Innovative technology meets modern design.



Similar documents
Lighting Performance for Quads and ATVs

90 MM MODULES GENERAL OVERVIEW.

FACT SHEET 90 mm premium LED modules Mono and Bi-LED module with low and high beam

BRIEF INFORMATION L 5570 Bi-LED Module 2nd generation

Legal Requirements for. Motor Vehicles and Trailers. according to ECE Regulation 48. Our Ideas, Your Success. Customized Solutions

Products for your.

ELECTRICAL PLUG TYPE CONNECTIONS

Technical Information Light Headlamps

LED Expertise from Hella.

Cat Work Lights. Make time work for you with. Cat. Work Lights

Lighting Systems for 12-V-Trailers

Get your lights right. What you need to know about fitting and using additional vehicle lighting

Contents. Additional Hella Products White Noise Back-up Alarms Switches Camera Systems. Technical Data Hella Test Standards IP Ratings

HERZ-Thermal Actuators

BULB REPLACEMENT BROCHURE

20 YEARS OF LED COMPETENCE LIGHT IS TECHNOLOGY.

How To Use A Power Supply On A Powerline 2.2 (Ai)

Material test chamber with mechanical convection

Q SERIES Ø14mm (.551") Panel Mount LED Indicators Distinctive features and specification

Multi Function, User Configurable Remote Vehicle Security System with 4 Button Replaceable Membrane Remote Transmitter

6 LED colours: White Blue Green Red Yellow Amber

LED Spots & Bulbs MR16

Lighting & Electrical

HID H4 BI-XENON FITTING GUIDE. Carefully read the following notes before starting work.

Product / Technical Information OPTIMUM PERFORMANCE RELAYS & FLASHER UNITS

(68.52) X. June 2000 Supercedes February xenex CONVENTIONAL FIRE DETECTION & ALARM SYSTEM. we business differently

e-ask System (electronic Access & Security Keyless-entry)

WIRING HARNESS FOR AS635P4. BLUE PLUG RED, BLUE, BLACK, WHITE - Plug in dual stage sensor harness

Arecont Vision H.264 Color or Day/Night SurroundVideo Series Installation Manual


Incubator with mechanical convection

MGB Chrome Bumper Conversion

Lighting Packages. 230 VAC Fluorescent Enclosure Light:

Combi switchbox with integrated 3/2 way pilot valve

V / H7 AND H4 12 V / H1 AND H3 242

Nightspot High performance floodlights for discharge lamps and LEDs

7 Lighting Technology

2. Remove rear cover of head lamp if bulbs are covered/sealed within the housings, and remove halogen bulb carefully.

15 Series - Electronic step relay and dimmer. Features SERIE

5 Mechanisms and accessories

Shunt lock function 3066

Product and Application Description

The Child Reminder System Installation Manual

LIGHTING FOR KITCHENS / UTILITY ROOMS / WORKSHOPS / KITCHEN CABINETS / GLASS CABINETS / FURNITURE

Heating oven with mechanical convection

sensors Miniature Sensors - S100 The universal miniature photoelectric sensor

How To Control A Power Supply With A Mini Transmitter And Switch (Power Supply)

Mureva Assembly surface mounted wiring devices

Signal Tower modulsignal50

Manual for Fire Suppression & Methane Detection System

How To: Retrofit the Morimoto Mini D2S bi-xenon Projectors

i ChatterBox! Motorcycle Security

Horns. Buzzers , Compressed air horns Disc-type horns Electric twin-tone horns 6.08

Do not touch glass part of the bulb with your hands during installation.

swimming pool accessories

BODY ELECTRICAL MAZDA

Bathroom Cabinet. Installation & User Guide. Illuminated Mirrors.

