AMP Metrimate Pin and Socket Connectors. RoHS. Ready

Transcription

1 Pin and Socket Connectors RoHS Ready

2 Product Facts Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189 Tested to VDE requirements outlined in VDE Test Report No /A1l Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request. Designed to meet IEC (440 V) requirements True metric dimensions contacts on [.197] centers (drawer connectors and special in-line connectors and pin headers have contacts on.08 [.200] centers) Panel mount versions require no hardware for mounting Polarized housings 4- thru 36-position square grid configurations can be mounted to and removed from either front or rear of panel Housings made of UL rated 94V-0 thermoplastic Strain reliefs available for 6- thru 36-position square grid, panel mount housings Drawer connectors available in 4- thru 30-position sizes, standard and low profile versions AMP Metrimate connectors are true metric specification connectors designed for panel, free-hanging or pc board application. These connectors offer improvements in durability, density and electrical performance over competitive soft shell pin and socket connectors. They are ideally suited for equipment manufacturers engaged in both national and international markets. This versatile pin and socket connector line is designed to meet the general requirements of various testing and approval agencies, including UL, CSA, VDE and IEC. Presently, connectors are available in various design configurations and the most popular sizes to satisfy a variety of application requirements. Such designs include: square grid connectors for free-hanging and/or panel mounting; free-hanging in-line connectors; square grid and in-line pin and socket headers for pc board mounting; and drawer connectors for rack and panel mounting with radial float. For high electrical performance and maximum economy, all connectors employ housings made of UL rated 94V-0 thermoplastic. Table of Contents Performance Characteristics...3- Metrimate Connector Applications Contacts: Type III+ (Crimp)... 9 Type III+ (Grounding Pins) Type III+ (Solder) High Current Upgrade, Type II and III Subminiature Coaxial Size 8, Power... 1 High Current Upgrade, Size 8, Power POWERAND Contacts Drawer Connectors Low Profile Drawer Connectors Square Grid Connectors (Free-Hanging and Panel Mount) Strain Relief Kits for Square Grid Connectors Square Grid PC oard Mount Headers In-Line Connectors (Free-Hanging), [.197] Centerline In-Line PC oard Mount Headers, [.197] Centerline Keying Plugs In-Line Connectors,.08 [.200] Centerline In-Line Coaxial Socket Headers Rectangular Connectors Commoning and Power Distribution Connectors Application Tooling Technical Documents Part Number Index...62 Need more information? Call Technical Support: The Center is staffed with specialists well versed in Tyco Electronics products. They can provide you with: Technical Support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations Dimensioning: Dimensions are in millimeters and inches. Values in brackets are equivalent U.S. Customary Units. Metric symbols used are: C (Celsius) mm 2 (square millimeter) Note: Dimensions in this catalog are for reference purposes only. Customer drawings are available on request. Specifications subject to change. Consult Tyco Electronics for latest design specifications. 1978, 1979, 1983, 198, 1989, 1994, 1998, 2003 and 2008 by Tyco Electronics Corporation. All Rights Reserved. ACTION PIN, AMP, AMPOMATOR, AMP-O-LECTRIC, AMP-O-MATIC, CERTI-CRIMP, COAXICON, LGH, POWERAND, PRO-CRIMPER and TYCO are trademarks. 2

3 Performance Characteristics Electrical Characteristics Voltage Rating: UL (600 VAC and VDC), CSA (600 VAC and VDC), VDE (380 VAC, 40 VDC), IEC (440 V) Dielectric Strength: 2000 Volts, RMS (at sea level) Current Rating: See contact current carrying capability data below. Insulation Resistance: 000 Megohms (Min.) Termination Resistance: Dependent upon individual contact type. Refer to applicable Product Specification. (Technical Documents, page 8). Environmental Characteristics Temperature Range: - C to +130 C [-67 F to +266 F] Mechanical Characteristics Air Gap: Exceeds 3.2 [.12] Creep Distance: Exceeds 4 [.17] Mounting Distance (Live Contact-to-Panel): Exceeds 6 [.237] Acceptable Panel Thicknesses: [ ] Performance Characteristics Contact Current Carrying Capability 100 CONTACT CURRENT GUIDE Maximum Current (Amperes)* 90 Pin Diameter 80 Size [.141] POWERAND Contact 3.06 [.12] High Current Upgrade Size 8 in a fully-loaded 8-Pos. Drawer Connector (Single contact Amperes) High Current Upgrade Louvertac, Type III [.130] 1.2 [.062] Type III+ Type III+ in a fully-loaded header 1.2 [.062] 0.98 [.040] *ased on single contact free air conditions POWERAND Precision formed pins & sockets. 2. High Current Louvertac Screw machined pin & socket contacts. oth versions feature the AMP Louvertac springs for superior current carrying, heat transfer and durability performance. See catalog The total current capacity of each contact in a connector is dependent upon the heat rise resulting from the combination of electrical loads on all the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Caution must be taken to assure that these combinations of conditions do not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. There are several variables which must be considered when determining this maximum current carrying capability for your application. These variables are: a. Wire Size-Larger wire will carry more current since it has less resistance to current flow; therefore, it generates less heat. The wire also conducts heat away from the connector. b. Connector Size-In general, the more circuits in a connector, the less current per contact can be carried. c. Ambient Temperature - The higher the ambient temperature, the less current can be carried. 3

4 Performance Characteristics (Continued) Performance Characteristics Current Rating Verification Can a contact rated at 10 amperes carry 10 amperes? Maybe yes, but probably not. The reason lies in the test conditions used to rate the contact. If these conditions do not adequately reflect the application conditions, the actual allowable current levels may be lower than specified levels. For example, many manufacturers, including Tyco Electronics, test a single contact in air. This gives an accurate measure of the basic current-carrying capacity of the contact. Use the contact alone in air and it can certainly carry 10 amperes. Use it in a multiposition connector surrounded by other current-carrying contacts or in high ambient temperatures, and the contact should carry less current. Similarly, as the contact ages and stress relaxation, environmental cycling, and other degradation factors take their toll, the contact's current-carrying capacity decreases. A prudent design must set current levels for such end-ofdesign-life (EODL) conditions. Practical current-carrying capacity is not an absolute, but an application-dependent condition. New Method Simplifies Ratings To help the designer set the appropriate current level, Tyco Electronics has developed a method of specifying current-carrying capacity. This method takes into account the various application factors that influence current rating. The method can be summarized as follows: The contact is aged to EODL conditions by durability cycling, thermal cycling, and environmental exposure. The contact's resistance stability is verified. The current necessary to produce the specified temperature rise is measured. This T-rise is usually 30 C. A rating factor is determined to allow derating of multiple contacts in the same housing and for different conductor sizes. Temperature One other factor influencing current levels is the maximum operating temperature, for example, 10 C. If the application has a high ambient temperature (over 7 C) the contact's T-rise is limited by the maximum operating temperature. For example, an application temperature of 90 C limits the contact T-rise to 1 C. Since current produces heat (the I 2 R law), the current must be lowered to limit the T-rise. A contact's T-rise depends not only on its I 2 R Joule heating, but also on its ability to dissipate the heat. Consider a contact in a multi-contact housing. Joule heating in multiple contacts will raise the local ambient temperature. Since the contact will not be able to dissipate its own heat as well by convection, the maximum T-rise will be realized at a lower current level. Consequently, the allowable current level must be lower to maintain an acceptable T-rise. For a given connector, the current level will be set by the loading density. A connector containing 0% current-carrying contacts will permit higher currents (per contact) than a connector will at 7% loading. The loading percentage assumes an even distribution of contacts within the housing. If all 10 contacts are grouped together in one section of a 20-position connector, the loading density may approach 100%. The Importance of EODL As stated, T-rise in a contact depends on both resistance and current. As it ages, a contact's resistance will increase. The contact designer will specify a maximum resistance for the contact, this level is the end-of-design-life resistance. efore the contact is tested for current, Tyco Electronics subjects it to a sequence of tests that exercise many major failure mechanisms and thereby simulates EODL conditions. Conditioning includes mating cycling, industrial mixed-flowing gases, humidity and temperature cycling, and vibration to sequentially introduce wear, corrosion, stress relaxation, and mechanical disturbance. Presentation The presentation of currentcarrying capacity in Tyco Electronics product specifications includes two parts: First, a base curve showing current levels versus T-rise for a single circuit and the largest wire size. This represents the maximum current capacity of the 4

5 Performance Characteristics (Continued) contact. The curve is usually flat up to 7 C ambient and then drops off. Up to 7 C, the 30 C T-rise limits the amount of current, and above 7 C the current must be reduced to keep the combination of ambient temperature and T-rise from exceeding the maximum operating temperature of 10 C. Next are rating factors, a table of multipliers to account for connector loading and for smaller wire sizes. The designer first determines the base current for the ambient conditions of the application, then multiplies this base current by the rating factors to find the current level for the application's loading factor and wire size. Practical Values The current-rating method gives designers practical values applicable to their applications. While the specified current levels for a contact may be lower than for other testing methods, they are more realistic and simplify the system design process. "Spec-manship" is replaced by a realistic assessment of the current-carrying capacity of a contact under varying conditions of temperature, connector loading, and wire size. An Example: To demonstrate the method of specifying current, consider the following application conditions, an ambient temperature of 6 C, a 0% loading of contacts in the housing, and 20 AWG [0.6 mm2] wire. From Figure 1, the base current rating is 14 ampere with 18 AWG [0.8 mm2] wire. Figure 2, the rating factor for 0% loading and 20 AWG [0.6 mm2] wire is The specific rating for this application is the product of the base rating and the rating factor: 14 x 0.68 = 9. ampere Each of the contacts can carry 9. ampere. However, if the ambient temperature is 80 C the allowable T-rise becomes 2 C. The base current must be lowered to 12.8 ampere so that the 10 C maximum operating temperature is not exceeded. The current rating then becomes: 12.8 x 0.68 = 8.7 ampere. Single Contact 18 AWG [0.8 mm 2 ] Ambient Temperature ( C) Figure 1 Graph shows the relationship between base current, ambient temperature, and contact T-rise. AWG Single Current Rating (Amperes) Performance Characteristics 30% % Loading 0% % % Figure 2 Rating factors allow the base current to be adjusted for various connector loading and wire sizes.

