Industrie 4.0. Towards a Holistic Approach for Cyber Safety and Security

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1 Industrie 4.0 Towards a Holistic Approach for Cyber Safety and Security Prof. Dr.-Ing. Reiner Anderl Marco Grimm, M.Sc. Datenverarbeitung in der Konstruktion (DiK) Fachbereich Maschinenbau Technische Universität Darmstadt Otto-Berndt-Straße 2 D Darmstadt Tel: June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 1

2 Overview Industrie Introduction 2. The Vision of Industrie Cyber Physical Systems and Internet 4. Holistic Approach for Cyber Safety and Security 5. Strategic Remarks 6. Conclusions June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 2

3 Overview Industrie Introduction 2. The Vision of Industrie Cyber Physical Systems and Internet 4. Holistic Approach for Cyber Safety and Security 5. Strategic Remarks 6. Conclusions June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 3

4 Fachgebiet Datenverarbeitung in der Konstruktion (DiK) Computer Integrated Design Overview: Computer Integrated Design Head: Prof. Dr.-Ing. R. Anderl 20 Research Assistants 5 Technical and Administrative Staff, ~ 50 Teaching Assistents International Competence and Experience in the Fields of: Virtual Product Development using Smart Engineering, Product Lifecycle Management Process Integration / Optimization Industrie 4.0 June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 4

5 Overview Industrie Introduction 2. The Vision of Industrie Cyber Physical Systems and Internet 4. Holistic Approach for Cyber Safety and Security 5. Strategic Remarks 6. Conclusions June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 5

6 Industrie 4.0 First Programmable Logic Controller (PLC) Modicon Industrial Revolution based on Cyber-Physical Systems 4th Industrial Revolution First mechanical loom 1784 First assembly line Union Stock Yards Industrial Revolution by introduction of shared mass-prodution with help of electric energy 3. Industrial Revolution by electronics and IT for enhanced automization in production 3rd Industrial Revolution 2nd Industrial Revolution Level of Complexity 1. Industrial Revolution by introduction of manufacturing plants with help of hydro power and steam power 1st Industrial Revolution End of Beginning of Beginning of the Today time 18th Century 20th Century 1970s Source: Kagermann, H.; Wahlster, W.; Held, J.; (Hrsg.) : Bericht der Promotorengruppe Kommunikation. Im Fokus: Das Zukunftsprojekt Industrie 4.0. Forschungsunion, 2012 June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 6

7 The Vision of Industrie 4.0 Recommendations for implementing Industrie 4.0 Establish value-added networks June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 7

8 Use Cases for Smart Applications communicating and self-controlling systems monitoring functional integration cyber-physical systems June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 8

9 Overview Industrie Introduction 2. The Vision of Industrie Cyber Physical Systems and Internet 4. Holistic Approach for Cyber Safety and Security 5. Strategic Remarks 6. Conclusions June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 9

10 Cyber Physical Systems Cyber Physical Systems are resulting from two views: cyberizing the physical for specifying physical subsystems with computational abstractions and interfaces and physicalizing the cyber for expressing abstractions and interfaces of software and network components to represent physical systems dynamics in time [LEE2010] June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 10

11 Industrie 4.0: Cyber-Physical Systems Embedded Systems enabling CPS and CPPS Smart Sensors Smart Systems (Smart Sensors and Actuators) Cyber Physical Systems (CPS) Cyber Physical Production Systems (CPPS) Embedded System June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 11

12 Industrie 4.0: Internet technologies Internet of Things, Services and Data Internet of Things (IoT) Communicating objects based on internet technologies Detection and identification using IPv6-addresses (128 bit address space) Advantages: Detection, identification and location of physical objects Communication through connectivity Every physical object might be equipped with an IPv6-address Internet of Sevices (IoS) New approach to provide internet based services Concepts for product specific services on demand, knowledge provision and services for controlling product behaviour Interaction between people, machines and systems to improve added value Internet of Data (IoD) Service based added value processes Data is managed and shared using internet technologies Cyber-physical systems are producing big data Fundamental prerequisite: Development of a holistic security and safety culture establish sustainable trusted environments Smart Logistics Manage big data: integrate product and production data June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 12 Smart Production Procecces Smart Engineering

