numbers V, W

2 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. IMPORTANT Identifies information that is critical for successful application and understanding of the product. Labels may also be on or inside the equipment to provide specific precautions. SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

3 Summary of Changes This manual contains new and updated information. New and Updated Information This table contains the changes made to this revision. Topic Updated the Catalog Number Explanation (Interbus and Remote I/O communication options, and style C packages, are no longer available for sale) Main Input Disconnect Package (style A) Updated AC input power terminal block specifications (style A) Updated layout drawings to show new input power terminal block (style A) Updated outline drawings to show new disconnect switch/operator handle (style A) Updated replacement part numbers (style A) for some of these parts: disconnect switch, operator handle, and operator shaft. Three-contactor Full-feature Bypass with Disconnect Package (style B) Updated AC input power terminal block specifications (style B) 57 Updated layout drawings to show new input power terminal block (style B) 86 Updated outline drawings to show new disconnect switch/operator handle (style B) 95 Updated replacement part numbers and horsepower ratings (style B) for some of these parts: disconnect switch, operator handle, operator shaft, bypass contactor, drive input contactor, drive output contactor, and overload relay. Removed all style C packages (style C packages are no longer available for sale). Added Fuse, Circuit Breaker, and Short Circuit Current Specifications 7 Added an index to this manual. Page Rockwell Automation Publication VW-IN0D-EN-P - July 3

4 Summary of Changes Notes: 4 Rockwell Automation Publication VW-IN0D-EN-P - July

5 Table of Contents Preface About This Publication What Is Not in This Manual Manual Conventions General Precautions Catalog Number Explanation Additional Resources Technical Support Main Input Disconnect Package (style A) Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter Hardware Overview Electrical Installation Parameter Defaults Drawing Index Schematic Drawings Inter-connect Drawings Layout Drawings Outline Drawings Chapter 2 Hardware Overview Electrical Installation Customer Connections Operating Modes Parameter Defaults Drawing Index Schematic Drawings Inter-connect Drawings Layout Drawings Outline Drawings Chapter 3 Mechanical Installation Mounting Considerations Lifting and Mounting the Drive Watts Loss Weights Appendix A Technical Specifications Environmental Specifications Fuse, Circuit Breaker, and Short Circuit Current Specifications Rockwell Automation Publication VW-IN0D-EN-P - July 5

6 Table of Contents Appendix B Replacement Parts Main Input Disconnect Package (style A) Three-contactor Full-feature Bypass with Disconnect Package (style B) Index Rockwell Automation Publication VW-IN0D-EN-P - July

7 Preface The purpose of this manual is to provide basic installation and operation information for PowerFlex 70 and 700 packages for fan and pump applications. These additional manuals are required to properly install and operate the PowerFlex 70 and 700 packages for fan and pump applications: PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0 PowerFlex 700 Adjustable Frequency AC Drives User Manual, publication B-UM0. Topic Page About This Publication 7 What Is Not in This Manual 7 Manual Conventions 7 General Precautions 8 Catalog Number Explanation 9 Additional Resources Technical Support About This Publication This manual is intended for qualified personnel. You must be able to program and operate adjustable frequency AC drives. In addition, you must have an understanding of the parameter settings and functions. What Is Not in This Manual This manual is intended to provide basic installation and operation information. For this reason, the following topics have not been included in this manual: Specifications Troubleshooting Starting Programming and parameters Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for detailed information including specifications, troubleshooting, starting, programming, and parameters for the drives. Manual Conventions To help differentiate parameter names and liquid crystal display (LCD) text from other text, the following conventions are used: Parameter Names appear in [brackets]. For example: [DC Bus Voltage]. Display Text appears in quotes. For example: Enabled. Rockwell Automation Publication VW-IN0D-EN-P - July 7

8 Preface General Precautions ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing this assembly. Component damage can result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication , Guarding Against Electrostatic Damage or any other applicable ESD protection handbook. ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures can result in malfunction of the system. ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, startup, and subsequent maintenance of the system. Failure to comply can result in personal injury and/or equipment damage. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the voltage at the drive (Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for test point locations). The voltage must be zero. 8 Rockwell Automation Publication VW-IN0D-EN-P - July

9 Preface Catalog Number Explanation The PowerFlex 70 and 700 packages for fan and pump applications catalog numbering scheme is shown below. Position V D 2P A 3 A Y N A E C 0 B N - LR a b c d e f g h i j k l m n o Code V W a Drive b Voltage Rating Type PowerFlex 70 Drive PowerFlex 700 Drive Code Voltage Ph. X 2V AC 3 D 480V AC 3 E 600V AC 3 c ND Rating 2V, 60Hz Input Code Amps Frame kw (Hp) 4P2 4.8 B 0.75 (.0) 6P8 7.8 B.5 (2.0) 9P6 B 2.2 (3.0) 0.5 C 4.0 (5.0) 0.3 D 5.5 (7.5) 0.2 D 7.5 () 0 43 D () c2 ND Rating 480V, 60Hz Input Code Amps Frame kw (Hp) 2P * 2. B 0.75 (.0) 3P4 * 3.4 B.5 (2.0) 5P0 * 5.0 B 2.2 (3.0) 8P0 * 8.0 B 4.0 (5.0) * C 5.5 (7.5) 0 * C 7.5 () 0 * D () 0 * D () 0 * D.5 () 0 * D () 2 * 52 E () 5 * 65 E (50) (60) (75) 5 75 (0) () (0) (0) * PowerFlex 70 options only. PowerFlex 700 options only. c3 ND Rating 600V, 60Hz Input Code Amps Frame kw (Hp) 3P9 * 3.9 B 2.2 (3.0) 6P * 6. B 4.0 (5.0) 9P0 * 9.0 C 5.5 (7.5) * C 7.5 () 7 * D () 0 * D () 0 * D.5 () 0 * D () 0 * E () 2 * 52 E (50) (60) (75) (0) 6 90 () (0) * PowerFlex 70 options only. PowerFlex 700 options only. Code d Enclosure Enclosure A IP, NEMA Type Code e HIM Operator Interface 0 Blank Cover 2 Digital LCD 3 Full Numeric LCD 5 Prog. Only LCD Code A Code Y N f Documentation g Brake IGBT Type User Manual w/brake IGBT Brake IGBT is standard on PowerFlex 70 Frames B, C, D and E, and optional on PowerFlex 700 Frames 4, 5 and 6. PowerFlex 700 options only. Code Y N h Internal Brake Resistor Yes No w/resistor Yes N o Brake resistor only available for PowerFlex 70: 2V Frames B, C & D, 480V Frames B, C & D, 600V Frames B and C. Code N A i Emission PowerFlex V ratings only. Code B C D E H I * L P Q R * S N j Comm Slot k Control & I/O CE Filter Yes No Version BACnet ControlNet (Coax) DeviceNet EtherNet/IP RS-485 HVAC Interbus LonWorks PROFIBUS DP ControlNet (Fiber) RS-485 DF None Code Control I/O Volts A Standard V DC/AC C Enhanced V DC PowerFlex 700 options only. PowerFlex 70 options only. Code l Feedback Feedback 0 None Code A B Code LR m Package n Reserved o Options Remote I/O The comm slot option is no longer available for sale. C * Description Main Input Disconnect 3 Contactor Full Feature Bypass with Disconnect 3 Contactor Basic Bypass with Disconnect The style C package is no longer available for sale. Description Input Line Reactor Only available with Package Code A and B drives.0 2V,.0 480V and V. Rockwell Automation Publication VW-IN0D-EN-P - July 9

10 Preface Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource PowerFlex 70 Adjustable Frequency User Manual, publication A-UM0 PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0 PowerFlex 70 & 700 Adjustable Frequency AC Drive Reference Manual, publication PFLEX-RM0 PowerFlex 70 Enhanced Control and 700 Vector Control Reference Manual, publication PFLEX-RM0 Industry Installation Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-AT0 Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN0 Preventive Maintenance of Industrial Control and Drive System Equipment, publication DRIVES-TD0 Safety Guidelines for the Application, Installation and Maintenance of Solid State Control, publication SGI-. A Global Reference Guide for Reading Schematic Diagrams, publication 0-2. Guarding Against Electrostatic Damage, publications Industrial Automation Wiring and Grounding Guidelines, publication Product Certifications website, Description Provides the basic information needed to install, start, and troubleshoot the PowerFlex 70 and 700 drives. Provides specification and operation details for the PowerFlex 70 and 700 drives. Provides basic information for enclosure systems and environmental/location considerations (to help protect against environmental contaminants), and power and grounding considerations needed to properly install AC drives. Provide the basic information needed to properly wire and ground pulse width modulated (PWM) AC drives. Provides a checklist as a guide for preventive maintenance of industrial control and drive equipment. Provides general guidelines for the application, installation, and maintenance of solid-state control with an emphasis on personnel safety. Provides a simple cross-reference of common schematic/ wiring diagram symbols used throughout various parts of the world. Provides an overview of the causes of electrostatic discharge (ESD), and how you can guard against the damage caused by ESD. Provides general guidelines for installing a Rockwell Automation industrial system. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Technical Support For technical support contact information, see Rockwell Automation Support on the back cover. Rockwell Automation Publication VW-IN0D-EN-P - July

11 Chapter Main Input Disconnect Package (style A) This chapter describes the features and operation for the main input disconnect package (style A). Topic Hardware Overview Electrical Installation Parameter Defaults Drawing Index Schematic Drawings Inter-connect Drawings Layout Drawings Outline Drawings Page Hardware Overview The main input disconnect package (style A) combines an adjustable frequency AC drive with a means for disconnecting input power within a single package. Input power is connected to the PowerFlex drive through a door interlocked fuse disconnect switch. Main Disconnect Switch (DS) An Allen-Bradley Bulletin 4R fused disconnect switch with lockable rotary mounted operator handle is provided. The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection. The door-mounted handle accepts up to three padlocks. Main Fuses (FU FU3) ATTENTION: Most codes require that upstream branch circuit protection be provided to protect input power wiring. Install the fuses recommended in Table on page. Do not exceed the fuse ratings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Input line branch circuit protection fuses must be used to protect the input power lines. If input fuses are not provided with your drive, recommended fuse values are shown in Table on page. The input fuse ratings listed in Table on page are applicable for one drive per branch circuit. Do not apply other loads to the fused circuit. Rockwell Automation Publication VW-IN0D-EN-P - July

12 Chapter Main Input Disconnect Package (style A) The recommended fuse type for all PowerFlex 70 and 700 packages for fan and pump applications is UL Class J, 600V. Table - Fuse Recommendations Drive Rating Input Voltage kw Hp Amps 2V AC, 3-phase 480V AC, 3-phase Fuse Rating Rockwell Automation Publication VW-IN0D-EN-P - July

13 Main Input Disconnect Package (style A) Chapter Table - Fuse Recommendations (Continued) Drive Rating Fuse Rating Input Voltage kw Hp Amps V AC, 3-phase Electrical Installation Input Power Wiring Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for additional detailed information about input power wiring recommendations and selection. ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while making the conduit openings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Follow these steps to connect AC input power to the drive package.. Select the proper wire size according to NEC and all applicable local codes and standards. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Power terminal block specifications are listed in Table 2 on page. Rockwell Automation Publication VW-IN0D-EN-P - July

14 Chapter Main Input Disconnect Package (style A) 2. Connect the three-phase AC input power leads (three-wire VAC) to the appropriate terminals. Connect the AC input power leads to terminals L, L2, and L3 on the fused disconnect switch. 3. Tighten the AC input terminal power terminals to the proper torque according to drive type as shown in Table 2 on page. Table 2 - AC Input Power Terminal Block Specifications Voltage Rating 2V AC 480V AC 600V AC kw Hp Maximum Wire Size () mm 2 (AWG) Minimum Wire Size mm 2 (AWG) Recommended Torque N m (lb in) (8) 2.5 ().6 () (4) 2.5 () 2.8 () 50 () 4.0 () 4.0 (.4) (8) 2.5 ().6 ().5 (4) 2.5 () 2.8 () () 4.0 () 4.0 (.4) (0 MCM) (6).5 (0) x 5 (0 MCM) 2 x (6) 45.0 (8) (8) 2.5 ().6 ().5 (4) 2.5 () 2.8 () () 4.0 () 4.0 (.4) (0 MCM) (6).5 (0) x 5 (0 MCM) 2 x (6) 45.0 (8) () Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used. Output Power Wiring Refer to the PowerFlex 70 Adjustable FrequencyAC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for additional detailed information about output power wiring recommendations and selection. ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages. Also, if a drive sharing a conduit is being serviced or installed, all drives using this conduit must be disabled to eliminate the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Rockwell Automation Publication VW-IN0D-EN-P - July

15 Main Input Disconnect Package (style A) Chapter Follow these steps to connect AC output power wiring from the drive to the motor.. Wire the three-phase AC output power motor leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Power terminal block specifications are listed in Table 3 on page. Do not route more than three sets of motor leads through a single conduit. This minimizes cross-talk that could reduce the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required, shielded cable must be used. If possible, each conduit must contain only one set of motor leads. 2. Connect the three-phase AC output power motor leads to terminals U, V, and W (T, T2, and T3) on the power terminal block on the drive. 3. Tighten the three-phase AC output power terminals to the proper torque according to drive type as shown in Table 3 on page. Table 3 - AC Output Power Terminal Block Specifications Voltage Rating 2V AC 480V AC 600V AC kw Hp Maximum Wire Size () mm 2 (AWG) Minimum Wire Size mm 2 (AWG) Recommended Torque N m (lb in) () 0. () 0.6 (5) (8) 0.75 ().4 () () 0. () 0.6 (5).0 (8) 0.75 ().4 () 50 (4) 2.5 () 2.7 () (2).0 (8) 4.0 () (/0) 2.5 () (2) (2/0) (4) (2) (4/0) 2.5 () 6 (52) () 0. () 0.6 (5).0 (8) 0.75 ().4 () 50.0 (4) 2.5 () 2.7 () (2).0 (8) 4.0 () (/0) 2.5 () (2) (2/0) (4) (2) (4/0) 2.5 () 6 (52) () Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used. (2) Refer to terminal block label inside drive. Rockwell Automation Publication VW-IN0D-EN-P - July

16 Chapter Main Input Disconnect Package (style A) Control and Signal Wiring Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for additional detailed information about control and signal wiring. The control I/O terminal block on the drives provide terminals for interfacing customer supplied control inputs and outputs. All analog and discrete control wiring is made at these terminals. Typical customer control and signal wiring is shown on the inter-connect drawings Figure 4 on page, Figure 5 on page and Figure 6 on page. Follow these steps to connect control and signal wiring to the drive package.. Wire the control and signal leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. I/O terminal block specifications are listed in Table 4 on page. Control and signal wires must be separated from power wires by at least 0.3 m ( ft). 2. Connect the control and signal wiring to the I/O terminals on the drive. 3. Tighten the I/O terminals to the proper torque according to drive type as shown in Table 4 on page. Table 4 - I/O Terminal Block Specifications Voltage Rating kw Hp Maximum Wire Size () mm 2 (AWG) Minimum Wire Size mm 2 (AWG) Recommended Torque N m (lb in) 2V AC () 0. () 0.5 (4.4) 480V AC () 0. () 0.5 (4.4) () 0. () 0.6 (5.2) 600V AC () 0. () 0.5 (4.4) () 0. () 0.6 (5.2) () Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used. Rockwell Automation Publication VW-IN0D-EN-P - July