6 Metrimate Connector Applications Drawer Connectors Standard Drawer Connectors, Rack and Panel Applications Merrimate Connector Applications Plug 4, 12, 19 and 2 Position Connectors; 8 and 1 Position Power Connectors (Pages 18, 19) Standard Drawer Connectors, Wire-To-oard Receptacle 4, 12, 19 and 2 Position Connectors; 8 and 1 Position Power Connectors (Pages 18, 19) Plug 12, 19 and 2 Position Pin Headers (Solder); 2 Position Pin Header (ACTION PIN Contacts); 8 and 1 Position Power Drawer Pin Headers (Pages 18, 19) Receptacle 2 Position Socket Headers (Solder); 8 and 1 Position Power Drawer Socket Headers (Pages 18, 19) Low Profile Drawer Connectors, Wire-To-oard, and Wire-To-Wire AM P/2007 M etrim ate Pin and SocketCatalog Ilustration No.0 DG/MPD Revised by IP/SSM Position Wire-To-oard (Right-Angle); 18 Position Hybrid ( Power, 13 Signal) Wire-To-oard (Right-Angle); 30 Position Wire-To-Wire (Page 27) 6 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 77 specified. Values in brackets are Specifications M&M/MPD subject Mexico: Japan: REV. SM/IP

7 Metrimate Connector Applications (Continued) Square Grid Connectors Receptacle 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) A Strain Relief is available for the 6, 9, 12, 18, 24 and 36 Position Connectors. (Pages 31, 33) Plug Panel Mount (From either side) 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) Plug Free-Hanging 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) Merrimate Connector Applications PC oard Mount Socket Header 4, 6, 9, 12, 18, 24 and 36 Position (Page 34) Receptacle Panel Mount (From either side) 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) Plug 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) A Strain Relief is available for the 6, 9, 12, 18, 24 and 36 Position Connectors. (Pages 31, 33) Receptacle Free-Hanging 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) AM P/2007 Metrim ate Pin and SocketCatolog Ilustration No.01 DG/MPD Revised by IP/SSM PC oard Mount Pin Header 4, 6, 9, 12, 18, 24 and 36 Position (Page 34) 7

8 Metrimate Connector Applications (Continued) In-Line Connectors Plug Free-Hanging 1, 3, 6, 10 and 16 Position (Page 39) Merrimate Connector Applications Receptacle 1, 3, 6, 10 and 16 Position (Page 39) PC oard Mount Socket Header, Straight-Thru 3, 6, 10 and 16 Position (Page 41) PC oard Mount Socket Header, Right-Angle 3, 6, 10 and 16 Position (Page 41) Receptacle Free-Hanging 3, 6, 10 and 16 Position (Page 39) Plug 3, 6, 10 and 16 Position (Page 39).08 [.200] Centerline Connector 6, 10 and 19 Position (Page 44) AM P/2007 M etrim ate Pin and SocketCatolog Ilustration No.03 DG/MPD Revised by IP/SSM PC oard Mount Pin Header, Straight-Thru 3, 6, 10 and 16 Position (Page 41) PC oard Mount Pin Header, Right-Angle 3, 6, 10 and 16 Position (Page 41).08 [.200] Centerline Header 6, 10 and 19 Position (Page 44) 8

9 Signal Contacts Type III+, Crimp, Snap-In Dia [ ] Pin ody Spring, Stainless Steel Spring, Stainless Steel Pin Socket Material and Finish - See chart Contact ody - Copper Nickel Alloy Retention Spring - Stainless steel.390 [ 9.91] Min. Contact Size 16 - Pin Diameter.062 [1.7] (Test Current, 13 Ampere) Pin Related Product Data Application Tooling - Pages Technical Documents application Specification Product Specification Ferrule, rass, Nickel Flash Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Wire Size Ins. Strip Form Loose Piece Tooling Part No. Range Dia. Contact Contact No. Contact No. Finish Loose Piece Strip Form AWG mm 2 Range Pin Socket Pin Socket Hand Tool Applicators Gold/Nickel *** or *** Sel. Gold/Nickel or *** right Tin Gold/Nickel Sel. Gold/Nickel *** Gold/Nickel Sel. Gold/Nickel *** right Tin *** Gold/Nickel or or Sel. Gold/Nickel * *** Sel. Gold/Nickel right Tin Gold/Nickel *** or or Sel. Gold/Nickel * *** Sel. Gold/Nickel right Tin *** or *** Sel. Gold/Nickel or *** right Tin *** Gold/Nickel or or Sel. Gold/Nickel *** Sel. Gold/Nickel right Tin S or *** Gold/Nickel or or Sel. Gold/Nickel * *** Sel. Gold/Nickel right Tin Gold/Nickel *** or Sel. Gold/Nickel *** Sel. Gold/Nickel right Tin *** or Sel. Gold/Nickel ***.113 [ 2.87 ] Max. Dia..30 ± ± 0.2 [ ] Socket Contacts 1 Overall insulation crimp diameter, including crimp barrel, must not exceed.12 [3.18] [ ] gold in the mating area over [ ] min. nickel [ ] gold in the mating area, with gold flash on remainder, over [ ] min. nickel [ ] gold in the mating area, with gold gradient on remainder, over [ ] min. nickel. Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr ), Series 4 (Arr M, 23-16M, 23-22M), and VDE connectors. 6 To use with the 626 Pneumatic Tool: remove crimping head from Straight Action Hand Tool (SAHT), order SAHT Adapter Part No , Adapter Holder Part No (with ratchet) or (without), and Power Unit Part No (hand actuated) or (foot actuated). 7 Phosphor bronze contact body S Standard reeling of strip form contacts. *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with 626 Pneumatic Tool System. Insertion Tool Part No (for insulation diameters.070 [1.78] or less), No (for insulation diameters.090 [2.29] max.). Extraction Tool Part No (Instruction Sheet ) *** Call Technical Support for Machine Applicator Part Numbers. 9

10 Signal Contacts (Continued) Contacts Type III+, Crimp, Snap-In Contact Size - 16 Pin Diameter [.062] Material and Finish Contact ody - Copper alloy, plated tin or gold Spring - Stainless steel Grounding Pin (make first - break last) Related Product Data Application Tooling - Pages 6, 7 Technical Documents - Page 8 Wire Size Range Ins. Grounding Pin Part No. Strip Form Loose Piece Dia. Contact Applicator Hand Tool [mm 2 ] AWG Range 1 Finish Strip Form Loose Piece Part No. Part No Tin or Sel. Gold/Nickel * right Tin *** or or or Sel. Gold/Nickel *** 849-1* Tin *** or or or Sel. Gold/Nickel *** 849-1* 1 Overall insulation crimp diameter, including crimp barrel, must not exceed 3.18 [.12]. 2 Gold flash over [ ] min. nickel on entire contact, with [ ] gold in contact area. 3 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Technical Support), Adapter Holder Part No (with ratchet) or (without), and Power Unit Part No (hand actuated) or (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. ***Call Technical Support for Automatic Machine Applicator Part Numbers. Extraction Tool Part No Type III+ (Precision Formed, Solder) Contact Size - 16 Pin Diameter [1.7] Solder-Type (with Preformed Wire arrel/ Insulation Support) Material and Finish Contact ody - Copper alloy, plated tin to gold Spring - Stainless steel Pin Socket Related Product Data Performance Characteristics - Page 6 Technical Documents - Page 80 Solder-Tab Pin Socket 10 Contact Size 16 Pin Diameter.062 [1.7] (Test Current, 13 Ampere) Wire Size Loose Piece Range Contact Contact No. Finish AWG mm 2 Pin Socket Gold/Nickel Gold/Nickel Solder Tab 4 Duplex right Tin [ ] gold in mating area over [ ] min. nickel. 2Duplex plated [ ] gold in mating area over [ ] min. nickel on contact body; bright tin on solder tab. 3right tin on entire contact. 4Designed for up to 14 AWG; but, not to exceed current limitation of contact. Note: These contacts can be used in Multimate contact cavities of all connector housings. Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Extraction Tool Part No

11 Power Contacts - High Current Upgrade Type II and Type III+, Size 16 The features of the High Current Size 16 contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Econoseal, Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30 C T-Rise. The contact may be crimped onto 14 AWG wire with a Tyco Electronics hand tool P/N Use turret TH02 ( ) for the pin and turret TH01 ( ) for the socket. Material Pin ody Leaded rass; Copper Alloy (oard Mount) Socket ody Copper Alloy Louvertac and eryllium Copper Retention Spring Stainless Steel Finish ody Silver Louvertac and Gold Standard Type II Socket Standard Type III+ Socket High Current Size 16 Wire Size Socket Part No. AWG Loose Piece Tape High Current Size 16 Pin (oard Mount) Part No TEMPERATURE RISE VS. CURRENT 40 Standard Type II Pin Standard Type III+ Pin High Current Size 16 Wire Size Pin Part No. AWG Loose Piece Tape Contacts Extraction Tool Part No Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 6 position Metrimate Square Grid plug P/N and receptacle P/N These initial representative amperage ratings were conducted with 14 AWG wires that were 2 feet long. Current Rating for 30 C Temperature Rise 100% Energized 6 Circuit Metrimate Connector (Wire-to-Wire) TEMPERATURE RISE (DEGREES C) CURRENT (AMPS) CRIMPED CONTACTS Plug (for Sockets) Receptacle (for Pins) Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog Additional information on G Series connectors is available in Catalog Additional information on M Series connectors is available in Catalog Additional information on Metrimate connectors is available in Catalog Additional information on Econoseal connectors is available in Catalog Additional information on LGH connectors is available in Catalog

12 Signal Contacts (Continued) Enhanced High Current Type III+, Crimp, Snap-In Dia. [ ] Pin ody Spring, Stainless Steel Spring, Stainless Steel.390 Min. [ 9.91] Ferrule, rass, Nickel Flash Contacts Pin.113 Max. [ 2.87] Dia. Socket Pin.30 ± ± 0.2 [ ] Socket Material and Finish - See chart Contact ody - Copper Nickel Alloy Retention Spring - Stainless steel Related Product Data Application Tooling - Pages Technical Documents application Specification Product Specification Ratings ase Current: Temperature: Type III+ contacts: 13 amperes, 30 C temperature rise with single contact on 14 AWG wire in free air Enhanced High Current Type III+ contacts: 24 amperes, 30 C temperature rise with single contact on 14 AWG wire - C to +10 C 12

