EMU REBAR COUPERS EMU-COUP 13.1-E CONCRETE
.0 Fixing to timer formwork Niling ing pltes for S-Socket rs: Ø ds 12-20 mm: Plstic Fixing with nils 4.0 5.0 Ød 25-32mm dss Assemly instructions Instlltion of the connector rs (2 nd concreting phse) Ø d 12-20 mm 2012 HAFEN Inst - HBS-05 05/2012 www.hlfen.com Ø ds 25-32 mm: Steel Timer tten to crete recess for sher lods dss Niling plte Connector rs 1 st concreting phse 2 nd concreting phse After removing the thred protection cp the connector r HBS-05-A is first screwed in y hnd until it reches the conicl re of the thred. Use n pproprite tool for finl screwing nd tightening (e.g. rtchet or pipe wrench); the connection r must e turned until it is fully screwed into the socket r nd the thred is no longer visile. The conicl end of the socket susequently expnds nd slip free connection etween the socket nd the connector thred is mde; torque wrench is not required s the connection is self-locking. Bent connector r Socket r HBS-05-S The sme ssemly procedure lso pplies for ent connector rs. When the thred of the socket r (type HBS-05-S) is inserted nd no longer visile, the connector r cn e rotted t lest once more for djustment. When turning is continued eyond this point, the two fces of the rs ecome locked. Adjcent rers, formwork prts or other ojects my ostruct rottion. The ent connector r cn only e turned if it cn e freely rotted. Bent connector r HBS-05-AG HBS-05 01/12 ietuv Polski English INTEGRATION EMU METAAINUSTRIE / HAFEN Integrtion of EMU Metlindustrie into HAFEN As of 1 st Jnury 2012 HAFEN fully integrted the EMU Metlindustrie B.V. production, sles nd logistics into its orgnistion. ocl HAFEN sles orgnistions in ech country re now lso responsile for the sles nd distriution of EMU products. HAFEN supplies EMU products directly to the concrete nd construction industry. Other customers re supplied through locl representtives. EMU production plnt in Utrecht Technicl support Plese contct us if you require technicl support. The contct informtion for your country cn e found on the ck cover. Further informtion cn lso e found online. Plese visit www.hlfen.com, www.demu.com. S-05 Assemly instructions HBS-05 01/12 eutsch Português English Nederlnds Incorporting EMU Metlindustrie B.V. sles within HAFEN requires EMU order numers to e replced y HAFEN order numers. Plese er this in mind when ordering. Plese contct us for further ctlogues nd ssemly instructions. Clcultion softwre nd current price lists re lso ville. 2 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com
EMU REBAR COUPERS Contents EMU Rer couplers 4 - Appliction exmples 4 - Advntges 5 Generl technicl informtion 6 7 - escription / Certifiction / Strength 6 - esign / Mteril 7 Femle socket rs 8 9-4010 8 9-2010 9 Mle connector rs 10 11-2020 10-2020-P / Assemly tool 2000 11 Br nchors 12 13-3016 / 3010 12 13 oule socket- nd connector rs 14 15-4030 14-4035 / 2040 15 Bending r nchors 16 17 - Bending shpes / Stndrd rs 16 - Bending shpes / Specil custom rs 17 Positioning coupler 18-4015 / Instlltion 18 VEMO Connectors 19 Accessories 20 21 - Fixing pins, niling pltes 20 - Seling cps, thred dpters, torque wrench, ssemly tool 21 Instlltion instructions 22 - Assemly steps, torque vlues 22 Further EMU products 23 - Product overview 23 Contct 24 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com 3
EMU REBAR COUPERS Appliction Exmples CONNECTION OF PRECAST EEMENTS BRIGE APPICATIONS COUMN CONSTRUCTION CONCRETE STEE CONNECTION INSTAATION OF REBAR COUPERS POSITIONING COUPING APPICATION IN PRECAST EEMENTS FOR STAIUMS WA TO SAB CONNECTION 4 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com