17 Main Input Disconnect Package (style A) Chapter Parameter Defaults Main Input Disconnect Package (style A) Refer to the PowerFlex 70 AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for detailed information on parameters and programming. Parameter Name Number Default Output Freq 0 Read Only Commanded Freq 0 Read Only Output Current 0 Read Only Output Voltage 0 Read Only Flux Current 0 Read Only Output Voltage 0 Read Only Output Power 0 Read Only Output Powr Fctr 0 Read Only Elapsed MWh 0 Read Only Elapsed Run Time 0 Read Only MOP Frequency Read Only DC Bus Voltage 2 Read Only DC Bus Memory 0 Read Only Elapsed kwh 0 () Read Only Analog In Value 6 Read Only Analog In2 Value 7 Read Only Ramped Speed 0 () Read Only Speed Reference 3 () Read Only Commanded Torque 4 () Read Only Speed Feedback 5 () Read Only Rated kw 0 Read Only Rated Volts 0 Read Only Rated Amps 0 Read Only Control SW Ver 0 Read Only Motor Type 0 Induction Motor NP Volts 0 Drive Rating Based Motor NP FLA 0 Drive Rating Based Motor NP Hertz 3 Drive Rating Based Motor NP PRM 4 Drive Rating Based Motor NP Power 5 Drive Rating Based Mtr NP Pwr Units 6 Drive Rating Based Motor OL Hertz 7 Motor NP Hz/3 Motor OL Factor 8.00 Motor Poles 9 () 4 Motor Cntl Sel 3 (2) 3 FAN/Pump V/Hz Maximum Voltage 4 Drive Rated Volts Maximum Freq or 0.0 Hz Parameter Name Number Default Compensation 6 Bits 0-6 Flux Up Mode 7 Manual Flux Up Time Secs SV Boost Filter Autotune Calculate IR Voltage Drop 2 Based on Drive Rating Flux Current Ref 3 Ixo Voltage Drop 4 Autotune Torque 6 () 50% Based on Drive Rating Based on Drive Rating Inertia Autotune 7 () Ready St Acc Boost 9 Run Boost 0 Break Voltage Break Frequency 2 Based on Drive Rating Based on Drive Rating [Motor NP Volts] 0. [Motor NP Hz] 0. Speed Units 9 0 Hz Feedback Select] 0 0 Open Loop Minimum Speed 0.0 Maximum Speed or 60.0 Hz (volt class) [Motor NP RPM] Overspeed Limit 3.0 Hz 0.0 RPM Skip Frequency Hz Skip Frequency Hz Skip Frequency Hz Skip Freq Band 7 (2).0 Hz Speed/Torque Mod 8 () Speed Reg Speed Ref A Sel 0 (2) Analog In Speed Ref A Hi Maximum Speed Speed Ref A Lo Speed Ref B Sel 3 (2) DPI Port Speed Ref B Hi 4 Maximum Speed Speed Ref B Lo TB Man Ref Sel 6 Analog In Parameter Name Number Default TB Man Ref Hi 7 Maximum Speed TB Man Ref Lo Pulse Input Ref 9 Read Only Jog Speed 0.0 Hz Preset Speed 5.0 Hz Preset Speed 2 (2) 5.0 Hz Preset Speed 3.0 Hz Preset Speed 4.0 Hz Preset Speed 5.0 Hz Preset Speed Hz Preset Speed Hz Jog Speed 2.0 Hz Trim % Setpoint 6 () 0.0% Trim In Select 7 2 Analog In 2 Trim Out Select 8 0 (Disable) Trim Hi Hz Trim Lo Hz Slip FLA Based on [Motor NP RPM] Slip Comp Gain.0 Slip RPM Meter 3 Read Only PI Configuration 4 0 (Disable) PI Control 0 (Disable) PI Reference Sel 0 PI Setpoint PI Setpoint 50.00% PI Feedback Sel 0 PI Setpoint PI Integral Time 2.00 Secs PI Prop Gain 0.0 PI Lower Limit [Maximum Freq] 0% PI Upper Limit PI Preload +[Maximum Freq] 0% 0.0 Hz 0.0% PI Status Read Only PI Ref Meter Read Only PI Fdback Meter Read Only PI Error Meter Read Only PI Output Meter Read Only Rockwell Automation Publication VW-IN0D-EN-P - July

18 Chapter Main Input Disconnect Package (style A) Parameter Name Number Default PI BW Filter () 0.0 Radians Accel Time (2).0 Secs Accel Time 2 (2).0 Secs Decel Time 2 (2).0 Secs Decel Time 2 3 (2).0 Secs DB While Stopped 5 () 0 Disabled S Curve % 6 (2) % Current Lmt Sel 7 0 Cur Lim Val Current Lmt Val 8 [Rated Amps].5 (Equation yields approximate default value.) Current Lmt Gain 9 0 Drive OL Mode 0 3 Both PWM st PWM Frequency 4 khz 2 khz (Frames 4 6, 600/690VAC) Droop FLA 2 () 0.0 RPM Regen Power Limit 3 () 50.0% Current Rate Limit 4 () 0.0% Stop Mode A 5 (2) 0 Coast Stop Mode B 6 (2) Ramp DC Brake Lvl Sel 7 0 DC Brake Lvl DC Brake Level 8 [Rated Amps] DC Brake Time Secs Bus Reg Ki Bus Reg Mode A Adjust Freq Bus Reg Mode B 2 (2) 0 Disabled DB Resistor Type 3 0 None Bus Reg Kp 4 (2) 00 Bus Reg Kd 5 00 Flux Braking 6 () 0 Disabled Powerup Delay 7 () 0.0 Secs Start At PowerUp 8 (2) Enabled Flying Start En 9 (2) Enabled Flying StartGain 0 00 Auto Rstrt Tries 4 0 Auto Rstrt Delay 5 (2).0 Secs Gnd Warn Level 7 () 3.0 Amps Sleep-Wake Mode 8 0 Disabled Sleep-Wake Ref 9 2 Analog In 2 Parameter Name Number Default Wake Level ma, Volts Wake Time.0 Secs Sleep Level ma, Volts Sleep Time 3.0 Secs Power Loss Mode 4 0 Coast Power Loss Time Secs Power Loss Level 6 (3) Drive Rated Volts Load Loss Level 7 () 0.0% Load Loss Time 8 () 0.0 Secs Shear Pin Time 9 () 0.0 Secs Direction Mode 0 (2) 2 Reverse Dis Save HIM Ref 2 0 Hz Man Ref Preload 3 (3) 0 Disabled Save MOP Ref 4 (2) At Pwr Down MOP Rate 5.0 Hz/s.0 RPM/s Param Access Lvl 6 (2) 3 Fan/Pump Reset To Defalts 7 0 Ready Load Frm Usr Set 8 0 Ready Save To User Set 9 0 Ready Reset Meters 0 0 Ready Language 2 0 Not Selected Voltage Class 2 Based on Drive Cat. No. Drive Checksum 2 Read Only Dyn UsrSet Cnfg 2 () 0 Disabled Dyn UsrSet Sel 2 () 0 Disabled Dyn UsrSet Actv 2 () 0 Disabled Drive Status 2 Read Only Drive Status 2 0 Read Only Drive Alarm Read Only Drive Alarm 2 2 Read Only Speed Ref Source 2 Read Only Start Inhibits 2 Read Only Last Stop Source 2 Read Only Dig In Status 6 Read Only Dig Out Status 7 Read Only Drive Temp 8 Read Only Drive OL Count 9 Read Only Motor OL Count 0 Read Only Parameter Name Number Default Fault Speed 4 Read Only Fault Amps 5 Read Only Fault Bus Volts 6 Read Only Fault 7 Read Only Status 2@ Fault 8 Read Only Fault 9 Read Only Alarm 2@ Fault 2 Read Only Testpoint Sel Testpoint 2 Sel Testpoint Data 2 Read Only Testpoint 2 Data 2 Read Only Fault Config 2 Bits 0 x000x000xx Fault Clear 2 0 Ready Fault Clear Mode 2 Enabled Power Up Marker 2 Read Only Fault Code 3 Read Only Fault Time 4 Read Only Fault 2 Code 5 Read Only Fault 2 Time 6 Read Only Fault 3 Code 7 Read Only Fault 3 Time 8 Read Only Fault 4 Code 9 Read Only Fault 4 Time 0 Read Only Fault 5 Code (3) Read Only Fault 5 Time 2 (3) Read Only Fault 6 Code 3 (3) Read Only Fault 6Time 4 (3) Read Only Fault 7 Code 5 (3) Read Only Fault 7 Time 6 (3) Read Only Fault 8 Code 7 (3) Read Only Fault 8 Time 8 (3) Read Only Alarm Config 9 Bits x x Alarm Clear (3) 0 Ready Alarm Code 2 (3) Read Only Alarm 2 Code 3 (3) Read Only Alarm 3 Code 4 (3) Read Only Alarm 4 Code 5 (3) Read Only Alarm 5 Code 6 (3) Read Only Alarm 6 Code 7 (3) Read Only Rockwell Automation Publication VW-IN0D-EN-P - July

19 Main Input Disconnect Package (style A) Chapter Parameter Name Number Default Alarm 7 Code 8 (3) Read Only Alarm 8 Code 9 (3) Read Only DPI Baud Rate 0 500kbps Drive Logic Rslt Read Only Drive Ref Rslt 2 Read Only Drive Ramp Rslt 3 Read Only DPI Port Sel 4 () DPI Port DPI Port Value 5 () Read Only Logic Mask 6 () - Control Permitted Start Mask 7 (See Logic Mask) Jog Mask 8 (See Logic Mask) Direction Mask 9 (See Logic Mask) Reference Mask 0 (See Logic Mask) Accel Mask (See Logic Mask) Decel Mask 2 (See Logic Mask) Fault Clr Mask 3 (See Logic Mask) MOP Mask 4 (See Logic Mask) Local Mask 5 (See Logic Mask) Stop Owner 8 Read Only Start Owner 9 (See Stop Owner) Jog Owner 0 (See Stop Owner) Direction Owner (See Stop Owner) Reference Owner 2 (See Stop Owner) Accel Owner 3 (See Stop Owner) Decel Owner 4 (See Stop Owner) Fault Clr Owner 5 (See Stop Owner) MOP Owner 6 (See Stop Owner) Local Owner 7 (See Stop Owner) DPI Ref Select 8 () 0 Max Freq DPI Fdbk Select 9 Speed Fdbk Data In A - Link A Word 0 0(0 = Disabled) Data In A2 - Link A Word 2 Data In B - Link B Word Data In B2 - Link B Word 2 Data In C - Link C Word Data In C2 - Link C Word 2 0(0 = Disabled) (See Data In A - Link A Word ) (See Data In A2 - Link A Word 2) (See Data In A - Link A Word ) (See Data In A2 - Link A Word 2) Parameter Name Number Default Data In D - Link D Word Data In D2 - Link D Word 2 Data Out A - Link A Word Data Out A2 - Link A Word 2 Data Out B - Link A Word Data Out B2 - Link A Word 2 Data Out C - Link A Word Data Out C2 - Link A Word 2 Data Out D - Link A Word Data Out D2 - Link A Word (See Data In A - Link A Word ) (See Data In A2 - Link A Word 2) 0 0(0 = Disabled) 0(0 = Disabled) (See Data Out A - Link A Word ) (See Data Out A2 - Link A Word 2) (See Data Out A - Link A Word ) (See Data Out A2 - Link A Word 2) (See Data Out A Link A Word ) (See Data Out A2 - Link A Word 2) (2) Anlg In Config 0 Analog In = 0.0 Volt Anlg In Sqr Root 0 (Disable) Analog In Hi Volt Analog In Lo Volt Analog In Loss 4 0 Disabled Analog In 2 Hi Volt Analog In 2 Lo Volt Analog In 2 Loss 7 0 Disabled Anlg Out Config 3 (Current) Anlg Out Absolut (Absolute) Analog Out Sel 2 0 Output Freq.000 ma, Analog Out Hi Volts Analog Out Lo ma, Volts Analog Out2 Sel 5 0 Output Freq Analog Out Hi ma,.000 Volts Analog Out2 Lo 7 Anlg Out Scale 4 () 0.0 Anlg Out2 Scale 5 () ma, Volts Digital In Sel 4 Stop CF Digital In2 Sel 2 5 Start Digital In3 Sel 3 (2) 3 Aux Fault Digital In4 Sel 4 (2) Enable Parameter Name Number Default Digital In5 Sel 5 (2) Speed Sel Digital In6 Sel 6 (2) Speed Sel 2 Anlg Out Setpt 7 ().000 ma,.000 Volts Anlg2 Out Setpt ma,.000 Volts Dig Out Setpt 9 () 0 (Disable) Digital Out Sel 0 (4) Fault Dig Out Level 0.0 Dig Out OnTime Secs Dig Out OffTime Secs Digital Out2 Sel 4 4 Run Dig Out2 Level Dig Out2 OnTime Secs Dig Out2 OffTime Secs Digital Out3 Sel 8 4 Run Dig Out3 Level Dig Out3 OnTime Secs Dig Out3 OffTime 0.00 Secs Dig Out Param 3 0 PI Config DigIn DataLogic () 0=Logical 0 Motor Fdbk Type 2 () 0 Quadrature Encoder PPR 4 () 4 PPR Enc Position Fdbk 4 () Read Only Encoder Speed 4 () Read Only Fdbk Filter Sel 6 () 0 None Notch FilterFreq 9 () 0.0 Hz Notch Filter K 0 () 0.3 Hz Marker Pulse 4 Read Only Pulse In Scale 4 64 Encoder Z Chan 3 0 Pulse Input Torque Ref A Sel 7 Torque Stpt Torque Ref A Hi 8 () 0.0% Torque Ref A Lo 9 () 0.0% Torq Ref A Div 4 ().0 Torque Ref B Sel 4 Disabled Torque Ref B Hi 4 0.0% Torque Ref B Lo 4 0.0% Torque Ref B Mult 4.0 Torque Setpoint 4 () 0.0% Pos Torque Limit 4 () 0.0% Rockwell Automation Publication VW-IN0D-EN-P - July

20 Chapter Main Input Disconnect Package (style A) Parameter Name Number Default Neg Torque Limit 4 () -0.0% Torque Setpoint % Control Status 4 () Read Only Mtr Tor Cur Ref 4 () Read Only Ki Speed Loop 445 () 7.0 Kp Speed Loop 446 () 6.3 Kf Speed Loop 447 () 0.0 Speed Desired BW 449 () 0.0 Radians/Sec Total Inertia 450 (). Secs 0. Secs (v3) Speed Loop Meter 45 () Read Only Rev Speed Limit 454 () 0.0 RPM PI Deriv Time 459 () 0.00 Secs PI Reference Hi 460 () 0.0% PI Reference Lo 46 () -0.0% PI Feedback Hi 462 () 0.0% PI Feedback Lo 463 () 0.0% Scale In Value Scale In Hi Scale In Lo Scale Out Hi Scale Out Lo Scale Out Value 48 Read Only Scale2 In Value Scale2 In Hi Scale2 In Lo Scale2 Out Hi Scale2 Out Lo Scale2 Out Value 487 Read Only Scale3 In Value Scale3 In Hi Scale3 In Lo Scale3 Out Hi Parameter Name Number Default Scale3 Out Lo Scale3 Out Value 493 Read Only Scale4 In Value Scale4 In Hi Scale4 In Lo Scale4 Out Hi Scale4 Out Lo Scale4 Out Value 499 Read Only PortMask Act 595 () Read Only Write Mask Cfg 596 () = Write Permitted Write Mask Act 597 () Read Only Logic Mask Act 598 () Read Only TorqProve Cnfg (Disable) TorqProve Setup 6 0 (Disable) Spd Dev Band Hz 60.0 RPM SpdBand Integrat 6 60 msec Brk Release Time 6 0. Secs ZeroSpdFloatTime Secs Float Tolerance Hz 6.0 RPM Brk Set Time 6 0. Secs TorqLim SlewRate 6.0 Secs BrkSlip Count 6 0 Brk Alarm Travel 6.0 Revs MicroPos Scale% 6.0% () Applicable only to PowerFlex 70 Packages. (2) The default values for these parameters differ from the factory defaults. Setting 4 [Reset To Defalts] to Factory Rset changes these parameter settings to the defaults listed in the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0. (3) Applicable only to PowerFlex 700 Packages. (4) When [TorqProve Cnfg] is set to Enable, [Digital Out Sel] becomes the brake control and any other selection is ignored. ATTENTION: Parameter 8 [Start At PowerUp] ships from the factory enabled. This feature enables a Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment damage and/or personal injury can result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations, or industry guidelines. Rockwell Automation Publication VW-IN0D-EN-P - July

