RoHS. Heavy Duty Sealed Connector Series (HDSCS) Ready. for Industrial & Commercial Vehicles

Transcription

1 RoHS Ready Heavy Duty Sealed Connector Series (HDSCS) for Industrial & Commercial Vehicles

2 Industrial & Commercial Transportation When every connection counts, TE Connectivity delivers reliable connectivity products designed to withstand harsh environmental conditions for on and off-highway vehicles and recreational transportation. As a world leader in rough and rugged connectivity, you can depend on TE Connectivity to provide innovative solutions for field applications where failure is not an option. We go to extremes to make every connection count The Industrial & Commercial Transportation business unit of TE Connectivity is a world leader in connectors and interconnect systems for use in the toughest and harshest environments. From trucks to tractors, from motorcycles to recreational vehicles, we offer products that work just as hard as the vehicles in which they are installed. Our intelligent yet robust solutions and technologies function reliably in applications with high vibration and extreme temperature characteristics. The new business unit combines the service portfolios of DEUTSCH and TE Connectivity under one roof. The DEUTSCH brand is a global leader in interconnect solutions for use in heavy equipment and harsh industrial environments. TE Connectivity has been among the world leaders in interconnect systems for automotive and system manufacturers for over 50 years We offer you one of the world s most comprehensive connector product portfolios. Thanks to the breadth of our product range, our global presence and our innovative strength, we are able to develop targeted solutions for the most demanding requirements of a rapidly changing market. We engineer tough products for your application needs. We know that dependability is a must in the field or at the site. That s why our engineers designed rugged, high vibration resistant connector solutions to meet your application requirements. Support We provide options to meet your needs. TE Connectivity offers sales options to service all Industrial & Commercial Transportation customers, including factory direct, LADD Distribution and third party distribution. Contact your local sales representative for more information. Please note our global contacts on page 57.

3 Industrial & Commercial Transportation Markets On-Highway Vehicles These include trucks (class 6 8, and utility), buses (city buses, coaches, school buses) and emergency vehicles. Off-Highway Vehicles In this segment, we equip construction vehicles such as front-loaders, dump trucks, excavators and bulldozers. In agriculture vehicles, our products are widely used in tractors and combine harvesters, for example. This segment also includes special vehicles like industrial lifts or material handling vehicles. Recreational Transportation From boats (including personal watercraft) to motorcycles, scooters, snowmobiles, ATVs and recreational vehicles, the range of recreational vehicles is broad. Whatever the application, we have a connector to match.

4 Industrial & Commercial Transportation Industrial & Commercial Transportation has the ideal product series for every harsh environment. Our time-tested, high vibration resistant products and technologies provide the right solution for your applications and requirements. We go to extremes to make every connection count Interconnection Systems TE Connectivity s electrical and electronic interconnection products and solutions are used to electrically and mechanically join wires and cables, printed circuit boards, integrated circuit packages and batteries. Cable Assemblies TE Connectivity is your partner for vehiclespecific cable assemblies. We offer research and development capabilities, prototypes and samples, as well as manufacturing facilities for special cable assemblies. Hybrid & Electric Mobility Solutions Electric mobility is changing the way engineers think about vehicles. The way they re designed and engineered. The way they re fueled. Even the way the fuel is delivered. And we re right there with you helping complete the connections for current and nextgeneration hybrid and electric mobility and the charging infrastructure. TE Connectivity s complete porfolio of connection and protection systems includes battery connectivity systems, connectors, cable assemblies, high-voltage relays and contactors, power distribution units and customer-specific designs. II

5 Sensors TE Connectivity provides contactless and electromechanical sensor products with robust housing technologies, connection systems and temperature-resistant design for use in a variety of industrial and commercial transportation applications. Relays TE Connectivity s 24 V relay product line includes a broad range of robust and versatile relays for many diverse applications within trucks, buses, agricultural tractors, construction equipment and other heavy duty commercial vehicles. With increased contact gaps and other key design features, these relays are designed for use in challenging environments where they may regularly encounter extended periods of shock and vibration. Infotainment TE Connectivity offers a wide variety of infotainment solutions for consumer port connections, high data rate applications, next-generation harness architecture, board-to-board connections and vehicle-to-vehicle communication. III

6 Industrial & Commercial Transportation The TE Connectivity Industrial & Commercial Transportation website is an innovative and interactive source for application information, product updates and technical solutions. Industrial & Commercial Transportation online Product and Machine Literature TE Connectivity Industrial & Commercial Transportation offers a variety of product specific catalogs, brochures and high impact flyers to help better serve you! For more information on literature for TE Connectivity Industrial & Commercial Transportation, please contact your local organization or go to TE Products Product Information Center (PIC) You can rely on TE Connectivity s PIC Team to provide you support for answers to your general information or technical questions in an efficient and effective manner. To reach our PIC staff, please contact your local organization or see our Global Contacts page. Please contact us at IV