13 Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 Pin 2.6 [1.010] Ref. Pin 16.1 [.60] Ref. Socket Contacts [ ] Dia. 6.3 [.20] A Dia. ±.076 ±.003 Socket Material Outer Shell - rass per MIL-C-0 Center Conductor - eryllium copper per QQ-C-33 (Pin); rass per QQ--626 (Socket) Inner Dielectric - Polypropylene Retention Spring - Stainless steel per QQ-S-766 Ferrule - Copper per QQ-C-76 or ASTM--12 ( ) Finish Outer Shell, Center Conductor - See chart Ferrule - Tin-lead per MIL-T Note: Subminiature Coaxial Contacts are used in Metrimate In-Line Plug and Receptacle Housings (page 39); NOT recommended for use in Metrimate Standard or Drawer Connectors. Selection Chart for Coaxial Cable Cable Size (RG/U) Contact Finish Gold/Nickel Gold/Copper 1 178, 196 Gold/Nickel Gold/Copper 2 Gold/Nickel 196 Gold/Copper 1 (Double raid) Gold/Nickel Gold/Copper 2 Gold/Nickel Gold/Copper 1 174, 188, 316 Gold/Nickel Gold/Copper 2 Gold/Nickel 174 Gold/Copper 1 (Double raid) Gold/Nickel Gold/Copper 2 Gold/Nickel Gold/Copper 1 179, 187 Gold/Nickel Gold/Copper 2 Gold/Nickel 187 Gold/Copper 1 (Double raid) Gold/Nickel Gold/Copper ±.127 [.112 ±.00 ] Dia. Ferrule Part No A 3.0 Dia. [.120] Part No A [.123] 3.12 Dia..969 [.23] Max. Gold/Nickel Gold/Copper 1 Gold/Nickel Gold/Copper 2 Ferrule Part No Loose Piece Contact No. Ferrule Part No. Tooling Part No. Die Inserts for Hand Tool Hand or Pneumatic Tool* Tool Pin Socket [.084] [.086] Dia. 6.3 ±.203 [.20 ±.008 ] Ferrule Part No ±.076 [.111 ±.003 ] Dia ** ** * Use hand actuated Power Unit Part No or foot actuated Power Unit Part No oth units require C Head Die Set Adapter Part No and an Adapter Holder Part No (with ratchet) or Part No (without ratchet). Request Catalog for information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No Extraction Tool Part No

14 Contacts Subminiature, Crimp, Snap-In, Size 16 (Continued) Pin Socket Coaxial Contacts (Continued) Selection Chart for Twisted Pair and Shielded Wire Wire Size AWG [mm 2 ] Contact Finish Gold/Nickel (Twisted Pair, Solid) Gold/Copper Gold/Nickel (Twisted Pair, Solid) Gold/Copper (Twisted Pair, Stranded 7 Str.,.000 [0.13] Dia.) (Twisted Pair, Solid Gold/Nickel 1 or Stranded 7 Str. Gold/Copper.0063 [0.16] Dia.) Tooling Part No. Loose Piece Contact No. Ferrule Die Inserts for Part No. Hand Tool Hand Pin Socket or Pneumatic Tool* Tool ** ** Gold/Nickel or or Gold/Copper ** Gold/Nickel (Shielded,.07 [1.91] Gold/Copper1 Max. O.D.) Gold/Nickel Gold/Copper [ ] gold over [.00000] nickel outer shell and socket center conductor; [ ] gold over [ ] copper pin center conductor [.00000] gold over [.00000] nickel outer shell and socket center conductor; [.00000] gold over [ ] copper pin center conductor. * Use hand actuated Power Unit Part No or foot actuated Power Unit Part No oth units require C Head Die Set Adapter Part No and an Adapter Holder Part No (with ratchet) or Part No (without ratchet). Request Catalog for information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No Note: A ferrule is required for each pin and socket. Extraction Tool Part No Material Outer Shell - rass per MIL-C-0 Center Conductor - eryllium copper per QQ-C-33 (Pin); rass per QQ--626 (Socket) Inner Dielectric - Polypropylene Retention Spring - Stainless steel per QQ-S-766 Ferrule - Copper per QQ-C-76 or ASTM--12 ( ) Finish Outer Shell, Center Conductor - See chart Ferrule - Tin-lead per MIL-T Note: Subminiature Coaxial Contacts are used in Metrimate In-Line Plug and Receptacle Housings (page 39); NOT recommended for use in Metrimate Standard or Drawer Connectors ±.127 [.112 ±.00 ] Dia..969 [.23] Max. 2.6 [1.010] Ref. Pin 16.1 [.60] Ref. Socket Ferrule Part No [.084] [.086] Dia. 14

15 Power Contacts Standard, Size 8, 4/8 Indent Crimp [.910].23 [.206] Dia. Pin Pin Contacts [.890].23 [.206] Dia. Socket Socket Note: Standard Size 8, High Current Upgrade Size 8 and.12 POWERAND contacts are not intermateable. Material Contact ody - Copper alloy Retention Clip - Phosphor bronze Finish Contact ody [.00000] gold over [.00000] nickel Retention Spring - Nickel plated Related Product Data Technical Documents Product Specification Application Specification Power Contacts, Standard, Size 8 (Test Current 0 Amperes) Wire Range Contacts Crimping Tools AWG [mm 2 ] Pin Socket Tool No. Positioner (P) SP867 (S) (P) SP867 (S) (P) (S) (P) (S) Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. 1

16 Power Contacts - High Current Upgrade (Continued) Contacts 16 Metrimate Drawer Connector, Size 8 The Louvertac bands have the versatility of being designed into contact dimensions used in existing Tyco Electronics connectors. Metrimate High Current contacts have been designed to fit into the existing Drawer Connector housings. A fully energized 8 position connector with 8 gage wires can handle 30 amps per line with a 30 C T-rise on either the cable-tocable or cable-to-board. Cable-to-Cable Material Contact ody - Copper Alloys Louvertac and - eryllium Copper Retention Spring - Stainless Steel Finish - Gold Product Specification Metrimate Pin and Socket with Louvertac High Current Contact Connector Voltage Rating VAC Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Cable-to-oard Material Contact ody - Copper Alloys Louvertac and - eryllium Copper Retention Spring - Stainless Steel Finish - Gold A typical application would have solder tail pins mounted into the receptacle and crimp socket mounted into the plug. Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Receptacle High Current Contacts Plug Cable Sockets Receptacle Drawer Connector Housings Plug Size Housing Part Numbers Configuration Plug Receptacle 8 Positions (8 Size 8 Cavities) Positions (3 Size 8 Cavities & 12 Size 16 Cavities) Extraction Tool Part No Standard Size 8 Socket High Current Size 8 Socket Standard Size 8 Pin 3.0 [.12] Diameter Solder Tail Pins Part No High Current Size 8 Pin Wire Size Contact Part Numbers AWG mm 2 Pin Socket Crimp Tools Daniels Hand Tool #M310 or AMP P/N Positioner #TP944 or AMP P/N Extraction Tool Part No or Daniels Manufacturing Corp., Orlando, FL 12.7 [.0]

17 .12 POWERAND Contacts Pin Diameter -.12 [3.17] Test Current - 0 Amperes Power Contacts (Continued) Material and Finish Contact - Copper Spring - eryllium copper Plating Code A [ ] min. silver on contact area, [.00000] min. on remainder, all over [.00000] min. nickel underplate [ ] min. gold on contact area, gold flash on remainder, all over [.00000] min. nickel underplate.23 [.206] Dia. Extended [.48] Standard [.400] 3.18 [.12] Dia. Serrations Contact Strip.23 [.206] Dia. Contacts Related Product Data Application Tooling - Pages 6, 7 Technical Document - Page 8.12 POWERAND Pin Contact.12 POWERAND Socket Contact Extraction Tool Part No (Instruction Sheet ) Contact Part No. Tooling Part No. Wire Size Heavy Duty Miniature (HDM) Die Sets for Contact Pin Strip Loose Piece Applicators (for AMP-O-LECTRIC Hand Tool AWG/mm 2 Finish Length Model G Machine, or 626 Pneumatic Tool Pin Socket Pin Socket ase Part No. 3400) System* A Standard Standard A Extended Extended A Standard (8 AWG) 10-8 Standard A Extended (10 AWG) Extended For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series and 6. Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Note: Standard Size 8, High Current Upgrade Size 8, and.12 POWERAND contacts are not intermateable. * A typical 626 Pneumatic Tool System requires: a power unit (Part No , hand actuated or , foot actuated), an adapter holder (Part No , with ratchet), and C Head adapter Part No POWERAND Metrimate Drawer Connectors No. of Housing Part No. Pos. Plug Receptacle ** ** Color: blue ** For use with.12 POWERAND contacts (Extended Pin Length), listed above. 17

18 Drawer Connectors Drawer Connectors Standard Drawer Connector Panel Mount Product Facts 4-, 12-, 19- and 2-position connectors for Size 16 contacts 8-position connector for Size 8 power contacts, and a 1-position connector for 3 Size 8 power contacts and 12 Size 16 contacts Provides blind mating with up to 2.3 [.090] misalignment in any direction Guide pins molded into plug half Plug and receptacle can be front- or rear-panel mounted Material lack glass-filled thermoplastic, 94V-0 rated Related Product Data Contacts - Pages 9 17 Mounting Screw - Page 20 Keying Plug - Page 44 Dimensional Specifications and Recommended Panel Cutouts - Pages Performance Characteristics - Page 3 Technical Documents - Page 8 Product Specifications Application Specifications Plug Housing (Accepts Socket Contacts) Panel Guide Pin Shoulder Screws (2) Provide Radial Floating Mount PC Header (Pin Receptacle mates with Plug Housing) Receptacle Housing (Accepts Pin Contacts) PC oard Rack (Drawer) Standard Drawer Connectors No. of Pos. Connector Housing Part Nos.* PC Header Part Nos. Grounding Pins should Receptacle Pin Headers Socket Headers Plug Receptacle not be used in these With 8/32 Inserts Solder Tails ACTION PIN Solder Tails receptacle cavities and A 1 and A 1 and A A 1 and C *Housings only, order contacts separately. See pages 9-12 for contact specifications. PC Header Plating Code: A Contact brass plated [ ] min. gold on mating end, gold flash remainder, both over [.00000] min. nickel underplating. Post end brass plated [ ] min. tin over [ ] min. copper. Spring Stainless steel. Contact phosphor bronze plated [ ] min. tin over [.00000] min. nickel. C Contact phosphor bronze plated [ ] min. gold on the mating area, [.00010] min. tin on the Action Pin contact end, all over [.00000] min. nickel. Note: Select loaded configurations including grounding pins can be made available; consult Tyco Electronics. 18 AMP/2007 Revised and inches unless otherwise reference Metrimate purposes only. Pin Canada: and Socket Catolog Hong Kong: Illustration No. 7 Mark/MPD