21 Main Input Disconnect Package (style A) Chapter Drawing Index Main Input Disconnect Drive Packages (style A) The tables on the following pages provide links to the drawings for the various voltages and kw/hp ratings for the style A packaged drives: Table 5, Main Input Disconnect Drive Packages (style A), 2V on page Table 6, Main Input Disconnect Drive Packages (style A), 480V on page Table 7, Main Input Disconnect Drive Packages (style A), 600V on page Table 5 - Main Input Disconnect Drive Packages (style A), 2V Input Voltage 2V AC kw Hp Input Line Reactor Drawing Outline Layout Schematic Inter-connect Figure on page Figure 7 on page 4 5 No Figure on page Figure 8 on page Figure on page 7.5 Figure on page 43 Figure 9 on page Figure on page 48 Figure on page Yes 4 5 Figure on page 49 Figure on page Figure on page 50 Figure on page Figure on page Figure 4 on page Figure 2 on page Figure 6 on page Rockwell Automation Publication VW-IN0D-EN-P - July

22 Chapter Main Input Disconnect Package (style A) Table 6 - Main Input Disconnect Drive Packages (style A), 480V Input Voltage 480V AC kw Hp Input Line Reactor Drawing Outline Layout Schematic Inter-connect Figure on page Figure 7 on page Figure on page Figure on page Figure 8 on page.5 No Figure on page 43 Figure 9 on page 50 Figure on page 44 Figure on page Figure on page Figure on page Figure on page Figure on page 47 Figure on page Figure on page 48 Figure on page Yes 7.5 Figure on page 49 Figure on page Figure on page 50 Figure on page.5 Figure on page Figure 4 on page Figure 3 on page Figure 5 on page Figure 2 on page Figure 6 on page Rockwell Automation Publication VW-IN0D-EN-P - July

23 Main Input Disconnect Package (style A) Chapter Table 7 - Main Input Disconnect Drive Packages (style A), 600V Input Voltage 600V AC kw Hp Input Line Reactor Drawing Outline Layout Schematic Inter-connect Figure on page Figure 7 on page Figure on page Figure on page Figure 8 on page No Figure on page 43 Figure 9 on page 50 Figure on page 44 Figure on page Figure on page 45 Figure on page Figure on page 46 Figure on page Figure on page 47 Figure on page Figure on page 48 Figure on page Yes Figure on page 49 Figure on page Figure on page 50 Figure on page.5 Figure on page Figure 4 on page Figure 3 on page Figure 5 on page Figure 2 on page Figure 6 on page Rockwell Automation Publication VW-IN0D-EN-P - July

24 Chapter Main Input Disconnect Package (style A) Schematic Drawings Figure - Hp, 2V AC; and 50 Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. A JRF // DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING, PF70, STYLE A 2VAC, 460VAC & 575VAC DWG. NEXT 98D2 Rockwell Automation Publication VW-IN0D-EN-P - July

25 Main Input Disconnect Package (style A) Chapter Figure 2 - Hp, 2V AC; and Hp, 480V AC and 600V AC Drives with Line Reactor REV. BY ECN/CR. A JRF // B 2// JRF DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING, PF70, STYLE A W/ LINE REACTOR 2VAC, 460VAC & 575VAC DWG. NEXT 98D2 Rockwell Automation Publication VW-IN0D-EN-P - July

26 Chapter Main Input Disconnect Package (style A) Figure Hp, 480V AC; and 60 0 Hp, 600V AC Drives REV. BY ECN/CR. A JRF // DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING, PF700, STYLE A 460VAC & 575VAC DWG. NEXT 98D2 Rockwell Automation Publication VW-IN0D-EN-P - July

27 Main Input Disconnect Package (style A) Chapter Inter-connect Drawings Figure 4 - Hp, 2V AC; and 50 Hp, 480V AC and 600V AC Drives REV. BY ECN/CR. DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING, PF70, STYLE A 2VAC, 460VAC & 575VAC DWG. NEXT 97D6 Rockwell Automation Publication VW-IN0D-EN-P - July

28 Chapter Main Input Disconnect Package (style A) Figure Hp, 480V AC; and 60 0 Hp, 600V AC Drives REV. BY ECN/CR. DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING, PF700, STYLE A 460VAC & 575VAC DWG. NEXT 97D7 Rockwell Automation Publication VW-IN0D-EN-P - July

29 Main Input Disconnect Package (style A) Chapter Figure 6 - Hp, 2V AC; Hp, 480V AC; and 3 Hp, 600V AC Drives with Line Reactor REV. BY ECN/CR. A JRF 2// DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING, PF70, STYLE A W/ LINE REACTOR 2VAC, 460VAC & 575VAC DWG. NEXT 97D8 Rockwell Automation Publication VW-IN0D-EN-P - July

30 Chapter Main Input Disconnect Package (style A) Layout Drawings Figure 7-3 Hp, 2V AC; 5 Hp, 480V AC; and 3 5 Hp 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. A // JCK DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF70, STYLE A, 2VAC, 460VAC & 575VAC DWG. 95D8 NEXT PE GROUND CULUS LISTED GND L3 DS L2 L SIGNAL POWER INPUT POWER FU3 FU2 FU Rockwell Automation Publication VW-IN0D-EN-P - July

31 Main Input Disconnect Package (style A) Chapter Figure 8-5 Hp, 2V AC; and 7.5 Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED INDUSTRIAL CONTROL EQUIPMENT MN REV. BY ECN/CR. A // JRF B // JCK DR. BY JRF/ACI /8/ CHK. BY JFH/ACI ENG. /8/ THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF70, STYLE A, 2VAC, 460VAC & 575VAC DWG. 95D NEXT UL C LISTED US 88- PE GROUND GND DS L3 L2 L SIGNAL POWER INPUT POWER - FU3 FU2 FU Rockwell Automation Publication VW-IN0D-EN-P - July

32 Chapter Main Input Disconnect Package (style A) Figure 9 - Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED C L US INDUSTRIAL CONTROL EQUIPMENT MN DS L3 L2 L GND SIGNAL POWER INPUT POWER PE GROUND REV. BY ECN/CR. A // JRF B 7/8/ TGM C // JCK DR. BY JRF/ACI /8/ CHK. BY JFH/ACI ENG. /8/ THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF70, STYLE A, 460VAC & 575VAC DWG. 95D NEXT U LISTED US FU3 FU2 FU Rockwell Automation Publication VW-IN0D-EN-P - July

33 Main Input Disconnect Package (style A) Chapter Figure - Hp at 2V AC; 50 Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED INDUSTRIAL CONTROL EQUIPMENT MN SIGNAL REV. BY ECN/CR. A // JRF B 7/8/ TGM C // JCK DR. BY JRF/ACI /8/ CHK. BY JFH/ACI ENG. /8/ THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF70, STYLE A, 2VAC, 460VAC & 575VAC DWG. 95D2 NEXT C U L US LISTED 88- GND 70 DS L3 L2 L POWER INPUT POWER PE GROUND - FU3 FU2 FU Rockwell Automation Publication VW-IN0D-EN-P - July

34 Chapter Main Input Disconnect Package (style A) Figure - 60 Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED INPUT POWER DS L L2 L3 GND PE GROUND 6-2A NAMEPLATE INDUSTRIAL CONTROL EQUIPMENT MN REV. BY ECN/CR. A // JRF B 4// REH C // JCK DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF700, STYLE A, 460VAC & 575VAC DWG. 95D9 NEXT C U L LISTED US FU FU2 FU3 SIGNAL POWER Rockwell Automation Publication VW-IN0D-EN-P - July

35 Main Input Disconnect Package (style A) Chapter Figure Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED SIGNAL POWER 6-2A INDUSTRIAL CONTROL EQUIPMENT MN INPUT POWER PE GROUND REV. BY ECN/CR. A // JCK DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF700, STYLE A, 460VAC & 575VAC DWG. 95D0 NEXT C 88- NAMEPLATE DS L3 L2 L UL LISTED US O F F ON - FU3 FU2 FU GND Rockwell Automation Publication VW-IN0D-EN-P - July

36 Chapter Main Input Disconnect Package (style A) Figure - 0 Hp, 480V AC; and 0 Hp, 600V AC Drives SIGNAL POWER BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED GND INPUT POWER PE GROUND 6-2A NAMEPLATE INDUSTRIAL CONTROL EQUIPMENT MN REV. BY ECN/CR. A 2/9/ JRF B // JCK DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF700, STYLE A, 460VAC & 575VAC DWG. 95D NEXT C U 88- DS L L2 L3 FU FU2 FU3 GND L LISTED US - Rockwell Automation Publication VW-IN0D-EN-P - July

37 Main Input Disconnect Package (style A) Chapter Figure - 3 Hp, 2V AC; 5 Hp, 480V AC; and 3 5 Hp, 600V AC Drives with Line Reactor BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED LR LG DS L INPUT POWER REV. BY ECN/CR. A // JCK DR. BY JRF/ACI 2// CHK. BY JFH/ACI ENG. 2// THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF70, STYLE A, W/LINE REACTOR 2VAC, 460VAC & 575VAC DWG. 95D2 NEXT - FU3 FU2 FU L3 L2 SIGNAL POWER Rockwell Automation Publication VW-IN0D-EN-P - July

38 Chapter Main Input Disconnect Package (style A) Figure - 5 Hp, 2V AC; and 7.5 0Hp, 480V AC and 600V AC Drives with Line Reactor BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DS L INPUT POWER REV. BY ECN/CR. A // JCK DR. BY JRF/ACI 2// CHK. BY JFH/ACI ENG. 2// THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF70, STYLE A, W/LINE REACTOR 2VAC, 460VAC & 575VAC DWG. 95D3 NEXT - FU3 FU2 FU LG L3 L2 SIGNAL POWER LABEL PE GROUND LR Rockwell Automation Publication VW-IN0D-EN-P - July

39 M/N POWERFLEX INPUT FREQUENCY: MAX AC INPUT: OUTPUT FREQUENCY: MAX AC OUTPUT: ENCLOSURE TYPE: TYPE I/M SO: HP 460V A 3PH 50/60Hz 0-460V A 3PH 3-60Hz Rockwell Automation, Euclid, OH 4 U.S.A. Suitable for installation in a Compartment Handling Conditioned Air Main Input Disconnect Package (style A) Chapter Figure Hp, 2V AC; and Hp, 480V AC and 600V AC Drives with Line Reactor BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED Reliance Electric INDUSTRIAL CONTROL EQUIPMENT MN PE GROUND INPUT POWER REV. BY ECN/CR. A // JCK DR. BY JRF/ACI 2// CHK. BY JFH/ACI ENG. 2// THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF70, STYLE A, W/LINE REACTOR 7 2VAC, 460VAC & 575VAC DWG. 95D4 NEXT C UL LISTED 88- LR DS L SIGNAL POWER US - FU3 LABEL FU2 FU L3 L2 Rockwell Automation Publication VW-IN0D-EN-P - July

40 Chapter Main Input Disconnect Package (style A) Outline Drawings Figure - 3 Hp, 2V AC; 5 Hp, 480V AC; and 3 5 Hp, 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED.88" [6.mm] 9.88" [0.83mm] 0.50" [.70mm] REV. BY ECN/CR. A // JCK DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE A 2VAC, 460VAC & 575VAC DWG. 95D7 NEXT -.84" [7.63mm].75" [654.mm].50" [.mm] 3.87" [98.mm] 2." [53.97mm] ON 0." [.mm] 0." [.mm] 9.75" [7.53mm] 7.78" [7.64mm] 3.56" [90.49mm] 5.50" [.70mm] 7.44" [8.9mm] 0.88" [.mm]." [.58mm] O F Rockwell Automation Publication VW-IN0D-EN-P - July

41 Main Input Disconnect Package (style A) Chapter Figure - 5 Hp, 2V AC; and 7.5 Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED.88" [6.mm] 9.88" [0.83mm] 0.50" [.70mm] REV. BY ECN/CR. A // JCK DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE A 2VAC, 460VAC & 575VAC DWG. 95D8 NEXT -.84" [7.63mm].75" [654.mm].50" [.mm] 3.87" [98.mm] 2." [53.97mm] ON 0." [.mm] 0." [.mm] 9.75" [7.53mm] 7.78" [7.64mm] 3.56" [90.49mm] 5.50" [.70mm] 7.44" [8.9mm] 0.88" [.mm]." [.58mm] O F Rockwell Automation Publication VW-IN0D-EN-P - July

42 Chapter Main Input Disconnect Package (style A) Figure Hp, 2V AC; and Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED.88" [6.mm] 9.88" [0.83mm] 0.50" [.70mm] 0." [.mm] 0." [.mm] 9.7" [6.75mm] 7.88" [0.mm] REV. BY ECN/CR. A /7/ JRF B // JCK DR. BY JRF/ACI /7/ 3.56" [90.49mm] 5.50" [.70mm] 7.44" [8.9mm] CHK. BY JFH/ACI ENG. /7/ 0.88" [.mm]." [.58mm] THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE A 2VAC, 460VAC & 575VAC DWG. 95D9 NEXT -." [797.mm].84" [7.63mm].75" [654.mm].50" [.mm] 2." [53.97mm] 3.87" [98.mm] ON O F Rockwell Automation Publication VW-IN0D-EN-P - July

43 Main Input Disconnect Package (style A) Chapter Figure - Hp, 2V AC; and Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 50D054 REV - REV. BY ECN/CR. DR. BY JRF/ACI /7/ CHK. BY JFH/ACI ENG. /7/ THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE A 2VAC, 460VAC & 575VAC DWG. NEXT 95D /7/ O F F ON Rockwell Automation Publication VW-IN0D-EN-P - July 43

44 Chapter Main Input Disconnect Package (style A) Figure - 50 Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 70 REV. BY ECN/CR. DR. BY JRF/ACI /7/ CHK. BY JFH/ACI ENG. /7/ THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE A 460VAC & 575VAC DWG. NEXT 95D /7/ O F F ON 44 Rockwell Automation Publication VW-IN0D-EN-P - July

45 Main Input Disconnect Package (style A) Chapter Figure - 60 Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF700, STYLE A 460VAC & 575VAC DWG. NEXT 95D4 O F F ON Rockwell Automation Publication VW-IN0D-EN-P - July 45

46 Chapter Main Input Disconnect Package (style A) Figure Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF700, STYLE A 460VAC & 575VAC DWG. NEXT 95D5 O F F ON 46 Rockwell Automation Publication VW-IN0D-EN-P - July

47 Main Input Disconnect Package (style A) Chapter Figure - 0 Hp, 480V AC; 0 Hp, 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. A JRF 2/9/ DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF700, STYLE A 460VAC & 575VAC DWG. NEXT 95D6 O F F ON Rockwell Automation Publication VW-IN0D-EN-P - July 47

48 Chapter Main Input Disconnect Package (style A) Figure - 3 Hp, 2V AC; 5 Hp, 480V AC; and 3 5 Hp, 600V AC Drives with Line Reactor BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 8." [2.55mm] 7.56" [2.mm] 0." [8.73mm] 0." [7.mm] 0." [7.mm] 9.50" [2.mm] 7.76" [7.mm] REV. BY ECN/CR. A // JCK DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE A. W/LINE REACTOR 2VAC, 460VAC & 575VAC DWG. 95D3 NEXT -.00" [8.mm].00" [762.00mm].00" [.00mm] 2.00" [50.80mm] 3.50" [88.90mm] ON 2.63" [66.68mm] 4." [.78mm] 5.63" [2.88mm] 0.88" [.mm] O F.75" [9.mm].50" [.mm] 48 Rockwell Automation Publication VW-IN0D-EN-P - July

49 Main Input Disconnect Package (style A) Chapter Figure - 5 Hp, 2V AC; and 7.5 Hp, 480V AC and 600V AC Drives with Line Reactor BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 8.94" [7.mm] 8." [2.55mm] 0." [8.73mm] 0." [7.mm] 0." [7.mm] 9.50" [2.mm] 7.76" [7.mm] REV. BY ECN/CR. A // JCK DR. BY JRF/ACI // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE A, W/LINE REACTOR 2VAC, 460VAC & 575VAC CHK. BY JFH/ACI ENG. // DWG. 95D4 NEXT -.00" [863.60mm].87" [987.mm].84" [9.83mm].00" [4.80mm].50" [.mm] 2.00" [50.80mm] 3.50" [88.90mm] ON 0.88" [.mm] 3." [77.mm] 4.55" [.49mm] 6." [3.59mm] O F Rockwell Automation Publication VW-IN0D-EN-P - July 49

