TruStore: The storage. system that grows with you. Machine Tools / Power Tools Laser Technology / Electronics Medical Technology

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1 TruStore: The storage system that grows with you Machie Tools / Power Tools Laser Techology / Electroics Medical Techology

2 Everythig from a sigle source. Cotets Everythig from a sigle source. 2 TruStore optimizes productio. 3 Your persoalized storage system. 4 TruStore for every situatio. 5 TruStore Series 1000 Ucomplicated storage for your 2D laser machie. 6 TruStore from TRUMPF is the first storage system that is perfectly tailored for TRUMPF puchig, combiatio ad laser cuttig machies. Now you ca get the machie, automatio, storage ad services from a sigle source all with high TRUMPF quality. There are o iterface problems because everythig works together. TruStore is based o a system of modules that ca be upgraded ad expaded at ay time. The etry-level model is the TruStore Series The ext step up, the TruStore Series 3000, allows you to select a compact storage system for tight spaces with oe or two storage towers i differet extesio levels. TruStore Series 3000 The compact storage system for dyamic future plas. 7 Automatio: Compoets for the best coectio. 8 Software: Programmed for success. 10 TruServices: Service like o other How TruStore supports your productio TruStore grows alog with your storage eeds. The storage system ca be flexibly upgraded. The compact storage system saves up to 85 % i storage space ad guaratees the best possible use of space. 3 More efficiet workflow, such as automated material flow, reduces time ad costs. 4 Quick access to material icreases the machie s productio ru-time. 5 Everythig from a sigle source: there are o iterface problems because everythig works together. 2

3 TruStore optimizes productio. The TruStore storage system structures workflow, savig time ad moey. Without a storage system, stacks of material pallets are ofte scattered aroud the productio facility. This meas that productio space is wasted, forklift truck drivers have to go aroud or waste time lookig for their materials. TruStore optimizes material flow, makig work easier. Capacity grows while the eed for space greatly dimiishes. I additio, the itegrated storage maagemet system facilitates geeral ivetory cotrol. 65 x 3,000 mm x 1,500 mm = m² 5,000 mm x 8,200 mm = 41.0 m² Practical example for space ad cost savigs: Floor storage of 65 pallets: Storage i TruStore ¹: Savigs: Space m² 41.0 m² m² Costs 35, / p.a. ² 4, / p.a. ² 30, / p.a. ² Our practical example shows: The TruStore storage system reduces required space compared to floor storage by up to 85 %, which, i this example, is the equivalet of a savigs of 30,180 per year. ¹ With 2 storage towers, each with 2 extesio modules, 90 mm load height ad 65 storage spaces. ² Mothly space costs: / m². 3

4 Your persoalized storage system. TruStore cosists of a basic module ad extesio modules. You ca select ad customize your storage space from these compoets. The TruStore Series 1000 cotais oe basic module. Your storage system is operated by a LiftMaster Store or LiftMaster Store Liear. You ca automatically upgrade your TruStore Series 1000 to a TruStore Series 3000 by addig a shelf servicig device. TruStore 3030 basic module The TruStore Series 3000 has its ow shelf servicig device. As a space-savig alterative, you ca use a TruStore with oe storage tower. For larger storage requiremets, the two-tower model is ideal. Select the height of your storage system from three possible optios. Storage compartmets are adjustable to 90 mm or 170 mm. TruStore is the perfect solutio for your storage eeds. So take advatage of your optios. TruStore 3030 with oe extesio module Stay flexible with TruStore Let s say you have decided o a small model of our TruStore storage system ad later wat to expad your capacity. This is the advatage of the TruStore: You do t have to ivest i a brad ew ad expesive storage system. Istead, you ca exted your TruStore by addig additioal modules. We will quickly ad efficietly istall the module directly o-site. TruStore 3030 with two extesio modules The mai advatage: You ca get started with the storage system that is the most profitable for you. At the same time, you are perfectly prepared for growth. TruStore 3030 with two towers, each with two extesio modules 4

5 TruStore for every situatio. The TruStore storage system ca expad your automated sheet productio smoothly ad makes it eve more efficiet. You ca coect your TruLaser, TruMatic or TruPuch machie to a TruStore storage system very easily with automatio. TruLaser TruStore 1030 We have put together a few examples for you: LiftMaster Store TruLaser TruStore 3030 LiftMaster Compact TruStore 3030 TruMatic SheetMaster Storage cart SortMaster Pallet 5

6 TruStore Series 1000 Ucomplicated storage for your 2D laser machie. A ecoomical itroductio to TRUMPF storage techology. LiftMaster Store or LiftMaster Store Liear operate as a shelf servicig device. Easy to set up ad quickly istalled. Miimal space requiremets. Ca be upgraded to a TruStore Series 3000 by addig a shelf servicig device. TruStore 1030 TruStore 1040 Max. sheet size 3,000 x 1,500 mm 4,000 x 2,000 mm Loadig heights 90 / 170 mm 90 / 170 mm Max. load per pallet 3,000 kg 5,000 kg System height ¹ 5,000 mm 5,100 mm Max. pallets per stack 10 7 ¹ Overall height icludig LiftMaster Store or LiftMaster Store Liear. 6