EMU REBAR COUPERS Rer Coupling Solutions The dvntges t glnce EMU Rer couplers re intended to e used for the mechnicl connection of reinforcing steel rs in concrete structures. The system is suitle for predominntly sttic loded structures s well s for constructions tht re suject to ftigue loding. Qulity gurnteed Our qulity mngement is certified ccording to ISO 9001 y Kiw. Socket Brs Br Anchors oule Socket Brs Positioning Coupler Benefits extensive product rnge for r dimeters from Ø 12 mm to Ø 40 mm 100 % trnsfer of rer lod cpcity in tension nd compression certified y Kiw KOMO Certifictes Ctegory 1 nd 2 for sttic nd ftigue lods short delivery times for stndrd in stock items specil custom pplictions nd end shpes ccording to customers request multi-use system; my lso e used in fixing pplictions s well s in lifting pplictions wide rnge of ccessories ensure efficient instlltion certified regrding guideline BR 0503 for cutting nd ending Femle socket r with mle connector r 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com 5
TECHNICA INFORMATION Generl System description The EMU Rer couplers re used for mechnicl connection of reinforcing steel rs B500B system is ville in r dimeters Ø12, Ø16, Ø20, Ø25, Ø32 nd Ø40 mm stndrd rnge comprises femle socket rs s type 4010 (for Ø 40 mm s type 2010) nd mle connector rs s type 2020 for efficient instlltion connector r 2020-P with flttened end cn e tightened using ssemly tool 2000 in comintion with, e.g. n electric wrench r nchor 3016 with dditionl niling plte is ville to fcilitte the fixing to the formwork positioning coupler type 4015 cn e used in situtions where neither r is freely rottle, for exmple connecting ent rs or closing distnce etween two fixed rs ll socket rs nd connector rs cn e supplied in non-stndrd lengths ccording to customer request specil doule socket rs nd connector rs types 4030, 4035, 2040 vrious ending shpes re ville, stndrd reinforcement ending is done in the fctory with 5 r dimeter ends ending dimeters hs to e verified ccording to vlid ntionl stndrd, other ending dimeters re ville on request Certifiction EMU Rer couplers meet the requirements of guideline BR 0504 Mechnicl Reinforcement Steel Couplers nd hve een certified y Kiw. The reinforcing steel rs comply with EN 10080 / NEN 6008 grde B500B, nominl yield strength 500 N/mm² nd ductility clss B. EMU Rer couplers re certified for cutting nd ending ccording to guideline BR 0503 Tck welded reinforcing mesh, reinforcing structures nd ending nd interweving. KOMO Certificte No. K7044 Ctegory 1, for predominntly sttic lods in concrete structures KOMO Certificte No. K53316 Ctegory 2, for ftigue pplictions Ctegory 1 KOMO Certificte K7044 Ctegory 2 KOMO Certificte K53316 Strength Sttic ppliction The couplers cn e used s full-strength joint in sttic pplictions ccording to EN 1992-1-1, section 8.7 for reinforcing rs grde B500B in ccordnce with EN 10080 / NEN 6008. To ensure 100 % lod trnsfer in oth tension nd compression the mechnicl splice is designed for filure lods of 108 % of chrcteristic yield strength of B500B reinforcing rs. The couplers hve een tested for predominntly sttic pplictions to sustin ftigue loding of two million cycles with stress rnge of 2σ = 60 N/mm² nd n upper stress of 0,6 Re without filure. Ftigue strength Socket rs 4010 nd connector rs 2020 for dimeters 20 mm nd 25 mm reinforcing rs re specified for use in concrete structures which re sujected to ftigue loding, for exmple ridges or foundtions for mchinery. The chrcteristic ftigue strength is determined y 2σ = 66 N/mm² t two million lod cycles, tested with n upper stress level of 0.6 Re ccording to the requirements of BR 0504. To gurntee specified strength vlues, pply the correct torque vlues when instlling the r (see pge 22). Instlltion An extensive rnge of ccessories cn e used for on-site instlltion of the rer couplers. Types 2250, 2275, 2280, 2282 nd 2600 gurntee optiml fixing of the socket rs to formwork. Plstic seling cps 2244 protect the sockets ginst ingress of dirt nd wter. For further protection we lso dvise gresing the internl thred. A torque wrench to ensure connections re correctly tightened is ville. For further instlltion instructions, see pge 22. 6 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com