19 Drawer Connectors (Continued) Power Drawer Connector, Size 8* Receptacle Housing (Accepts Pin Contacts) * For use with Size 8 contacts found on page 1 Plug Housing (Accepts Socket Contacts) Panel Guide Pin Shoulder Screws (2) Provide Radial Floating Mount Rack (Drawer) Drawer Connectors lindmate Power Connectors No. of Housing Part No.* With PC Headers Pos. Plug Receptacle 8/32 Insert Pin Socket 8 (8 size 8) 1 (3 size 8, 12 size 16) Loaded with Size 16 contacts only. * Housing only, order contacts separately. See pages 1 and 16 for contact specifications. Power Drawer Connector,.12 POWERAND* * For use with.12 POWER- AND contacts found on page POWERAND Connectors AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 80 Housing Part No. M&M/MPD No. of Pos. Plug Receptacle Color * lue lack 19

20 Drawer Hardware Mounting Screw Material Stainless steel Thread Size Part No. M4 x 0.7-6H/6g SAE 6/ Note: These shoulder screws are used for mounting the plug housing and they provide float for positioning of misaligned connectors. Two are required for each plug. Mounting screws are to be ordered separately. Nuts are to be supplied by the customer Dia. [.00].1 [.200] Dia. 24. [.966] 11.8 [.46] Thread Size - M4 x 0.7-6H/6g or SAE 6/32 Drawer Connectors Screw Kits Part No Kit Includes: 2 M4 screws, 2 Springs, 2 Washers 31.1 [1.224] Ref. 9. [.37] 1.6 [.063] Ref. Screw Kits are recommended in order to compensate for misaligned connector halves and to provide float in X, Y, and Z directions [.84] Ref. Plug Connector Cabinet Panel 20 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 74 Mark

21 Drawer Connector Specifications 4 Position Housings Plug (for Sockets) Receptacle (for Pins) Drawer Connectors 12 Position Housings Plug (for Sockets) Receptacle (for Pins) 21

22 19 Position Housings Plug (for Sockets) Drawer Connector Specifications (Continued) Drawer Connectors Receptacle (for Pins) 22

23 2 Position Housings Plug (for Sockets) Drawer Connector Specifications (Continued) Receptacle (for Pins) Drawer Connectors 23

24 Drawer Connector Specifications (Continued) 2 Position Headers (mates with Plug Connector Part No ) Receptacle with ACTION PIN Contacts [1.212 ] 4.40 [.173].9 [.220] 4.39 [.173] Dia. 2 Holes 4.39 [.173] 4.39 [.173] Dia. 2 Holes.08 [.200] 2 Plcs. 2.4 [.100] 49.8 [1.92].08 [.200] 2.4 [.100] 62.3 [ 2.462] Drawer Connectors [.702] Receptacle (Posted) [.702] [.37] 2 Plcs..72 [.22].08 [.200] 9.14 [.360] Min [1.212 ] 0.13 [.00] [.702].74 [.226] Recommended PC oard Layout 4.39 [.173] [.702] 4.39 [.173] Dia. 2 Holes.74 [.226] 49.8 [1.92] 62.3 [ 2.462] 49.8 [1.92].08 [.200] 2.4 [.100] 4.2 [.178] [1.60] 1.73 [.068] Dia. 2 Holes 4.39 [.173] Recommended PC oard Layout 24 AM P/2007 Metrim ate Pin and SocketCatolog Ilustration No.68 Mark

25 Drawer Connector Specifications (Continued) Recommended Panel Cutouts M4x0.7-6H or 4.1 [.161] Dia. Thru Hole (2) G 22 [.867] 2.3 x 4 [.090] H x [.69] G 4.4 [.173] Dia. D D A C F A C F 2.4 [.094] R. (Max.) Recommended Panel Cutout for Plugs (Socket Housings) E 9. [.37] 7.1 [.280] Recommended Panel Cutout for Receptacles (Pin Housings) E 3.2 [.12] R. (Max.) No. of Dimensions Positions A C D E F G H Plug Receptacle Plug Receptacle , Plug Power Connectors & 1 Receptacle Plug Receptacle Drawer Connectors AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 7 DG/m.r.a

26 Power Drawer Connector Specifications 8 Position Housings (Size 8) Plug (for Sockets) 1 Position Housings (Accept 3 Size 8 Contacts and 12 Size 16 Contacts) Plug (for Sockets) Drawer Connectors Plug (for POWERAND Sockets) [1.760] 9.6 [.380] Dia. Mounting Hole (2) [.00] [1.036] 4.91 [2.162] Mating Face [1.212] [.44] Receptacle (for Pins) (Size 8 or POWERAND Pins) Receptacle (for Pins) 26

27 Low Profile Drawer Connectors 18 Position Hybrid Drawer Connector Right-Angle Header Part No Product Facts 13 signal (Type III+) Two Size 8 Power HOT PLUGGALE! (10 amps AC) Three.12 POWERAND Contacts No. of Plug Receptacle Positions (for sockets) Header Housing Page No *18* , 28 * power, 13 signal Housing 17.3 [.690] 2.92 [.11] 2.0 [.098].08 [.200] Material and Finish Housing - lack glass-filled thermoplastic, 94V-0 rated Contacts - Copper alloy duplex plated [ ] min. gold on mating end, tin on termination end, with entire contact nickel underplated.08 [.200] 2.4 [.100] Contact oardlock [.31] Dia. [.12] [.039] Pin Contact Power [1.13] POWERAND Pin Contact Ground [3.437] 9.07 [3.743] [3.862] 4.06 [.160] Plc. Mating End [.87] Eyelet POWERAND Pin Contact Low Profile Drawer Connectors 3.18 [.12] Dia [.13] Dia [.063] Dia [.388] 6.79 [.267] 2.0 [.098] [3.437] 8.00 [.31] Recommended PC oard Layout 27

28 Low Profile Drawer Connectors (Continued) 18 Position Plug Housing (for Sockets) Part No Material and Finish Housing - lack glass-filled thermoplastic, 94V-0 rated [4.842] [3.60] 2.4 [.100] 11.0 [.43].08 [.200] 2 Plc [.61] [1.260] 7.24 [.28] 2 Plc. Low Profile Drawer Connectors 6.3 [.20] [.90] 4.09 Dia. [.161] 2 Plc [.31] [3.060] 4.98 [.196] [4.332] [4.032] 2.49 [.098] 3.81 [.10] 2 Plc [.420] 2 Plc [.480] [.840] [4.332 Ref. 2.4 [.100] R 4 Plc. Recommended Panel Cutout 28

29 Low Profile Drawer Connectors (Continued) 23 Position Plug Housing (for Sockets) Part No [.12] [.600] [.440] Material and Finish Housing - lack glass-filled thermoplastic, 94V-0 rated.08 [.200] [3.60] [1.20] [4.332] [.480] [4.842] 23 Position Receptacle Header Part No [.161] Dia [.10] [ 3.862] [ 3.437] [4.032] [4.332] [.840] 3.23 [.127] Dia. Low Profile Drawer Connectors Material and Finish Housing - lack glass-filled thermoplastic, 94V-0 rated Contacts - Copper alloy duplex plated [ ] min. gold on mating end, tin-lead on termination end, with entire contact nickel underplated [.920].08 [.200] 94.4 [ 3.722] 3.18 [.12] 2.4 [.100] [1.140] 17.3 [.690] 2.92 [.11] 8.72 [.343] 2.16 [.08] [.039] Dia [.344].08 [.200] AMP/ [ 3.437] Metrimate Pin and Socket Catolog 3.18 [.12] Illustration No. 48 MA/MPD [.100] 1.60 [.063] Dia [.127] Dia. Recommended PC oard Layout 29

30 Low Profile Drawer Connectors (Continued) 30 Position Plug Housing (for Sockets) Part No Dia. [.380] 2 Plc [4.332].08 [.200] [3.60].08 [.200] 1.62 [.61] [1.27] [1.20] 6.3 [.20].08 [.200] [4.842] 1.11 [1.20] Low Profile Drawer Connectors 30 Position Receptacle Housing (for Pins) Part No Dia. [.380] 2.4 [.100] R [4.032] [4.332] [4.332] [.420] 3.81 [.10] 2 Plc..08 [.200].08 [.200] [.840] 9.6 Dia. [.380] 2 Plc [3.740] 6.3 [.20] 23.9 [1.27] 37.9 [1.480] [4.66] 1.24 [.600] 3.18 [.12] R 8.26 [.32] 16.1 [.60] 4.39 Dia. [.173] [3.790] [4.332] 6.88 [.271] 30

31 Square Grid Connectors Free-Hanging and Panel Mount Connectors Plug Housing (Accepts Socket Contacts) Receptacle Housing (Accepts Pin Contacts) Material Red thermoplastic, 94V-0 rated Socket Contact Panel Latches Polarization Feature Panel Latches Pin Contact Related Product Data Mateable PC oard Headers - page 34 Contacts - Pages 9 14 Keying Plug - Page 44 Strain Relief Kits - See below Dimensional Specifications and Recommended Panel Cutout - Pages 32 and 33 Performance Characteristics - Page 3 Technical Documents - Page 8 Product Specification Application Specification Serrated Release Locking Latch Polarization Feature Locking Tab No. of Housing Part No.* Positions Plug Receptacle * Housing only, order contacts separately. See pages 9 14 for contact specifications. Serrated Release Square Grid Connectors Strain Relief Kits (For use with plugs and/or receptacles) Strain Relief No. of Cable Strain Relief Kit No. Positions O.D. Individual ulk (Connector) (Max.) Packs Packaging Material Red thermoplastic, 94V-0 rated Related Product Data Dimensional Specifications - page Strain Relief Cable Gate Notes: 1. Cable gates are supplied with each strain relief kit to accommodate various cable diameters up to the maximum specified. 2. Components for all strain relief kits are packaged unassembled. Cable Gates AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 12 DG/mark

