Lubrication Best Practices & Oil Analysis

Transcription

1 Lubrication Best Practices & Oil Analysis Registration Now Open! When & Where Date 14th to 16th October th October - ICML Certification Exam (Optional) Venue 1A Cuscaden Road, Singapore Accommodation 80% of mechanical failures relate to poor or improper lubricating practices IMechE (UK) Prevention is better than cure Desiderius Erasmus Why You Should Attend: Learn about best practices Learn how to trouble-shoot Increase equipment reliability Increase profits and turnover Improve your quality goals Improve your health and safety levels Reduce your environmental impact Reduce your life-cycle costs

2 Who Should Attend? Engineers, Managers, Specialists and Technicians responsible for: Predictive Maintenance Condition Monitoring Reliability Lubrication Equipment Operation Maintenance Operations Management Lubricant Analysis Vibration Analysis Manufacturing and Industrial Process Design Course Outline/Synopsis The Role Of Lubrication And Oil Analysis In Equipment Reliability Maintenance & Lubrication Strategies - Reactive - Planned - Predictive - Proactive Planned Maintenance benefits Reliability benefits Productivity benefits Financial benefits Competing in the global marketplace Ensuring compliance in health and safety, ISO9000/14000/Responsible Care Health, safety and environmental benefits The OEM Lubricant Product Data Sheet A guide to interpreting the information Understanding the ASTM/ISO/API/SAE test results Oil Analysis When to apply oil analysis When to use laboratory analysis, on-site analysis or online sensor technology Bottle sampling procedures for accurate laboratory analysis Lubricant condition monitoring Contaminant monitoring Machine health monitoring Applying proactive and predictive targets and limits Choosing the correct test methods Applying Best Practice Selecting lubricants based on asset criticality Evaluating suppliers Storage, handling and dispensing best practices Applying contamination control for machine protection Selecting contamination control and sealing technology Selecting diagnostic tools for machine and lubricant health checks Group Workshop Applying All The Theory Using Case Studies Interpreting oil analysis results Interpreting technical data sheets Applying contamination control to your machines Lubrication Theory Wear mechanisms (adhesive, abrasive, surface fatigue) Functions of a lubricant Lubrication regimes (boundary and thick film) Base stock options (mineral, semi-synthetic and vegetable base) Additives and their functions (most common additive types) Greases (basestocks, additives and thickeners) Addressing some common mis-conceptions about lubrication

3 Martin Williamson About the Facilitator Martin Williamson is a graduate Mechanical Engineer from the University of Cape Town and began his maintenance career working in the mining industry. This experience included condition monitoring with a focus on oil analysis and tribology. In 1994, Martin joined Pall Filtration and provided technical support on their contamination monitoring instruments to clients in a variety of industries. He later joined Entek IRD to work in product management of their oil analysis tools, as well as providing a technical support role including training on oil analysis to international clients. For the last six years, he has been presenting training classes and undertaking consulting projects on an international level on behalf of Noria Corp and other key clients such as BP, Dow Corning and Cargill. He attained his CMRP (Certified Maintenance and Reliability Professional) status with SMRP (Society for Maintenance and Reliability Professionals) and has been involved with ICML (International Council for Machinery Lubrication), as well as working on various related ISO working groups. In addition, Martin has provided training to employees of major oil & gas businesses in both public and on-site training classes all over the world. He has presented both papers and workshops annually at the Dubai based Rotate annual conference. He currently has up-to-date BOSIET with HUET training. Kew Engineering Ltd was setup in 2005 by Martin to undertake training and consulting in the field of Machinery Lubrication, Oil Analysis, and Contamination Control for leading organizations that aim to improve their asset performance and reliability. What you get Training manual - Hard copy - Soft copy Best Practices Previous companies that have benefitted from Martin s expertise Wall-chart Glossary of lubrication terms Individual A4 laminated print-outs of: - Elements - Viscosity comparison charts - ISO 4406:99 table - Grease thickener compatibility ADGAS ITS Caleb Brett BP Kimberly-Clark Caterpillar Petronas Pertamina Caltex Qatar Gas Cargill RAS Gas Chevron Shell DEI (Aberdeen) Tate & Lyle Dow Corning Environment Agency Exxon Mobil Goodyear

4 About RO-QUIP Asia Pacific Pte Ltd The company provides a broad range of engineered products and services (related to rotating equipment) for the energy (ie Oil & Gas upstream and power generation), hydrocarbon processing (ie Oil &Gas downstream and petrochemical), pharmaceutical, pulp & paper and mining industries. In the context of this workshop RO-QUIP provides consultancy and training programs to assist end-users on equipment maintenance and reliability which includes lubrication best practices and oil analysis. To complement this service we offer lubrication, filtration and contamination control products from leading manufactures such as Des-Case, Kittiwake and MIDAS. Enrol today: bestpracticestraining@ro-quip.com or (Tel) (Fax) RO-QUIP Asia Pacific Pte Ltd 994 Bendemeer Road #05-04 Singapore Tel: Fax: Website:

5 GET ICML Certified Following the Lubrication Best Practices and Oil Analysis training qualified applicants may take the ICML Machinery Lubrication Technician Level I (MLT I) exam. MLT I - To become certified See ICML website for further details, an individual must meet the following requirements: Education and/or Experience - Candidates must have at least two years education (post-secondary) or on-the-job training in one or more of the following fields: machine lubrication, engineering, mechanical maintenance and/or maintenance trades. Training - Candidate must have received at least 16 hours of documented formal training in machinery lubrication. About ICML: The International Council for Machinery Lubrication (ICML) is a vendor-neutral, not-for-profit organization founded to facilitate growth and development of machine lubrication as a technical field of endeavor. Among its various activities, ICML offers skill certification testing for individuals in the fields of machine condition monitoring, lubrication and oil analysis. Benefits of Certification to Individuals Earning an ICML certification acknowledges your expertise in machinery lubrication and/or oil analysis to troubleshoot and ensure reliability of lubricated equipment. The lubrication and oil analysis community, your employer, clients and peers will recognize your ICML credential as a symbol of the skills and knowledge you've gained through experience. ICML certification shows that you are a professional with the ability to successfully utilize machinery lubrication and/or oil analysis for your organization or client. As an ICML Certified professional you also receive the following benefits: Industry recognition of your knowledge and proficiency in machinery lubrication and/or oil analysis techniques. Logos and certificate to enable you to identify your ICML certified status to colleagues or clients. Benefits of Certification to Employers and Organizations Through certification, organizations can maximize their return on investment in oil analysis. ICML certification delivers the following benefits: A standardized method of determining training needs and measuring results A reliable benchmark for hiring, promoting and career planning Employee recognition and rewards that validate their expertise Improved employee ability to ensure machine reliability Quality assurance for outsourced oil analysis and lubrication services Benefits to the Oil Analysis Community Certification brings much-needed credentials to an up and coming lubrication and oil analysis community. Benefits to the community include: Respect for oil analysis and lubrication professions Increases professionalism within the community Information taken from See website for further details When & Where Date 14th to 16th October th October - ICML Certification Exam (Optional) Venue 1A Cuscaden Road, Singapore Accommodation The Traders Hotel is located on Cuscaden Road very centrally in the Orchard Road district. Connected to Tanglin Mall, and very nearby to a wide range of restaurants, cafes, supermarkets and retail shops. The Singapore Botanical gardens, British and Australian embassy are just a 5 minute walk away and the hotel is only a 25 minute drive from Changi International Airport. Complimentary scheduled shuttle buses provide transport to Orchard Road, the Shangri-La Hotel, Singapore, Suntec City, Shenton Way and selected business districts. The business centre has access to personal computer workstation, broadband internet connection/ access, printers, scanner, photocopying, facsimile, courier service and rental of mobile phones. There is an outdoor swimming pool within the rooftop garden and, a fitness centre for those interested. Participants are advised to secure a room at the venue by booking early. The accommodation rates are from S$305 onwards, no special rates. For more information follow this link to the hotel website: or call the hotel at: (+65)

6 Registration Yes, enrol me! (Please tick where applicable) Please enrol me for the 3-day Lubrication Best Practices & Oil Analysis Training I also wish to take the ICML MLT I Certification Exam on 17th October 2008 ICML Certification Exam Registration Fee of USD 200 is not included in the 3-day Lubrication Best Practices and Oil Analysis Training fee. For candidates retaking the exam fees are USD 100. Application and payment must be submitted by 18th August 2008 latest to the ICML through their official website Exam will proceed subject to minimum 5 confirmed candidates. While the 3-day Lubrication Best Practices and Oil Analysis Training provides preparation for the ICML exam it does not guarantee that the participant will pass the exam. Interested applicants are strongly encouraged to read all materials provided prior to the training. 3 Ways to Register: Call or fax the completed registration form to or the form to Company Details Organisation Name: Industry: Address: Postal Code: State: Country: Tel: Fax: Web: Authorisation (Signatory must be authorised to sign on behalf of contracting organisation) Signature & Date: Name: Dept: DID: Training Fee Per Delegate Regular (Registration & payment by 1st Sept 2008 Early Bird (Registration & payment by 15th Aug 2008 Group Delegate Details (Please photocopy for more than 1 person) TOTAL PAX Name: Dept: DID: Job Title: Fax: SGD2,800 SGD2,500 Please contact us for special group rates Job Title: Mobile: Enrol today: bestpracticestraining@ro-quip.com or (Tel) (Fax) Training fee includes tea breaks and lunches for duration of training course, one complete set course materials; it does not include ICML exam fee, travel nor hotel accommodation. Preferred Payment Mode (Please tick) Cheque* Bank Transfer** Request Invoice*** * Cheque payment for Singapore based companies ONLY. Please make payment payable to RO-QUIP Asia Pacific Pte Ltd. ** Bank Account Name: RO-QUIP Asia Pacific Pte Ltd. Account No: (SGD) Bank: UOB Bank, Orchard branch SWIFT code: UOVBSGSG ***A Pro forma Invoice (and upon payment) a separate Tax Invoice will be ed to you. PAYMENT POLICY: Payment is due in full at the time of registration. Full payment is mandatory for event attendance. CANCELLATIONS & SUBSTITUTIONS: You may substitute delegates at any time. RO-QUIP does not provide refunds for cancellations. In the event that RO-QUIP cancels an event, payments at the date of cancellation will be credited to a future RO-QUIP event. PROGRAM CHANGE POLICY: RO-QUIP reserves the right to alter or modify the advertised speakers and/or topics if necessary. Any substitutions or alterations will be updated to all registered participants via and other means as soon as possible. DATA PROTECTION: Any personal data relating to you will be used and recorded by us in accordance with current data protection legislation and held by RO-QUIP Asia Pacific Pte Ltd. Sometimes your data may be passed to other companies who wish to communicate with you to provide related products and services. If you do not wish to receive such information, please tick the box below. Please do not pass my information to any third party. RO-QUIP Asia Pacific Pte Ltd - Company Registration no: H Copyright This brochure may not be copied, photocopied, reproduced, translated or converted to any electronic or machine-readable form in whole or in part without prior written approval of RO-QUIP Asia Pacific Pte Ltd.