TECHNICA INFORMATION Generl esign The EMU Rer couplers design lods re sed on the lod cpcity (yield strength) of the reinforcing rs. In ddition, the minimum nchorge length of the r emedded in the concrete hs to e verified ccording to EN 1992-1-1, chpter 8.4 Anchorge of longitudinl reinforcement (NEN 6720 rt. 9.6 nd 9.16). The required onding strength depends minly on the concrete strength clss nd needs to e verified. Plese note tht reduced nchorge length leds to reduced lod cpcity. The EMU Rer couplers reinforcing rs re mnufctured to tolernce of +5 mm / 2 dimeter of r in ccordnce with utch Stndrd NEN 6146 Steel rs for the reinforcement of concrete. The existing nchorge length of the reinforcing rs my e clculted s follows: i Clcultion of nchorge length d = l 2 with d = nchorge length = totl length of the r l = length of coupling (sleeve or thred) = dimeter of the rer esign lods nd ductility Reinforcing rs B500B ccording to EN 10080 (NEN 6008) imeter Are esign lods uctility A s [mm²] N Rd [kn] Ø 12 113 49,2 Ø 16 201 87,4 Ø 20 314 136,6 Ø 25 491 213,4 Ø 32 804 349,7 Ø 40 1256 546,4 esign lods N Rd = A s f yd ( f yd = f yk /1,15) ccording to EN 1992-1-1. R m /R e [ ] A gt [%] 1,08 5,0 Mteril codings Welding Following revitions nd icons help to illustrte the vrious mterils nd cotings used in this ctlogue: WB GV FV Mill finished Zinc glvnised Hot-dipped glvnised A4-50 Stinless steel, strength clss 50 A4-80 Stinless steel, strength clss 80 HAFEN nd EMU re not lile for ny dmge cused to or y EMU products tht hve een susequently welded. All steel products in this ctlogue re weldle. However, ny welding, including tck welding, of EMU products cn influence their mechnicl properties negtively. Welding cn ffect the performnce of the product. If welding in the ppliction is unvoidle, tke the following into ccount: possile chnge in performnce; possile reduction in lod cpcity remove ny coting lyer efore welding, nd ensure welding fumes re sfely extrcted during welding use mndtory protective equipment the customer is responsile for mking sure tht pplicle welding regultions re respected 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com 7
FEMAE SOCKET BARS Femle Socket Brs 4010 GV 4010 GV l Product description The femle socket r 4010 GV consists of rer B500B (mill-finished) ccording to EN 10080 (NEN 6008) with crimped sleeve. The sleeve hs n internl ISO metric thred nd is zinc glvnised (GV). 12 16 20 25 32 plese specify length when ordering Femle socket r 4010 GV imensions l 0052.070-00001 415 M16 25 21 58 0052.070-00002 615 M16 25 21 58 0052.070-00003 840 M16 25 21 58 0052.070-00022 1040 M16 25 21 58 0052.070-00004 1540 M16 25 21 58 0052.070-00024 2040 M16 25 21 58 0052.079-00001 M16 25 21 58 0052.070-00006 560 M20 33 26 71 0052.070-00007 810 M20 33 26 71 0052.070-00008 1060 M20 33 26 71 0052.070-00009 1480 M20 33 26 71 0052.070-00025 2240 M20 33 26 71 0052.070-00026 3540 M20 33 26 71 0052.079-00002 M20 33 26 71 0052.070-00011 705 M24 38 32 90 0052.070-00012 1005 M24 38 32 90 0052.070-00013 1320 M24 38 32 90 0052.070-00014 1840 M24 38 32 90 0052.070-00027 2245 M24 38 32 90 0052.070-00032 3540 M24 38 32 90 0052.079-00003 M24 38 32 90 0052.070-00016 1055 M30 48 40 114 0052.070-00017 1555 M30 48 40 114 0052.070-00018 2315 M30 48 40 114 0052.070-00033 3555 M30 48 40 114 0052.079-00004 M30 48 40 114 0052.070-00030 1015 M42 65 54 140 0052.070-00020 1490 M42 65 54 140 0052.070-00021 2390 M42 65 54 140 0052.070-00034 3590 M42 65 54 140 0052.079-00005 M42 65 54 140 i For clculting the nchorge length of the reinforcement rs plese see pge 7. 8 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com