50 Chapter Main Input Disconnect Package (style A) Figure Hp, 2V AC; and Hp, 480V AC and 600V AC Drives with Line Reactor BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED.88" [6.mm] 9.88" [0.83mm] 0.50" [.70mm] REV. BY ECN/CR. A // JCK DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE A, W/LINE REACTOR 2VAC, 460VAC & 575VAC DWG. 95D5 NEXT " [.mm].00" [.00mm] 45.49" [5.mm].00" [5.00mm].50" [.mm] 2." [53.97mm] 3.87" [98.mm] ON 0." [.mm] 0." [.mm] 9.72" [6.79mm] 7.8" [8.mm] 3.50" [88.90mm] 5.44" [.mm] 7." [7.mm] 0.88" [.mm]." [.58mm] O F 50 Rockwell Automation Publication VW-IN0D-EN-P - July

51 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) This chapter describes the features and operation for the 3-contactor full-feature bypass with disconnect package (style B). Topic Hardware Overview 5 Electrical Installation 57 Customer Connections 6 Operating Modes 62 Parameter Defaults 64 Drawing Index 68 Schematic Drawings 7 Inter-connect Drawings 83 Layout Drawings 86 Outline Drawings 95 Page Hardware Overview The 3-contactor full-feature bypass with disconnect package (style B) enables the motor to be manually transferred from drive output to the AC line, or from the AC line to the drive, while the motor is at zero (0) speed. The contactor bypass is electrically interlocked. A means for disconnecting input power via a door interlocked fuse disconnect switch is standard. In addition, this package is supplied with a bypass control interface that provides status indication and enables remote activation of the bypass circuit. Main Disconnect Switch (DS) An Allen-Bradley Bulletin 4R fused disconnect switch with lockable rotary mounted operator handle is provided. The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection. The door-mounted handle accepts up to three padlocks. Rockwell Automation Publication VW-IN0D-EN-P - July 5

52 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Main Fuses (FU FU3) ATTENTION: Most codes require that upstream branch circuit protection be provided to protect input power wiring. Install the fuses recommended in Table 8 on page 52. Do not exceed the fuse ratings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Input line branch circuit protection fuses must be used to protect the input power lines. If input fuses are not provided with your drive, recommended fuse values are shown in Table 8 on page 52. The input fuse ratings listed in Table 8 on page 52 are applicable for one drive per branch circuit. Do not apply other loads to the fused circuit. The recommended fuse type for all PowerFlex 70 and 700 packages for fan and pump applications is UL Class J, 600V. Table 8 - Fuse Recommendations Drive Rating Input Voltage kw Hp Amps 2V AC, 3-phase 480V AC, 3-phase Fuse Rating 52 Rockwell Automation Publication VW-IN0D-EN-P - July

53 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Table 8 - Fuse Recommendations (Continued) Drive Rating Fuse Rating Input Voltage kw Hp Amps V AC, 3-phase Contactors (DIC, DOC, and BC) Allen-Bradley Bulletin 0 contactors are provided for all ratings. The contactors function as described here: Drive input contactor (DIC) opens and closes input to the drive. Drive output contactor (DOC) opens and closes the connection between the drive and the motor. Bypass contactor (BC) opens and closes the connection to line-start the motor. Motor Overload Relay (OL) The motor overload relay is set at the factory to 0% of the drive output current. In many cases, this setting matches the motor full load amps (FLA). However, before starting the drive, check the setting on the motor overload relay to be sure that it is set properly for your motor. The settings for the motor overload relay are described here: For motors with a service factor less than., set the motor overload relays to 0.9x motor FLA. For motors with a service factor equal to, or greater than., set the motor overload relay to the motor FLA. Rockwell Automation Publication VW-IN0D-EN-P - July 53

54 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure - Setting Motor Overload DS L L2 L3 TB2 TB GND FU FU2 FU3 Adjustment Dial DOC BC DIC T Motor Overload Relay OL Table 9 - Overload Ratings Drive Rating Overload Rating Input Voltage kw Hp Trip Class Adjustment Range (Amps) V AC, 3-phase Rockwell Automation Publication VW-IN0D-EN-P - July

55 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Table 9 - Overload Ratings (Continued) Drive Rating Overload Rating Input Voltage kw Hp Trip Class Adjustment Range (Amps) V AC, 3-phase V AC, 3-phase Control Transformer (T) V AC control power is obtained via a supplied control power transformer. The control transformer is fused on the primary. Rockwell Automation Publication VW-IN0D-EN-P - July 55

56 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Bypass Control Interface (CP) The operator interface on the bypass option box shows the following status indicators: READY (green) On when power is applied to the drive-bypass unit. INTERLOCK OPEN (amber) On when the customer interlock or Aux Fault is de-energized. BYPASS RUN (green) On when the bypass contactor (BC) is energized. BYPASS TRIP (red) On when a bypass fault condition exists (for example, bypass motor overload has tripped). PURGE (amber) On when the purge condition is active. DRIVE OUTPUT ENABLE (Green) On when the drive output contactor (DOC) is energized. In addition, the bypass control interface contains two selector switches. Selector switch (SS) determines the state of the DIC, DOC, and BC contactors. Selector switch 2 (SS2) determines the source of control logic. Figure - Bypass Control Interface READY DIC INTERLOCK OPEN DRIVE FOR DRIVE STATUS SEE DRIVE DISPLAY BC OL DOC DRIVE OUTPUT ENABLE PURGE BYPASS TRIP BYPASS RUN MOTOR MOTOR OFF DRIVE TEST HAND AUTO DRIVE BYPASS 56 Rockwell Automation Publication VW-IN0D-EN-P - July

57 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Electrical Installation Input Power Wiring Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for additional detailed information about input power wiring recommendations and selection. ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while making the conduit openings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Follow these steps to connect AC input power to the drive package.. Select the proper wire size according to NEC and all applicable local codes and standards. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Power terminal block specifications are listed in Table on page Connect the three-phase AC input power leads (three-wire VAC) to the appropriate terminals. Connect the AC input power leads to terminals L, L2, and L3 on the fused disconnect switch. 3. Tighten the AC input terminal power terminals to the proper torque according to drive type as shown in Table on page 57. Table - AC Input Power Terminal Block Specifications Voltage Rating 2V AC 480V AC 600V AC kw Hp Maximum Wire Size () mm 2 (AWG) Minimum Wire Size mm 2 (AWG) Recommended Torque N m (lb in) (8) 2.5 ().6 () (4) 2.5 () 2.8 () 50 () 4.0 () 4.0 (.4) (8) 2.5 ().6 ().5 (4) 2.5 () 2.8 () () 4.0 () 4.0 (.4) (0 MCM) (6).5 (0) x 5 (0 MCM) 2 x (6) 45.0 (8) (8) 2.5 ().6 ().5 (4) 2.5 () 2.8 () () 4.0 () 4.0 (.4) (0 MCM) (6).5 (0) x 5 (0 MCM) 2 x (6) 45.0 (8) () Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used. Rockwell Automation Publication VW-IN0D-EN-P - July 57

58 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Output Power Wiring Refer to the PowerFlex 70 AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for additional detailed information about output power wiring recommendations and selection. ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages. Also, if a drive sharing a conduit is being serviced or installed, all drives using this conduit must be disabled to eliminate the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Follow these steps to connect AC output power wiring from the drive to the motor.. Wire the three-phase AC output power motor leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Output power terminal block specifications are listed in Table on page 59. Do not route more than three sets of motor leads through a single conduit. This minimizes cross-talk that could reduce the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required, shielded cable must be used. If possible, each conduit must contain only one set of motor leads. 2. Connect the three-phase AC output power motor leads to terminals T, T2, and T3 on the output power terminal block (TB2) inside the option cabinet. 3. Tighten the three-phase AC output power terminals to the proper torque according to drive type as shown in Table on page 59 on the following page. 58 Rockwell Automation Publication VW-IN0D-EN-P - July

59 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Table - Output Power Terminal Block Specifications Voltage Rating 2V AC 480V AC 600V AC kw Hp Maximum Wire Size () mm 2 (AWG) Minimum Wire Size mm 2 (AWG) Recommended Torque N m (lb in) (8) 0. ().4 () 7.5 (4) 2.5 () 2.2 () (8) 0. ().4 () 7.5 (4) 2.5 () 2.2 () (2) 2.5 () 5.7 (5) x 5 (0 MCM) 2 x (6) (5) x 5 (0 MCM) 2 x (6) (5) (8) 0. ().4 () 7.5 (4) 2.5 () 2.2 () (2) 2.5 () 5.7 (5) x 5 (0 MCM) 2 x (6) (5) x 5 (0 MCM) 2 x (6) (5) () Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used. Control and Signal Wiring Refer to the PowerFlex 70 AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for additional detailed information about control and signal wiring. The I/O terminal block on the drive, and the control terminal block (TB terminals ) inside the option cabinet, provide terminals for interfacing customer-supplied control inputs and outputs. All analog and discrete control wiring is made at these terminals. Table on page 59 matches the I/O terminal blocks with the drive horsepower and voltage ratings. Table - I/O Terminal Blocks I/O Terminal Blocks Terminals Terminals Drive Rating Hp at 2V AC 50 Hp at 480V AC 50 Hp at 600V AC 60 0 Hp at 480V AC Hp at 600V AC Typical customer control and signal wiring is shown on the inter-connect drawings, Figure on page 83, Figure 43 on page 84 and Figure 44 on page 85. Follow these steps to connect control and signal wiring to the drive package. Rockwell Automation Publication VW-IN0D-EN-P - July 59

60 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Voltage Rating. Wire the control and signal leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Control and signal terminal block specifications are listed in Table on page 60. Control and signal wires must be separated from power wires by at least 0.3 m ( ft). 2. Connect the analog and relay output signal wiring to the I/O terminal block on the drive. 3. Connect the control wiring listed below to terminals inside the option cabinet. Interlock Freeze/Fire Stats Autostart Bypass Purge Bypass Running 4. Tighten the control and signal terminals to the proper torque according to drive type as shown in Table on page 60. Table - I/O Terminal Block Specifications kw Hp Terminals Location Maximum Wire Size () mm 2 (AWG) 2V AC V AC 600V AC Minimum Wire Size mm 2 (AWG) Recommended Torque N m (lb in) Drive.5 () 0. () 0.5 (4.4) Option Cabinet 6.0 () 0. () 0.6 (5.0) Drive.5 () 0. () 0.5 (4.4) Option Cabinet 6.0 () 0. () 0.6 (5.0) Drive 2.5 () 0. () 0.6 (5.2) Option Cabinet 6.0 () 0. () 0.6 (5.0) Drive.5 () 0. () 0.5 (4.4) Option Cabinet 6.0 () 0. () 0.6 (5.0) Drive 2.5 () 0. () 0.6 (5.2) Option Cabinet 6.0 () 0. () 0.6 (5.0) () Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used. 60 Rockwell Automation Publication VW-IN0D-EN-P - July

61 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Customer Connections The 3-contactor full-feature bypass with disconnect package is set up to accommodate the following customer-supplied contacts. Contacts must be rated for 0V AC. Interlock The Interlock input functions as an enable input when operating in either Drive or Bypass Mode. Opening the Interlock input (T and T) prevents the drive/motor from running. T and T are shipped with a jumper wire installed from the factory. If you want to use the Interlock input, remove the jumper wire, and wire appropriately for the customer contacts being used. If a valid Autostart or Bypass contact is present, the drive/motor immediately runs upon the closing of the Interlock input. Freeze/Fire Stat The Freeze/Fire Stat input functions as a system fault input when operating in either Drive or Bypass Mode. Opening the Freeze/Fire Stat input (T and T) prevents the drive/motor from running. T and T are shipped with a jumper wire installed from the factory. If you want to use the Freeze/Fire Stat input, remove the jumper wire, and wire appropriately for the customer contacts being used. If the Freeze/Fire Stat input opens while operating in Drive Mode, the drive faults and requires a manual reset to restart once the input closes. If the Freeze/Fire Stat input opens while operating in Bypass Mode, the motor coasts to a stop and immediately runs when the input closes. Autostart The Autostart input is used to remotely start the drive when SS is in the DRIVE position and SS2 is in the AUTO position. A closed input to terminals and starts the drive. Bypass The Bypass input is used to remotely start the motor across the 3-phase AC line when SS is in the BYPASS position and SS2 is in the AUTO position. A closed input to terminals and starts the motor. Rockwell Automation Publication VW-IN0D-EN-P - July 6

62 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Purge A Purge input can be wired to terminals and. When this input is closed, the motor runs at the purge frequency, which is defined by Parameter A [Purge Frequency], assuming the following conditions exist: SS is either in the DRIVE or BYPASS position. SS2 is either in the HAND or AUTO position if Jumper P on the Bypass Control Panel (CP) is in position A. SS2 is in the HAND, MOTOR OFF or AUTO position if jumper P on the bypass control panel (CP) is in position B. Interlock wired to terminals and is closed. Freeze/Fire Stat wired to terminals and is closed. ATTENTION: A Purge command takes precedence over a Stop command from the Comm Port/Network. Be sure that another stop method is available if stopping is necessary during a purge. Bypass Running The Bypass Running contact is normally open. When the bypass contactor (BC) is closed, the Bypass Running contact is also closed. Operating Modes Selector switch (SS) and selector switch 2 (SS2), on the bypass control panel (CP), are used to determine the operating state of the 3-contactor full-feature bypass with disconnect package. SS is used to select one of these motor control methods: DRIVE = Drive keypad/terminal block controls the motor DRIVE TEST = Drive is powered but is not controlling the motor BYPASS = Motor runs across 3-phase line Jumper P2 on the bypass control panel (CP) enables the drive to be powered while running in bypass. This is accomplished by moving jumper P2 to position B-C and turning SS from BYPASS to DRIVE TEST. If jumper P2 is in position A-B, the drive cannot be powered while running in bypass. SS2 selects the source of the start, stop, and drive speed reference as defined in Table on page Rockwell Automation Publication VW-IN0D-EN-P - July

63 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Table - Command and Reference Selection SS Selection DRIVE DRIVE TEST BYPASS SS2 Start Command Stop Command Drive Speed Reference Selection TB Keypad None TB Keypad None TB Keypad None HAND x x x MOTOR OFF x x x AUTO x x x x HAND x x x MOTOR OFF x x x AUTO x x x x HAND Automatically starts Automatically starts Motor runs at base speed MOTOR OFF x x x AUTO x x Motor runs at base speed ATTENTION: Three-contactor full-feature bypass with disconnect packages are not designed to allow control over a communication network while in Auto Mode. The communication network is intended only for monitoring purposes. If network control is required, wiring and parameters changes are required. Rockwell Automation Publication VW-IN0D-EN-P - July 63