13 Don t forget Industrie 4.0 People! Human centric environments Continuous learning and advanced qualification paths from professional qualification to academic qualification Networks of good pratice Knowledge and competence building on the job Job enrichment Interdisciplinary awareness, thinking and understanding Agile skills (delta engineering to adapt appropriate skills) June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 13

14 Overview Industrie Introduction 2. The Vision of Industrie Cyber Physical Systems and Internet 4. Holistic Approach for Cyber Safety and Security 5. Strategic Remarks 6. Conclusions June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 14

15 Holistic Approach for Security and Safety Application Layer Safe and secure Industrie 4.0-processes System Layer Safe and secure cyber-physical systems Safe and secure things Reliable and robust machine control Authentification Attestation Integrity Safe and secure Data Encryption Signed data Unforgeability Safe and secure Sevices Usage policy enforcement Trusted providers and owners Trusted environments User identity Technology Layer June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 15

16 Synchronous and Asynchronous Operation smart sensor sensors real time synchronous operation Established IT-security methods asynchronous operation internet of Data internet of Services smart actuator Control units continuous processes discrete processes G1 X Y G1 X Y G1 X Y G1 X Y G1 X Y G1 X Y G1 X Y G1 X Y G1 X Y data exchange cryptography actuators Heute: Trennung von Sicherheits- und Echtzeitwelt future systems require IT safety and security closely tied to physical processes June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 16

17 Industrie 4.0: Security CPS layer model Knowledge theft Social engineering Phishing Staff training for knowledge protection and IT security competence Protocol analyzer DDoS Network intrusion Man in the Middle Unencrypted streams Firewalls Network-Intrusion Detection Encrypt data transmissions Side-channel attacks Hardware protection IT-Security Evaluation Common Criteria (EAL-CC) Logic analysis Signal recording Active components tampering Malware protection Antivirus software Malware Trojans, Worms Decompiling Malcode injection Memory editing Sandboxing, Memory integrity checks Disassembling Reverse Engineering Encryption of program resources Obfuscation, masking Integrity and plausability checks for active components June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 17

18 Use Case Additive Manufacturing June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 18

19 Industrie 4.0 Internet based Services Cyber-Physical Production Systems (CPPS) June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 19

20 Overview Industrie Introduction 2. The Vision of Industrie Cyber Physical Systems and Internet 4. Holistic Approach for Cyber Safety and Security 5. Strategic Remarks 6. Conclusions June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 20

21 Platform Industrie 4.0 Quelle: Plattform Industrie 4.0 (www.plattform-i40.de) June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 21

22 Scientific Advisory Board: 17 Assumptions June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 22

23 Research Roadmap of the Platform Industrie Horizontal integration via value creation networks Seamless engineering throughout life cycle MIGRATION STRATEGY Methods for new business models Automation of value creation networks Integration of real and virtual worlds Systems Engineering Methods for framework Value creation networks INDUSTRY 4.0 by DESIGN Vertical integration and networked production systems Sensor data analysis and derivation of data-based process control system Intelligence - Flexibility - Adaptability New social infrastructures for work Multimodal assistant systems Acceptance of technology and nature of work Continuous development of hybrid technologies Wireless communication for Industry 4.0 scenarios Security & safety Industry 4.0 platform with reference architectures and decentralized service-oriented architecture June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 23

24 Overview Industrie Introduction 2. The Vision of Industrie Cyber Physical Systems and Internet 4. Holistic Approach for Cyber Safety and Security 5. Strategic Remarks 6. Conclusions June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 24

25 Conclusions Smart Products and Smart Factories are key targets of the German national strategy Industrie 4.0 Key strategy of Industrie 4.0 is the creation of new innovation for smart products and smart production systems based on the integration of internet based communication and embedded control software Safety and security is a fundamental concern to be solved and has to be an integral part of each and every development approach for smart products and smart production systems as well Future research activities will also need to address - knowledge protection, - new business models as well as - human factors for Industrie 4.0. June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 25

26 Source: Potthast Fachschaftenkonferenz June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 26

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