FEMAE SOCKET BARS Femle Socket Brs 2010 GV / 4010 FV 2010 GV crimped sleeve. The sleeve hs n internl ISO metric thred nd is zinc glvnised (GV). 4010 FV l Product description The femle socket r 2010 GV consists of rer B500B (mill-finished) ccording to EN 10080 (NEN 6008) with Femle socket r 2010 GV imensions d nom l 0052.010-00054 1600 M48 48 67 179 40 0052.010-00055 2400 M48 48 67 179 0052.019-00001 M48 48 67 179 plese specify length when ordering l Product description The femle socket r 4010 FV consists of rer B500B (mill-finished) ccording to EN 10080 (NEN 6008) with crimped sleeve. The sleeve hs n internl ISO metric thred nd is hot-dipped glvnised (FV). Femle socket r 4010 FV imensions d nom l 0052.070-00110 415 M16 25 21 58 12 0052.070-00114 615 M16 25 21 58 0052.079-00021 M16 25 21 58 0052.070-00111 560 M20 33 26 71 16 0052.070-00115 810 M20 33 26 71 0052.079-00022 M20 33 26 71 0052.070-00112 705 M24 38 32 90 20 0052.070-00116 1005 M24 38 32 90 0052.079-00023 M24 38 32 90 0052.070-00113 1055 M30 48 40 114 25 0052.070-00117 1555 M30 48 40 114 0052.079-00024 M30 48 40 114 0052.070-00118 1015 M42 65 54 140 32 0052.070-00119 1490 M42 65 54 140 0052.079-00025 M42 65 54 140 plese specify length when ordering 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com 9
MAE CONNECTOR BARS Mle Connector Brs 2020 2020 2020 40 Product description The mle connector r 2020 consists of forged rer B500B (mill-finished) ccording to EN 10080 (NEN 6008) with rolled ISO metric thred t the end of the r. esign nwithsleeveonlyvillefor dimeter 40 mm 12 16 20 25 32 Mle connector r 2020 imensions 0052.040-00026 200 M16 25 0052.040-00001 375 M16 25 0052.040-00002 575 M16 25 0052.040-00003 800 M16 25 0052.040-00004 1000 M16 25 0052.040-00005 1500 M16 25 0052.040-00006 2000 M16 25 0052.049-00001 M16 25 0052.040-00119 200 M20 33 0052.040-00109 520 M20 33 0052.040-00110 770 M20 33 0052.040-00111 1020 M20 33 0052.040-00112 1440 M20 33 0052.040-00113 2200 M20 33 0052.049-00002 M20 33 0052.040-00121 200 M24 38 0052.040-00114 665 M24 38 0052.040-00115 965 M24 38 0052.040-00116 1280 M24 38 0052.040-00117 1800 M24 38 0052.040-00118 2200 M24 38 0052.049-00003 M24 38 0052.040-00019 1000 M30 48 0052.040-00020 1500 M30 48 0052.040-00021 2260 M30 48 0052.040-00028 3500 M30 48 0052.049-00004 M30 48 0052.040-00022 1400 M42 44 0052.040-00023 2300 M42 44 0052.040-00029 3500 M42 44 0052.049-00005 M42 44 0052.040-00024 1655 M48 54 40 * 0052.040-00025 2455 M48 54 0052.049-00006 M48 54 plese specify length when ordering * supplied with sleeve 10 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com
MAE CONNECTOR BARS Mle Connector Brs 2020-P 2020-P Product description The mle connector r 2020-P consists of forged rer B500B (mill-finished) ccording to EN 10080 (NEN 6008) with rolled ISO metric thred nd flttened end. 12 16 20 25 plese specify length when ordering Mle connector r 2020-P imensions 0052.080-00001 375 M16 25 0052.080-00002 575 M16 25 0052.089-00001 M16 25 0052.080-00004 520 M20 33 0052.089-00002 M20 33 0052.080-00008 665 M24 38 0052.089-00003 M24 38 0052.080-00011 1000 M30 48 0052.089-00004 M30 48 i For clculting the nchorge length of the reinforcement rs plese see pge 7. Assemly tool 2000 Suitle for 2020-P Product informtion Used in comintion with mle connector rs 2020-P. The tool is suitle for n impct driver fitted with ½ drive. i For more informtion plese see chpter ccessories, pge 20. 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com 11
BAR ANCHORS Br Anchor 3016 GV Femle Socket Brs with Niling Plte 3016 GV m crimped k l Product description The r nchor 3016 GV consists of rer B500B (mill-finished) ccording to EN 10080 (NEN 6008) with screwed nd crimped sleeve nd with dditionl niling plte (to fix the nchor to the formwork). The sleeve is zinc glvnised (GV), the internl thred is ISO metric. Compred to socket r 4010 the mximum screw-in length () for olts is longer see tle elow. 12 16 20 plese specify length when ordering Br nchor 3016 GV imensions l k m 0052.090-00001 410 M16 29 21 45 44 1.5 0052.099-00001 M16 29 21 45 44 1.5 0052.090-00002 565 M20 35 26 55 48 1.5 0052.099-00002 M20 35 26 55 48 1.5 0052.090-00003 715 M24 46 32 70 57 1.5 0052.099-00003 M24 46 32 70 57 1.5 i For clculting the nchorge length of the reinforcement rs plese see pge 7. 12 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com