7 Every connection counts We are worldwide the right connection for the toughest jobs V

8 Quality Guidelines VI

9 Quality Guidelines VII

10 IP Code (Elements and Significance acc. to IEC and DIN 40050) VIII

11 IP Code (Elements and Significance acc. to IEC and DIN 40050) IX

12 Restriction on the Use of Hazardous Substances (RoHS) X

13 AWG Conversion Table (Average Value) XI

14 Conversion Table Inch/mm XII

15 Conversion Table Inch/mm (continued) XIII

16 Table of Contents Page Heavy Duty Sealed Connector Series (HDSCS) Introduction 1 Contact Systems Introduction 3 AMP MCP 1.5K Contact System Sealed Receptacle Contacts Sealed Tab Contacts Single Wire Seals and Sealing Plugs AMP MCP 2.8 Contact System 7 9 Sealed Receptacle Contacts Single Wire Seals and Sealing Plugs AMP MCP 6.3/4.8K Contact System Sealed Receptacle Contacts Sealed Tab Contacts Single Wire Seals and Sealing Plugs AMP MCP Housings and Connectors Introduction 13 Group A Sealed AMP MCP 2.8 Receptacle Housings Sealed 2.8 Tab Housings Sealed AMP MCP 1.5K Receptacle Housings Sealed 1.5mm Tab Housings Accessories Group B Sealed AMP MCP 2.8 Receptacle Housings Sealed 2.8mm Tab Housing Sealed AMP MCP 1.5K Receptacle Housing Sealed 1.5mm Tab Housing Accessories XIV

17 Table of Contents Page Group C Sealed AMP MCP 2.8 Receptacle Housings Sealed AMP MCP 1.5K/2.8 Receptacle Housings Sealed 1.5mm/2.8mm Tab Housings Sealed AMP MCP 1.5K Receptacle Housings Sealed 1.5mm Tab Housing Sealed AMP MCP 6.3 Receptacle Housing Sealed 6.3mm Tab Housing Accessories Group D Sealed AmP MCP 1.5K Receptacle Housing Sealed 1.5mm Tab Housing Sealed AMP MCP 2.8 Receptacle Housing Sealed 2.8mm Tab Housing Sealed AMP MCP 1.5/2.8 Receptacle Housing Sealed 1.5mm/2.8mm Tab Housing Accessories Group E Sealed AMP MCP 2.8 Receptacle Housings Sealed AMP MCP 1.5/2.8 Receptacle Housing Sealed 1.5mm/2.8mm Tab Housing Sealed AMP MCP 1.5/2.8 Receptacle Housing Sealed 1.5mm/2.8mm Tab Housing Sealed AMP MCP 1.5K Receptacle Housing Sealed 1.5mm Tab Housing Sealed AMP MCP 6.3 Receptacle Housing Sealed 6.3mm Tab Housing Accessories Application Tooling 53 Numerical Index Disclaimer and Trademarks 56 XV

18 Engineering Notes XVI

19 Introduction Heavy Duty Sealed Connector Series (HDSCS) for industrial & commercial vehicles. The Heavy Duty Sealed Connector Series, so called HDSCS, is targeted for the commercial vehicle industry and off-road applications. This wire-to-wire and wire-todevice connector program was designed to meet the rigorous demands of an industry that requires the highest standards in perform ance. The HDSCS program consists of five groups of connectors in different sizes, starting from 2 up to 18 way connectors. In addition, mixed combina tions with signal and power lines are available. This HDSCS program will feature the AMP MCP 1.5K, AMP MCP 2.8 and AMP MCP 6.3/4.8K receptacles and tabs as a contact system. Technical Features n High reliability status supported for long term use n High vibration level supported n Perfect design to avoid quality problems, reduce manufacturing and service cost n Integrated secondary locking device delivered in pre-locked position n Polarization, several keyings n Clear handling, low mating force with a reliable slide locking mechanism delivered in pre-locked position 1

20 Engineering Notes 2

21 Contact Systems Introduction The AMP MCP contact system offers high functionality for application in commercial vehicles. The AMP MCP contact system is mainly used in the automotive industry. Each contact consists of a flat receptacle, which mates with a flat tab. Every contact has got a steel spring and a copper alloy body. The two-piece contact design means that the electrical and mechanical properties are sep a rated. One end of the contact body is crimped to wire and the other end mates with the match ing tab. The closed spring has got several functions and also different advantages for the complete contact system. n Protection of the contact springs n No over elongation of the contact springs possible under normal circumstances n No possibility to connect from the rear side n Protection against mechanical damage n Good guiding in the cavity n Secondary locking possible (from 4 directions) n Assembly into housing fully-automatically In addition there are usually two lances on the steel to spring. These serve to lock the contact securely in the housing. The main advantages of the body are: n Several contact points n Large range of wire sizes (from 0.2mm 2 at AMP MCP 1.5K up to 6.0 mm 2 at AMP MCP 6.3/4.8K) n Base material with very high current capability n High vibrational load Tabs and receptacles can be applied in both sealed and un sealed connectors. AMP MCP contacts can be fast and economically arranged to the lead using TE Connectivity application tooling. 3