7 TruStore Series 3000 The compact storage system for dyamic future plas. TruStore 3030 Max. sheet size 3,000 x 1,500 mm Loadig heights 90 / 170 mm Max. load per pallet 3,000 kg Max. system height 8,200 mm Max. pallets per stack 35 Shelf servicig device: Speed 12 m/mi Acceleratio 0.5 m/s² Pallet retrieval: Speed 30 m/mi Acceleratio 0.5 m/s² Larger storage capacity allows the machie to operate for several shifts with miimal mapower. More reliable material flow with the itegrated shelf servicig device. Ca be upgraded o a modular basis depedig o eed. Height of storage compartmets ca be adjusted by simply screwig/uscrewig. Easy to set up ad quick to istall. Miimal space requiremets. Cycle time 0.5 s ¹ ¹ Depedig o extesio level. You ca fid out more about TruStore at 7

8 Automatio: Compoets for the best coectio. LoadMaster LiftMaster Store The LoadMaster is the first step toward automatio i laser machies. Usig suctio cups, it reliably loads the machie s pallet chager with blak sheets. It is coected to the TruStore by storage carts. LiftMaster The LiftMaster loads ad uloads your laser machie usig up to three variable pivot positios. It uses a vacuum frame for loadig ad a rake for uloadig. The vacuum frame trasports sheets from the raw material cart to the pallet chager. The uloadig rake moves the workpieces ad the sheet skeleto from the pallet chager to the fiished parts cart, to the storage system or to a additioal third locatio. LiftMaster Compact The LiftMaster Compact together with the TruStore Series 3000 forms a compact uit. The machie is directly loaded ad uloaded with storage pallets. Vacuum ad rake frames are used for this purpose. The advatages of the combiatio of TruStore ad LiftMaster Compact iclude extremely short cycle times ad a miimal setup area. LiftMaster Liear Compared to the LiftMaster, the LiftMaster Store shortes cycle time by up to 40 % i the thi sheet rage. Its vacuum frame moves vertically across the pallet chager. It trasports sheets from the storage system directly to the laser machie ad returs with cut sheets. For a TruStore Series 1000, the LiftMaster Store fuctios as the shelf servicig device. LiftMaster Store Liear The LiftMaster Store Liear is the ideal solutio for completely automated productio processes. It has the advatages of both the LiftMaster Store ad LiftMaster Liear. This meas it directly accesses the storage compartmets ad trasports sheets to the machie ad back agai. Its biggest advatage: it coects up to three TruLaser machies to oe TruStore. SheetMaster The SheetMaster loads the puchig or combiatio machie with blak sheets ad, parallel to productio, uloads fiished workpieces usig vacuum suctio cups mouted o a frame. Its cofiguratio correspods to typical sheet shapes ad sizes, but it ca be adapted to custom-shaped parts, too. Storage carts retrieve the blak sheets from the TruStore ad retur with fiished parts. The LiftMaster Liear loads ad uloads up to three laser machies very efficietly because it ca also move laterally to the machie. This meas you ca coect umerous carts, storage carts ad pallets. Storage carts esure a direct coectio to the TruStore. Usig the TruTops FMC, you ca easily cotrol the iteractio betwee your machies. 8

9 LoadMaster LiftMaster LiftMaster Compact LiftMaster Liear LiftMaster Store LiftMaster Store Liear SheetMaster Fuctios Idividualize sheets Loadig Loadig ad uloadig Assisted pallet operatio Possible machies TruLaser 2525 TruLaser 3030 TruLaser 3030 NEW TruLaser 3040 TruLaser 3060 TruLaser 3530 TruLaser 5030 TruLaser 5040 NEW TruLaser 5060 NEW TruLaser 7025 TruLaser 7040 TruLaser 7040 NEW TruPuch 3000 TruPuch 5000 TruMatic 3000 TruMatic 6000 TruMatic

10 Software: Programmed for success. To get the best out of your TruStore storage system, put your trust i our Cell-Server software that cotrols the etire material flow, maages your storage system ad esures the best coectio to your machie. The software also maages ivetory ad makes it possible for you to cotrol operatig commads ad material requiremets directly from the machie. A file iterface ca be used to easily circulate ivetory data. A overview of the beefits of Cell-Server software: Your machie idepedetly cotrols the material flow. You ca maually itervee i the productio sequece at ay time. You ca always keep a eye o your ivetory. You ca easily itegrate the software i your existig system. 10

11 TruServices: Service like o other. Throughout the lifecycle of your machie. Pre-owed Machies Leasig Cosultig Software Customer Traiig Puchig Tools Product Ehacemets Bedig Tools Service Agreemets Spare Parts Techical Service Regardless of the TRUMPF techology you use, you will always get the best service. Ad, thaks to TRUMPF s awardwiig spare parts logistics, all parts ca be shipped to you i the shortest time possible. TRUMPF Leasig offers you idividual fiacig solutios quickly ad without a lot of paperwork. Our service techicias are highly traied ad always available whe you eed them. A Service Agreemet is the ideal way of esurig the best usability of your machie. Should your requiremets chage, we have flexible upgradig optios ad techical iovatios that will make your machie eve better. Our broad rage of traiig courses with experieced traiers ad hads-o practice will also give you a head start i uderstadig ad operatig your machie. You ca fid out more about our services at The TRUMPF Group raks amog the world s leadig maufacturers of productio techology ad idustrial lasers. Techical ad efficiet solutios for our customers have bee our focus sice As a leadig techology supplier, TRUMPF is a oestop shop for all of your techology eeds: machies, automatio, storage techology ad services. 11

12 TRUMPF is certified accordig to DIN EN ISO 9001 ad VDA 6.4 Idet No D Subject to chage TRUMPF Werkzeugmaschie GmbH + Co. KG P.O. Box Ditzige Germay Phoe +49 (0) Fax +49 (0) Homepage

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