32 Square Grid Connector Specifications 4 and 6 Position Housings Plug (for Sockets) Receptacle (for Pins) 9, 12 and 18 Position Housings Plug (for Sockets) Receptacle (for Pins) [.197] [.197] [.197] [.197] [.197] [.197] 17.8 [.703] Max [.703] Max [.937] Max [.937] Max. [.197] [.197] 9.2 [.362] Ref. 9.2 Ref. [.362] 9.2 [.362] Ref. 9.2 [.362] Ref [1.069] 33 [1.300] 27.1 [1.069] 33 [1.300] Square Grid Connectors 0.2 [.010] R Max. 0.2 [.010] R Max. Recommended Panel Cutout (for Plug or Receptacle) Recommended Panel Cutout (for Plug or Receptacle) No. of Connector Dimensions Panel Cutout Dimensions Positions A C D Note: Panel thickness [ ] 32

33 Square Grid Connector Specifications (Continued) 24 and 36 Position Housings Plug (for Sockets) Receptacle (for Pins) Recommended Panel Cutout (for Plug or Receptacle) No. of Connector Dimensions Panel Cutout Dimensions Positions A C Note: Panel thickness [ ] Square Grid Connectors Strain Relief Kits (for 6, 9, 12, 18, 24 and 36 Position Connectors) Plug* A Cable O.D. (See Table) C No. of Dimensions Cable O.D. Positions A C (Max.) * Plug shown for illustration purposes only. Strain Relief Kits can be used on either plug or receptacle. 33

34 Square Grid Connectors PC oard Mount Headers Material and Finish Housing - Red thermoplastic, 94V-0 rated Pin Contacts - Copper alloy, plated tin or gold duplex Socket Contacts - Phosphor bronze, plated tin or gold duplex Plug (Shown to illustrate mating connector) Locking Tab Receptacle (Shown to illustrate mating connector) Square Grid Connectors Related Product Data Mateable Free-Hanging Connectors - Page 31 (Pin and Socket Headers do not mate.) Dimensional Specifications and Recommended PC oard Layout - Pages 3 38 Performance Characteristics - Page 3 Technical Documents - Page 8 Product Specification Application Specification Locking Tab Locking Latch Pin Header Mounting Ears Socket Header Locking Latch Pin Header Part No. Mates with Socket Header Part No. Mates with No. of Contact Plug Receptacle Positions Plating With Without Part No. With Without Part No. Mounting Ears Mounting Ears (Page 31) Mounting Ears Mounting Ears (Page 31) Tin Gold* Tin Gold* Tin Gold* Tin Gold* Tin Gold* Tin Gold* Tin Gold* * Duplex plated [ ] gold on mating end, tin on termination end, with entire contact nickel underplated. Note: Pin and Socket Headers do not mate. 34 AMP/2007 Metrimate Pin and Socket Catolog specified. Values in brackets are Specifications subject Illustration Mexico: No. 20 Japan: DG/marcus ricardus ammermanus

35 Square Grid Pin Header Specifications 4 and 6 Position Headers [.197] C D Dia.* 11.8 [.46] 4.6 [.181] Ref. A Max. [.197] Pin No [.100] 1 [ Dia. Post.039] [.71] Max. D Dia.* F [.197] E 2. [.098] 1.6 [.063] Dia. Recommended Pc PC oard Layout 9, 12 and 18 Position Headers [.197] A Max. [.197] D Dia.* Pin No [.46] 2.4 [.100] C 1 [.039] Dia. Post 4.6 [.181] Ref [.94] Max. Square Grid Connectors F [.197] D Dia.* 10 [.394] E [.197] 1.6 [.063] Dia. Recommended Recommended PC Pc oard oard Layout Layout AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 21 M&M No. of Header Dimensions PC oard Layout Dimensions Positions A C D* D* E F *D Dia. 2.6 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw. 3

36 Square Grid Pin Header Specifications (Continued) 24 and 36 Position Headers [.197] [.197] 3.3 [.130] Dia. (for No. 4 Screw) A Max. Pin No. 1 C 11.8 [.46] 4.6 [.181] Ref. Square Grid Connectors 2.4 [.100] 1 [ Dia. Post.039] 3.3 [.130] Dia. (for No. 4 Screw) E D Max. [.197] 2. [.098] 1 [.91] 7.8 [.307] [.197] 1.6 [.063] Dia. Recommended PC oard Layout No. of Positions PC oard Layout Header Dimensions Dimensions A C D E AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 23 MM/MPD

37 Square Grid Socket Header Specifications 4 and 6 Position Headers [.197] [.197] Socket No. 1 C Dia.* 14.3 [.6] A Max. 2.4 [.100] 1 [.039] Dia. Post 4.6 [.181] Ref. 1. [.610] C Dia.* E 2. [.098] [.197] D [.197] 1.6 [.063] Dia. 9, 12 and 18 Position Headers [.197] [.197] A Max. Socket No. 1 Recommended PC oard Layout C Dia.* 14.3 [.6] 2.4 [.100] 1 [.039] Dia. Post 4.6 [.181] Ref [.840] Square Grid Connectors C Dia.* E [.197] 10 [.394] D [.197] 1.6 [.063] Dia. Recommended PC oard Layout No. of Header Dimensions PC oard Layout Dimensions Positions A C* C* D E AMP/ Metrimate 40.6 Pin and 3.3 Socket 40.6 Catolog Illustration No. 24 Mark *C Dia. 2.6 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw. 37

38 Square Grid Pin Header Specifications (Continued) 24 and 36 Position Headers [.197] [.197] Socket No [.130] Dia. (for No. 4 Screw) A Max [.6] 2.4 [.100] 1 [.039] Dia. Post 4.6 [.181] Ref. 2. [1.006] Square Grid Connectors 3.3 [.130] Dia. (for No. 4 Screw) C [.197] 1 [.91] 7.8 [.307] [.197] 1.6 [.063] Dia. 2. [.098] Recommended PC oard Layout No. of Positions PC oard Layout Header Dimensions Dimensions A C AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 26 Mark

39 In-Line Connectors, [.197] Centerline Free-Hanging Connectors Material Red thermoplastic, 94V-0 rated Plug Housing (Accepts Socket Contacts) Receptacle Housing (Accepts Pin Contacts) Related Product Data Mateable PC oard Mount Headers - Pages 41 and 48-1 Contacts - Pages 9 14 Keying Plug - Page 44 Dimensional Specifications - Page 40 Performance Characteristics - Page 3 Technical Documents - Page 8 Product Specification Application Specification Serrated Release Locking Latch Locking Tab No. of Housing Part No.* Positions Plug Receptacle 1 (Positive Latch) ** ** 1 (reakaway Latch) ** ** ** ** ** ** ** ** ** ** * Housing only, order contacts separately. See pages 9 14 for contact specifications. ** Hermaphroditic housing accepts pins or sockets and mates with itself. Note: 1-Position Housings with Positive Latch NOT designed to be unmated; reakaway Latch designed to be unmated. Serrated Release In-Line Connectors 1 position Housing 1 Position (reakaway Housing Latch shown) (Hermaphroditic Housing Accepts Pins or Sockets and Mates With Itself.) Latching Port Detent AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 27 Mark

40 In-Line Connector Specifications, [.197] Centerline Single Position Hermaphroditic Housings [1.3] Max. 6, 10 and 16 Position Housings Plug (for Sockets) [.197] 1.1 [.94] Max..46 [.21] Cavity No. 1 Positive Latch 27. [1.083] 9.6 [.378] 34.67±0.1 [ 1.36±.020].46 [.21] 7.8 [.310] Max. A reakaway Latch Serrations in this area are optional. Raised Cavity Identification (on Rear Face) In-Line Connectors 3 Position Housings Plug (for Sockets) [.197] Receptacle (for Pins) [.197] Receptacle (for Pins) [.197] Cavity No. 1 Cavity No. 1 Cavity No [1.327] 27. [1.083] 33.7 [1.327] [.48] Max [.310] Max. Raised Cavity Identification (on Rear Face) AMP/ [.48] Metrimate Pin and Max. Socket Catolog 23.7 Illustration No [.934] [1.034] CMH/MPD Raised Cavity Identification (on Rear Face) Raised Cavity Identification (on Rear Face) No. of Dimensions Positions A AMP/ Metrimate Pin and Socket 89.79* Catolog Illustration No. 30 *A Dim. is Max. for 16-position MPD housing. 40

41 In-Line Connectors, [.197] Centerline PC oard Mount Headers Material and Finish Housing - Red thermoplastic, 94V-0 rated Pin Contacts - Copper alloy, plated tin or gold duplex Socket Contacts - Phosphor bronze, plated tin or gold duplex Plug (Shown to illustrate mating connector) Locking Latch Straight-Thru Pin Header Right-Angle Pin Header Related Product Data Mateable Free-Hanging Connectors - Page 39 (Pin and Socket Headers do not mate.) Dimensional Specifications and Recommended PC oard Layout - Pages 42, 43 Performance Characteristics - Page 3 Technical Documents - Page 8 Product Specification Application Specification Serrated Release No. of Contact Pin Header Part No. Mates with Plug Part No. Positions Plating Straight-Thru Right-Angle (Page 39) Receptacle (Shown to illustrate mating connector) Tin Gold* Tin Gold* Tin Gold* Tin Gold* Locking Tab * Duplex plated [ ] gold on mating end, tin on termination end, with entire contact nickel underplated. Note: Pin and Socket Headers do not mate. Straight-Thru Socket Header In-Line Connectors Right-Angle Socket Header Serrated Release AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 33 Tin MPD No. of Contact Socket Header Part No. Mates with Receptacle Part No. Positions Plating Straight-Thru Right-Angle (Page 39) Gold* Tin Gold* Tin Gold* Tin Gold* * Duplex plated [ ] gold on mating end, tin on termination end, with entire contact nickel underplated. Note: Pin and Socket Headers do not mate. 41

42 In-Line Pin Header Specifications, [.197] Centerline Straight-Thru 3 Position Header Right-Angle 3 Position Header [.197] 1 [.039] Dia. Post 4.72 [.186] Ref. A Max. C Dia.* 12.7 [.00] Max. Pin No. 1 A Max. C Dia.* 4.88 [.192] Ref [.00] Max. 2.4 [.100] Recommended PC oard Layout 10.8 [.42] Pin No.1 D 17. [.689] C Dia.* 1.6 [.063]Dia. [.197] 2.4 [.100] [.197] Recommended PC oard Layout 3.8 [.10] Ref [.42] 1 [.039] Dia. Post D [.197] 14.9 [.87] Ref. 17. [.689] C Dia.* 1.6 [.063] Dia. In-Line Connectors 6, 10 and 16 Position Headers 4.72 [.186] Ref [.00] Max. 2.4 [.100] [.197] A Max. 1 [.039] Dia. Post C Dia.* Pin No [.689] D C Dia.* AMP/2007 Metrimate 10.8 Pin and [.42] Socket Catolog [.197] 1.6 Illustration Recommended No. PC oard 3Layout MM/MPD [.063] Dia. 6, 10 and 16 Position Headers 12.7 [.00] Max. 2.4 [.100] 3.8 [.10] Ref [.42] Pin No. 1 A Max. [.197] D [.197] 1 Dia. Post [.039] C Dia.* 4.88 [.192] Ref. C Dia.* 1.6 [.063] Dia. Recommended AMP/2007 PC oard Layout Metrimate Pin and Socket Catolog Illustration No. 36 MM/MPD No. of Header Dimensions PC oard Layout Dimensions Positions A C* C* D *C Dia. 2.6 [.104] for No. 2 screw; 2.8 [.112] for No. 3 screw [.87] Ref. 17. [.689] 42