22 AMP MCP 1.5K Contact System Sealed Receptacle Contacts Technical Features Contact Material: CuNiSi Top Spring: Stainless Steel Contact Finish: Tin plated, selective silver plated, selective gold plated Wire Size Range: mm2, mm2, > mm2 (FLR Cable) Current Carrying Capacity: up to 20 Ampere (at 20 C ambient temperature) Temperature Range: 40 C C (tin plated) 40 C C (silver plated) 40 C C (gold plated) Mating Cycles: l up to 10 cycles (tin plated) up to 50 cycles (silver plated) up to 100 cycles (gold plated) l ) Mating Cycles are depending on various technical influences and must be clarified in each individual case. Contact Resistance: New State #2 mv Mating Force: Max. 6 N Unmating Force: Max. 6 N Dimension of Male Contacts: x mm Extraction Tool: Part No Product Group Drawing: Product Specification: Application Specification: Receptacle Contacts Single Wire Sealing System (SWS) Insulation Diameter Part Numbers Wire Size (mm) Material Range Hand and Finish Q Strip Package Loose- Package (mm 2 ) Applicator FLK FLR Form Quantity Piece Quantity Tool Complete / -2 / , x x / -2 / -3 / 1-xxx , x x > / , x x Q ) Material and Finish: 1-xxx-1 = CuNiSi, pre-tin plated 1-xxx-2 = CuNiSi, selective gold plated 1-xxx-3 = CuNiSi, selective silver plated 1-xxx-2 = CuNiSi, min µm selective gold plated u ) The pre- and suffix for the appli cators depends on the applied termina tion equipment. Note: All Part Numbers are RoHS and ELV compliant. 4

23 AMP MCP 1.5K Contact System Sealed Tab Contacts Tabs 1.6 x 0.6mm with modified steel top spring, mates with AMP MCP 1.5K contact system Extraction Tool: Part No Product Group Drawing: Product Specification: Application Specification: Tab Contacts Single Wire Sealing System with Modified Spring (SWS) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLK FLR Material and Finish Q Part Numbers Strip Package Loose- Package Form Quantity Piece Quantity Applicator u / , x x / -3 / , x x Hand Tool Complete / , x x Q ) Material and Finish: xxx-2 = CuFe2, pre-tin plated xxx-3 = CuSn4, gold plated xxx-5 = CuSn4, selective silver plated u ) The pre- and suffix for the appli cators depends on the applied termina tion equipment. Note: All Part Numbers are RoHS and ELV compliant. 5

24 AMP MCP 1.5K Contact System Single Wire Seals and Sealing Plugs Single wire seals and sealing plugs for AMP MCP 1.5K contact system (cavity diameter 3.6mm). [ 2.6 [ Insulation Diameter (mm) Color Part Number Package Quantity Green , Red ,000 Blue , Gray , Yellow , Orange ,000 Sealing Plug White ,000 Natural ,000 Contact Cavity of Housing [ 3.6 Sealing Plug

25 AMP MCP 2.8 Contact System Sealed Receptacle Contacts Technical Features Material: Contact: CuNiSi Tabs: CuSn4, CuFe2 Top Spring: Stainless Steel 20.2 Contact Finish: Tin plated, selective silver plated, selective gold plated Wire Size Range: mm 2, mm 2, mm 2, Single Wires (FLR), AWG 12 TXL max. 0.3 Current Carrying Capacity: up to 40 Ampere (at 20 C ambient temperature) Mating Force Q : Max. 6 N 3.1 Unmating Force Q : Max. 5 N Mating Cycles: l up to 10 cycles (tin plated) up to 50 cycles (silver plated) up to 100 cycles (gold plated) Q ) Steel Tab, see Specifications l ) Mating Cycles are depending on various technical influences and must be clarified in each individual case. Temperature Range: 40 C C (tin plated) 40 C C (silver plated) 40 C C (gold plated) Dimension of Male Contacts: 2.8 ±0.1 x 0.8 ±0.03 mm 3.0 ±0.1 x 0.8 ±0.03 mm Contact Resistance: New State #2 mv Extraction Tool: Part No Product Specification: Application Specification: Product Group Drawing: Receptacle Contacts Single Wire Sealing System (SWS) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLK FLR Material and Finish Q Part Numbers Strip Package Loose- Package Form Quantity Piece Quantity Applicator u Hand Tool Complete xxx-1 / 1-xxx , x x xxx-1 / 1-xxx-2 / 1-xxx , x x xxx-1 / 1-xxx , x x AWG 12 TXL max xxx-1 / 1-xxx ,500 x x Q Material and Finish: 1-xxx-1 = CuNiSi, pre-tin plated 1-xxx-2 = CuNiSi, selective gold plated 1-xxx-3 = CuNiSi, selective silver plated u ) The pre- and suffix for the appli cators depends on the applied termina tion equipment. Note: All Part Numbers are RoHS and ELV compliant. 7