64 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Parameter Defaults Three-contactor Full-feature Bypass with Disconnect Package (style B) Refer to the PowerFlex 70 AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for detailed information on parameters and programming. Parameter Name Number Default Output Freq 0 Read Only Commanded Freq 0 Read Only Output Current 0 Read Only Output Voltage 0 Read Only Flux Current 0 Read Only Output Voltage 0 Read Only Output Power 0 Read Only Output Powr Fctr 0 Read Only Elapsed MWh 0 Read Only Elapsed Run Time 0 Read Only MOP Frequency Read Only DC Bus Voltage 2 Read Only DC Bus Memory 0 Read Only Elapsed kwh 0 () Read Only Analog In Value 6 Read Only Analog In2 Value 7 Read Only Ramped Speed 0 () Read Only Speed Reference 3 () Read Only Commanded Torque 4 () Read Only Speed Feedback 5 () Read Only Rated kw 0 Read Only Rated Volts 0 Read Only Rated Amps 0 Read Only Control SW Ver 0 Read Only Motor Type 0 Induction Motor NP Volts 0 Drive Rating Based Motor NP FLA 0 Drive Rating Based Motor NP Hertz 3 Drive Rating Based Motor NP PRM 4 Drive Rating Based Motor NP Power 5 Drive Rating Based Mtr NP Pwr Units 6 Drive Rating Based Motor OL Hertz 7 Motor NP Hz/3 Motor OL Factor 8.00 Motor Poles 9 () 4 Motor Cntl Sel 3 (2) 3 FAN/Pump V/Hz Maximum Voltage 4 Drive Rated Volts Parameter Name Number Default Maximum Freq or 0.0 Hz Compensation 6 Bits 0 6 Flux Up Mode 7 Manual Flux Up Time Secs SV Boost Filter Autotune Calculate IR Voltage Drop 2 Based on Drive Rating Flux Current Ref 3 Ixo Voltage Drop 4 Autotune Torque 6 () 50% Based on Drive Rating Based on Drive Rating Inertia Autotune 7 () Ready St Acc Boost 9 Run Boost 0 Break Voltage Break Frequency 2 Based on Drive Rating Based on Drive Rating [Motor NP Volts] 0. [Motor NP Hz] 0. Speed Units 9 0 Hz Feedback Select] 0 0 Open Loop Minimum Speed 0.0 Maximum Speed or 60.0 Hz (volt class) [Motor NP RPM] Overspeed Limit 3.0 Hz 0.0 RPM Skip Frequency Hz Skip Frequency Hz Skip Frequency Hz Skip Freq Band 7 (2).0 Hz Speed/Torque Mod 8 () Speed Reg Speed Ref A Sel 0 (2) Analog In Speed Ref A Hi Maximum Speed Speed Ref A Lo Speed Ref B Sel 3 (2) DPI Port Speed Ref B Hi 4 Maximum Speed Parameter Name Number Default Speed Ref B Lo TB Man Ref Sel 6 Analog In TB Man Ref Hi 7 Maximum Speed TB Man Ref Lo Pulse Input Ref 9 Read Only Jog Speed 0.0 Hz Preset Speed 5.0 Hz Preset Speed 2 (2) 5.0 Hz Preset Speed 3.0 Hz Preset Speed 4.0 Hz Preset Speed 5.0 Hz Preset Speed Hz Preset Speed Hz Jog Speed 2.0 Hz Trim % Setpoint 6 () 0.0% Trim In Select 7 2 Analog In 2 Trim Out Select 8 0 (Disable) Trim Hi Hz Trim Lo Hz Slip FLA Based on [Motor NP RPM] Slip Comp Gain.0 Slip RPM Meter 3 Read Only PI Configuration 4 0 (Disable) PI Control 0 (Disable) PI Reference Sel 0 PI Setpoint PI Setpoint 50.00% PI Feedback Sel 0 PI Setpoint PI Integral Time 2.00 Secs PI Prop Gain 0.0 PI Lower Limit [Maximum Freq] 0% PI Upper Limit PI Preload +[Maximum Freq] 0% 0.0 Hz 0.0% PI Status Read Only PI Ref Meter Read Only 64 Rockwell Automation Publication VW-IN0D-EN-P - July

65 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Parameter Name Number Default PI Fdback Meter Read Only PI Error Meter Read Only PI Output Meter Read Only PI BW Filter () 0.0 Radians Accel Time (2).0 Secs Accel Time 2 (2).0 Secs Decel Time 2 (2).0 Secs Decel Time 2 3 (2).0 Secs DB While Stopped 5 () 0 Disabled S Curve % 6 (2) % Current Lmt Sel 7 0 Cur Lim Val Current Lmt Val 8 [Rated Amps].5 (Equation yields approximate default value.) Current Lmt Gain 9 0 Drive OL Mode 0 3 Both PWM st PWM Frequency 4 khz 2 khz (Frames 4 6, 600/690VAC) Droop FLA 2 () 0.0 RPM Regen Power Limit 3 () 50.0% Current Rate Limit 4 () 0.0% Stop Mode A 5 (2) 0 Coast Stop Mode B 6 (2) Ramp DC Brake Lvl Sel 7 0 DC Brake Lvl DC Brake Level 8 [Rated Amps] DC Brake Time Secs Bus Reg Ki Bus Reg Mode A Adjust Freq Bus Reg Mode B 2 (2) 0 Disabled DB Resistor Type 3 0 None Bus Reg Kp 4 (2) 00 Bus Reg Kd 5 00 Flux Braking 6 () 0 Disabled Powerup Delay 7 () 0.0 Secs Start At PowerUp 8 (2) Enabled Flying Start En 9 (2) Enabled Flying StartGain 0 00 Auto Rstrt Tries 4 0 Auto Rstrt Delay 5 (2).0 Secs Gnd Warn Level 7 () 3.0 Amps Parameter Name Number Default Sleep-Wake Mode 8 0 Disabled Sleep-Wake Ref 9 2 Analog In 2 Wake Level ma, Volts Wake Time.0 Secs Sleep Level ma, Volts Sleep Time 3.0 Secs Power Loss Mode 4 0 Coast Power Loss Time Secs Power Loss Level 6 (3) Drive Rated Volts Load Loss Level 7 () 0.0% Load Loss Time 8 () 0.0 Secs Shear Pin Time 9 () 0.0 Secs Direction Mode 0 (2) 2 Reverse Dis Save HIM Ref 2 0 Hz Man Ref Preload 3 (3) 0 Disabled Save MOP Ref 4 (2) At Pwr Down MOP Rate 5.0 Hz/s.0 RPM/s Param Access Lvl 6 (2) 3 Fan/Pump Reset To Defalts 7 0 Ready Load Frm Usr Set 8 0 Ready Save To User Set 9 0 Ready Reset Meters 0 0 Ready Language 2 0 Not Selected Voltage Class 2 Based on Drive Cat. No. Drive Checksum 2 Read Only Dyn UsrSet Cnfg 2 () 0 Disabled Dyn UsrSet Sel 2 () 0 Disabled Dyn UsrSet Actv 2 () 0 Disabled Drive Status 2 Read Only Drive Status 2 0 Read Only Drive Alarm Read Only Drive Alarm 2 2 Read Only Speed Ref Source 2 Read Only Start Inhibits 2 Read Only Last Stop Source 2 Read Only Dig In Status 6 Read Only Dig Out Status 7 Read Only Drive Temp 8 Read Only Parameter Name Number Default Drive OL Count 9 Read Only Motor OL Count 0 Read Only Fault Speed 4 Read Only Fault Amps 5 Read Only Fault Bus Volts 6 Read Only Fault 7 Read Only Status 2@ Fault 8 Read Only Fault 9 Read Only Alarm 2@ Fault 2 Read Only Testpoint Sel Testpoint 2 Sel Testpoint Data 2 Read Only Testpoint 2 Data 2 Read Only Fault Config 2 Bits 0 x000x000xx Fault Clear 2 0 Ready Fault Clear Mode 2 Enabled Power Up Marker 2 Read Only Fault Code 3 Read Only Fault Time 4 Read Only Fault 2 Code 5 Read Only Fault 2 Time 6 Read Only Fault 3 Code 7 Read Only Fault 3 Time 8 Read Only Fault 4 Code 9 Read Only Fault 4 Time 0 Read Only Fault 5 Code (3) Read Only Fault 5 Time 2 (3) Read Only Fault 6 Code 3 (3) Read Only Fault 6Time 4 (3) Read Only Fault 7 Code 5 (3) Read Only Fault 7 Time 6 (3) Read Only Fault 8 Code 7 (3) Read Only Fault 8 Time 8 (3) Read Only Alarm Config 9 Bits x x Alarm Clear (3) 0 Ready Alarm Code 2 (3) Read Only Alarm 2 Code 3 (3) Read Only Alarm 3 Code 4 (3) Read Only Alarm 4 Code 5 (3) Read Only Rockwell Automation Publication VW-IN0D-EN-P - July 65

66 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Parameter Name Number Default Alarm 5 Code 6 (3) Read Only Alarm 6 Code 7 (3) Read Only Alarm 7 Code 8 (3) Read Only Alarm 8 Code 9 (3) Read Only DPI Baud Rate 0 500kbps Drive Logic Rslt Read Only Drive Ref Rslt 2 Read Only Drive Ramp Rslt 3 Read Only DPI Port Sel 4 () DPI Port DPI Port Value 5 () Read Only Logic Mask 6 () - Control Permitted Start Mask 7 (See Logic Mask) Jog Mask 8 (See Logic Mask) Direction Mask 9 (See Logic Mask) Reference Mask 0 (See Logic Mask) Accel Mask (See Logic Mask) Decel Mask 2 (See Logic Mask) Fault Clr Mask 3 (See Logic Mask) MOP Mask 4 (See Logic Mask) Local Mask 5 (See Logic Mask) Stop Owner 8 Read Only Start Owner 9 (See Stop Owner) Jog Owner 0 (See Stop Owner) Direction Owner (See Stop Owner) Reference Owner 2 (See Stop Owner) Accel Owner 3 (See Stop Owner) Decel Owner 4 (See Stop Owner) Fault Clr Owner 5 (See Stop Owner) MOP Owner 6 (See Stop Owner) Local Owner 7 (See Stop Owner) DPI Ref Select 8 () 0 Max Freq DPI Fdbk Select 9 Speed Fdbk Data In A - Link A Word 0 0(0 = Disabled) Data In A2 - Link A Word 2 Data In B - Link B Word Data In B2 - Link B Word 2 Data In C - Link C Word 0(0 = Disabled) (See Data In A - Link A Word ) (See Data In A2 - Link A Word 2) (See Data In A - Link A Word ) Parameter Name Number Default Data In C2 - Link C Word 2 Data In D - Link D Word Data In D2 - Link D Word 2 Data Out A - Link A Word Data Out A2 - Link A Word 2 Data Out B - Link A Word Data Out B2 - Link A Word 2 Data Out C - Link A Word Data Out C2 - Link A Word 2 Data Out D - Link A Word Data Out D2 - Link A Word (See Data In A2 - Link A Word 2) (See Data In A - Link A Word ) (See Data In A2 - Link A Word 2) 0 0(0 = Disabled) 0(0 = Disabled) (See Data Out A - Link A Word ) (See Data Out A2 - Link A Word 2) (See Data Out A - Link A Word ) (See Data Out A2 - Link A Word 2) (See Data Out A Link A Word ) (See Data Out A2 - Link A Word 2) (2) Anlg In Config 0 Analog In = 0.0 Volt Anlg In Sqr Root 0 (Disable) Analog In Hi Volt Analog In Lo Volt Analog In Loss 4 0 Disabled Analog In 2 Hi Volt Analog In 2 Lo Volt Analog In 2 Loss 7 0 Disabled Anlg Out Config 3 (Current) Anlg Out Absolut (Absolute) Analog Out Sel 2 0 Output Freq Analog Out Hi ma,.000 Volts Analog Out Lo ma, Volts Analog Out2 Sel 5 0 Output Freq Analog Out Hi ma,.000 Volts Analog Out2 Lo 7 Anlg Out Scale 4 () 0.0 Anlg Out2 Scale 5 () ma, Volts Digital In Sel 4 Stop CF Digital In2 Sel 2 5 Start Parameter Name Number Default Digital In3 Sel 3 (2) 3 Aux Fault Digital In4 Sel 4 (2) Enable Digital In5 Sel 5 (2) Speed Sel Digital In6 Sel 6 (2) Speed Sel 2 Anlg Out Setpt 7 ().000 ma,.000 Volts Anlg2 Out Setpt ma,.000 Volts Dig Out Setpt 9 () 0 (Disable) Digital Out Sel 0 (4) Fault Dig Out Level 0.0 Dig Out OnTime Secs Dig Out OffTime Secs Digital Out2 Sel 4 4 Run Dig Out2 Level Dig Out2 OnTime Secs Dig Out2 OffTime Secs Digital Out3 Sel 8 4 Run Dig Out3 Level Dig Out3 OnTime Secs Dig Out3 OffTime 0.00 Secs Dig Out Param 3 0 PI Config DigIn DataLogic () 0=Logical 0 Motor Fdbk Type 2 () 0 Quadrature Encoder PPR 4 () 4 PPR Enc Position Fdbk 4 () Read Only Encoder Speed 4 () Read Only Fdbk Filter Sel 6 () 0 None Notch FilterFreq 9 () 0.0 Hz Notch Filter K 0 () 0.3 Hz Marker Pulse 4 Read Only Pulse In Scale 4 64 Encoder Z Chan 3 0 Pulse Input Torque Ref A Sel 7 Torque Stpt Torque Ref A Hi 8 () 0.0% Torque Ref A Lo 9 () 0.0% Torq Ref A Div 4 ().0 Torque Ref B Sel 4 Disabled Torque Ref B Hi 4 0.0% Torque Ref B Lo 4 0.0% Torque Ref B Mult Rockwell Automation Publication VW-IN0D-EN-P - July

67 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Parameter Name Number Default Torque Setpoint 4 () 0.0% Pos Torque Limit 4 () 0.0% Neg Torque Limit 4 () -0.0% Torque Setpoint % Control Status 4 () Read Only Mtr Tor Cur Ref 4 () Read Only Ki Speed Loop 445 () 7.0 Kp Speed Loop 446 () 6.3 Kf Speed Loop 447 () 0.0 Speed Desired BW 449 () 0.0 Radians/Sec Total Inertia 450 (). Secs 0. Secs (v3) Speed Loop Meter 45 () Read Only Rev Speed Limit 454 () 0.0 RPM PI Deriv Time 459 () 0.00 Secs PI Reference Hi 460 () 0.0% PI Reference Lo 46 () -0.0% PI Feedback Hi 462 () 0.0% PI Feedback Lo 463 () 0.0% Scale In Value Scale In Hi Scale In Lo Scale Out Hi Scale Out Lo Scale Out Value 48 Read Only Scale2 In Value Scale2 In Hi Scale2 In Lo Scale2 Out Hi Parameter Name Number Default Scale2 Out Lo Scale2 Out Value 487 Read Only Scale3 In Value Scale3 In Hi Scale3 In Lo Scale3 Out Hi Scale3 Out Lo Scale3 Out Value 493 Read Only Scale4 In Value Scale4 In Hi Scale4 In Lo Scale4 Out Hi Scale4 Out Lo Scale4 Out Value 499 Read Only PortMask Act 595 () Read Only Write Mask Cfg () 596 = Write Permitted Write Mask Act 597 () Read Only Logic Mask Act 598 () Read Only TorqProve Cnfg (Disable) TorqProve Setup 6 0 (Disable) Spd Dev Band Hz 60.0 RPM SpdBand Integrat 6 60 msec Brk Release Time 6 0. Secs ZeroSpdFloatTime Secs Float Tolerance Hz 6.0 RPM Brk Set Time 6 0. Secs TorqLim SlewRate 6.0 Secs Parameter Name Number Default BrkSlip Count 6 0 Brk Alarm Travel 6.0 Revs MicroPos Scale% 6.0% () Applicable only to PowerFlex 70 Packages. (2) The default values for these parameters differ from the factory defaults. Setting 4 [Reset To Defalts] to Factory Rset changes these parameter settings to the defaults listed in the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0. (3) Applicable only to PowerFlex 700 Packages. (4) When [TorqProve Cnfg] is set to Enable, [Digital Out Sel] becomes the brake control and any other selection is ignored. ATTENTION: Parameter 8 [Start At PowerUp] ships from the factory enabled. This feature enables a Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment damage and/or personal injury can result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations, or industry guidelines. Rockwell Automation Publication VW-IN0D-EN-P - July 67

68 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Drawing Index Three-contactor Full-feature Bypass with Disconnect Package (style B) The tables on the following pages provide links to the drawings for the various voltages and kw/hp ratings for the style B packaged drives: Table, Three-contactor Full-feature Bypass with Disconnect Package (style B), 2V on page 68 Table, Three-contactor Full-feature Bypass with Disconnect Package (style B), 480V on page 69 Table, Three-contactor Full-feature Bypass with Disconnect Package (style B), 600V on page 70 Table - Three-contactor Full-feature Bypass with Disconnect Package (style B), 2V Input Voltage 2V AC kw Hp Input Line Reactor Drawing Outline Layout Schematic Inter-connect Figure 54 on page No Figure 55 on page 96 Figure 45 on page Figure 56 on page 97 Figure 57 on page 98 Figure 46 on page Figure 62 on page Figure 5 on page Yes Figure 63 on page Figure 52 on page Figure 64 on page 7.5 Figure 53 on page 94 Figure on page 7 Figure on page 83 Figure on page 79 Figure 44 on page Rockwell Automation Publication VW-IN0D-EN-P - July

