The future of Engine Automation

Transcription

1 The future of Egie Automatio

2

3 MAN Diesel & Turbo Leadig techology resposibly MAN Diesel & Turbo is the world s leadig desiger ad maufacturer of low- ad medium-speed egies our power plats are capable of supplyig aroud 50 percet of the eergy eeded for all world trade. We develop two-stroke ad four-stroke uits, auxiliary egies, turbochargers ad propulsio packages, maufactured both by the MAN Diesel & Turbo Group ad licesed parters. At MAN Diesel & Turbo, we are focusig more attetio o the evirometal performace of our egies tha ever before. By applyig our urivalled uderstadig of large egie techology, we aim to make our egies progressively cleaer, more powerful, ad more efficiet. We are committed to cuttig emissios while icreasig the fuel efficiecy ad power desity of our egies. To this ed, we support the itroductio of ew laws ad regulatios o ship emissios. Our aim is to deliver power plats that achieve a ideal sythesis of prime mover characteristics. Leveragig MAN Diesel & Turbo s core competecies, we have developed the robust, first-class SaCoS oe egie cotrol system takig our commitmet to the eviromet a step further. SaCoS oe 3

4 MAN Advaced automatio solutios for turbochargers ad four-stroke egies Today s egies are costatly evolvig, ad the latest iovatios pose ew challeges. Cotrol systems play a crucial role i extractig the best-possible performace from the power plat, so it is vital that they keep up with the pace of egie developmet. To do this, they must combie sophisticated hardware ad first-class software desig. SaCoS oe (Safety ad Cotrol System o egie) from MAN Diesel & Turbo does just that, ad is able to withstad eve the harshest operatig coditios. As techology pushes the boudaries of the physically possible, cocepts such as adaptive egie cotrol provide the flexibility required to meet today s performace eeds. Ad a guarateed, future-proof approach to desig helps tackle the problems of tomorrow. SaCoS oe was developed with these aspects i mid, while keepig a eye o aother key factor: safety. This system meets the highest of safety stadards, ad this is reflected i the first two letters of the ame. Icreasig fuctioality & beefits However, the complexity of egies is ot shaped by techology aloe. Chagig legal requiremets ad evolvig customer demads call for a rage of applicatio variats. I respose to these imperatives, MAN Diesel & Turbo has developed a itelliget, decetralized system that separates hardware ad software levels, ad boasts a variety of modular fuctios Number of egie fuctios Number of sesors Number of total automatio fuctios 4 SaCoS oe

5 Variable valve timig Electroic ijectio Adaptive egie cotrol VTA cotrol Emissios cotrol Fuel sharig Olie data access Kock cotrol Flexible iterfaces SaCoSoe 5

6 The Family A turkey system solutio The SaCoS oe family is a solutio capable of meetig a variety of system requiremets: with just a few module types, we cover the whole egie rage. Compoets ca be added i lie with the specific applicatio. Older, cetralized systems ca o loger keep pace with rapidly evolvig egies ad variats. I cotrast, SaCoS oe is based o a flexible, decetralized system, so it is able to adapt to these challeges quickly ad easily. A clearly structured system of modular compoets The challege was to create a solutio that accommodates as may applicatio scearios as possible. I respose, we produced a clear, modular desig that forms the basis of our etire four-stroke product portfolio, icludig all turbochargers from the small five-cylider auxiliary geset, to the 20-cylider dualfuel egie. Itelliget system structure Flexibility ad scalability are core elemets of the SaCoS oe developmet philosophy. The system architecture coects cotrol modules, display devices, ad other modules desiged for specialist fuctios or stadard iput/output (I/O) rages. All modules are desiged for versatility, commuicate seamlessly with oe aother, ad provide system iformatio via a easy-to-use iterface. Thaks to redudat egie cotrol, SaCoS oe offers maximum reliability ad availability. What s more, it also improves moitorig ad aalysis. All compoets commuicate via a compact bus system, which ca be exteded usig exteral I/O chaels. As a result, icorporatig additioal fuctioality ad I/O rages is easy, regardless of the physical co figuratio. The modular desig is highly scalable ad simple, esurig that ew moitorig fuctioality ca be itegrated quickly ad efficietly. Compatibilities at a glace GENSET PROPULSION LARGE L16/24 X L21/31 X X L27/38 X X V28/33D X L32/40 X X V32/40 X L+V32/40G X L+V32/44CR X V35/44G X L+V48/60B X L+V48/60CR X L+V51/60DF X L+V51/60G X S.E.M.T. Pielstick X X X 6 SaCoS oe