26 AMP MCP 2.8 Contact System Single Wire Seals and Sealing Plugs Tabs 2.8 x 0.8mm with steel top spring, mates with AMP MCP 2.8 contact system Extraction Tool: Part No Product Group Drawing: Product Specification: Application Specification: Tab Contacts with Single Wire Sealing System (SWS) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLK FLR Material and Finish Q Part Numbers Strip Package Loose- Package Form Quantity Piece Quantity Applicator u Hand Tool Complete max xxx-1 / 1-xxx , x x max xxx-1 / 1-xxx-2 / 1-xxx-3 / 2-xxx-1 / 2-xxx-2 / 2-xxx-3 / , x x max xxx-1 / 1-xxx-2 / 1-xxx-3 / 2-xxx-1 / 2-xxx-2 / 2-xxx-3 / , x x AWG 12 TXL max xxx-1 / 1-xxx x x Q ) Material and Finish: 1-xxx-1 = CuSn, pre-tin plated 1-xxx-2 = CuSn, selective silver plated 1-xxx-3 = CuSn, selective gold plated 2-xxx-1 = CuFe, pre-tin plated 2-xxx-2 = CuFe, selective silver plated 2-xxx-3 = CuFe, selective gold plated 3-xxx-1 = CuSn, pre-tin plated u ) The pre- and suffix for the appli cators depends on the applied termina tion equipment. Note: All Part Numbers are RoHS and ELV compliant. 8

27 AMP MCP 2.8 Contact System Single Wire Seals and Sealing Plugs Single wire seals and sealing plugs for AMP MCP 2.8 contact system (two cavity diameters). 4.3 [ Function Relevant Insulation Diameter (mm) _ (mm Color Diameter A (mm) ( ) Blue 5.6 Part Number Package Quantity , ,000 ( , 3.2) ( ), AWG 12 TXL White ,000 Sealing Plug Example for Wire Size, FLR Insulation according ISO ) Natural ,000 Green ,000 Contact Cavity of Housing [ 5.2 Sealing Plug 9

28 AMP MCP 6.3/4.8K Contact System Sealed Receptacle Contacts Technical Features Contact Material: CuNiSi Top Spring: Stainless Steel Contact Finish: Tin plated, selective silver plated Wire Size Range: mm 2, mm 2, > mm 2, > mm 2, > mm Current Carrying Capacity: up to 40 Ampere (at 20 C ambient temperature) Temperature Range: 40 C C (tin plated) 40 C C (silver plated) 40 C C (tin-silver) / 20.0 Dimension of Male Contacts: 4.8 ±0.1 x 0.8 ±0.03 mm 5.8 ±0.1 x 0.8 ±0.03 mm 6.3 ±0.1 x 0.8 ±0.03 mm Contact Resistance: New State #2 mv Mating Cycles: l up to 10 cycles (tin plated) up to 10 cycles (silver plated) l ) Mating Cycles are depending on various technical influences and must be clarified in each individual case. Mating Force: max. 16 N Unmating Force: max. 11 N Extraction Tool: Part No Product Group Drawing: Product Specification: Application Specification: Receptacle Contacts Single Wire Sealing System (SWS) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLK FLR Material and Finish Q Part Numbers Strip Package Loose- Package Form Quantity Piece Quantity Applicator u , x x / , x x > > / , x x > > / , x x Hand Tool Complete > > , x x QQ Q ) Material and Finish: xxx-1 = CuNiSi, pre-tin plated xxx-3 = CuNiSi, selective silver plated xxx-4 = CuNiSi, tin-silver pre-plated Note: All Part Numbers are RoHS and ELV compliant. Note: QQ ) This hand tool only covers 6.0 mm 2 wire. u ) The pre- and suffix for the appli cators depends on the applied termina tion equipment. 10

29 AMP MCP 6.3/4.8K Contact System Sealed Tab Contacts Tabs 5.8 x 0.8 mm with steel top spring, mates with AMP MCP 6.3/4.8K contact system Extraction Tool: Part No Product Group Drawing: Product Specification: Application Specification: Tab Contacts Single Wire Sealing System (SWS) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLK FLR Material and Finish Q Part Numbers Strip Package Loose- Package Form Quantity Piece Quantity Applicator u Hand Tool Complete > > xxx-1 / 1-xxx-2 / 2-xxx-1 / 2-xxx-2 / 1-xxx-1 / 1-xxx-2 / 2-xxx-1 / 2-xxx-2 / 1-xxx-1 / 1-xxx-2 / 2-xxx-1 / 2-xxx-2 / , x x , x x , x x > > 2-xxx Q ) Material and Finish: 1-xxx-1 = CuSn, pre-tin plated 1-xxx-2 = CuSn, selective silver plated 2-xxx-1 = CuFe, pre-tin plated 2-xxx-2 = CuFe, selective silver plated u ) The pre- and suffix for the appli cators depends on the applied termina tion equipment. Note: All Part Numbers are RoHS and ELV compliant. 11