RESOLUX / HIGHLITE/ COMPACT LINE Technology Lighting as its best. Designed and produced in Germany

Decorative Metal Wiring Accessories in Assorted Plate Finishes

LED LEONARDO 120 W. LED Fresnel SPOTLIGHT White light, either Tungsten or Daylight balanced Correlated Color Temperature

INSTALLATION MANUAL 3RP / 5RP 4-BUTTON SERIES VEHICLE SECURITY SYSTEMS

Photovoltaic Solar Energy Unit EESFB

Transporter Fitting Locations No. 804 / 1

Searchlights - Introduction

Sento LED parete singolo up cutsheet

Product and functional description

Installation Instructions. Thermo Call TC3

Headlight bulbs, one filament

TRAILER WIRING AND COMMUNICATION SYSTEMS Systèmes de Communication et Filage de Remorques Sistemas de Comunicación y Cableado para Caravanas

Vacuum drying oven for non-flammable solvents

Single-phase ( V) voltage monitoring: Undervoltage Overvoltage Window mode (overvoltage + undervoltage) Voltage fault memory selectable

gue productcatalo /2014

1R / 4-BUTTON SERIES

Mirror Mount Video Monitor/Recorder with Front and Rear View Night Cameras PLCMDVR5

Product Specification instalert Rapid Messenger Variable Message Sign

LED DOWNLIGHT ONE 50XX SERIES

Servo Info and Centering

Cooling system components, removing and installing

VOYAGER 570G. 744A Sprayer Control

Fluid Level Gauge Fluid Level Sensor Temperature Switch FSA / FSK / TS

FSLIMRF

design New products 14

FREEZE Canopy. Canopy lighting. QCS Quick-Connection-System. Daylight. Neutral White. Fresh Meat. Packed Meat

Clear Glass Sensor. Ordering Information E3S-CR67/62. Optimum Sensor for Detecting Transparent Glass and Plastic Bottles

Alfa Romeo 147 On board instruments installation guide

Left Hand Limit Switch. Housing. Left Hand. Connections. Motor Connector BROWN PURPLE GRAY BLACK DARK BLUE BLACK BROWN BROWN LIGHT BLUE.

HCR3.2/.. Chipcard reader HOTEL SOLUTION

5W LED Energy Saver PIR Bulkhead

PASSIVE INFRARED INTRUSION DETECTOR PASSIVE INFRAROOD DETECTOR DETECTEUR D INTRUSION PASSIF INFRAROUGE

SECTION 2 3 OPERATION OF INSTRUMENTS AND CONTROLS. Lights, Wipers and Defogger

1. Connect the charger to the battery. 2. Connect the charger to the wall socket. 3. Press the MODE-button to select charging program.

The Crafter Electrical system

Inwall 4 Input / 4 Output Module

BL-DBK150A DUAL BATTERY 12v 150 AMP SMART SYSTEM

Nightscape High performance floodlights and spotlights for discharge lamps

U LED modules, converters and systems GENERAL ILLUMINATION. Umodule SPOT P340-2 umodule SPOT PHASED OUT NTC

Back-Up Camera Installation Guide

Subaru Reference. This reference contains the following information: connector pinouts. connector pinouts

Medical Lighting. XL4 Patient Light

Bulb Replacement REPLACING BULBS WARNING

Transcription:

CITY AND TRAVEL BUSES PRODUCT OVERVIEW Innovative technology meets modern design.

Intro Individuality makes you unique! The modular front and rear systems from HELLA open up unique opportunities: More technological freedom, more styling freedom and high efficiency even for limited production series. HELLA Support for over one hundred years. HELLA and modern bus production a permanently successful relationship. Modern lighting technologies and integrated electric and electronic components at a level of quality that has been setting standards for decades. We don t only see ourselves as a quality supplier, but also as a development partner. If required, our developers and engineers can work on the optimum solution for your application with your teams on your premises. Depth of innovation. Modular concepts. Technological leadership. More safety due to innovations in lighting technology: e.g. LED low beam More efficiency due to integrated electric and electronic components, e.g. battery sensors. A deep product range gives you diversity in terms of equipment due to our modular systems in particular! Comprehensive product portfolio for all market requirements, e.g. ECE, SAE, Japan. Maximum quality and performance due to synergies from our developments for the international car industry. As technology leader, we have 23,000 employees at 70 locations in more than 30 countries working every day for you!