7 Cotrol modules Display module Redudat System Bus Modules with flexible fuctioality Gateway modules Cotrol modules These highly itegrated modules have bee desiged for a variety of uses ad feature a umber of aalog ad digital I/O chaels. They iclude the mai processig system for use i SaCoS oe products. Modules with flexible fuctioality These modules are desiged for specific uses based o particular core fuctios. With software developed i-house by MAN Diesel & Turbo experts, they ca be upgraded via flexible system extesios. Display module This module eables straightforward, user-friedly operatio, ad boasts a TFT touchscree display specially desiged for harsh operatig eviromets. What s more, it features a itegrated programmable logic cotroller (PLC) ad a rage of I/O chaels. The additioal Etheret port allows system dowloads ad software backups to take place via EXPERT or service programs. Gateway modules These modules provide the mai iterface-to-customer system fuctioality, as well as data loggig optios ad a dual-core service module. They eable users to dowload ad back up system software. SaCoS oe 7

8 The Wide Rage of Beefits Offered by Ogoig developmet of future-proof solutios Plug-ad-play philosophy Comprehesive family of modules from a sigle source Retrofit ad upgrade solutios Outstadig safety stadards (CE) Ed-to-ed expertise i data maagemet, with olie support Guarateed future-proof Cost optimizatio Classificatio societies First-class quality A product of excellet desig ad failure mode effect The etire system is the subjected to a automated aalysis (FMEA), SaCoS oe meets all evirometal itegratio test before ultimately udergoig a o- testig requiremets defied by classificatio societies. egie system test. Excellet productio ad quality maagemet systems help esure extremely high levels of quality. Plus, all Hardware SaCoS oe modules must pass rigorous electroic testig, icludig: Cotrol system pre-tested i factory Plug-ad-play compoets esure easy module exchage 8 SaCoSoe Automated optical ispectio I-circuit testig Reduced cablig Guarateed log-term supply of spare parts Boudary-sca testig Bur-i ad ru-i testig Software Fuctioal testig Itegrated self-diagostics ad data security Sesor moitorig Stadardized iterfaces Easy operatio ad maiteace

9 Optioal Extesios Ed-to-ed data maagemet expertise, icludig olie support Olie Service Remote access Databox Collectio of egie operatig data CoCoS EDS Self service o board Toolbox Istallatio ad maiteace More tha just egie electroics SaCoS oe does t stop at egie cotrol. This ed-toed system combies a variety of solutios, while offerig access to olie services ad a far-reachig etwork of experts. It meets both customer eeds ad market demads, ad icludes features such as safety ad alarm systems, auxiliary cotrol, ad remote access. SaCoS oe is fully egie-mouted, makig it a ideal solutio for use with covetioal or electroic fuel ijectio egies. The SaCoS oe Databox This data loggig module works i much the same way as black boxes o aircraft cotiuously gatherig egie operatig data ad archivig it. Iformatio is compressed ad processed, before beig made available for further aalysis. The SaCoS oe Toolbox The SaCoS oe Toolbox combies hardware ad software elemets, eablig the istallatio ad maiteace of products from the SaCoS oe rage. Specialist software programs are istalled o a dedicated laptop ad delivered with all the ecessary peripheral hardware compoets, icludig cables ad USB sticks. The CoCoS EDS (o-board uit) CoCoS EDS provides all the tools ecessary for moitorig, performace evaluatio ad fault aalysis i diesel egies. Suitable for sigle- or multipleegie plats, it offers owers ad operators a itegrated data aalysis system. What's more, it streamlies fault aalysis helpig to miimize the risk of egie failure or damage. SaCoS oe 9

10 MAN PrimeServ Olie Service Greater protectio for your egies Comprehesive services ad solutios are complemeted by our Olie Service ow available for all plats. Customers beefit from a ed-to-ed data maagemet cocept, with MAN Diesel & Turbo ideally located to provide outstadig support, aywhere i the world. This is possible due to rapid access to operatig data, log-term tred iformatio, isight ito evet triggers, ad productio variat data. PrimeServ Olie Service trasmits key egie data via secure coectios to PrimeServ experts, from aywhere i the world. They the aalyze the iformatio ad make recommedatios for egie maiteace or repair. What s more, they ca access real-time egie data, ad use it to offer troubleshootig support. MAN PrimeServ Olie Service comprises the followig modules: Coditio moitorig Cotiuously collects ad moitors egie operatig data. Carries out regular evaluatio (usig both automated ad maual methods) ad aalysis. Coditio reportig Delivers regular status reports o key operatig coditios. Provides a log-term overview of the coditio of your egie ad a customized view of operatig data, combied with recommedatios for future operatio. Remote support Should a fault develop, olie service experts ca remotely access the plat ad view all relevat data. I may cases, the problem ca be resolved quickly by workig together with persoel o-site. Quick iformatio I the evet of uexpected chages or irregularities i egie operatio, you will receive a telephoe call or a brief report highlightig ad outliig the issue. 10 SaCoS oe