BAR ANCHORS Br Anchor 3010 A4-80 Femle Socket Brs 3010 A4-80 crimped Product description The r nchor 3010 A4-80 consists of rer B500B (mill-finished) ccording to EN 10080 (NEN 6008) with screwed nd crimped sleeve. The sleeve hs n internl ISO metric thred nd is mde of stinless steel (strength clss A4-80). l Br nchor 3010 A4-80 12 16 20 25 imensions l 0052.030-00006 410 M16 29 21 45 0052.039-00001 M16 29 21 45 0052.030-00007 565 M20 35 26 55 0052.039-00002 M20 35 26 55 0052.030-00008 715 M24 46 32 70 0052.039-00003 M24 46 32 70 0052.030-00009 1055 M30 60 40 90 0052.039-00004 M30 60 40 90 plese specify length when ordering other dimeters re ville on request i Strength clss A4-50 on request All sleeves re ville in stinless steel on request (strength clss A4-50). 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com 13
OUBE SOCKET- AN CONNECTOR BARS oule Socket Brs 4030 4030 GV / FV Specify size when ordering l Product description The doule socket rs 4030 GV nd 4030 FV consist of rer B500B (mill-finished) ccording to EN 10080 (NEN 6008) with crimped sleeve on oth ends. The sleeves hve internl ISO metric threds nd re ville either in zinc glvnised (GV) or hot-dipped glvnised (FV). This product is mde on request; plese specify required length when ordering. oule socket r 4030 GV imensions min l 12 0052.159-00001 235 M16 25 21 58 16 0052.159-00002 235 M20 33 26 71 20 0052.159-00003 235 M24 38 32 90 25 0052.159-00004 250 M30 48 40 114 32 0052.159-00005 350 M42 65 54 140 40 0052.159-00006 500 M48 48 67 179 plese specify length when ordering supplied s 2030 GV oule socket r 4030 FV imensions min l 12 0052.159-00011 235 M16 25 21 58 16 0052.159-00012 235 M20 33 26 71 20 0052.159-00013 235 M24 38 32 90 25 0052.159-00014 250 M30 48 40 114 32 0052.159-00015 350 M42 65 54 140 40 0052.159-00016 500 M48 48 67 179 plese specify length when ordering supplied s 2030 FV i For clculting the nchorge length of the reinforcement rs plese see pge 7. 14 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com
OUBE SOCKET- AN CONNECTOR BARS oule Socket- nd Connector Brs 4035 GV / 2040 4035 GV Specify size when ordering l i FV on request All of the rticles shown in the tle elow re lso ville in hot-dipped glvnised finish. Product description The socket nd connector r 4035 GV consists of rer B500B (mill-finished) ccording to EN 10080 (NEN 6008) with crimped sleeve on one end nd rolled ISO metric thred on the other end. The sleeve hs n internl ISO metric thred nd is zinc glvnised (GV). This product is mde on request; plese specify required length when ordering. Socket nd connector r 4035 GV imensions min l 12 0052.169-00001 200 M16 25 21 58 16 0052.169-00002 200 M20 33 26 71 20 0052.169-00003 200 M24 38 32 90 25 0052.169-00004 250 M30 48 40 114 32 0052.169-00005 250 M42 65 54 140 40 0052.169-00006 550 M48 48 67 179 plese specify length when ordering supplied s 2035 GV supplied with sleeve (like 2020 / 40) 2040 Product description The doule connector r consists of forged rer B500B (mill-finished) ccording to EN 10080 (NEN 6008) with rolled ISO metric threds on oth ends. Specify size when ordering This product is mde on request; plese specify required length when ordering. oule connector r 2040 imensions min 12 0052.179-00001 250 M16 25 16 0052.179-00002 250 M20 33 20 0052.179-00003 250 M24 38 25 0052.179-00004 300 M30 48 32 0052.179-00005 500 M42 44 40 0052.179-00006 600 M48 48 plese specify length when ordering supplied with sleeve (like 2020 / 40) 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com 15
BENING BAR ANCHORS Bending Shpes Stndrd rs 4010 3010 3016 4010 min min V 12 M16 200 140 33 16 M20 200 160 45 20 M24 200 210 55 25 M30 290 275 70 32 M42 330 325 90 V = Chnge of length; Br length = + V Stte required lengths nd in when ordering 3010 3016 min min V 12 M16 200 145 33 16 M20 200 185 45 20 M24 200 215 55 25 M30 290 280 70 V = Chnge of length; Br length = + V Stte required lengths nd in when ordering Supplied only for 3010 2010 2020 / 2020-P 5 5 5 5 2010 min min V 40 M48 400 400 100 V = Chnge of length; Br length = + V Stte required lengths nd in when ordering 2020 / 2020-P min min V 12 M16 200 130 33 16 M20 200 165 45 20 M24 200 195 55 25 M30 290 255 70 32 M42 330 300 90 40 M48 400 400 100 V = Chnge of length; Br length = + V Stte required lengths nd in when ordering i Bending of reinforcement is with 5 former s stndrd, other ending dimeters on request. Bending dimeters nd required onding lengths hve to e verified ccording to vlid ntionl stndrds. To clculte the nchorge length of the reinforcement rs plese see pge 7. 16 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com