02 03 CONTENTS Introduction Page 02 03 One LED is not the same as any other Page 04 05 LED indicators Page 06 07 Halogen, Xenon, LED Page 10 11 Customer-specific headlights Page 12 13 FRONT LIGHTING DynaView Evo2 Page 15 Daytime running lights Page 16 21 90 mm modules Page 22 24 50 mm and 60 mm Premium Page 25 Fog lights Page 26 Indicator lights Page 27 28 Position lights Page 28 32 UNIVERSAL WARNING LIGHTS Beacons and light bars Page 33 SIDE LIGHTING Side markers Page 34 35 Auxiliary indicators Page 36 REAR LIGHTING Combination rear lights Page 36 52 Clearance lights Page 53 Reflectors Page 54 55 Stop and auxiliary stop lights Page 56 Licence plate lights Page 57 INTERIOR LIGHTING Ceiling lights Page 58 61 Ambient lighting Page 61 Reading and surface-mounted lights Page 62 LED orientation lights Page 63 Electrics / electronics Intelligent Battery Sensor Page 64 65 HELLA relays Page 66 74 Plugs / connector sockets Page 75 Acoustic signal devices Page 76 77 Mirrors Page 78 79 Microswitches Page 80 Water reservoir Page 81 Industrial packaging item list Page 82 83

Reduction of lifecycle costs by using LED products Service life 3750 7500 11250 15000 Xenon Halogen LED Energy consumption The higher purchase costs of high-quality LED products reduce the lifecycle costs and offer high saving potential for fleet operators in particular. Energy consumption is increasingly in the spotlight of customers. With our LED products, energy consumption is reduced by up to 50% in headlights and 90% in headlights compared to conventional lights. Lower fuel costs can finance the majority of the additional investment costs for LED products. The LED modules do not require maintenance or light source replacement, and have an average service life of 20,000 hours. Ongoing operating and failure costs are reduced to a minimum. Extremely low-maintenance = extremely cost-saving! High-quality LED products are extremely cost-effective in the medium- and long-term due to long replacement intervals. Lifecycle costs incl. fuel costs Lighting function: Headlights Halogen compared to LED Lifecycle costs incl. fuel costs Lighting function: Tail lights/stop lights with indicators Halogen compared to LED LED Halogen LED Incandescent lamp Years Service life of halogen light source: 600 h*, Replacement time for halogen light source: 15 min, Repair costs: 50 EUR/h, Drive time with lighting per year: 2,100 h, Fuel costs: 1.35 EUR per litre After 10 years, around 1,000 EUR per vehicle is saved in fuel costs! Years P21W bulb service life: 300 h*, Replacement time for light source: 15 min, Repair costs: 50 EUR/h, Drive time with lighting per year: 2,100 h, Fuel costs: 1.35 EUR per litre After 10 years, around 650 EUR per vehicle is saved in fuel costs! * The service life data are based on the B3 value (3% of the light source has failed). Manufacturers often give the Tc (63% of the light source has failed), which is too high for a realistic calculation.

04 05 One LED is not the same as any other With HELLA LED products you are opting for high-quality technology, but the considerable reductions in follow-on costs and longer, trouble-free service lives also add up to your advantage. The widespread use of LEDs is the best indication of their clear benefits. However, certain factors must be taken into account. If you want to get the best out of LED technology, thermal management is essential! With thermal management Thermal management dissipates heat away from the LEDs and transfers it to the surroundings. Without thermal management If heat is not dissipated away from the LEDs, hotspots develop. Hotspots reduce the service life of the LEDs significantly and can even cause failure. The LEDs only achieve their extremely long service life with appropriate thermal management. HELLA takes thermal management into account in all developments. If no reliable thermal management is implemented, the LEDs are overload and, in the worst case, can even fail. Thermal management is an absolute must to protect LEDs LEDs are sensitive to heat. If the temperature of the LED gets too high, the diodes can lose their luminous intensity and, in extreme cases, may even be destroyed. HELLA achieves an effective heat flow by choosing thermally conductive materials and by aligning components effectively. Thermal Management dissipates heat away from the LEDs. This means we can guarantee the long service life of our products!

LED lighting: Failure control and electrical connection Operation of LED lights / LED headlights with AC voltage or synchronised DC voltage is not permitted. In the ECE R48 area of application, by law, it is necessary to ensure failure control for LED lights / LED headlights in the vehicle's electrical system through suitable measures. Due to the low power consumption of LED lights, which are distinctly different from a bulb version, the proper functioning of bulb failure control must be checked when they are integrated into vehicle electrical systems. As indicators must be checked by law, we recommend operating the lights only in conjunction with an indicator control unit.

