Digital Enterprise. Industry 4.0. Ali Rıza ERSOY Feb v. 1.4

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1 Digital Enterprise Industry Ali Rıza ERSOY Feb v. 1.4

2 Hıstory?

3 First Industrial Revolution Mechanical Steam Power First mechanical loom Doncaster England, Photograph Source :

4 Second Industrial Revolution Electrical Energy First assembly line Cincinnati USA, Photograph Source :

5 Third Industrial Revolution Electronic and IT Systems Programmable Logic Controller (PLC) Modicon Photograph Source :

6 Why 4th?

7 East Manufacturing Overwhelming West Industrial products sales Billion EU (27) China USA Germany Russia Source VDMA

8 Shorten Time to market Shorter innovation cycles More complex products Smaller lots 7

9 Increase flexibility Individualized production Volatile markets Max. automation 8

10 Boost Efficiency More with less Energy efficiency Robots for redundant actions More flexible and coherent processes 9

11 When?

12 Industrie Hannover Fair 2012 German Federal Goverment 2013 April German Country Strategy 2014 February SiemensTurkey Press Launch

13 How?

14 Cyber - Physıcal Systems Bits and atoms Digital 3D simulation of factories, manufacturing lines and human All on PLM-Product Lifecyle Management systems Digital 3D simulation of products 13 Photograph Source :

15 Animation 15

16 Vertical & Horizontal Integration Vertical: Marketing, Sales, Planning, Production (ERP, MES, MOM) Horizontal: Suppliers, Producer, Logistics, Distributers, Customers No hierarchy, all distributed 15

17 IoT Internet Of Things (& Services & Human& Everything) Unique ID for every material, machine, product and human End-to-end digital process info from raw metarial to recyle Communicating, analyzing data, predict failure, configure trouble shooting Connected things will double to 28 billion by 2020, human to 7,7 billion Adapt to changes 16

18 Autonomous Robots Learning from other robots and humans Multi programmable Great capabilities H2M, M2H, New:M2M, Self testing and repairing 17

19 Siemens AG 2015 Page 19 June 9, 2015 Siegfried Russwurm, Member of the Managing Board of Siemens AG

20 Bıg Data And Analytics Data created only in 2000 was more tahn tan 25 million years , Big Data And Analytics , , aaaa , Overall data Many different sources (robots, automation software, even unfinished product) fold 2020 Must for real-time decision making Increase of data from 2010 to

21 The Cloud 35 % in Cloud by 2020 Cloud based solution Smart applications 20

22 Augmented Reality Manufacturing instructions Real-time reports, messages Quality checks with camera Emergency directives 21

23 CyberSecurity More comprehensive security framework Increased communication with access problems Vulnerable to cyberattacks Data privacy is critical 22

24

25 Germany: Sıemens Amberg Facılıty product variants 1Million products monthly Only 25% performed by humans Quality % 24

26 China 20% of the world's Made in China 2025 Goal : 40% by % by

27 USA Industrial Internet Advanced IT and communication sector is advantage Advanced Manufacturing National Program of the US Department of Commerce 26

28 Finland Silicon Valley of: Industry 4.0 Internet in manufacturing: 44 % Employment in high-tech: 8% 27

29

30 Today Between Ministry of Science, Industry and Technology 15% Industry Collaboration Program Technological Product Investment Support Program Bilişim Vadisi Clustering Support Program İşbirliği-Güçbirliği Destek Programı 26 Photograph Source :

31 Tomorrow Industry 4.0 Turkey Platform Industry 4.0 Country Strategy Eurasia Hub of Manufacturing From technology user to innovator Middle Income Trap 27

32

33 Investment Germany : 40 B Europe: 140 B p.a till % of sales 29 Source : pwc

34 Revenue Growth New complex products New customized products Growth of 2-3% sales Germany : 30 B Europe : 110 B p.a. 30 Source : pwc

35 Employment 6% increase Highly skilled people needed IT and Mechatronics experts replacing low skilled laborers 31 Source : BCG

36 Governments Establish a Country Plarform Workout, approve and lounch Country Strategy Review school curricula, university programs Incentivize R&D programs & high-tech manufacturing 32 Provide a good technology infrastructure Photograph Source :

37 Researchers Work on int l standards Focus on university industry collaboration models Mentoring students about cross discipline studies like mechatronics 33

38 Technology Suppliers Concentrate on future-tech Inform about Industry 4.0 Collaborate with each other Implement new business models, organizational structures fit to digital world 34

39 Manufacturers Need to fully understand customer requirements Develop a strategy for technological improvement Implement new business models, organizational structures fit to digital world 35

40

41 OPEN Open Innovation Open Design Open Software Open Hardware Open Organization Open Production Open Capital 37

42 Makers Movement At home Ingeneunity, Sharing, Self Learning Producing instead consuming Self proto-typing 38

43 Addıtıve Manufacturıng 3 D scanning and 3 D printing First 3D printer borned in 2015 Skull and vane allready in use 10 houses in 3 days Siemens TR & Darüşefaka Robots Club NASA Award 39

44 Distruptive Innovation Today cars: 5 % at work Google car: 95 % Robots producing robots. 41

45 Lıght Out Factorıes Highly automated robots No need for light, food etc. Somewhewre in desert Controlled remotely 40

46 Let s get ready For them NOW! 43

47 Thank you...

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