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1 LEON3-FT Processor System Scan-I/F FT FT Add-on Add-on 2 2 kbyte kbyte I- I- Cache Cache Scan Scan Test Test UART UART 0 0 UART UART 1 1 Serial 0 Serial 1 EJTAG LEON_3FT LEON_3FT Core Core 8 Reg. Windows 8 Reg. Windows AHB Bridge Bridge APB 8 8 x x GPIO GPIO GPIO 2 2 kbyte kbyte D- D- Cache Cache FT FT Add-on Add-on FT FT Memory Memory Controller Controller 1 1 x x 24bit 24bit Timer Timer EDAC EDAC SRAM SRAM FLASH FLASH
2 Implementation Details Installation of the release Adaptation of the configuration tool (to include IHP s library) Implementation of data and instruction caches Logic synthesis of the design Implementation of scan chain Generation of the chip layout Simulation (functional, post-synthesis and post-layout net-list) Scan test vectors generation (ATPG) Scan test simulation Adaptation of testbenches EVCD test vectors generation Test specification Documentation
3 Double Modular Redundancy Double Modular Redundancy with self-voting has 20% lower failurefree probability, 37% lower power consumption and 16% lower silicon area overhead than Triple Modular Redundancy
4 Protection Against Single Event Latchup Single event latchup effect requires design of a special power switch (SPS) cell Memories, EDACs and logic must be duplicated SPSs are placed under the cross-over points of the power stripes and standard cells SPS network is connected to the rest of power network in the power routing phase If VDD_C is short-circuited, T5 conducts high current Feedback line from Vdd1 = VDD_C causes T2 to switch on when this voltage is above the threshold voltage Automatically, T1 triggers Tstart output
5 Chip Features LEON-3 Area (mm 2 ) 22 Number of signal ports 105 Number of power ports 20 Number of scan ports 1 (3) Transistors (x10 6 ) 0.83 Cache Memory (kb) 6 Scanable Flip-Flops (x10 3 ) 15 Power/Frequency (mw/mhz) 6.2 Max Frequency (MHz) 160 Cache Array Size (KB) No. of Words Data Width Address Width I/D Data of 40 9 I/D Tag of 32 7
6 SOC Design-for-Testability What is Scan-through-TAP? Use of IEEE Standard user instruction to concatenate the internal scan chain with the BSR chain to perform a single chain operation What do we achieve implementing Scan-through-TAP? Reduction of the scan pins number Accessibility of the internal scan chains through the TAP controller Single shift path through for burn-in and diagnostics What kind of EDA tools do we need? Standard synthesis, DFT, BSD, and ATPG tools
7 DFT/BSD in SOC Design Flow Applications System Specification Library Database Library Database New Modules Configurable New Modules Modules (synthesisable Customisable RTL Modules code) (synthesisable RTL code) Predefined Modules (memory (synthesised and custom net-list, blocks) SDF and/or LEF) HDL HDL Top Model Module Definition Definition no Logic Re-synthesis Sufficient? yes no Simulation Simulation OK? OK? yes Logic Synthesis DFT/BSD no Layout Re-synthesis Sufficient? yes no Simulation OK? yes Layout Synthesis Test Test Benches ATPG no Simulation Simulation OK? OK? yes Final Chip Layout
8 Scan Insertion Flow Read in synthesized design Define clock constraints Define scan chain Insert scan chains Write out scan test protocol and netlist for TetraMAX Read Design Create Test Protocol DFT DRC Specify Scan Architecture Preview Insert Scan Paths DFT DRC Coverage Handoff Design
9 Boundary Scan Insertion Flow Lib BSDL File Read design netlist Set BSD STT specifications Preview BSD Insert BSD logic (Synthesis integrated) BSD Patterns Lib BSD Inserted design Check IEEE Std compliance Read technology synthesis libraries Read scanned ready netlist with IOs Set TAP FSM specification Set STT specification Read pin map for die package BSR order Preview your JTAG design Insert your JTAG logic Write out final netlist Write BSDL file and patterns (optional) Check compliance to IEEE STD Write BSDL file and BSD patterns Write the STIL protocol file for ATPG BSD Gate Level Netlist Read Pin Map BSDL File BSD Patterns
10 Scan-Through-TAP Register
11 STT Test Patterns RTL Design Compiler DFT Compiler Test Synthesis BSD Compiler JTAG Insertion Functional Patterns Netlist & SPF TetraMAX ATPG ATPG Patterns
12 Implementation Results Single scan register made of around scan flip-flops Boundary scan register of 151 cell 5 TAP instructions BYPASS EXTEST PRELOAD SAMPLE STT BSD functional test patterns 1151 ATPG test patterns Chip area overhead below 7% Caused by insertion of scan flip-flops and boundary scan logic Combined fault coverage is slightly above 94%
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