43 In-Line Socket Header, [.197] Centerline Straight-Thru 3 Position Header Right-Angle 3 Position Header [.197] 1 [ Dia. Post.039] C Dia.* 4.72 [.186] Ref. A Max. C Dia.* 11 [.433] Max. A Max. Socket No [.181] Ref. 11 [.433] Max. 2.4 [.100] Recommended PC oard Layout Socket No. 1 D 19. [.768] C Dia.* 2.4 [.100] [.197] Recommended PC oard Layout 3.8 [.10] Ref. 1 [.039] Dia. Post D 17 [.670] Ref. 19. [.768] C Dia.* [.42] [.197] [.063] Dia [.42] [.197] [.063] Dia. 6, 10 and 16 Position Headers 4.72 [.186] Ref. [.197] 1 [ Dia. Post.039] A Max. C Dia.* 6, 10 and 16 Position Headers 11 [.433] Max. A Max. Socket No. 1 C Dia.* 4.6 [.181] Ref. In-Line Connectors 11 [.433] Max. 2.4 [.100] Recommended PC oard Layout D Socket No [.768] C Dia.* 2.4 [.100] Recommended PC oard Layout 3.8 [.10] Ref. [.197] 1 [.039] Dia. Post D 17 [.670] Ref. 19. [.768] C Dia.* 10.8 [.42] [.197] 1.6 [.063] Dia. AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 39 MM/MPD [.42] 1.6 [.197] [.063] Dia. AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 40 MM/MPD No. of Header Dimensions PC oard Layout Dimensions Positions A C* C* D *C Dia. 2.6 [.104] for No. 2 screw; 2.8 [.112] for No. 3 screw. 43

44 In-Line Connectors,.08 [.200] Centerline Free-Hanging Connector and PC oard Mount Pin Header Plug Housing (Accepts Socket Contacts) Right-Angle Pin Header Material and Finish Connector Red thermoplastic, 94V-0 rated Header Housing - Red thermoplastic, 94V-0 rated Contact - Copper alloy, plated tin or gold duplex Locking Latch Keying Wedges A Key Knock-Out Locations In-Line Connectors Related Product Data Contacts - Pages 9 14 Keying Plug - See elow Dimensional Specifications and Recommended PC oard Layout - Pages 4 47 Performance Characteristics - Page 3 Technical Documents - Page 8 Keying Wedge Part No (for use with In-Line Plug Connectors, above) No. of In-Line Connector Positions Plug Part No.* Right-Angle Pin Header Contact Standard Keyed Plating Part No. Part No Tin *** *** Tin , Tin Gold** *** Housing only, order contacts separately. See pages 9 14 for contact specifications. *** Duplex plated [ ] gold on mating end, tin on termination end, with entire contact nickel underplated. ***Longer tail version also available, P/N ****1 Location A knocked out. ****2 Location knocked out..72 [.22] [.630] 2.41 [.09] Keying Plugs (for use with all types) Material Nylon Related Product Data Used with: Square Grid Connectors - Pages In-Line Connectors - Pages Drawer Connectors - Pages 18, 19 Keying Plugs For Plug Housings For Socket Headers AMP/2007 Metrimate Keying Plug Pin and Socket Catolog Part No (For use in socket Illustration No. 43 cavities only) DG/mra Revised by MPD Keying Plug (Installed) Plug Housing (Shown for reference only) Keying Plug Part No Keying Plug (Installed) 44

45 In-Line Connector Specifications,.08 [.200] Centerline 6 Position Plug Housing (for Sockets) 10 Position Plug Housing (for Sockets) 9.14 [.360] A C.08 [.200] 9.14 [.360].08 [.200] 28.2 [1.110] 28.2 [1.110] [1.700] 63. [2.00] Raised Ring (Cavity No. 1 Only) 19 Position Plug Housing (for Sockets) Raised Ring (Cavity No. 1 Only) In-Line Connectors 14.2 [.60].08 [.200] 3.18 [.12] 6.3 [.20] 28.2 [1.110] AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 4 MPD Raised Ring (Cavity No. 1 Only) [2.940] AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 46 MPD

46 In-Line Right-Angle Pin Header Specifications,.08 [.200] Centerline 6 Position Header 7.7 [.30] Ref [.940] [1.60] 3.23 [.127] Dia. Pin No [.200] 3.0 [.120] Ref [1.900] [1.60] [.0] 1.02 [.040] Dia. Pin.08 [.200] 2.4 [1.000] 3.23 [.127] Dia. In-Line Connectors 10 Position Header 8.26 [.32].08 [.200] 1.6 [.063] Dia. Recommended Pc PC oard oard Layout Layout 7.7 [.30] Ref [.940] [2.40] 3.23 [.127] Dia. Pin No [.200] 3.0 [.120] Ref [2.700] [2.40].08 [.200] 4.72 AMP/2007 [1.800] 3.23 Metrimate Pin and Socket Catolog Illustration No MPD [.32].08 [.200] [.0] Recommended PC oard Layout Recommended Pc oard Layout [.127] Dia. 1.6 [.063] Dia [.040] Dia. Pin 46

47 In-Line Right-Angle Pin Header Specifications,.08 [.200] Centerline (Continued) 19 Position Header [1.140] [.70] Ref [2.80] 3.23 [.127] Dia. Pin No [.20] 3.18 [.12] 2.4 [.100] 19.0 [.70] [.400] Ref [3.100] [2.80] 7.1 [2.20].08 [.200] 3.0 [.120] Ref..08 [.200] 1.02 [.040] Dia. Pin 3.23 [.127] Dia [.300] 3.18 [.12] 1.6 [.063] Dia. 6.3 [.20] Recommended Pc oard Layout.08 [.200] In-Line Connectors AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 1 MPD

48 In-Line Coaxial Socket Headers, Straight-Thru (PC oard Mount) 3 Circuit Assembly Part No Material and Finish (Coaxial Contacts) Center Conductor - Copper Alloy plated [.00000] gold over [ ] nickel Outer Shell - Copper alloy, plated [.00001] gold over [.00000] nickel Mounting Holes (for No. 2 Screws) 31.6 [1.244] 36. [1.439] Max [.433] Max..21 [.20] Ref. 19. [.768] 3.61 [.142] Ref..0 [.197] Ref. 2.4 [.100].0 [.197] 1.0 Dia. Post [.039] In-Line Connectors 20.8 [.819] 31.6 [1.244] 10.8 [.42] 1.8 [.622] 3.73 [.147] W* X* Y* 2.6 [.104] Dia. (for No. 2 Screw) 1.6 [.063] Dia.* 1.27 [.00] Recommended PC oard Layout *Drill 1.6 [.063] Dia. holes in rows W and Y for subminiature coaxial contacts; and in row X only for power contacts. Notes: 1. All cavities are preloaded with subminiature coaxial socket contacts circuit assembly mates with in-line receptacle. Part No (page 39). 48

49 In-Line Coaxial Socket Headers, Straight-Thru (PC oard Mount) (Continued) 10 Position Circuit Assemblies Mounting Holes (See chart below.) Material and Finish Coaxial Contacts Center Conductor - Copper Alloy plated [.00000] gold over [ ] nickel Outer Shell - Copper alloy, plated [.00001] gold over [.00000] nickel Power Contacts ody - Copper Alloy plated [ ] gold on mating area, [.00010] tin on remainder, both over [.00000] nickel Hood - Stainless steel 11.0 [.433] Max. 19. [.768] 2.4 [.100].0 [.197] A Max. Ref [.186] Ref..21 [.20] Ref. Power Contacts 3.61 [.142] Ref..0 [.197] Coaxial Contacts 10.8 [.42] D.0 [.197] 3.73 [.147] W* In-Line Connectors X* Y* C Dia.** 1.6 [.063] Dia.* 1.27 [.00] Recommended PC oard Layout PC oard Layout No. of Dimensions Positions **C** D * * C Dia. = 2.8 [.112] for No. 3 Screw. In-Line Coaxial Socket Headers, Straight-Thru No. of Dimensions Mounting Hole Positions A (for Screw Size) Cavity Loading Coaxial Power Contacts Contacts Socket Header Mates with Part No. In-Line Receptacle Part No All , 8 thru 10 1, 2, 4 thru (page 39) * Drill 1.6 [.063] Dia. holes in rows W and Y for subminiature coaxial contacts; and in row X only for power contacts. 49

50 In-Line Coaxial Socket Headers, Straight-Thru (PC oard Mount) 3 Circuit Assembly Part No Material and Finish Coaxial Contacts Center Conductor - Copper Alloy plated [.00000] gold over [ ] nickel Outer Shell - Copper alloy, plated [.00001] gold over [.00000] nickel 19. [.768] 31.6 [1.244] 36. [1.439] Max. Mounting Holes (for No. 2 Screws) 11.0 [.433] Max. 2.4 [.100] 4.7 [.18] Ref..0 [.197] Ref..0 [.197] 1.0 Dia. Post [.039] In-Line Connectors 1.8 [.622] 10.8 [.42] 31.6 [1.244] 20.8 [.819] 8.81 [.347] X* Y* 2.6 [.104] Dia. (for No. 2 Screw) [.10] [.063] Dia.* Recommended PC oard Layout * Drill 1.6 [.063] Dia. holes in rows X and Y for subminiature coaxial contacts. Notes: 1. All cavities are preloaded with subminiature coaxial socket contacts circuit assembly mates with in-line receptacle. Part No (page 39). 0