69 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Table - Three-contactor Full-feature Bypass with Disconnect Package (style B), 480V Input Voltage 480V AC kw Hp Input Line Reactor Drawing Outline Layout Schematic Inter-connect Figure 54 on page 95 Figure 55 on page 96 Figure 56 on page 97 Figure 45 on page 86.5 No Figure 57 on page 98 Figure 46 on page Figure 58 on page 99 Figure 47 on page Figure 59 on page 0 Figure 48 on page Figure 60 on page Figure 49 on page Figure 6 on page Figure 50 on page Figure 62 on page Figure 5 on page Yes 7.5 Figure 63 on page Figure 52 on page 93 Figure 64 on page Figure 53 on page 94.5 Figure on page 7 Figure on page 83 Figure on page 73 Figure 43 on page 84 Figure on page 79 Figure 44 on page 85 Rockwell Automation Publication VW-IN0D-EN-P - July 69

70 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Table - Three-contactor Full-feature Bypass with Disconnect Package (style B), 600V Input Voltage 600V AC kw Hp Input Line Reactor Drawing Outline Layout Schematic Inter-connect Figure 54 on page 95 Figure 55 on page 96 Figure 56 on page 97 Figure 45 on page 86 No Figure 57 on page 98 Figure 46 on page Figure 58 on page 99 Figure 47 on page Figure 59 on page 0 Figure 48 on page Figure 60 on page Figure 49 on page Figure 6 on page Figure 50 on page Figure 62 on page Figure 5 on page Yes Figure 63 on page Figure 52 on page 93 Figure 64 on page Figure 53 on page 94.5 Figure on page 75 Figure on page 83 Figure on page 77 Figure 43 on page 84 Figure on page 80 Figure 44 on page Rockwell Automation Publication VW-IN0D-EN-P - July

71 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Schematic Drawings Figure - Hp, 2V AC; and 50 Hp, 480V AC Drives (sheet of 2) DR. BY CHK. BY ENG. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE DWG. NEXT Rockwell Automation Publication VW-IN0D-EN-P - July 7

72 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure - Hp, 2V AC; and 50 Hp, 480V AC Drives (sheet 2 of 2) REV. BY ECN/CR. DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - BYPASS CONTROL PANEL DWG. NEXT 98D Rockwell Automation Publication VW-IN0D-EN-P - July

73 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure Hp, 480V AC Drives (sheet of 2) DR. BY CHK. BY ENG. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE DWG. NEXT Rockwell Automation Publication VW-IN0D-EN-P - July 73

74 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure Hp, 480V AC Drives (sheet 2 of 2) REV. BY ECN/CR. DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - BYPASS CONTROL PANEL DWG. NEXT 98D Rockwell Automation Publication VW-IN0D-EN-P - July

75 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure - 50 Hp, 600V AC Drives (sheet of 2) DR. BY CHK. BY ENG. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE DWG. NEXT Rockwell Automation Publication VW-IN0D-EN-P - July 75

76 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure - 50 Hp, 600V AC Drives (sheet 2 of 2) REV. BY ECN/CR. DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - BYPASS CONTROL PANEL DWG. NEXT 98D Rockwell Automation Publication VW-IN0D-EN-P - July

77 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure Hp, 600V AC Drives (sheet of 2) DR. BY CHK. BY ENG. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE DWG. NEXT Rockwell Automation Publication VW-IN0D-EN-P - July 77

78 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure Hp, 600V AC Drives (sheet 2 of 2) REV. BY ECN/CR. DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - BYPASS CONTROL PANEL DWG. NEXT 98D Rockwell Automation Publication VW-IN0D-EN-P - July

79 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure - Hp, 2V AC; and Hp, 480V AC Drives with Line Reactor (sheet of 2) DR. BY CHK. BY ENG. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE DWG. NEXT Rockwell Automation Publication VW-IN0D-EN-P - July 79

80 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure - Hp, 2V AC; and Hp, 480V AC Drives with Line Reactor (sheet 2 of 2) REV. BY ECN/CR. DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - BYPASS CONTROL PANEL DWG. NEXT 98D Rockwell Automation Publication VW-IN0D-EN-P - July

81 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure - 3 Hp, 600V AC Drives with Line Reactor (sheet of 2) DR. BY CHK. BY ENG. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE DWG. NEXT Rockwell Automation Publication VW-IN0D-EN-P - July 8

82 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure - 3 Hp, 600V AC Drives with Line Reactor (sheet 2 of 2) REV. BY ECN/CR. DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - BYPASS CONTROL PANEL DWG. NEXT 98D Rockwell Automation Publication VW-IN0D-EN-P - July

83 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Inter-connect Drawings Figure - Hp, 2V AC; and 50 Hp, 480V AC and 600V AC Drives REV. BY ECN/CR. A JRF // DR. BY JRF/ACI /8/ CHK. BY JFH/ACI ENG. /8/ THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING - PF70, STYLE B 2VAC, 460VAC & 575VAC DWG. NEXT 97D6 /8/ Rockwell Automation Publication VW-IN0D-EN-P - July 83

84 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure Hp, 480V AC and 600V AC Drives 84 Rockwell Automation Publication VW-IN0D-EN-P - July

85 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure 44 - Hp, 2V AC; Hp, 480V AC; and 3 Hp, 600V AC Drives with Line Reactor REV. BY ECN/CR. A JRF // B 2// JRF DR. BY JRF/ACI 5// CHK. BY JFH/ACI ENG. 5// THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING - PF70, STYLE B, W/ LINE REACTOR 2VAC, 460VAC & 575VAC DWG. NEXT 97D049 Rockwell Automation Publication VW-IN0D-EN-P - July 85

86 A A2 - NC L 3 L2 5 L3 P A B P2 A B C CONN - NC T 4 T2 6 T3 2 L 3 L2 5 L3 CONN2 - NC F D EM NC 2 SECONDARY F2 X H3 H4 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Layout Drawings Figure 45 - Hp, 2V AC; Hp, 480V AC; and 3 Hp, 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED PE GROUND INPUT POWER REV. BY ECN/CR. A // JRF B 5// REH C // AWR D /5/ JCK DR. BY JRF/ACI /8/ NEXT - CHK. BY JFH/ACI ENG. /8/ THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF70, STYLE B, 2VAC, 460VAC & 575VAC DWG. 95D3 FU4 FU5 F PRIMARY H H2 US C UL LISTED 88- INDUSTRIAL CONTROL EQUIPMENT MN T T2 T3 GND X2 A B C E OL DOC DIC BC T TB2 TB DS L3 L2 L SIGNAL POWER OUTPUT POWER CONTROL MG T3 T T2-4 CP TR -3 - NC L 3 L2 5 L3 - NC -3 T 4 T2 6 T3 2 T 4 T2 6 T3 - NC AC_TE -2 - NC -4-3 HP, 460VAC VERSION SHOWN (3 DIFFERENT FRAME SIZES TOTAL) FU3 FU2 FU - NC 86 Rockwell Automation Publication VW-IN0D-EN-P - July

87 A2 - NC T3 L3 2 T 4 T2 6 0-CD00 P A B P2 A B C L 3 L2 5 CONN - NC A A2 A A2 T3 L3 CONN2 - NC T 4 T2 6 T L 3 L2 5 L3 F D - NC EM NC PRIMARY SO: HP 460V A 3PH 50/60Hz 0-460V A 3PH 3-60Hz M/N POWERFLEX INPUT FREQUENCY: MAX AC INPUT: OUTPUT FREQUENCY: MAX AC OUTPUT: ENCLOSURE TYPE: TYPE I/M Rockwell Automation, Euclid, OH 4 U.S.A. Suitable for installation in a Compartment Handling Conditioned Air Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure 46 - Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED PE GROUND INPUT POWER REV. BY ECN/CR. A // JRF B 4// REH C 5// REH D // AWR E 7/8/ TGM F /6/ JCK NEXT - DR. BY JRF/ACI CHK. BY JFH/ACI ENG. /8/ /8/ THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF70, STYLE B, 460VAC & 575VAC DWG. 95D4 MG T T2 T3 6-2A Reliance Electric C L US INDUSTRIAL CONTROL EQUIPMENT MN MGT T2 T3 SIGNAL POWER CONTROL U LISTED OUTPUT POWER 88- L2 T H H2 H3 H4 FU4 FU5 TA VA X2 F F2 X -2 SECONDARY CP A B C E TR BC T DS DOC DIC OL TB TB2 - NC - NC SA 53 6 NC - NC 0-FA NC 0-SA 0-C43D00 L 3 L2 5 2 T 4 T2 6 0-CD00 0-SA 0-SA 0-SA FU3-3 - NC -3-3 FU2 FU FEA3T A L3 L Rockwell Automation Publication VW-IN0D-EN-P - July 87

88 P P2 A C AB CONN B CONN2 E D EM H3 H2-2 - NC -2 - NC -4-3 A Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure 47 - Hp, 2V AC; 50 Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED NEXT REV. BY ECN/CR. A // JRF B 5// REH C // AWR D 7/9/ TGM E /6/ JCK - INPUT POWER PE GROUND DR. BY JRF/ACI CHK. BY JFH/ACI ENG. /8/ /8/ THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF70, STYLE B, 2VAC, 460VAC & 575VAC DWG. 95D5 C U L US LISTED T T2 T3 CONTROL OUTPUT POWER NC 88- INDUSTRIAL CONTROL EQUIPMENT MN A B C F NC DS L L2 L3 GND TB2 TB AU-2/0 DOC BC DIC T TR OL SIGNAL POWER 70 CP -2 - NC F2 F FU3 PRIMARY L 3 L2 5 L3 L 3 L2 5 L3 L 3 L2 5 L3 H H NC FU4 FEA3T FU5 TA NC A2 T 2 T 4 T2 6 T3 X2 X 2 T 4 T2 6 T3 2 T 4 T2 6 T3 SECONDARY MG FU2 FU 88 Rockwell Automation Publication VW-IN0D-EN-P - July

89 P A B P2 A B C CONN CONN2 A NC NC NC NC -3 A -4 - NC -3-4 C UL US LISTED 88- Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 6-2A REV. BY ECN/CR. A // JRF B 4// REH C 5// REH D // AWR E /6/ JCK DR. BY NEXT - NAMEPLATE JRF/ACI // INDUSTRIAL CONTROL EQUIPMENT MN CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF700, STYLE B, 460VAC & 575VAC DWG. 95D2 T T2 T3 MG INPUT POWER CONTROL TB2 TB T T2 T SIGNAL POWER OUTPUT POWER T PE GROUND B C D E F -3 7 EM DS L L2 L3 DOC BC DIC TR L 3 L2 5 L 3 L2 5 L3 T 4 T2 6 OL CP NC - NC L 3 L2 5 L3 2 T 4 T2 6 T3 - NC NC NC FEA3T A T 4 T2 6 T NC FU FU2 FU3 MG Rockwell Automation Publication VW-IN0D-EN-P - July 89

90 P P2 A C AB CONN B CONN2 E D EM A2 A H3 H2 [mm] NC NC NC NC Inch SCALE: -2 - NC -2 - NC A / [7.63] / [7.63] / [48.] -3-4 SCALE: - NC -2 - NC Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. A // AWR B /6/ JCK C // JCK DR. BY JRF/ACI CHK. BY JFH/ACI ENG. // // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. NEXT - TITLE CONTROL COMPONENT AND LOCATIONS PF700, STYLE B, 460VAC & 575VAC DWG. 95D3 T T2 MG SIGNAL POWER OUTPUT POWER INPUT POWER CONTROL PE GROUND SECONDARY X2 X F2 F H H4 PRIMARY FU4 FU5 TA NC GND AU-0 A B C F -2 Inch NC NC SCALE: INDUSTRIAL CONTROL EQUIPMENT MN Inch US UL C 88- L 3 L2 5 L3 /64 [.95] LISTED [mm] 53 6 NC NC [mm] NC 63/64 [.89] BC DIC DOC FEA3T A2 T 6-2A NAMEPLATE NC 43 DS L L2 L3 /64 [.95] 2 T 4 T2 6 T3 TB2 TB TR CP T3 FU FU2 FU3 L 3 L2 5 L3 2 T 4 T2 6 T3 NC L 3 L2 5 L3 2 T 4 T2 6 T MG (75HP MODELS) OL OUTPUT POWER (0HP MODELS) DOC L 3 L2 5 L3 2 T 4 T2 6 T3 CONTROL T T2 T3 NC DOC CONTACTOR (0HP MODELS) 90 Rockwell Automation Publication VW-IN0D-EN-P - July

91 P P2 A C AB CONN B CONN2 E D EM H3 88- Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure 50-0 Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. A 2/9/ JRF B 5// REH C // AWR D /6/ JCK E // JCK DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // OUTPUT POWER THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF700, STYLE B, 460VAC & 575VAC DWG. 95D4 NEXT F2 - INPUT POWER PE GROUND T T2 T3 DOC BC DIC CONTROL NC SIGNAL POWER L L2 L3 TB2 MG TB FU FU2 FU3 GND 6-2A SEE DETAIL AT RIGHT L 3 L2 5 L3 L 3 L2 5 L3 L 3 L2 5 L3 TR FEA3T H H2 H4 PRIMARY FU4 FU5 TA NAMEPLATE C L US SECONDARY X2 F X INDUSTRIAL CONTROL EQUIPMENT MN A B C F LISTED U A2 2 T 4 T2 6 T3 2 T 4 T2 6 T3 2 T 4 T2 6 T3 T OL TB2 CP T T2 T3 TB A MG Rockwell Automation Publication VW-IN0D-EN-P - July 9

92 A FEA3T - NC L 3 L2 5 L3 - NC L 3 L2 5 L3 L T 4 T2 6 T3 2 T 4 T2 6 T3 A P - NC -3 P NC A B AB C T 4 T T 4 L2 5 L3 - NC -3-4 T3-2 RESET T2 6 T NC F E C B H4 SECONDARY X2 F F2 X 3 3 H3 PRIMARY EM NC H H2 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure 5-3 Hp, 2V AC; 5 Hp, 480V AC; and 3 5 Hp, 60V AC Drives with Line Reactor BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. A // AWR B // JCK DR. BY NEXT - THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF70, STYLE B, W/LINE REACTOR 2VAC, 460VAC & 575VAC JRF/ACI CHK. BY JFH/ACI ENG. DWG. 95D6 2// 2// - NC -3 SO: G HP VTAC 9 M/N 7H60 460V.4A 3PH 50/60Hz MAX AC INPUT: INPUT FREQUENCY: 0-460V.A 3PH 3-60Hz MAX AC OUTPUT: OUTPUT FREQUENCY: I/M D2-32 ENCLOSURE TYPE: TYPE Suitable for installation in a Compartment Handling Conditioned Air Rockwell Automation, Euclid, OH 4 U.S.A. T T2 T3 MG A D L L2 L3 US UL C LISTED - NC -3 T T2 T3 GND T T2 T3 MG 88- CP Reliance Electric INDUSTRIAL CONTROL EQUIPMENT MN PE GROUND CONN CONN2 TR OL DOC DIC BC T TB2 TB DS LR SIGNAL POWER OUTPUT POWER CONTROL (BOTTOM VIEW) FU3 FU2 FU L3 L2 L INPUT POWER 92 Rockwell Automation Publication VW-IN0D-EN-P - July