30 AMP MCP 6.3/4.8K Contact System Single Wire Seals and Sealing Plugs Single wire seals and sealing plugs for AMP MCP 6.3/4.8K contact system (cavity diameter 8.5mm). [ 6.0 [ Insulation Diameter (mm) Color Part Number Package Quantity White , Blue , Green ,000 Sealing Plug Transparent ,000 Contact Cavity of Housing for Single Wire Seals and Sealing Plug [ 8.5 Sealing Plug

31 AMP MCP Housings and Connectors Introduction Recreational Transportation The AMP MCP housings and connectors combine the features of robust construction and high functional requirements. The Heavy Duty Sealed Con nector Series (HDSCS) offers recept acle and tab housings with capability for water-proofi ng and resist ance to condi tions of extreme vibration. The system is designed for electronic and electrical ap pli cations in motor vehicles, where vibrations and mechan i- cal stress, in the long term, can affect the quality on the contact system. Technical Features n High reliability status supported for long term use n High vibration level supported n Perfect design to avoid quality problems, reduce manufacturing and service cost n Integrated secondary lock ing device delivered in pre-locked position n Wire-to-Wire sealed and unsealed connectors (SWS) n Wire-to-Board sealed connectors (SWS) n Polarization, several keyings n Dust and water protected n Clear handling, low mating force with a reliable slide locking mechanism n Mixed configuration with signal and power line connections 13

32 AMP MCP Housings and Connectors Group A: Sealed AMP MCP 2.8 Receptacle Housings Technical Features No. of Positions: 2 Positions 36.0 Housing Material: Glass Reinforced PBT Wire Size Range: 2.5 mm 2 FLR max. AWG 12 TXL max. Product Specification: Application Specification: Sealed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing Black / Black Black / Gray Black / Green Black / Blue

33 AMP MCP Housings and Connectors Group A: Sealed 2.8 Tab Housings Technical Features No. of Positions: 2 Positions 27.6 Housing Material: Glass Reinforced PBT Wire Size Range: 2.5 mm 2 FLR max. AWG 12 TXL max. Product Specification: Application Specification: Sealed 2.8 mm Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange Q Tab Housing without Flange Mating Receptacle Housing Black Q Gray Green Q Q Blue Q QQ ) Available on request. QQ ) Suitable fixing slide see accessories. 15

34 AMP MCP Housings and Connectors Group A: Sealed AMP MCP 1.5K Receptacle Housings Technical Features No. of Positions: 2 and 3 Positions 36.0 Housing Material: Glass Reinforced PBT Wire Size Range: 1.5 mm 2 FLR max. AWG 16 TXL max. Product Specification: Application Specification: Sealed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing Black / Black Q Black / Gray Q Black / Green Q Black / Blue Q 3 Black / Black Black / Gray Black / Green Black / Blue Q ) Available on request. 16

35 AMP MCP Housings and Connectors Group A: Sealed 1.5mm Tab Housings Technical Features No. of Positions: 2 and 3 Positions Housing Material: Glass Reinforced PBT Wire Size Range: 1.0 mm 2 FLR max. Product Specification: Application Specification: Sealed 1.5 mm Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange QQ Tab Housing without Flange Mating Receptacle Housing 2 3 Black Q Q Gray Q Q Green Q Q Blue Q Q Black Gray Green Blue QQ ) Available on request. QQ ) Suitable fixing slide see accessories. 17

36 Engineering Notes 18

37 AMP MCP Housings and Connectors Group A: Accessories Accessories Description Color Part Number Fixing slide (panel thickness 3.5mm) Gray Fixing slide (panel thickness 3.0mm) Yellow Fixing slide (panel thickness 2.5mm) Red Vertical adapter for NW 8.5mm diameter corrugated tubing Black Right-angle adapter for NW 8.5mm diameter corrugated tubing Black

38 AMP MCP Housings and Connectors Group B: Sealed AMP MCP 2.8 Receptacle Housing Technical Features No. of Positions: 4 Positions 43.0 Housing Material: Glass Reinforced PBT Wire Size Range: 2.5 mm 2 FLR max. AWG 12 TXL max. Product Specification: Application Specification: Sealed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing 4 Black / Black Black / Gray Black / Green Black / Blue Will also be available as 2 and 3 positions on request. 20

39 AMP MCP Housings and Connectors Group B: Sealed 2.8mm Tab Housing Technical Features No. of Positions: 4 Positions Housing Material: Glass Reinforced PBT Wire Size Range: 2.5 mm 2 FLR max. AWG 12 TXL max. Product Specification: Application Specification: Sealed 2.8 mm Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange Q Tab Housing without Flange Mating Receptacle Housing Black Gray Green Blue Will also be available as 2 and 3 positions on request. Q ) Suitable fixing slide see accessories. 21