06 07 LED indicators and the patented failure check Legal requirement in all ECE states The indicators on vehicles registered for use on public roads must be monitored. An indicator failure must be communicated to the driver visually or acoustically. In all ECE states, the following holds: A potential failure of the indicator must therefore be monitored by the vehicle. Manufacturers use different control methods for this purpose. However, the failure controls in use today cannot detect simple LED lights and display an error when they are used. Many HELLA LED indicators have integrated failure control electronics. The indicators monitor themselves. They generate an impulse that is evaluated by the electronic ballast. This ballast simulates a 21W bulb which allows them to be used with conventional indicators. Safe conversion to LED indicators using patented HELLA electronics HELLA supplies electronic ballasts for all HELLA LED indicators which makes it possible to implement the indicator failure display in a diverse range of vehicles. This is necessary if the vehicle manufacturer does not guarantee indicator bulb failure control via the vehicle's electrical system. The method is patented by HELLA. There are currently three different ballasts and several different LED indicators available. Even if a single LED fails, the light will be shown as faulty and the pulse will no longer be generated. In this case, the ballast switches off the bulb simulation and the indicator reports the fault to the driver. LED indicator control unit LED flasher unit Simulation device for cold checking

The right solution for your vehicle electronics VEHICLE Start Is a flasher relay installed in the vehicle? Yes No Turn on the vehicle ignition and remove the bulb of an indicator without pressing the signal switch. Any failure of the flasher unit is displayed. Yes No Press the signal switch Any failure of the flasher unit is displayed. Yes No Vehicle not ECE-compliant TRAILER Solution 1: LED flasher unit Solution 2: Simulation device for cold checking Operating voltage 18 32 V Operating voltage 18 32 V Functional voltage 20 28 V Nominal current 1.5 A Operating temperature 40 C to + 85 C Operating temperature 40 C to + 85 C Protection class P 53 (contacts below) Protection class IP 54 (contacts below) LED flasher units 3+1 Simulation device 3 Indicators on the vehicle/traction vehicle 1 Indicator on optional trailer 4DW 009 492-011 for cold checking 5DS 009 602-001 LED flasher units 2+1 2 Indicators on the vehicle/traction vehicle 1 Indicator on optional trailer 4DM 009 492-001

08 09 Solution 1: Replace the existing device with an LED flasher unit from HELLA with ISO pin basis 2BA 959 070-631 One flasher unit is required per vehicle. Any possible combination of bulbs and HELLA LED indicators is permitted: from a full package with bulbs through mixed versions to a full package with LED lights. Bulbs or HELLA LED indicators are also permitted on trailers. 2BA 959 050-401 Solution 2: With simulation device for cold checking One simulation device is required per LED light. Solution 3: By LED indicator control unit Failure pulse 2BA 959 822-601 2BA 344.200-... 2BA 343 390-... Two LED indicators can be monitored per vehicle using one simulation device. (Only one simulation device can be used per vehicle.) Solution 3: By LED indicator control unit 2SD 343 910-... Solution 3: Indicator control unit Solution 4: Light control device with integrated failure pulse Operating voltage Reverse-polarity protection voltage input Flasher unit left/right 18 32 V - 28 V In future, light control devices can query the failure pulse. Hence, interim solutions 1-3 will not be necessary and communication will take place directly with the indicators. Operating temperature 40 C to +50 C Extended operating temperature* 40 C to +80 C Storage temperature 40 C to +90 C With female contacts 5DS 009 552-011 For EasyConn connectors 5DS 009 552-001 * Above 50 C, simulation of the bulb is deactivated for thermal reasons.

Halogen Xenon L Halogen, Xenon, LED The most important benefits of LED technology for headlights New LED module Safety: Our LED headlight provides excellent light output using the latest technology! Light colour: Daylight-like light prevents eye fatigue and improves the driver's view of traffic. Energy savings: Due to lower levels of current consumption, fuel consumption is decreased and the load on the alternator is reduced. Service life: LEDs have service lives which are several times longer than standard light sources. Maintenance costs due to lightsource replacement are thus a thing of the past. We develop in response to current trends! Dispersion, light colour, light distribution and light homogeneity a lot can be simulated and calculated. But nothing can replace the actual experience of light. That is when we use our light tunnel in Lippstadt. It is the largest of its kind in Europe: 140 metres long and 11 metres wide. The light pattern has to pass its first test here in almost natural surroundings and get through more tests/tuning during headlight development. Test vehicles are in some cases in our light channel a year before they come onto the market. HELLA light tunnel