93 A FEA3T A2 SECONDARY X2 F F2 X PRIMARY 7.5HP U LISTED 88- Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure 52-5 Hp, 2V AC; 7.5 Hp, 480V AC and 600V AC Drives with Line Reactor BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED Reliance Electric VTAC 9 SO: G567 M/N 7H60 MAX AC INPUT: 460V.4A 3PH INPUT FREQUENCY: 50/60Hz MAX AC OUTPUT: 0-460V.A 3PH OUTPUT FREQUENCY: 3-60Hz I/M D2-32 ENCLOSURE TYPE: TYPE DOC OL DIC BC REV. BY ECN/CR. A // AWR B 2/8/ SWP DR. BY JRF/ACI 2// THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF70, STYLE B, W/LINE REACTOR 2VAC, 460VAC & 575VAC CHK. BY JFH/ACI ENG. DWG. 95D7 2// NEXT - T T2 T3 GND H H2 H3 H4 CP C L US INDUSTRIAL CONTROL EQUIPMENT MN Suitable for installation in a Compartment Handling Conditioned Air Rockwell Automation, Euclid, OH 4 U.S.A. PE GROUND TR T TB2 TB T T2 GND DS L L2 L3 A A2 B B2 C C2 LR SIGNAL POWER T3 INPUT POWER (BOTTOM VIEW) T2 T T3 MG OUTPUT POWER CONTROL FU3 FU2 FU L3 L2 L Rockwell Automation Publication VW-IN0D-EN-P - July 93

94 A L 3 L2 5 L3 43 FEA3T A T 4 T2 6 T3 P A B P2 A B C CONN CONN L 3 L2 5 L3 L 3 L2 5 L T 4 T2 6 T T 4 T2 ALLEN-BRADLEY 3-EA2HC IEC OVERLOAD 95 NC T 4 T2 6 T3 6 T EM SECONDARY X2 F F2 X T PRIMARY SO: G HP VTAC 9 M/N 7H60 460V.4A 3PH 50/60Hz MAX AC INPUT: INPUT FREQUENCY: MAX AC OUTPUT: OUTPUT FREQUENCY: 0-460V.A 3PH 3-60Hz I/M D2-32 ENCLOSURE TYPE: TYPE Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure Hp, 2V AC; Hp, 480V AC and 600V AC Drives with Line Reactor BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. A // AWR B // JCK NEXT - DR. BY JRF/ACI CHK. BY JFH/ACI ENG. 2// 2// THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND LOCATIONS PF70, STYLE B, W/LINE REACTOR 7 2VAC, 460VAC & 575VAC DWG. 95D8 Suitable for installation in a Compartment Handling Conditioned Air Rockwell Automation, Euclid, OH 4 U.S.A. FU4 FU5 US A B C D E F UL C 88- LISTED NC Reliance Electric INDUSTRIAL CONTROL EQUIPMENT MN DOC DIC BC H H2 H3 H4 T T2 T3 GND INPUT POWER T2 T3 MG T CP PE GROUND TR OL T TB2 TB DS L L2 L3 LR SIGNAL POWER OUTPUT POWER CONTROL T T2 MG T3 (BOTTOM VIEW) FU3 FU2 FU L3 L2 L 94 Rockwell Automation Publication VW-IN0D-EN-P - July

95 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Outline Drawings Figure 54-3 Hp, 2V AC; 5 Hp, 480V AC; and 3 5 Hp, 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 8.94" [7mm] 8.59" [8mm] READY DIC INTERLOCK OPEN DRIVE FOR DRIVE STATUS SEE DRIVE DISPLAY DOC BYPASS DRIVE PURGE TRIP OUTPUT ENABLE MOTOR MOTOR DRIVE OFF TEST HAND AUTO DRIVE ON BYPASS RUN BYPASS 0." [9mm] Ø0." [Ø7MM] Ø0." [Ø7MM] 9.59" [4mm] 7.67" [5mm] REV. BY ECN/CR. A /4/ REH B // JCK DR. BY JRF/ACI // 0.87" [mm] 2.00" [5mm] 2.63" [67mm] 4." [mm] 5.63" [3mm] CHK. BY JFH/ACI ENG. // 3.50" [89mm] THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE B 2VAC, 460VAC & 575VAC DWG. 95D8 NEXT O F BC OL -.84" [9mm].84" [9mm].00" [864mm].00" [4mm].50" [mm] Rockwell Automation Publication VW-IN0D-EN-P - July 95

96 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure 55-5 Hp, 2V AC; and 7.5 Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 8.94" [7.mm] 8." [2.55mm] READY DIC INTERLOCK OPEN DRIVE FOR DRIVE STATUS SEE DRIVE DISPLAY DOC BYPASS DRIVE PURGE TRIP OUTPUT ENABLE MOTOR MOTOR DRIVE OFF TEST HAND AUTO DRIVE BYPASS RUN BYPASS 0." [8.73mm] 0." [7.mm] 0." [7.mm] 9.59" [3.60mm] 7.62" [3.47mm] REV. BY ECN/CR. A // JCK 2.97" [75.mm] 4.47" [.5mm] 5.97" [.6mm] DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE B 2VAC, 460VAC & 575VAC DWG. 95D9 NEXT BC OL -.87" [987.mm].84" [9.83mm].00" [863.60mm].00" [4.80mm].50" [.mm] 2.00" [50.80mm] 3.50" [88.90mm] ON 0.88" [.mm] TYP. 6 PLC'S. O F 96 Rockwell Automation Publication VW-IN0D-EN-P - July

97 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure Hp, 2V AC; and Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED.88" [6mm] 9.88" [mm] READY INTERLOCK OPEN DRIVE FOR DRIVE STATUS SEE DRIVE DISPLAY DOC PURGE DRIVE OUTPUT ENABLE BYPASS MOTOR MOTOR DRIVE HAND AUTO DRIVE BYPASS BYPASS 0.50" [mm] 0." [mm] 0." [mm] 9.72" [7mm] 7.8" [8mm] 0.88" [mm]." [mm] REV. BY ECN/CR. A /7/ JRF B 4// REH C // JCK 3.50" [89mm] 5.44" [mm] 7." [7mm] DR. BY JRF/ACI /9/ 3.87" [98mm] 2." [54mm] CHK. BY JFH/ACI ENG. /9/ THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE B 2VAC, 460VAC & 575VAC DWG. 95D NEXT O F F DIC OFF ON TRIP TEST BC OL RUN -.00" [mm] 43.00" [mm] 45.68" [60mm].00" [5mm].50" [mm] Rockwell Automation Publication VW-IN0D-EN-P - July 97

98 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure 57 - Hp, 2V AC; and Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. DR. BY JRF/ACI /7/ CHK. BY JFH/ACI ENG. /7/ THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE B 2VAC, 460VAC & 575VAC DWG. NEXT 95D /7/ O F F ON 98 Rockwell Automation Publication VW-IN0D-EN-P - July

99 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. DR. BY JRF/ACI /7/ CHK. BY JFH/ACI ENG. /7/ THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE B 460VAC & 575VAC DWG. NEXT 95D O F F ON Rockwell Automation Publication VW-IN0D-EN-P - July 99

100 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF700, STYLE B 460VAC & 575VAC DWG. NEXT 95D4 0 Rockwell Automation Publication VW-IN0D-EN-P - July

101 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF700, STYLE B 460VAC & 575VAC DWG. NEXT 95D5 O F F ON Rockwell Automation Publication VW-IN0D-EN-P - July

102 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure 6-0 Hp, 480V AC and 600V AC Drives BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. BY ECN/CR. A JRF 2/9/ DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF700, STYLE B 460VAC & 575VAC DWG. NEXT 95D6 O F F ON Rockwell Automation Publication VW-IN0D-EN-P - July

103 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure 62-3 Hp, 2V AC; 5 Hp, 480V AC; and 3 5 Hp, 600V AC Drives with Line Reactor BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 8." [2.55mm] 7.56" [2.mm] READY DIC INTERLOCK OPEN DRIVE FOR DRIVE STATUS SEE DRIVE DILAY DOC BYPASS DRIVE PURGE TRIP OUTPUT ENABLE MOTOR MOTOR DRIVE OFF TEST HAND AUTO DRIVE BYPASS RUN BYPASS 0." [8.73mm] 0." [7.mm] 0." [7.mm] 0." [7.mm] REV. BY ECN/CR. A // JCK DR. BY JRF/ACI // 2." [57.mm] 3.50" [88.90mm] 4.75" [0.65mm] 6.00" [2.mm] CHK. BY JFH/ACI ENG. // 0.88" [.mm] TYP. 4 PLC'S. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE B W/LR 2VAC, 460VAC & 575VAC DWG. 95D0 NEXT BC OL -.75" [5.82mm].00" [.00mm].00" [9.80mm].00" [762.00mm].00" [.00mm].50" [.mm] 5." [.45mm] ON 9.50" [2.mm] 7.53" [.mm] O F Rockwell Automation Publication VW-IN0D-EN-P - July

104 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Figure 63-5 Hp, 2V AC; and 7.5 Hp, 480V AC and 600V AC Drives with Line Reactor BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 8.94" [7.mm] 8." [2.55mm] READY DIC INTERLOCK OPEN DRIVE FOR DRIVE STATUS SEE DRIVE DISPLAY DOC BYPASS DRIVE PURGE TRIP OUTPUT ENABLE MOTOR MOTOR DRIVE OFF TEST HAND AUTO DRIVE BYPASS RUN BYPASS 0." [8.73mm] REV. BY ECN/CR. A // JCK DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE B W/LR 2VAC, 460VAC & 575VAC DWG. 95D2 NEXT BC OL - 46." [75.46mm] 44." [.95mm]." [.75mm].00" [863.60mm].00" [4.80mm].50" [.mm] 5.50" [.70mm] ON 0." [7.mm] 0." [7.mm] 0." [7.mm] 9.50" [2.mm] 7.62" [3.47mm] 2.59" [65.88mm] 3.84" [97.63mm] 5." [.mm] 6." [.mm] 0.88" [.mm] TYP. 4 PLC'S. O F Rockwell Automation Publication VW-IN0D-EN-P - July

105 Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2 Figure Hp, 2V AC; and Hp, 480V AC and 600V AC Drives with Line Reactor BY.50" [mm] APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED.88" [6mm] 9.88" [mm] READY DIC INTERLOCK OPEN DRIVE FOR DRIVE STATUS SEE DRIVE DISPLAY DOC BYPASS DRIVE PURGE TRIP OUTPUT BYPASS ENABLE RUN MOTOR MOTOR DRIVE TEST HAND OFF AUTO DRIVE BYPASS 0.50" [mm] REV. BY ECN/CR. A 4// REH B // JCK DR. BY JRF/ACI // CHK. BY JFH/ACI ENG. // THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY T BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF70, STYLE B W/LR 2VAC, 460VAC & 575VAC DWG. 95D2 NEXT BC OL " [mm] 50." [mm] 47." [00mm].00" [mm].00" [5mm] 5.63" [3mm] ON 0." [mm] 0." [mm] 0." [mm] 9.7" [7mm] 7.77" [7mm] 2.87" [73mm] 4.56" [6mm] 6." [9mm] 7.94" [2mm] 0.88" [mm]." [mm] TYP. 3 PLC'S. O F Rockwell Automation Publication VW-IN0D-EN-P - July

106 Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B) Notes: Rockwell Automation Publication VW-IN0D-EN-P - July

107 Chapter 3 Mechanical Installation This chapter provides information on mounting a PowerFlex 70 and 700 package for fan and pump applications. ATTENTION: The following information is a guide for proper installation. The Allen-Bradley Company cannot assume responsibility for the compliance or noncompliance to any code, national, local, or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation. Topic Page Mounting Considerations Lifting and Mounting the Drive Watts Loss Weights Mounting Considerations Environment Before deciding on an installation site, verify that the PowerFlex drive packages can be kept clean, cool, and dry. The drives must be kept away from oil, coolants, or other airborne contaminants. Maximum Surrounding Air Temperature PowerFlex 70 and 700 packages for fan and pump applications are designed to operate at 0 C ( F) surrounding air temperature. Minimum Mounting Clearances Specified vertical clearance requirements are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown, and must make full contact with the mounting surface. Do not use standoffs or spacers. In addition, inlet air temperature must not exceed the product specification. See Figure 65 on page for minimum mounting clearances for the drive. Rockwell Automation Publication VW-IN0D-EN-P - July

108 DIC FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY DO C DRIVE OUPUT ENABE PURGE READY INTERLOCK OPEN BYPASS TRIP BC OL BYPASS RUN MOTOR MOTOR DRIVE OFF TEST HAND AUTO DRIVE BYPASS Chapter 3 Mechanical Installation Figure 65 - Minimum Mounting Clearances 2 mm (6.0 in.) Drive or other device 50 mm 50 mm (2.0 in.) (2.0 in.) 2 mm (6.0 in.) Lifting and Mounting the Drive Do not drop or jolt the drive when moving or lifting the drive. Use a fork lift truck or similar means for lifting and transporting the drive. Use a sling that equalizes the load at the pickup points. Use a spreader bar if the angle of the sling is less than 45 degrees relative to horizontal. Figure 66 - Lifting the Drive 45 Min. Lifting Hole Front View Right Side View Rockwell Automation Publication VW-IN0D-EN-P - July

109 Mechanical Installation Chapter 3 Follow these steps to lift and mount the drive.. Attach a sling with safety hooks or clevis clamps to the two lifting holes at the top of the drive. Verify that the angle of the sling is not less than 45 degrees relative to horizontal. 2. Use an overhead or portable hoist to attach a free-fall chain to the chain secured to the drive. Take up any vertical slack in the chain. 3. Use the hoist to lift the drive from the horizontal shipping pallet. 4. Position the drive. 5. Attach the drive to a vertical surface by using the mounting holes provided. Use washers under the bolt heads. Watts Loss Table lists watts loss data for PowerFlex 70 and 700 packages for fan and pump applications running at full load, full speed, and a factory default PWM frequency of 4 khz. Table - Watts Loss at Full Load/Speed, 4 khz Drive Rating Power Dissipation Input Voltage kw Hp Watts V AC, 3-phase Rockwell Automation Publication VW-IN0D-EN-P - July

110 Chapter 3 Mechanical Installation Table - Watts Loss at Full Load/Speed, 4 khz (Continued) Drive Rating Power Dissipation Input Voltage kw Hp Watts V AC, 3-phase V AC, 3-phase Rockwell Automation Publication VW-IN0D-EN-P - July

111 Mechanical Installation Chapter 3 Weights Table through Table list approximate weights for PowerFlex 70 and 700 drive packages for fan and pump applications. Table - Weights for Main Input Disconnect Packages (style A) Input Voltage kw Hp Input Line Reactor Weight kg (lb) () () () 4 5 No.4 () () 7.5. () 2V AC.5 () () () () Yes (50) (62) 7.5. (62) Rockwell Automation Publication VW-IN0D-EN-P - July

112 Chapter 3 Mechanical Installation Table - Weights for Main Input Disconnect Packages (style A) (Continued) Input Voltage kw Hp Input Line Reactor Weight kg (lb) () () () () () (). (). ().5. () No.6 (50).2 (69) 50.2 (69) (0) 480V AC (0) (0) (0) (0) (0) () () () () Yes.6 (50) (50). (62). (62).5. (62) 2 Rockwell Automation Publication VW-IN0D-EN-P - July

113 Mechanical Installation Chapter 3 Table - Weights for Main Input Disconnect Packages (style A) (Continued) Input Voltage kw Hp Input Line Reactor Weight kg (lb) () () () (). (). ().5. () No.6 (50).2 (69) 50.2 (69) 600V AC (0) (0) (0) (0) (0) () () (50) 7.5 Yes.6 (50). (62). (62).5. (62) Rockwell Automation Publication VW-IN0D-EN-P - July

114 Chapter 3 Mechanical Installation Table - Weights for Three-contactor Full-feature Bypass with Disconnect Packages (style B) Input Voltage kw Hp Input Line Reactor Weight 2V AC No.3 (47) kg (lb).8 () () () (60) (60).2 (60) (49) (49) (49) Yes (65) (83) (83) Rockwell Automation Publication VW-IN0D-EN-P - July

115 Mechanical Installation Chapter 3 Table - Weights for Three-contactor Full-feature Bypass with Disconnect Packages (style B) (Continued) Input Voltage kw Hp Input Line Reactor Weight 480V AC () () () () (47) (47).2 (60).2 (60).5 No.2 (60) 43.0 (95) 43.0 (95) (95) (2) (0) (0) (0) (0) (49) (49) (49) (49) Yes.4 (65) (65).6 (83).6 (83).5.6 (83) kg (lb) Rockwell Automation Publication VW-IN0D-EN-P - July