BENING BAR ANCHORS Bending Shpes Specil rs 4030 4035 4030 min min V 12 M16 140 140 33 16 M20 160 160 45 20 M24 210 210 55 5 5x 25 M30 275 275 70 32 M42 325 325 90 40 M48 400 400 100 V = Chnge of length; Br length = + V Stte required lengths nd in when ordering supplied s 2030 4035 min min V 12 M16 130 140 33 16 M20 165 160 45 20 M24 195 210 55 25 M30 255 275 70 32 M42 300 325 90 40 M48 400 400 100 V = Chnge of length; Br length = + V Stte required lengths nd in when ordering supplied s 2035 2040 U-shped r nchors 5 5 5 3010 3016 re not KOMO certified! B 2040 min min V 12 M16 130 130 33 16 M20 165 165 45 20 M24 195 195 55 25 M30 255 255 70 32 M42 300 300 90 40 M48 400 400 100 V = Chnge of length; Br length = + V Stte required lengths nd in when ordering B U-shped B min min 2 V 12 M16 260 140 66 16 M20 330 160 90 20 M24 390 210 110 25 M30 510 275 140 32 M42 600 325 180 40 M48 800 400 200 V = Chnge of length; Br length = 2 + B 2V Stte required lengths nd B in when ordering i Bending of reinforcement is with 5 former s stndrd, other ending dimeters on request. Bending dimeters nd required onding lengths hve to e verified ccording to vlid ntionl stndrds. To clculte the nchorge length of the reinforcement rs plese see pge 7. 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com 17
POSITIONING COUPER Positioning Coupler 4015 GV 4015 GV Product description The positioning coupler 4015 consists of different components: threded rod (mill-finished, strength clss 8.8), 4015 GV Order No. 12 0052.100-00001 M16 90 25 21 16 0052.100-00002 M20 110 33 26 20 0052.100-00003 M24 135 38 32 25 0052.100-00004 M30 170 48 40 32 0052.100-00005 M42 220 65 54 Appliction The positioning coupler is used in connections where rs re not freely rottle. The coupler is ville for r dimeters 12 mm to 32 mm. zinc glvnised (GV) sleeve with internl ISO metric thred nd two specil hexgon locking nuts (strength clss 4). Comintions Sockets 4015 Connector rs 4010 2020 3016 2020-P 3010 connecting 4035 4030 to 2040 4035 - Bending shpes - Bending shpes Exmples of use: connecting ent reinforcing rs connecting prefricted reinforcement elements closing smll distnces etween two fixed rs i The components will e delivered seprtely. Instlling the positioning coupler 1. Turn the threded rod into the femle socket until screw-in length () is reched. 1. 2. Tighten the first locking nut with torque wrench to the specified torque (see pge 22). 2. 3. The sleeve nd the second locking nut re screwed on to the mle connector r end; ensure tht the sleeve is correctly engged. 3. 4. The locking nut is screwed on to the socket until specified torque (see pge 22) is reched. 4. 18 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com
CONNECTORS VEMO Connectors 1550 GV VEMO Connectors Generl informtion The VEMO Connectors cn e used for joining reinforcing rs nd threded rods. The sleeves hve internl ISO metric threds nd re ville in zinc glvnised (GV), hot-dipped glvnised (FV) or stinless steel (strength clss A4-80). 1550 GV Order No. 0020.180-00001 M12 35 14 15.5 0020.180-00018 M16 45 19 21 0020.180-00013 M20 55 24 26 0020.180-00020 M24 70 29 32 0020.180-00006 M30 90 36 40 1551 GV / FV 1580 A4-80 1551 GV Order No. 0020.120-00020 M6 15 10 0020.120-00021 M8 20 12 0020.120-00022 M10 25 13 0020.120-00023 M12 35 15.5 0020.120-00024 M16 45 21 0020.120-00025 M20 55 26 0020.120-00026 M24 70 32 0020.120-00027 M30 90 40 0020.120-00028 M36 110 47.5 0020.120-00029 M42 110 54 1580 A4-80 Order No. 0020.180-00007 M12 35 14 15.5 0020.180-00008 M16 45 19 21 0020.180-00009 M20 55 24 26 0020.180-00010 M24 70 29 32 0020.180-00011 M30 90 36 40 1581 A4-80 1551 FV Order No. 0020.120-00030 M12 35 15.5 0020.120-00031 M16 45 21 0020.120-00032 M20 55 26 0020.120-00033 M24 70 32 0020.120-00034 M30 90 40 0020.120-00035 M36 110 47.5 0020.120-00036 M42 110 54 1581 A4-80 Order No. 0020.120-00001 M12 35 15.5 0020.120-00002 M16 45 21 0020.120-00003 M20 55 26 0020.120-00004 M24 70 32 0020.120-00005 M30 90 40 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com 19