51 In-Line Coaxial Socket Headers, Straight-Thru (PC oard Mount) (Continued) 6 Circuit Assembly Part No Material and Finish Coaxial Contacts Center Conductor - Copper alloy plated [.00000] gold over [ ] nickel Outer Shell - Copper alloy, plated [.00001] gold over [.00000] nickel Mounting Holes (See chart below.) 11.0 [.433] Max [1.834] 1.9 Max. [2.031] 19. [.768] 4.70 [.18] Ref. 2.4 [.100].0 [.197] Ref. 1.0 [.039] Dia. Post.0 [.197] 10.8 [.42] 46.6 [1.834] 2 [.984].0 [.197] 3.81 [.10] 8.81 [.347] X* Y* In-Line Connectors 2.6 Dia.** [.104] 1.6 [.063] Dia.* Recommended PC oard Layout **Drill 1.6 [.063] Dia. holes in rows X and Y for subminiature coaxial contacts; and in row Y only for power contacts. **Dia. = 2.6 [.104] for No. 2 Screw. Notes: 1. All cavities are preloaded with subminiature coaxial socket contacts circuit assembly mates with in-line receptacle. Part No (page 39). 1

52 Rectangular Connectors 62 Position Rectangular Connector (Panel Mount) [.197] Ref. [.197] Ref. [.197] Ref. [.197] Ref. Material lack thermoplastic, 94V-0 rated [1.82] [1.82] 98.3 [3.870] 7 [ 2.92] 3.8 [.10] [ 3.14] [1.223] 11.3 [.44] [1.49] 11.3 [.44] 3.8 [.10] 7 [ 2.92] 98.3 [3.870] Rectangular Connectors A F 8.7 [.343] Rectangular Connector Mating Half Recommended Panel Cutout (for Plug or Receptacle) With Male With Female Pin Jackscrew Jackscrew Threads Headers Plug Receptacle (19.76 [.778] posts) (3.6 [.140] posts) 1 Mates with or Mates with Note: Housings shown with jackscrew in plug and female jackscrew threads in receptacle. Either half can be equipped with female jackscrew threads or jackscrew as necessary. E D C Recommended Panel Cutout for Front & Rear Mounted Plug and Rear Mounted Receptacle Panel Dimensions* Thickness A C D E F Recommended Panel Cutout for Front Mounted Receptacle Panel Dimensions* Thickness A C D E F AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 3 Mark *All dimensional tolerances listed are +0.3 [.012,.001]. 2

53 Rectangular Connectors (Continued) 62 Position PC Pin Headers (Mates with Plug Part No ) [.197] [3.870] [3.14] Material lack thermoplastic, 94V-0 rated Related Product Data Mateable Plug - Page [.197] [3.870] Performance Characteristics - Page 3 Technical Documents - Page 8 Product Specification Application Specification [.140] Dia. [.197] [.197] [.197] 3.6 [.140] 3.6 Dia. [.140] Dia [1.82] [3.870] [3.870] [.197] [.197] 3.6 [.140] Dia [.44] [1.49] [1.82] [1.82] [.197] [3.14] [3.14] Part No with posts [3.14] [.778] Part No with posts 3.6 [.140] [.44] [.44] [1.49] [1.49] 4.7 [.187] [1.82] [3.4] [2.] [.44] [1.49] 4.7 [.187] Part No with posts Part No. [.778] with posts [.778] Part No with posts 3.6 Part [.140] No with posts [.140] [.778][.900] [.197] Part No with posts 3.6 [.140] Recommended PC oard Layout [3.4] [2.] 4.7 [.187] 4.7 [.187] Recommended [3.4] PC oard Layout [3.4] [2.] [2.] [.900] [.197] [.900] [.197] [.900] [.197] Recommended PC oard Layout Recommended PC oard Layout Recommended PC oard Layout Recommended PC oard Layout Rectangular Connectors AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 6 Mark/MPD AMP/2007 AMP/2007 Metrimate Pin and Metrimate Socket Catolog AMP/2007 Pin and Socket Catolog Illustration Metrimate No. 6 Pin and Socket Catolog Illustration No. 6 specified. Values in brackets Mark/MPD are Specifications Illustration No. 6 subject Mexico: Japan: Mark/MPD Mark/MPD

54 Commoning Connectors Product Facts 36-circuit commoning system Choice of bussing configurations: full bus and split bus of Other arrangements are available, consult Tyco Electronics. Compact design: 9.1 [3.744] x 33 [1.300] Mounts onto machine frame and other panel areas Material and Finish Contacts - Copper alloy, tin plated 6.3 [.20] 20.3 [.800] 9.1 [3.744] 84.9 [3.344] Copper us Plates (See Note 1.) Circuit No. 1.1 [.200] 4.3 [.169] Dia. Pin Header (See Note 2.) ase 33 [1.300] 16. [.60] Commoning Connectors Notes: 1. See chart below for bus configurations. 2. These connectors mate with 36-circuit Square Grid Plug Part No (page 31). Notes: 3. Dimensional tolerances are not illustrated. This information is available on engineering drawings; use product part number when ordering drawings. us Configuration Commoning Arrangements Part Number 1 thru 8 9 thru thru thru thru 36 Full All Circuits Common Split

55 Power Distribution Connectors Product Facts 36-circuit power distribution system High current capability Compact design: 9.1 [3.744] x 33 [1.300] Accommodates one or two voltages (with split bus) 6.3 [.20] 20.3 [.800] 9.1 [3.744] 84.9 [3.344].1 [.200] Copper us us Contact Connector Configuration Plating Part No. Full us Tin Tin Split us (See Note 1.) Sel. Gold/ Nickel [ ] gold on mating area, [.00010] tin on remainder, both over [.00000] nickel. Socket Header (See Note 2.) Split us (See Note 1.) ase 4.3 [.169] Dia. 16. [.60] 33 [1.300] M x 0.8 [10-32] Screw (2) Heat Rise Characteristics The following graph indicates the maximum temperature rise of a power distribution connector with various currents being applied. The specific connector under test is a fully bussed, 36-circuit power distribution connector with 7-8 mm 2 [8 AWG] input wire. The mating connector is a standard 36-circuit Metrimate receptacle with all contacts terminated to [48] leads using 2 mm 2 [14 AWG] wire. Notes: 1. Copper bus for Part Nos and is divided lengthwise, providing dual 18-circuit buses. Other bussing configurations can be made available, consult Tyco Electronics. Notes: 2. These connectors mate with 36-circuit Square Grid Receptacle Part No (page 31). Notes: 3. Dimensional tolerances are not illustrated. This information is available on Tyco Electronics engineering drawings; use product part number when ordering drawings. Max. Temperature Rise. ºC A C D E F G H Current Applied A 13 amperes, one central contact. 13 amperes (combined), two adjacent central contacts. C 20 amperes (combined), four central contacts. D 40 amperes (combined), four central contacts. E 60 amperes (combined), four central, three end contacts. F 0 amperes (combined), four corner contacts. G 100 amperes (combined), 36 contacts. H 1 amperes (combined), 36 contacts. Power Distribution Connectors

56 Application Tooling Mechanical Hand Tools for Interchangeable Die Sets These tools are ideal for small production, prototype and experimental applications. They are used for terminating pin and socket contacts to wire and feature a ratchet device to provide consistently formed crimps. SDE (Standard Die Envelope) Die Sets SDE die sets provide costeffective flexibility, through many options for a common die-set outline. The SDE die sets can be adapted for use with CERTI-CRIMP hand tools, PRO-CRIMPER III hand tools, the SDE Terminator and the 626 Pneumatic Tool System. For more information, request Catalog PRO-CRIMPER III Hand Tool, Part No Commercial grade hand tool for crimping various products. Features ratchet control to provide complete crimp cycle. Accepts both pinned- and shoulderedstyle die sets. Locators are provided with pinned-style die sets for proper contact and wire positioning, and to help minimize contact rotation and bending during crimping. Approximate weight 1.3 lb [0.60 kg]. For use with Type III+ contacts, see pages For more information, request Catalog , Instruction Sheet Application Tooling CERTI-CRIMP Straight Action Hand Tools (SAHT) CERTI-CRIMP C Head Straight Action Hand Tool (SAHT), Part No Premium grade hand tools. Feature ratchet control to provide complete crimp cycle. Die sets close in a straight line. Include a contact locator and wire stop, plus an insulation crimp adjustment lever, when applicable. Approximate weight 1.3 lb [0.9 kg]. Premium grade hand tool. Features ratchet control to provide complete crimp cycle. The interchangeable die sets close in a straight line to minimize contact or terminal rotation during crimping. When applicable, user-assist features such as a contact or terminal locator and a wire stop, are built into the die set. Approximate weight 1.9 lb [0.86 kg]. For Type III+ contacts, see pages For more information, request Catalog For subminiature coaxial contacts, see pages For more information, request Catalog 6780, Instruction Sheet Electric Machine for Interchangeable Die Sets SDE Terminator, Part No An electric crimp terminator with compact design features a die set holder that is compatible with all AMP SDE (PRO-CRIMPER III Tool) die sets. Hand- or foot-actuated options are available. CE Approved. For more information, request Catalog

57 Application Tooling (Continued) Pneumatic Hand Tool for Interchangeable Die Sets 6-26 Pneumatic Tool System Effortless crimping for a broad range of terminals, either bench-mounted or hand-held for working in cramped quarters. Lightweight tool eliminates physical force required by hand tools Hand- or foot-switch operation Termination wire range from 26-6 AWG [ mm2], plus coaxial and fiber optic cable Works with existing AMPcompatible crimp heads and die sets Ratchet control option provides complete crimp cycle, eliminating partial crimps Use rotating head assembly to reach difficult termination locations For more information, request Catalog attery-powered Crimp Tool Kits The attery-powered Crimp Tool Kit is a fast, ergonomically-designed tool is ideal for use at the bench, on the line, or in the field. It s completely portable, lightweight (3.48 lbs including battery) and compact. The charge delivers over 100 crimps - charge time is 40 mins. The kit includes the tool, 2 batteries and the charger. P/N SDE attery Powered Crimp Tool Kit (dies not included) P/N CERTI- CRIMP II, SA attery Powered Crimp Tool Kit (heads not included) P/N CERTI- CRIMP, Large Die, C-Head Adapter attery Powered Crimp Tool Kit (dies not included) P/N CERTI-CRIMP, Large Die, Straight-Action Adapter attery Powered Crimp Tool Kit (dies not included) CRIMP MACHINES AMP-O-LECTRIC Model G Terminating Machines, Part Nos , -9, -11 Semiautomatic bench machines for crimping reeled terminals and contacts, featuring a quiet and reliable direct motor drive, microprocessor controls for ease of setup and operation, and guarding and lighting designed for operator convenience and safety. All models are equipped with either manual or automatic precision adjustment of crimp height. Machine-mounted sensors are available for crimp quality monitoring using conventional miniaturestyle applicators. AMP-TAPETRONIC Machine, Part No For more information, request Catalog AMP-O-LECTRIC Model K Terminating Machine with a permanently-mounted applicator that accepts interchangeable die sets to apply a variety of tape-mounted terminals and splices. Many of the die sets can also be used in AMP-O-LECTRIC Terminating Machines with a tape applicator. For more information, contact Tyco Electronics. Application Tooling For more information, request Catalog , Video , Catalog 8227 [Crimp Quality Monitor (CQM)], Video Note: New Stripping Module available, see page 79. 7