116 Chapter 3 Mechanical Installation Table - Weights for Three-contactor Full-feature Bypass with Disconnect Packages (style B) (Continued) Input Voltage kw Hp Input Line Reactor Weight 600V AC () () (47) (47).2 (60).2 (60).5.2 (60) No 43.0 (95) 43.0 (95) (95) (2) (0) (0) (0) (0) (49) (49) (65) 7.5 Yes.4 (65).6 (83).6 (83).5.6 (83) kg (lb) 6 Rockwell Automation Publication VW-IN0D-EN-P - July

117 Appendix A Technical Specifications Environmental Specifications This appendix lists the environmental specifications for the drives. For all other specifications, refer to the user manual for the drive listed in the table below. Category Attribute Value Environment Other specifications Altitude Surrounding air temperature without derating Storage temperature (all const.) Relative humidity Shock Vibration Surrounding environment Pollution degree: Pollution degree and 2 Pollution degree 3 and 4 See Table on page 7 for descriptions of pollution degree rating. Table - Pollution Degree Ratings According to EN m (00 ft) max without derating 0 C ( F) - 70 C (- 8 F) 5 95% noncondensing G peak for ms duration (±.0 ms) 0.2 mm (0.0 in.) displacement, G peak, 5.5 Hz All enclosures are acceptable for pollution degree and 2. An enclosure that meets or exceeds IP54, NEMA/UL Type, is required for pollution degree 3 and 4. For other specifications, refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0. Pollution Description Degree No pollution or only dry non-conductive pollution occurs. The pollution has no influence. 2 Normally only non-conductive pollution occurs. Occasionally a temporary conductivity, caused by condensation, is expected when the drive is out of operation. 3 Conductive pollution or dry non-conductive pollution occurs, which becomes conductive due to condensation, and is expected. 4 The pollution generates persistent conductivity caused, for example, by conductive dust, rain, or snow. Fuse, Circuit Breaker, and Short Circuit Current Specifications For fuse, circuit breaker, and short circuit current rating specifications for the packaged fan and pump applications, refer to PowerFlex 70 and 700 Packages for Fan and Pump Applications Product Information, publication VW-PC0. Rockwell Automation Publication VW-IN0D-EN-P - July 7

118 Appendix A Technical Specifications Notes: 8 Rockwell Automation Publication VW-IN0D-EN-P - July

119 Appendix B Replacement Parts Main Input Disconnect Package (style A) Table provides a list of replacement part numbers for the main input disconnect package (style A). Table - Main Input Disconnect Package Replacement Parts (style A) Description Designation Voltage Hp Part No. Manufacturer 5 4R-J-53 2V AC 7.5 4R-J R-J0-53 4R-J-53 4R-J V AC 50 4R-J0-53 Disconnect switch DSI R-J R-J R-J-53 4R-J V AC 50 4R-J R-J R-J0-53 2V AC 4R-PB Allen-Bradley 4R-PB 480V AC Operator handle 0 4R-HM4 600V AC 3 4R-PB 0 4R-HM4 2V AC 4R-S2 4R-R4 4R-S2 Operator shaft 480V AC 0 4R-R4 0 4R-R6 4R-S2 600V AC 0 4R-R4 0 4R-R6 Rockwell Automation Publication VW-IN0D-EN-P - July 9

120 Appendix B Replacement Parts Table - Main Input Disconnect Package Replacement Parts (style A) (Continued) Description Designation Voltage Hp Part No. Manufacturer Amp Class J 2 Amp Class J 2V AC 3 5 Amp Class J 7.5 Amp Class J Amp Class J 80 Amp Class J 6 Amp Class J 2 3 Amp Class J 5 Amp Class J 7.5 Amp Class J Amp Class J 60 Amp Class J 70 Amp Class J 480V AC 80 Amp Class J 50 0 Amp Class J 60 0 Amp Class J Main fuses FU FU Amp Class J 0 0 Amp Class J 0 Amp Class J 0 0 Amp Class J 0 0 Amp Class J 3 Amp Class J 5 Amp Class J 7.5 Amp Class J Amp Class J 60 Amp Class J 70 Amp Class J 600V AC 80 Amp Class J 50 0 Amp Class J 60 0 Amp Class J 75 5 Amp Class J 0 0 Amp Class J 0 Amp Class J 0 0 Amp Class J 0 Rockwell Automation Publication VW-IN0D-EN-P - July

121 Replacement Parts Appendix B Table - Main Input Disconnect Package Replacement Parts (style A) (Continued) Description Designation Voltage Hp Part No. Manufacturer AB4P2A0AYNANC0 2 AB6P8A0AYNANC0 3 AB9P6A0AYNANC0 2V AC 5 AB0A0AYNANC0 7.5 AB0A0AYNANC0 AB0A0AYNANC0 AB0A0AYNANC0 AD2PA0AYNANC0 2 AD3P4A0AYNANC0 3 AD5P0A0AYNANC0 5 AD8P0A0AYNANC0 7.5 ADA0AYNANC0 Drive module DM AD0A0AYNANC0 Allen-Bradley AD0A0AYNANC0 AD0A0AYNANC0 480V AC AD0A0AYNANC0 AD0A0AYNANC0 AD2A0AYNANC0 50 AD5A0AYNANC0 60 BD7A0ANNANA0 75 BD6A0ANNANA0 0 BDA0ANNANA0 BD6A0ANNANA0 0 BD0A0ANNANA0 0 BD8A0ANNANA0 Rockwell Automation Publication VW-IN0D-EN-P - July

122 Appendix B Replacement Parts Table - Main Input Disconnect Package Replacement Parts (style A) (Continued) Description Designation Voltage Hp Part No. Manufacturer 3 AE3P9A0AYNNNC0 5 AE6PA0AYNNNC0 7.5 AE9P0A0AYNNNC0 AEA0AYNNNC0 AE7A0AYNNNC0 AE0A0AYNNNC0 BE0A0AYNANA0 Drive module DM 600V AC BE0A0AYNANA0 Allen-Bradley BE0A0AYNANA0 50 BE2A0AYNANA0 60 BE2A0AYNANA0 75 BE7A0AYNANA0 0 BE9A0AYNANA0 BEA0AYNANA0 0 BE4A0AYNANA0 Rockwell Automation Publication VW-IN0D-EN-P - July

123 Replacement Parts Appendix B Three-contactor Full-feature Bypass with Disconnect Package (style B) Table provides a list of replacement part numbers for the 3-contactor fullfeature bypass with disconnect package (style B). Table - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts (style B) Description Designation Voltage Hp Part Number Manufacturer 5 4R-J-53 2V AC 7.5 4R-J R-J0-53 4R-J-53 4R-J V AC 50 4R-J0-53 Disconnect switch DSI R-J R-J R-J-53 4R-J V AC 50 4R-J R-J R-J0-53 2V AC 4R-PB Allen-Bradley 4R-PB 480V AC Operator handle 0 4R-HM4 600V AC 3 4R-PB 0 4R-HM4 2V AC 4R-S2 4R-R4 4R-S2 Operator shaft 480V AC 0 4R-R4 0 4R-R6 3 4R-S2 600V AC 0 4R-R4 0 4R-R6 Rockwell Automation Publication VW-IN0D-EN-P - July 3

124 Appendix B Replacement Parts Table - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts (style B) (Continued) Description Designation Voltage Hp Part Number Manufacturer Main fuses FU FU3 2V AC 480V AC 600V AC Amp Class J 2 Amp Class J 3 5 Amp Class J 7.5 Amp Class J Amp Class J 80 Amp Class J 6 Amp Class J 2 3 Amp Class J 5 Amp Class J Amp Class J 60 Amp Class J 70 Amp Class J 80 Amp Class J 50 0 Amp Class J 60 0 Amp Class J 75 5 Amp Class J 0 0 Amp Class J 0 Amp Class J 0 0 Amp Class J 3 Amp Class J 5 Amp Class J 7.5 Amp Class J Amp Class J 60 Amp Class J 70 Amp Class J 80 Amp Class J 50 0 Amp Class J 60 0 Amp Class J 75 5 Amp Class J 0 0 Amp Class J 0 Amp Class J 0 0 Amp Class J 4 Rockwell Automation Publication VW-IN0D-EN-P - July

125 Replacement Parts Appendix B Table - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts (style B) (Continued) Description Designation Voltage Hp Part Number Manufacturer Control transformer Control transformer fuses Bypass contactor T FU4, FU5 BC 2V AC 480V AC 600V AC 2V AC 480V AC 600V AC 2V AC 480V AC 600V AC TB-690 TB-69 TB TB TB TB-8 60 TB TB-8 ACME Amp Class CC 2 Amp Class CC 60 Amp Class CC Amp Class CC 3 60 Amp Class CC Amp Class CC 3 0-CD 5 0-CD CD00 0-C60D00 0-CD 0-CD 0-C43D00 0-C60D C72D C85D DED 0 0-DED 0-D0ED Allen-Bradley 0 0-D0ED 3 0-CD 0-CD 0-CD 0-C43D00 0-C60D C72D C85D DED 0-DED 0 0-D0ED Rockwell Automation Publication VW-IN0D-EN-P - July

126 Appendix B Replacement Parts Table - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts (style B) (Continued) Description Designation Voltage Hp Part Number Manufacturer Drive input contactor DIC 2V AC 480V AC 600V AC 5 0-CD CD 0-CD00 0-C60D00 0-CD 0-CD 0-C43D00 0-C60D C72D C85D DED 0-DED 0 0-D0ED 3 0-CD 0-CD 0-CD 0-C43D00 0-C60D C72D C85D DED 0-DED 0 0-D0ED Allen-Bradley Rockwell Automation Publication VW-IN0D-EN-P - July

127 Replacement Parts Appendix B Table - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts (style B) (Continued) Description Designation Voltage Hp Part Number Manufacturer Drive output contactor Overload relay DOC OL 2V AC 480V AC 600V AC 2V AC 480V AC CD 0-CD00 0-C60D00 0-CD 0-CD00 0-C43D C72D C85D DED 0 0-DED 3 0-CD 0-CD00 0-C43D C72D C85D DED 0 0-DED 3 3-EEDB 5 3-EEEB EEED 3-EEFD 3-EEGE 2 3-EECB EEDB 3-EEEB 3-EEED 3-EEFD 60 3-EEGE 75 3-EEVF 0 3-EEHF 3-EEJF 0 3-EEJG Allen-Bradley Rockwell Automation Publication VW-IN0D-EN-P - July

128 Appendix B Replacement Parts Table - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts (style B) (Continued) Description Designation Voltage Hp Part Number Manufacturer 3 3-EEDB 3-EEEB 3-EEED Overload relay OL 600V AC 3-EEFD 60 3-EEGE EEVF 3-EEHF 0 3-EEJG 2V AC SK-C-BCP Bypass control panel CP 480V AC 0 SK-C-BCP 600V AC 3 0 SK-C-BCP Power terminal blocks Control terminal blocks T T3 T T 2V AC 480V AC 600V AC W 92-WS 92-W 92-WS J W 92-WS J V AC 92-W4 480V AC 0 92-W4 600V AC W4 Allen-Bradley Mersen Allen-Bradley Mersen Allen-Bradley Rockwell Automation Publication VW-IN0D-EN-P - July

129 Replacement Parts Appendix B Table - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts (style B) (Continued) Description Designation Voltage Hp Part Number Manufacturer Drive module DM 2V AC 480V AC Drive module DM 600V AC AB4P2A0AYNANC0 2 AB6P8A0AYNANC0 3 AB9P6A0AYNANC0 5 AB0A0AYNANC0 7.5 AB0A0AYNANC0 AB0A0AYNANC0 AB0A0AYNANC0 AD2PA0AYNANC0 2 AD3P4A0AYNANC0 3 AD5P0A0AYNANC0 5 AD8P0A0AYNANC0 7.5 ADA0AYNANC0 AD0A0AYNANC0 AD0A0AYNANC0 AD0A0AYNANC0 AD0A0AYNANC0 AD0A0AYNANC0 AD2A0AYNANC0 50 AD5A0AYNANC0 60 BD7A0ANNANA0 75 BD6A0ANNANA0 0 BDA0ANNANA0 BD6A0ANNANA0 0 BD0A0ANNANA0 3 AE3P9A0AYNNNC0 5 AE6PA0AYNNNC0 7.5 AE9P0A0AYNNNC0 AEA0AYNNNC0 AE7A0AYNNNC0 AE0A0AYNNNC0 BE0A0AYNANA0 BE0A0AYNANA0 BE0A0AYNANA0 50 BE2A0AYNANA0 60 BE2A0ANNANA0 75 BE7A0ANNANA0 0 BE9A0ANNANA0 BEA0ANNANA0 0 BE4A0ANNANA0 Allen-Bradley Rockwell Automation Publication VW-IN0D-EN-P - July

130 Appendix B Replacement Parts Notes: 0 Rockwell Automation Publication VW-IN0D-EN-P - July

131 Index B branch circuit protection main input disconnect (style A) three-contactor full-feature bypass (style B) 52 bus capacitor test points 8 bus capacitors, discharging 8 bypass control interface selector switch 56 status indicators 56 C capacitors bus, discharging 8 catalog number explanation 9 catalog numbers 9 command and reference selection 63 contactors bypass (BC) 53 drive input (DIC) 53 drive output (DOC) 53 control over a communication network 63 control transformer 55 conventions, manual 7 customer-supplied contacts three-contactor full-feature bypass (style B) only autostart 6 bypass 6 bypass running 62 freeze/fire stat 6 interlock 6 purge 62 E electric shock hazard 8 environment environment specifications 7 ESD precautions 8 ESD, static discharge 8 F fuses main input disconnect (style A) three-contactor full-feature bypass (style B) 52 G general precautions 8 I inter-connect drawings main input disconnect (style A) three-contactor full-feature bypass (style B) 83 L layout drawings main input disconnect (style A) three-contactor full-feature bypass (style B) 86 lifting and mounting the drive M main disconnect switch main input disconnect (style A) three-contactor full-feature bypass (style B) 5 main fuses main input disconnect (style A) three-contactor full-feature bypass (style B) 52 manual conventions 7 manuals additional information user manuals 7 maximum surrounding air temperature mechanical installation motor overload relay 53 mounting clearances, min considerations the drive O operating modes three-contactor full-feature bypass (style B) bypass mode 62 drive mode 62 drive test mode 62 outline drawings main input disconnect (style A) three-contactor full-feature bypass (style B) 95 overload ratings three-contactor full-feature bypass (style B) 54 overload relay three-contactor full-feature bypass (style B) 53 Rockwell Automation Publication VW-IN0D-EN-P - July

132 Index P parameters and programming main input disconnect (style A) three-contactor full-feature bypass (style B) 64 power dissipation precautions, general 8 programming and parameters 7 R replacement parts main input disconnect (style A) 9 three-contactor full-feature bypass (style B) 3 S schematics main input disconnect (style A) three-contactor full-feature bypass (style B) 7 specifications 7, 7 starting the drive 7 static discharge, ESD 8 supplemental information 7 T technical support terminal block specifications I/O main input disconnect (style A) three-contactor full-feature bypass (style B) 60 input power main input disconnect (style A) three-contactor full-feature bypass (style B) 57 output power main input disconnect (style A) three-contactor full-feature bypass (style B) 59 troubleshooting 7 W watts loss weights, approximate Rockwell Automation Publication VW-IN0D-EN-P - July

133

134 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. At you can find technical and application notes, sample code, and links to software service packs. You can also visit our Support Center at for software updates, support chats and forums, technical information, FAQs, and to sign up for product notification updates. In addition, we offer multiple support programs for installation, configuration, and troubleshooting. For more information, contact your local distributor or Rockwell Automation representative, or visit Installation Assistance If you experience a problem within the first hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running. United States or Canada Outside United States or Canada Use the Worldwide Locator at or contact your local Rockwell Automation representative. New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures. United States Outside United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process. Please contact your local Rockwell Automation representative for the return procedure. Documentation Feedback Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU0, available at Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 752 İçerenköy, İstanbul, Tel: +90 (6) Publication VW-IN0D-EN-P - July Supersedes Publication VW-IN0C-EN-P - May Copyright Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.