10 11 ED OneLED Patented production technology and process reliability for LED products without printed circuit board The use of conductive plastic and injected LEDs allows us to use 100% automation. The frame is injected around the housing and the lens. This significantly increases air-tightness compared with conventional welding or gluing methods. OneLED This production technology guarantees a high degree of quality in terms of air-tightness and fault rate. Process faults are excluded, from injection moulding through testing to packaging. Side marker lamp from HELLA Appealing night design The large-area, homogeneous illumination of the whole lens from all viewing angles results in optimum visibility and thus maximum safety. New "glowing edges" technology emphasis all contours of the light, generating an impressive, innovative night design for side marker-, position- and clearance light functions. OneLED from HELLA: Optimum visibility, large illuminated area, including contour lighting

Customer-specific headlights We understand that individuality is important to you! Customer-specific headlights with a modular design reduce development costs and make more design freedom an option even for small numbers of units. The solution: The building block or module. Everything you need is included: The freedom of the design. The logic of the economical series. The latest advanced lighting technology. The security of real HELLA quality. Design proposal You start by defining the lighting functions you want. Based on your requests, our designers develop proposals or your designers prepare enquiries or specifications. The shape and colour can of course be customised. HELLA has deliberately packed its front light system with the finest technology. Small, but powerful. On request, we can also support you in developing the design of exterior elements - including covers and lenses. Cover lens Decorative finisher Static cornering light module Bi-Xenon module Fog module High-beam module

12 13 This is what an impressive solution might look like, for example:! Auxiliary high beam " Fog light # Bi-Xenon (dipped and high beam) $ Static cornering light and position light SELECTABLE FRONT MODULES FROM THE HELLA MODULE KIT: Bi-Xenon Bi-Halogen Halogen Static cornering light and position light High beam High beam with daytime running light Fog light with daytime running light Direction indicator module with LED PO light Fog light Daytime running light with LED position light LED indicator LEDayFlex, the flexible daytime running light The use of the latest lighting technology, such as LED and Xenon, guarantees trend-setting and high light output. We can also implement customer-specific headlights in low numbers of units.

Front lighting More flexibility in the selection of 90 mm headlight due to a new retaining frame standard (HELLA item No. Frame 9AH 169 580-011) The new retaining frame makes it possible to attach 4 generations of headlights. You can choose between Halogen, Bi-Halogen, Xenon, Bi-Xenon and LED headlights with a high degree of flexibility. Premium carrier frame the new HELLA standard Classic Performance Premium Premium LED

14 15 DynaView Evo2 A new lighting era DynaView Evo2 combines the cornering light and fog light safety functions in compact round auxiliary lights which can be universally installed in many different vehicles. When the low beam is switched on, the right or left cornering light is activated automatically and immediately when the indicator is actuated or when the vehicle drives round a bend at a speed of less than 40 km/h. A yaw rate sensor measures the vehicle's angular acceleration and triggers the turn-on signal when the car drives through a curve. At the end of the curve, a dimmer softly fades the extra light. If the reverse gear is engaged, both cornering lights are switched on and ensure broad and bright illumination of the areas along the left and right of the vehicle. The cornering light is switched off during normal driving situations on a straight stretch of road. When turning a corner or driving slowly through a curve (up to a speed of 40 km/h), the cornering light is turned on automatically. When driving round a bend up to a speed of 40 km/h, the respective headlight is switched on automatically. In foggy conditions, the cornering light can be switched on manually (both sides) as a fog light. DYNAVIEW EVO2 incl. H7 bulb, with holding bracket, 12 V Set incl. control electronics and harness 1N0 009 295-801 individual left 1N0 009 295-011 individual right 1N0 009 295-021 incl. H7 bulb, with carrier frame 12 V, individual left 1N0 009 295-031 12 V, individual right 1N0 009 295-041, individual left 1N0 009 295-057, individual right 1N0 009 295-067 Type approval ECE 1951 / SAE ACCESSORIES IntelliBeam control electronics 5DF 009 244-007 Connector plug set for 20 headlights 8JD 156 151-807 Harness set 8KB 163 160-801

The world's first flexible daytime running lights: LEDayFlex Design A current trend in vehicle design is the customisation of headlight design for daytime and night-time driving. The lighting technology that we have further developed with our LEDayFlex daytime driving lights is the foundation for exciting design solutions. Technology LEDayFlex light chains with 5 to 8 firmly connected LED light modules can be integrated into an almost infinite number of configurations in the vehicle front-end. In the process, they follow the shape of the vehicle's contours in depth. LEDayFlex allows for many different design options as long as they comply with legal regulations. Designs can include a powerful daylight-like light signal during the day and, if desired, in versions with the option to switch over to position lighting, also at night. This gives the designer a powerful system. Design Designing a vehicle-specific lens set.