40 AMP MCP Housings and Connectors Group B: Sealed AMP MCP 1.5K Receptacle Housing Technical Features No. of Positions: 6 Positions 43.0 Housing Material: Glass Reinforced PBT Wire Size Range: 1.5 mm 2 FLR max. AWG 16 TXL max Product Specification: Application Specification: Sealed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing 6 Black / Black Black / Gray Black / Green Black / Blue Other variants are available on request. 22

41 AMP MCP Housings and Connectors Group B: Sealed 1.5mm Tab Housing Technical Features No. of Positions: 6 Positions Housing Material: Glass Reinforced PBT Wire Size Range: 1.0 mm 2 FLR max. Product Specification: Application Specification: Sealed 1.5 mm Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange Q Tab Housing without Flange Mating Receptacle Housing Black Gray Green Blue Q ) Suitable fixing slide see accessories. 23

42 Engineering Notes 24

43 AMP MCP Housings and Connectors Group B: Accessories Accessories Description Color Part Number Fixing slide (panel thickness 3.5mm) Gray Fixing slide (panel thickness 3.0mm) Yellow Fixing slide (panel thickness 2.5mm) Red Right-angle adapter with universal clamp Black Vertical adapter with universal clamp Black Right-angle adapter for NW 7.5mm diameter corrugated tubing Black Right-angle adapter for NW 8.5mm diameter corrugated tubing Black Right-angle adapter for NW 10mm diameter corrugated tubing Black Vertical adapter for NW 7.5mm diameter corrugated tubing Black Vertical adapter for NW 8.5mm diameter corrugated tubing Black Vertical adapter for NW 10mm diameter corrugated tubing Black Right-angle adapter 4/7 position for hose Black Vertical adapter 4/7 position for hose Black Vertical adapter 4/7 position for jacketed cable mm Black Vertical adapter 4/7 position for jacketed cable mm Black Right-angle adapter 4/7 position for jacketed cable mm Black Right-angle adapter 4/7 position for jacketed cable mm Black

44 AMP MCP Housings and Connectors Group C: Sealed AMP MCP 2.8 Receptacle Housings Technical Features No. of Positions: 6 Positions 44.0 Housing Material: Glass Reinforced PBT Wire Size Range: 2.5 mm 2 FLR max. AWG 12 TXL max Product Specification: Application Specification: Sealed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing 6 Black / Black Black / Gray Black / Green Black / Blue Q Q Q Q Q Q Q Q Other variants are available on request. Q ) Available on request. 26

45 AMP MCP Housings and Connectors Group C: Sealed AMP MCP 1.5K/2.8 Receptacle Housings Technical Features No. of Positions: 7 Positions 44.0 Housing Material: Glass Reinforced PBT Wire Size Range: 1.5 mm 2 FLR max. AWG 16 TXL max. 2.5 mm 2 FLR max. AWG 12 TXL max Product Specification: Application Specification: Sealed Mixed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing 7 Black / Black Black / Gray Black / Green Black / Blue Other variants are available on request. 27

46 AMP MCP Housings and Connectors Group C: Sealed 1.5mm/2.8mm Tab Housings Technical Features No. of Positions: 7 Positions Housing Material: Glass Reinforced PBT Wire Size Range: 1.0 mm 2 FLR max. 2.5 mm 2 FLR max. AWG 12 TXL max Product Specification: Application Specification: Sealed Mixed Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange Q Tab Housing without Flange Mating Receptacle Housing Black Gray Green Blue Q ) Suitable fixing slide see accessories. 28

47 AMP MCP Housings and Connectors Group C: Sealed AMP MCP 1.5K Receptacle Housing Technical Features No. of Positions: 8 Positions 44.0 Housing Material: Glass Reinforced PBT Wire Size Range: 1.5 mm 2 FLR max. AWG 16 TXL max Product Specification: Application Specification: Sealed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing 8 Black / Black Black / Gray Black / Green Black / Blue Other variants are available on request. 29

48 AMP MCP Housings and Connectors Group C: Sealed 1.5mm Tab Housing Technical Features No. of Positions: 8 Positions Housing Material: Glass Reinforced PBT Wire Size Range: 1.0 mm 2 FLR max Product Specification: Application Specification: Sealed 1.5 mm Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange Q Tab Housing without Flange Mating Receptacle Housing Black Gray Green Blue Q ) Suitable fixing slide see accessories. 30

49 AMP MCP Housings and Connectors Group C: Sealed AMP MCP 6.3 Receptacle Housing Technical Features No. of Positions: 2 Positions 44.0 Housing Material: Glass Reinforced PBT Wire Size Range: 6.0 mm 2 FLR max. Product Specification: Application Specification: Sealed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing 2 Black / Black Black / Gray Black / Green Black / Blue

50 AMP MCP Housings and Connectors Group C: Sealed 6.3mm Tab Housing Technical Features No. of Positions: 2 Positions 42.5 Housing Material: Glass Reinforced PBT Wire Size Range: 6.0 mm 2 FLR max. Product Specification: Application Specification: Sealed 6.3 mm Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange Q Tab Housing without Flange Mating Receptacle Housing Black / Black Black / Gray Black / Green Black / Blue Q ) Suitable fixing slide see accessories. 32