58 Application Tooling (Continued) Application Tooling 8 Crimp Quality Monitor (CQM) Part No AMP 3K/40 and AMP K/40 Terminating Machines The unique system provides 100% on-the-fly crimp inspection. It measures the crimp height of each termination, and evaluates the quality of each crimp. If a crimp is questionable, the monitor alerts the operator with both visual and audible alarms. It also provides ports for printing and networking. When used with AMP-O-LECTRIC Model G Termination Machines, the monitor is mounted to the machine. When used with AMPOMATOR CLS IV Lead Making Machines, it is integrated into the machine s operating system. For more information, request Catalog The AMP 3K/40 and AMP K/40 Terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. y incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. Features 3,000 lb [1361 kg] max. crimp force (AMP 3K/40);,000 lb [2268 kg] max. crimp force (AMP K/40) Toolless removal of applicators and guards Jog capability Quiet, fast operation - 80/76 da and cycle time less than seconds Accepts Heavy Duty Mini stye applicators Wide range of optional equipment such as toolless precision crimp height adjust, batch counter, CQM capability and work light For more information, request Catalog Note: New Stripping Module available, see page 79. Crimp Force Monitor (CFM) Your Quality Program calls for more than a Good Crimping System. It demands proof the proof you get with the SLE crimp force monitor. It has highresolution piezo-quartz sensor technology for a more precise identification of typical crimping faults. Sure, you can sample and test crimp height with a micrometer. In fact, that s how you standardize your process. ut for ongoing quality control, testing every crimp, SLE is the choice. It s known worldwide, and meets our standards or a high performance terminating system. That s how you can be sure. High quality crimping with verification means higher production and productivity. System III Applicator Features 1 or 2 Channels 128 x 128 Dot Matrix Zone & Peak Force Analysis Force Trigger Encoder Proximity Trigger Absolute Force Measurement Monitors the wire barrel crimp of open-barrel, uninsulated contacts and terminals Real-time monitoring of every crimp Special applicators are not required Use with the AMP-3K/40 and AMP-K/40 presses from Tyco Electronics Frame-mounted force sensor For bench or fullyautomatic machines Please contact us for any other type of press you would like to use with the CFM Crimp Force Monitor Specifications Electrical: VAC Single Phase, 0-60 Hz, 1 watts Size (Monitor): 178mm x 137mm x 9mm Weight (Monitor): 1.02kg (single channel), 1.0kg (double channel) For more information, request Catalog The System III Applicator introduces several new technologies into the applicator including a precision servoelectric motorized feeding system, a built-in data module for storing terminal crimp and set-up information, a precision fit round ram, and a newly designed terminal depressor. It still utilizes the proven quality of the HD-M crimper and anvil tooling. For more information, request Catalog

59 Application Tooling (Continued) LEAD MAKERS Komax gamma 333 PC Lead-Making Machine This fully-automatic, PCcontrolled leadmaker can be equipped with up to three processing stations enabling the crimping of both ends of the wire, double-crimp connections with three different contacts, singleended seal applications, tinning or ink-jet marking. Features include ultra-short conversions times, easy-touse graphic-based TopWin interface with multiplelanguage capability, crimp force analyzer with statistical analysis, seal monitoring, and integrated good/bad sorting. For more information, request Catalog APPLICATORS End-Feed Heavy-Duty Miniature Applicators (coded HDM) Interchangeable applicators for crimping products reeled end-to-end (primarily openbarrel terminals). Used in bench and lead-making machines; most designs can be used, or adapted for use with minor tooling changes, dial-in settings for different wire sizes and insulation diameters. Mechanical or air-powered feed systems, depending on the product applied. For more information, request Catalog and Instruction Sheet AMPOMATOR System III Leadmaker Komax 433-S alpha Lead-Making Machine The AMPOMATOR System III Leadmaker is designed for the demands of low-volume/ high mix manufacturing and precision quality. This leadmaker combines the best wire processing capabilities with new technologies in terminal feeding and machine set-up found in the System III Applicator to offer significant advantages for higher throughput and efficiencies. For more information, request Catalog The 433-S alpha offers maximum flexibility for applying seals to one or both ends of the wire with the corresponding terminal. When equipped with the mci 711 crimp terminator and mci 761 seal applicator, the fullyautomated 433-S alpha forms a highly compact system with optimum accessibility. Dynamic servo-drives provide fine travel settings on all motor axes and the wire straightening unit with quickrelease lock and automatic lead-in feature reduces wire changeover time. The TopWin software provides for fast, simple data input. For more information, request Catalog EDGE Applicator Counter Side-Feed Heavy-Duty Miniature Applicators (coded HDM) The new EDGE counter tracks wearable tool usage for the most effective maintenance planning. The completely electronic counter, with clear LCD display, indicates cycles since installation. y performing maintenance at measured intervals with pre-set limits, operators avoid breakdowns and rejects caused by tool wear or mis-adjustment. A wireless interface transfers counters to a PC running the optional Edge Counter Software Pack. The EDGE is standard on all new applicators and can be retrofitted to most existing Tyco Electronics applicators. For more information, request Catalog Interchangeable applicators for crimping products reeled side-by-side on single or dual carrier strips (primarily closed-barrel terminals and open-barrel contacts). Similar design as the endfeed version. All side-feed applicators include a wire stop to help correctly position the wire end in the crimping target area. For more information, request Catalog and Instruction Sheet Application Tooling 9

60 Application Tooling (Continued) Application Tooling Stripper-Crimper Applicators (coded SCA) STRIPPER-CRIMPER MACHINES AMP-O-MATIC Stripper- Crimper Machines, Part Nos , Interchangeable applicators for crimping products in AMP-O-MATIC Stripper- Crimper Machines. Consist of separate ram and lower tooling assemblies. Similar dial-in settings for different wire sizes and insulation diameters as HDM applicators. Available with sensors for use with the Crimp Quality Monitor. For more information, request Catalog 6004 (AMP-O-MATIC Stripper-Crimper Machines), Catalog 8227 [Crimp Quality Monitor (CQM)]. Semiautomatic bench crimping machines that also strip the wire, and are therefore used for terminating jacketed cable. Feature manual precision adjustment of crimp height, keyed strip blades for faster, more accurate setups, and an efficient scrap removal system. All adjustments can be made from the front of the machines without special tools. Available with crimp quality monitoring. For more information, request Catalog 6004, Video 19807, Catalog 8227 [Crimp Quality Monitor (CQM)], Video Cosmic 30M Wire Stripping Machine, Cosmic 927R Micro-Cable Stripper The Cosmic 30M is a high precision, high speed electrical wire stripper that is very easy to operate. It s equipped with a four blade system and an optional gripper for more difficult wires. There is a digital display for the wire diameter that can be set at 0.01 mm increments. For more information, request Catalog The compact, lightweight, benchtop Cosmic 927R was designed and developed to reliably strip various insulation materials and micro-cable. From conductor diameter 36 to 10 AWG, the stripping diameter display can be set to within 0.1 mm increments. For more information, request Catalog Stripping Module (for the AMP 3K/40 and AMP K/40 Terminating Machines and AMP-O- LECTRIC Model G Terminator on page 77) The combination of the Stripping Module with the AMP 3K/40 and AMP K/40 Terminating Machines or the AMP-O-LECTRIC Model G Terminator provides an economic and proficient method of stripping the wire and crimping terminals on the same machine. The module accepts End- and Side-Feed HDM Applicators (32-14 AWG) and operates in three modes: crimp only, strip only, or strip and crimp. It can be installed on existing machines in the field or purchased as one unit from the factory. For more information, request Catalog

61 Technical Documents The following is a list of technical documents covering the application, performance and maintenance of Metrimate Connectors. Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer Metrimate Connectors Contacts, Type III+ Stamped and Formed Subminiature COAXICON Contacts Power Drawer Connectors Power Drawer Connectors with.12 POWERAND Contacts Power Drawer with High Current Louvertac Size Metrimate Connectors loaded with contacts Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person Contacts, Pin and Socket, Power Application of Contacts, Type III Drawer Connectors Metrimate Connectors POWERAND Contacts Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator Metrimate Connectors (Square Grid) Pin and Socket Contacts Insertion Tool , Type III+ Contacts Subminiature COAXICON Contacts, Instruction, Maintenance and Inspection Extraction Tool 30183, Type III+ and Subminiature COAXICON Contacts Extraction Tool CERTI-CRIMP SAHT Operation and Maintenance of CERTI-CRIMP II Straight Action Hand Tools CERTI-CRIMP SAHT PRO-CRIMPER II Hand Tool Insertion Tool "C" Head Hand Tool PRO-CRIMPER II Hand Crimping Tool Frame Assembly Customer Manuals provide a compilation of customer prints, product specifications, application specifications, features and benefits, IS sheets, test specifications and could include a product catalog AMP 626 Pneumatic Tool Assemblies Technical Documents 61

62 Part Number Index Part Number Index 62 Note: This numerical index lists all cataloged part numbers by base number only. Complete part numbers (with prefixes and/or suffixes) are shown on the page indicated. Part No. Page No , , , , , , , , , , , , , , 34, 4 Part No. Page No , 34, , , , , , 41, 48, , , 41, , , , 41, , , , , , , Part No. Page No , , , , , , , 17, , , , , , , , Part No. Page No , Tooling 849 9, , , , 14, 17, , , , , , 10, 13, 14, , 10, 13, 14, , 10, 13, , 11, 12, 13, 14, , 14, , , 10, 13, 14, , ,

63 Engineering Notes Engineering Notes 63

64 Tyco Electronics Corporation Harrisburg, PA Rev. 6/08 - OG3