Introduksjon til Industrie 4.0, Polymerdagene, Gjøvik

Transcription

1 Introduksjon til Industrie 4.0, Polymerdagene, Gjøvik Odd Myklebust, SINTEF NTNU 1

2 One of 10 Future Projects identified by the German government as part of its High-Tech Strategy 2020 Action Plan, the INDUSTRIE 4.0 project represents a major opportunity for Germany to establish itself as an integrated industry lead market and provider.

3 Papal election 2005

4 Papal election 2013

5 Further Stakeholders Data analysts Legal department Production Annika Smart Product Product development Sales department Sales store manager Quality Management

6 Industrial revolutions and Industrie 4.0 Prosumer 1st Industrial Revolution 2nd Industrial Revolution 3rd Industrial Revolution 4th Industrial Revolution? Cooperative Production Development ot steam machine Introduction of steam-based, mechanical production machines Development of (dis-)assembly line Introduction of mass production principles with the help of electric energy Introduction of first SPS Increasing automation of production Internet of Things and Services (= Industrie 4.0 for manufacturing companies) Usage of cyberphysical systems Source: Plattform Industrie 4.0, Druckhelden, Leoni heute Industrial revolutions are a mirror of demands, developments and crisis in society. The 4th industrial revolution is based on digitalization and connectivity.

7 Industry 4.0 concerns all kinds of Manufacturing: From Discrete Manufacturing to Process Industries Source: Siemens AG

8 Industry 4.0 will increase profitability and capital intensity

9 Platform Industrie 4.0 Roadmap for the Processing of Research and Innovation Migration strategy Topics Horizontal integration over value added networks Continuity of engineering in the entire life cycle Vertical integration and networked production systems New social infrastructures of work environment Continuous development of cross sectional technologies Source: BMWi

10 Industrie 4.0 as a Global Trend Engineering excellence Bringing engineering excellence to the digital world Visionary concepts integrating technology, society, and industry in the digital world Ability to scale Innovation through adoption Massive build-up of smart factories and very large OEMs building up business through own demand Bringing digital innovation to the physical world Start-ups for the Internet of Things and a renaissance of manufacturing Radical innovation Pragmatic adoption of potentials and long-term strategy Use of existing technologies and strategic development of selected key technologies Speed

11 Questions about Industrie 4.0 What are current technologies? What technologies do I need for my Smart Product? Smart Production? Smart Service? What speed of adoption is necessary? How do I adopt the technologies? Will the technology be successful?

12 INDUSTRIE 4.0 INDUSTRIE 4.0 connects embedded system production technologies and smart production processes to pave the way to a new technological age.

13 Definition and scope of Industrie 4.0 Platform Industrie 4.0: The Term Industrie 4.0 stands for the fourth industrial revolution. Best understood as a new level of organization and control over the entire value chain of the life cycle of products, it is geared towards increasingly individualized customer requirements. ( ) The basis for the fourth industrial revolution is the availability of all relevant information in real time by connecting all instances involved in the value chain. The ability to derive the optimal valueadded flow at any time from the data is also vital. The connection of people, things and systems creates dynamic, self-organizing, real-time optimized value-added connections within and across companies. ( )'

14 Industrie 4.0 in three main fields of action Digitalisation & Connection Self-optimisation & automation Innovative Product Development Intelligent, decentralized scheduling Collaboration Integrated metrology Human Digitalisation Scalable adaptive Production Single source of truth Interfaces Data Analytics Smart Products & Services Internet of Things Cloud Source: Platform Industrie 4.0 Integrative Basic Technologies

15 What are enabler behind Industrie 4.0? cyber Industrial Software Systems ERP-/MES Systems Flexible Software-as-a- Service PLM/Engineerin g-systems Singlesource of truth 4. Industrial Revolution IT-Hardware Big Data Computing & Cloud Data Mining IT Safety&Security IPv6 & Internet of Things Apps Broadband & Networks Collaboration productivity Human - Human Human - Machine Machine - Machine Local storages Cognitive System physical Cooperation Business Communities Social Communities Adaptation by sensors M2M / P2M Plug & Produce Virtualization / HMI Robustness Flexibility and scaleability Automation Software Hardware

16 What is a CPPS? Cyber-Physical Production System Production resource Software Work piece Storages Data networks Sensors and actors User interfaces Source: Fraunhofer IPT, ABB

17 Definition of Cyber-Physical Production Systems Cyber-Physical-Systems (CPS) are systems with embedded software, integrated for example in: equipment, buildings, transportation means, medical processes logistic processes or Production Systems (CPPS) Cyber-Physical Production Systeme (CPPS) gather data with production-integrated sensors and metrology systems in real-time, record and analyse data for the creation of models, interact actively with actors of the physical and digital world as well as with human (multi-modal Human-Machine-Interfaces) are connected via digital communication interfaces with theirselves and with the Internet of Things. Source: Cluster of Excellence Integrative Production Technology for High-Wage Countries, Cyber-Physical-Systems acatech POSITION/Springer Verlag, Siemens

18 Cyber-Physical Production Systems Escaping from the productivity trap of takt production systems State-of-the-art: Permanent clocked & synchronized production systems Synchronized production Reactive maintenance Used movement < potential movement Unused takt time Unused machine capabilities Unused takt times Errors and stops Tomorrow: Industrie 4.0 in production control Autonomous network leads to fully used capacities Sensor networks and preventive maintenance Full usage of flexibility Used movement = potential movement

19 Challenges of Industrie 4.0 for a manufacturer Many interpretations and definitions: no common understanding, what Industrie 4.0 is A lot of software and hardware providers that state 'Industrie 4.0' solutions to their customers No general procedure how to make a company to an 'Industrie 4.0'-company Still missing standards and reference architectures in M2M or P2M communications, but lots of different groups working on it A lot of examples, use-cases and ideas for Industrie 4.0 already exist.

20 INDUSTRI 4.0 HOS BMW Høy automatisering muliggjør en stykk produksjon og 6 ulike bilermodeller på samme produksjonslinje 800 til1000 industrielle roboter med løfteevne fra 10 kg til 750 kg. Avansert datafangst, sensorer og strekkoder for integrert produksjonsstyring. Produksjonsplaner er Skybasert, og representere en virtuell gjenspeiling av produksjon som garanterer OtD og i hht. kunde spesifikasjonene 21

21 What impact will INDUSTRIE 4.0 have beyond Germany? INDUSTRIE 4.0 is not an issue that is limited just to Germany. There are similar approaches being carried out across the world which are being promoted under the names of Internet of Things and Industrial Internet for example.

22 Europa satser for fullt toget går! Program Goal Focus Priorities Europe Germany Dutch Sweden Manufacturing is a key enabler for Europe's grand societal challenges Securing the future of German manufacturing industry A portent of a new era of manufacturing I Netherlands Strengthening innovation for production in Sweden Factory of the future Cyber physical systems Network centric production Sustainable production Advanced manufacturing processes Adaptive and smart manufacturing systems Digital, virtual and resource-efficient factories Collaborative and mobile enterprises Human-centred manufacturing Customer-focused manufacturing Standardisation and reference architecture Managing complex systems A comprehensive broadband infrastructure for industry Safety and security Work organisation and design Training and continuing professional development Regulatory framework Resource efficiency High quality, network-centric communication between players, human and system, in the entire value network Digitisation of information and communication among all value chain partners and in the production process on all levels Granular, flexible, and intelligent manufacturing technologies, adjustable on the fly to meet highly specific end-user demands Environmentally sustainable production Flexible manufacturing processes Virtual production development and simulation Human-centred production system Product- and production-based services Integrated product and production development 23

23 Thank you!