11 Power plat / vessel MAN Diesel & Turbo Iformatio Data loggig Firewall Secure VPN tuel Firewall Olie Service server Real-time data Iteret Tred Aalysis results Diagram of PrimeServ Olie Service for power plat ad marie egies Performace curves We compare the curret state of your egie with its peak coditio (egie figerprit). By utilizig performace data i combiatio with additioal osite measuremets (e.g. combustio pressure), we ca provide advice o restorig your egie to its best-possible coditio. Tred aalysis This feature evaluates log-term patters i operatig data, makig it possible to aticipate potetial irregularities (e.g. lube oil degradatio) before faults occur. Beefits Optimized reliability Higher level of availability Reduce cost Predictive maiteace Faster troubleshootig ad fault elimiatio Advaced fuctios Secure commuicatio chael Graphical display of operatig coditios ad treds Lifetime tred storage ad backup of operatig data Guided fault aalysis SaCoS oe 11

12 A Global Network of Automatio Expertise Your gateway to the techology of the future Automatio services Iovative techology is oly half of the equatio. Eve the most advaced systems ca oly achieve their true potetial if supported by professioal service. Our systems automatio sites eable us to esure that our techology works for you. Our teams iclude over 300 highly skilled ad motivated automatio systems specialists. Oce the system is up ad ruig, operatio ad maiteace is both simple ad safe. Customers always have a skilled poit of cotact, guarateeig peace of mid. Ad with sites located coveietly throughout Europe ad Asia, help is always close at had wherever it is eeded. Automatio sites Europe Automatio sites Asia Frederikshav Busa Copehage Chagzhou Holeby Shaghai Hamburg Auragabad Berli Oberhause Augsburg Zurich Sait-Nazaire Ready to meet future challeges MAN Diesel & Turbo has over 15 years of experiece i egie cotrol software ad electroics, ad SaCoS oe is the product of this kowledge. The system features a combiatio of established, well-structured software ad the latest embedded, microcotroller-based hardware. The software has bee tested extesively usig stadardized PLC techology. The ew hardware is based o stadard compoets widely used i the automotive idustry, ad is robust eough to withstad eve the harshest eviromets. With SaCoS oe, all egies are well-prepared for future challeges. 12 SaCoS oe

13 SaCoSoe 13

14 World-Class Service Marie propulsio, gesets ad statioary plats Service ceters The PrimeServ offerig The MAN Diesel & Turbo Group offers worldwide, roud-the-clock service, 365 days a year. I additio to MAN Diesel & Turbo s service headquarters i Augsburg, Copehage, Frederikshav, Sait-Nazaire, Hamburg ad Stockport, service ceters o all cotiets provide comprehesive ad cotiuous support. MAN Diesel & Turbo egies are reowed for their quality ad durability. We are a global orgaizatio with a strog local presece, deliverig exceptioal field service maagemet, tailor-made solutios, ad first-class techical support. PrimeServ s aim is to provide: Prompt delivery of high demad OEM spare parts withi 24 hours Fast, reliable ad competet customer support Idividually tailored O&M cotracts Ogoig traiig ad qualificatio of operators ad maitaiers Global service, ope 24 hours-a-day, 365 days-a-year Diagosis ad troubleshootig with our high performace Olie Service PrimeServ provides advice ad assistace to customers throughout the product lifecycle, from delivery to resale. With our far-reachig etwork of Service ceters, we respod rapidly to customer eeds. What s more, we offer outstadig service ad urivalled techical expertise. Plus, we oly use geuie spare parts safeguardig the logevity of your egie. 14 SaCoS oe

15 SaCoSoe 15

16 All data provided i this documet is o-bidig. This data serves iformatioal purposes oly ad is ot guarateed i ay way. Depedig o the subsequet specific idividual projects, the relevat data may be subject to chages ad will be assessed ad determied idividually for each project. This will deped o the particular characteristics of each idividual project, especially specific site ad operatioal coditios. Copyright MAN Diesel & Turbo. D EN Prited i Germay KW MAN Diesel & Turbo Frace MAN PrimeServ 7 av de Chatoay - Porte Sait-Nazaire cedex Frace Phoe Fax primeserv-fr@madieselturbo.com MAN Diesel & Turbo a member of the MAN Group