ACCESSORIES EMU Accessories Accessories HAFEN provides numerous ccessories which fcilitte the instlltion of ll nchoring systems. For detiled informtion on instlltion, see chpter Instlltion instructions. 2250 2275 2250 rilling Fixing pin type 2250 Fixing pin Hmmer fixing pin into hole in formwork Screw on nchor Pour the concrete After the concrete hs cured remove the formwork Unscrew nd remove pin to continue instlltion Colour 0021.020-00005 M16 17 25 lck 0021.020-00006 M20 17 25 white 0021.020-00007 M24 17 25 lue Niling plte h = 2 mm with nil holes Niling plte type 2275 2275 h Colour 0021.090-00003 M16 2 49 green 0021.090-00004 M20 2 49 red 0021.090-00005 M24 2 49 yellow 2280 2282 Niling plte h = 10 mm with nil holes Niling plte type 2280 Niling plte h = 10 mm with nil holes nd fixing pin Niling plte type 2282 2280 h Colour 0021.010-00004 M16 10 60 lck 0021.010-00005 M20 10 60 yellow 0021.010-00006 M24 10 60 lue 0021.010-00007 M30 7 60 grey 2282 h Colour 0021.120-00001 M16 10 60 lck 0021.120-00002 M20 10 60 yellow 20 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com
ACCESSORIES EMU Accessories 2600 2244 d B 2600 Thred dpter Reduces dimeter of holes in formwork. Zinc glvnised nd reusle. 2600 d B 0021.060-00002 M16 M8 0021.060-00003 M20 M8 0021.060-00004 M24 M10 0021.060-00005 M30 M10 0021.060-00006 M36 M10 0021.060-00007 M42 M12 Seling cp Protects ginst ingress of dirt nd wter. 2244 Size Colour 0021.030-00005 M16 14.5 lck 0021.030-00006 M20 18.0 lue 0021.030-00007 M24 21.5 red 0021.030-00008 M30 27.0 white 0021.030-00009 M36 33.5 white 0021.030-00010 M42 38.4 white i d B = imeter of fixing olt ength of thred dpter l = 16 mm Torque wrench 2000 Torque wrench Suitle for connector rs 2020 For 12/M16 to 40/M48 Torque Wrench T inst [Nm] length 0052.050-00010 12 to 40 75 400 1100 Assemly tool Used in comintion with connector rs 2020-P (pge 11). The tool is suitle for n impct wrench with 1/2 connection. 2000 0052.050-00001 12 M16 0052.050-00002 16 M20 0052.050-00003 20 M24 0052.050-00004 25 M30 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com 21
INSTAATION INSTRUCTIONS Rer Couplers Assemly steps Cse A with plstic niling plte Fixing to the formwork Prepring for ssemly Screw-in mle connector rs using torque wrench Niling plte type 2280 Assemly of niling plte Unscrew niling plte with screwdriver Cse B with plstic fixing pin Fixing pin type 2250 rill hole in formwork Unscrew reminder of fixing pin Cse C with seling cp Plstic seling cp type 2244 Remove seling cp Cse with hexgonl olt Unscrew hexgonl olt Cse E with thred dpter nd hexgonl olt Thred dpter type 2600 Assemly of thred dpter Unscrew hexgonl olt nd thred dpter The femle socket rs nd mle connector rs must e stored so tht they remin free of dirt to ensure oth cn e esily connected. For further protection ginst ingress of dirt nd concrete sludge, we lso dvise gresing the inside of the sleeve. Mle connector rs should e tightened using torque wrench set to the correct torque vlue. Torque vlues Br dimeter 12 16 20 25 32 40 Torque [Nm] 75 100 160 250 400 400 Tigthening torque tolernces ± 5% 22 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com