51 AMP MCP Housings and Connectors Group C: Accessories Accessories Description Color Part Number Fixing slide (panel thickness 3.5mm) Gray Fixing slide (panel thickness 3.0mm) Yellow Fixing slide (panel thickness 2.5mm) Red Vertical adapter for NW 13mm diameter corrugated tubing Black Right-angle adapter for NW 13mm diameter corrugated tubing Black

52 AMP MCP Housings and Connectors Group D: Sealed AMP MCP 1.5K Receptacle Housing Technical Features No. of Positions: 12 Positions 54.1 Housing Material: Glass Reinforced PBT Wire Size Range: 1.5 mm 2 FLR max. AWG 16 TXL max Product Specification: Application Specification: Sealed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing 12 Black / Black Black / Gray Black / Green Black / Blue Other variants are available on request. 34

53 AMP MCP Housings and Connectors Group D: Sealed 1.5mm Tab Housing Technical Features No. of Positions: 12 Positions 50.5 Housing Material: Glass Reinforced PBT Wire Size Range: 1.0 mm 2 FLR max. Product Specification: Application Specification: Sealed 1.5 mm Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange Q Tab Housing without Flange Mating Receptacle Housing Black Gray Green Blue Q ) Suitable fixing slide see accessories. 35

54 AMP MCP Housings and Connectors Group D: Sealed AMP MCP 2.8 Receptacle Housing Technical Features No. of Positions: 8 Positions Housing Material: Glass Reinforced PBT Wire Size Range: 2.5 mm 2 FLR max. AWG 12 TXL max. Product Specification: Application Specification: Sealed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing Black / Black Black / Gray Black / Green Black / Blue Other variants are available on request. 36

55 AMP MCP Housings and Connectors Group D: Sealed 2.8mm Tab Housing Technical Features No. of Positions: 8 Positions Housing Material: Glass Reinforced PBT Wire Size Range: 2.5 mm 2 FLR max. AWG 12 TXL max. Product Specification: Application Specification: Sealed 2.8 mm Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange QQ Tab Housing without Flange Mating Receptacle Housing Black Q Gray Green Q Q Blue Q QQ ) Available on request. QQ ) Suitable fixing slide see accessories. 37

56 AMP MCP Housings and Connectors Group D: Sealed AMP MCP 1.5/2.8 Receptacle Housing Technical Features No. of Positions: 10 Positions Housing Material: Glass Reinforced PBT Wire Size Range: 1.5 mm 2 FLR max. AWG 16 TXL max. 2.5 mm 2 FLR max. AWG 12 TXL max. Product Specification: Application Specification: Sealed Mixed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing 10 Black / Black Black / Gray Black / Green Black / Blue Other variants are available on request. 38

57 AMP MCP Housings and Connectors Group D: Sealed 1.5mm/2.8mm Tab Housing Technical Features No. of Positions: 10 Positions 50.5 Housing Material: Glass Reinforced PBT Wire Size Range: 1.0 mm 2 FLR max. 2.5 mm 2 FLR max. AWG 12 TXL max Product Specification: Application Specification: Sealed Mixed Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange Q Tab Housing without Flange Mating Receptacle Housing Black Gray Green Blue Q ) Suitable fixing slide see accessories. 39

58 Engineering Notes 40

59 AMP MCP Housings and Connectors Group D: Accessories Accessories Description Color Part Number Vertical adapter for NW13mm diameter corrugated tubing Black Right-angle adapter for NW13mm diameter corrugated tubing Black Fixing slide (panel thickness 3.0mm) Yellow Fixing slide (panel thickness 2.5mm) Red Fixing slide (panel thickness 1.5mm) Gray Fixing slide (panel thickness 1.0mm) Natural

60 AMP MCP Housings and Connectors Group E: Sealed AMP MCP 2.8 Receptacle Housing Technical Features No. of Positions: 12 Positions 67.2 Housing Material: Glass Reinforced PBT Wire Size Range: 2.5 mm 2 FLR max. AWG 12 TXL max Product Specification: Application Specification: Sealed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing 12 Black / Black Black / Gray Black / Green Black / Blue Q Q Q Q Q ) Available on request. Other variants are available on request. 42

61 AMP MCP Housings and Connectors Group E: Sealed AMP MCP 1.5/2.8 Receptacle Housing Technical Features No. of Positions: 15 Positions 67.2 Housing Material: Glass Reinforced PBT Wire Size Range: 1.5 mm 2 FLR max. AWG 16 TXL max. 2.5 mm 2 FLR max. AWG 12 TXL max Product Specification: Application Specification: Sealed Mixed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing 15 Black / Black Black / Gray Black / Green Black / Blue Other variants are available on request. 43