Fix Hülsennker ouilles de fixtions Bevestigingsnkers FURTHER EMU PROUCTS Product Overview Fixing with EMU Products ifting with EMU Products T-FIXX 995-GB 1130 1260 1240 / 1245 7500 1980-P 1036-G 1988 995-G 1988 4010 1985 1980-S / 1988-S 1140 1551-P 1985 3010 Fixing EMU fixing products cover wide rnge of socket nchors, olt nd r nchors for permnent nchorges in concrete structures. Tensile lods, sher lods nd ending moments cn e sfely trnsferred. The new EMU Fixing nchor T-FIXX with ptented nchor hed is n innovtive solution for universl ppliction. ifting The EMU ifting nchor system gurntees efficient nd sfe trnsport of precst concrete elements. The product rnge includes vrious cst-in nchors nd vrious lifting devices nd ccessories for lifting. EMU lifting equipment is CE-mrked, the certificte nd instructions for use re included with ech delivery. Internet More Informtion EMU INST_EMU-FIX 11/12 Fixing Anchors Assemly Instructions Montgenleitung Notice d utilistion Montgehndleiding Assemly Instructions Visit our wesites For informtion out our products visit our wesites www.hlfen.com or www.demu.com. Or simply scn the code nd then select your desired product. Technicl Informtion Technicl informtion ctlogues or ssemly instructions re ville t www.hlfen.com or www.demu.com. See the ck cover of this ctlogue for further contct informtion. 2013 HAFEN EMU-COUP 13.1-E www.hlfen.com 23
CONTACT HAFEN WORWIE HAFEN is represented y susidiries in the following 14 countries, plese contct us: Austri Belgium / uxemourg Chin Czech Repulic Frnce Germny Itly Netherlnds Norwy Polnd Sweden Switzerlnd United Kingdom / Irelnd United Sttes of Americ For countries not listed HAFEN Interntionl HAFEN Gesellschft m..h. eonrd-bernstein-str. 10 1220 Wien HAFEN N.V. Borkelstrt 131 2900 Schoten HAFEN Construction Accessories istriution Co.td. Room 601 Tower, Vntone Centre No. A6 Cho ng Men Wi Street Choyng istrict Beijing P.R. Chin 100020 HAFEN-EHA s.r.o. Business Center Šfránkov Šfránkov 1238/1 155 00 Prh 5 HAFEN S.A.S. 18, rue Gouet 75019 Pris HAFEN Vertriesgesellschft mh Ktzergstrsse 3 40764 ngenfeld HAFEN S.r.l. Soc. Unipersonle Vi F.lli Bronzetti N 28 24124 Bergmo HAFEN.v. Oostermt 3 7623 CS Borne HAFEN AS Postoks 2080 4095 Stvnger HAFEN Sp. z o.o. Ul. Oornick 287 60-691 Poznn Hlfen AB Box 150 435 23 Mölnlycke HAFEN Swiss AG Hertistrsse 25 8304 Wllisellen HAFEN td. Humphrys Rod Woodside Estte unstle U5 4TP HAFEN USA Inc. 8521 FM 1976 P.O. Box 547 Converse, TX 78109 HAFEN Interntionl GmH ieigstr. 14 40764 ngenfeld / Germny Phone: +43-1 - 259 6770 E-Mil: office@hlfen.t Internet: www.hlfen.t Phone: +32-3 - 658 07 20 E-Mil: info@hlfen.e Internet: www.hlfen.e Phone: +86-10 5907 3200 E-Mil: info@hlfen.cn Internet: www.hlfen.cn Phone: +420-311 - 690 060 E-Mil: info@hlfen-deh.cz Internet: www.hlfen-deh.cz Phone: +33-1 - 445231 00 E-Mil: hlfen@hlfen.fr Internet: www.hlfen.fr Phone: +49-2173 - 970-0 E-Mil: info@hlfen.de Internet: www.hlfen.de Phone: +39-035 - 0760711 E-Mil: info@hlfen.it Internet: www.hlfen.it Phone: +31-742 - 6714 49 E-Mil: info@hlfen.nl Internet: www.hlfen.nl Phone: +47-51 82 34 00 E-Mil: post@hlfen.no Internet: www.hlfen.no Phone: +48-61 - 622 14 14 E-Mil: info@hlfen.pl Internet: www.hlfen.pl Phone: +46-31 - 98 58 00 E-Mil: info@hlfen.se Internet: www.hlfen.se Phone: +41-44 - 849 78 78 E-Mil: mil@hlfen.ch Internet: www.hlfen.ch Phone: +44-1582 - 47 03 00 E-Mil: info@hlfen.co.uk Internet: www.hlfen.co.uk Phone: +1 800.423.91 40 E-Mil: info@hlfenus.com Internet: www.hlfenus.com Phone: +49-2173 - 970-0 E-Mil: info@hlfen.com Internet: www.hlfen.com Furthermore HAFEN is represented with sles offices nd distriutors worldwide. Plese contct us: www.hlfen.com NOTES REGARING THIS CATAOGUE Technicl nd design chnges reserved. The informtion in this puliction is sed on stte-of-the-rt technology t the time of puliction. We reserve the right to mke technicl nd design chnges t ny time. HAFEN GmH shll not ccept liility for the ccurcy of the informtion in this puliction or for ny printing errors. Fx: +43-1 - 259-6770 99 Fx: +32-3 - 658 15 33 Fx: +86-10 5907 3218 Fx: +420-235 - 314 308 Fx: +33-1 - 445231 52 Fx: +49-2173 - 970 225 Fx: +39-035 - 0760799 Fx: +31-742 6726 59 Fx: +47-51 82 34 01 Fx: +48-61 - 622 14 15 Fx: +46-31 - 98 58 01 Fx: +41-44 - 849 78 79 Fx: +44-1582 - 47 03 04 Fx: +1 877.683.4910 Fx: +49-2173 - 970-849 2013 HAFEN GmH, Germny pplies lso to copying in extrcts. R - 277 - E - 05/13 1.000 05/13 The Qulity Mngement System of Hlfen GmH is certified for the loctions in Germny, Frnce, the Netherlnds, Austri, Polnd, Switzerlnd nd the Czech Repulic ccording to IN EN ISO 9001:2008, Certificte No. QS-281 HH.