62 AMP MCP Housings and Connectors Group E: Sealed 1.5mm/2.8mm Tab Housing Technical Features No. of Positions: 15 Positions Housing Material: Glass Reinforced PBT Wire Size Range: 1.0 mm 2 FLR max. 2.5 mm 2 FLR max. AWG 12 TXL max Product Specification: Application Specification: Sealed Mixed Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange Q Tab Housing without Flange Mating Receptacle Housing Black Gray Green Blue Q ) Suitable fixing slide see accessories. 44

63 AMP MCP Housings and Connectors Group E: Sealed AMP MCP 1.5/2.8 Receptacle Housing Technical Features No. of Positions: 16 Positions 67.2 Housing Material: Glass Reinforced PBT Wire Size Range: 1.5 mm 2 FLR max. AWG 16 TXL max. 2.5 mm 2 FLR max. AWG 12 TXL max Product Specification: Application Specification: Sealed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing 16 Black / Black Black / Gray Black / Green Black / Blue Other variants are available on request. 45

64 AMP MCP Housings and Connectors Group E: Sealed 1.5mm/2.8mm Tab Housing Technical Features No. of Positions: 16 Positions Housing Material: Glass Reinforced PBT Wire Size Range: 1.0 mm 2 FLR max. 2.5 mm 2 FLR max. AWG 12 TXL max Product Specification: Application Specification: Sealed Mixed Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange Q Tab Housing without Flange Mating Receptacle Housing Black Gray Green Blue Q ) Suitable fixing slide see accessories. 46

65 AMP MCP Housings and Connectors Group E: Sealed AMP MCP 1.5K Receptacle Housing Technical Features No. of Positions: 18 Positions 67.2 Housing Material: Glass Reinforced PBT Wire Size Range: 1.5 mm 2 FLR max. AWG 16 TXL max Product Specification: Application Specification: Sealed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing 18 Black / Black Black / Gray Black / Green Black / Blue Other variants are available on request. 47

66 AMP MCP Housings and Connectors Group E: Sealed 1.5mm Tab Housing Technical Features No. of Positions: 18 Positions 62.5 Housing Material: Glass Reinforced PBT Wire Size Range: 1.0 mm 2 FLR max. Product Specification: Application Specification: Sealed 1.5 mm Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange Q Tab Housing without Flange Mating Receptacle Housing Black Gray Green Blue Q ) Suitable fixing slide see accessories. 48

67 AMP MCP Housings and Connectors Group E: Sealed AMP MCP 6.3 Receptacle Housing Technical Features No. of Positions: 4 Positions 67.2 Housing Material: Glass Reinforced PBT Wire Size Range: 6.0 mm 2 FLR max Product Specification: Application Specification: Sealed Receptacle Housings No. of Positions Housing Color Receptacle Housing Part Numbers Mating Tab Housing Black / Black Black / Gray Black / Green Black / Blue Other variants are available on request. 49

68 AMP MCP Housings and Connectors Group E: Sealed 6.3mm Tab Housing Technical Features No. of Positions: 4 Positions 62.5 Housing Material: Glass Reinforced PBT Wire Size Range: 6.0 mm 2 FLR max. Product Specification: Application Specification: Sealed 6.3 mm Tab Housings No. of Positions Housing Color Part Numbers Tab Housing with Flange QQ Tab Housing without Flange Mating Receptacle Housing Black Q Gray Green Q Q Blue Q QQ ) Available on request. QQ ) Suitable fixing slide see accessories. 50

69 AMP MCP Housings and Connectors Group E: Accessories Accessories Description Color Part Number Vertical adapter for NW17mm diameter corrugated tubing and hose Black Right-angle adapter for NW17mm diameter corrugated tubing and hose Black Fixing slide (panel thickness 3.5mm) Gray Fixing slide (panel thickness 3.0mm) Yellow Fixing slide (panel thickness 2.5mm) Red Fixing slide (panel thickness 1.5mm) Gray

70 Engineering Notes 52

71 Application Tooling Equipment Introduction TE Application Tooling is dedicated to providing high quality equipment options to meet all levels of your connector product specifications. In addition to a comprehensive tooling and equipment range, TE Application Tooling maintains a global presence and support network in the form of field service engineers and product managers. Tooling shown in this catalog reflects only a part of our range and is by no means complete. Equipment is divided into two categories: n Generic equipment We supply sufficient online information referenced by part number enabling you to identify and order what you need without additional assistance. n Specialized Equipment Our specialists are available to identify the correct solutions for your application. Finding Equipment Online Powerful search functions are available to identify appropriate tooling: l Applicators applicator.asp l Hand Tools handtools.asp This website is quick and easy to use and is kept up to date with the latest tooling information and developments. Visit TE Application Tooling at Find your country contact at contact.asp TE Application Tooling s expert team will be happy to assist you with the right tooling that meets your special demands. Most TE hand tools have minimum order quantities when purchasing direct from TE. However all hand tools should be available at the quantity you want from your preferred TE approved distributor. For recommended distributors and to check distributor stock, visit 53

72 Numerical Index Part Number Page Part Number Page Part Number Page , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Part Number Page , , , , , , , , , , , , , , , , , , , , , , , , , , 32 54