16 17 Daytime running lights max. 1500 mm min. 250 mm* max. 1500 mm max. 400 mm min. 350 mm* min. 600 mm** min. 600 mm** Only daytime running lights Daytime running lights including position lights SET INCLUDING ELECTRONIC MODULES 5 LED light modules for daytime running light 2PT 010 458-801 5 LED light modules for daytime running light with position light 2PT 010 458-811 6 LED light modules for daytime running light 2PT 010 458-821 6 LED light modules for daytime running light with position light 2PT 010 458-831 7 LED light modules for daytime running light 2PT 010 458-841 7 LED light modules for daytime running light with position light 2PT 010 458-851 8 LED light modules for daytime running light 2PT 010 458-861 8 LED light modules for daytime running light with position light 2PT 010 458-871 ACCESSORIES Connecting cable set including mating connector 8KA 165 959-001 2-wire extension cable 500 mm in length 8KB 178 139-001 AMP mating connector (1 set) 8KW 744 807-801 AMP mating connectors (10 units) 8JA 746 184-032 Connector contacts (50 units) 8KW 744 837-002 Individual seals (50 units) 9GD 746 185-002 Electronic module for 12/ 5DS 010 668-001 Electronic module for position light version 12/ 5DS 010 668-011

FRONT LIGHTING LED daytime running lights LED DAYLIGHT RUNNING LIGHT SET, RECTANGULAR LED daytime running light set with silver-grey aluminium housing and integrated electronics. Bracket for upright and suspended installation in or on the front apron. Power output: /11 W. Set includes: 2 lights each with 3 LEDs, professional cable set with AMP Superseal connector, bracket. Daytime running light set 2PT 009 496-801 Single light with PO function with attached cable and 3-pin AMP plug 2PT 009 496-007 OPTIONAL ACCESSORIES Connecting cable set including mating connector 8KA 165 959-001 3-pin AMP mating connector (1 set) 8KW 744 807-801 LED DAYLIGHT RUNNING LIGHT SET, ROUND with integrated electronics including cable set, universal bracket, 3 powerful LEDs per light, multivoltage 9 33 V, /11 W, current consumption = approx. 2.18 A Set for surface-mounting 2PT 009 599-811 SINGLE LIGHT without bracket, left 2PT 009 599-111 without bracket, right 2PT 009 599-121 without bracket, with PO function, left 2PT 009 599-131 without bracket, with PO function, right 2PT 009 599-141 OPTIONAL ACCESSORIES Mounting plate, front screw connections 9AH 165 968-101 Bracket for suspended mounting, 3-pin plug 8GH 165 967-001 3-pin AMP mating connector (1 set) 8KW 744 807-801

18 19 LED daytime running lights LEDAYLINE LED daytime running lights LED daytime running light set with integrated relay in black plastic housing and fastening springs for mounting in the front apron. Set includes: two lights each with 5 LEDs, professional cable set with AMP Superseal connector, fastening springs. Power consumption 8 W. SET with position light, 12 V incl. professional cable set 2PT 010 043-801 with vehicle-specific cover* 2PT 010 043-811 SINGLE LIGHT Daytime running light with position light, 12 V, left 2PT 010 043-011 Daytime running light with position light, 12 V, right 2PT 010 043-021 Daytime running light with position light,, left 2PT 010 043-031 Daytime running light with position light,, right 2PT 010 043-041 OPTIONAL ACCESSORIES Connecting cable set including mating connector 8KA 165 959-001 3-pin AMP mating connector (1 set) 8KW 744 807-801 LEDAYLINE LED daytime running lights LEDayLine 15 LEDayLine 15 and LEDayLine 30 daytime running light sets for horizontal installation, with 2.5 m connecting cable and separate changeover relay for automatically turning daytime running lights on and off or for switching over to position light. Set includes: 2 lights each with 8 LEDs, changeover relay, comes with mounting frame. LEDayLine SET 15** 12 V daytime driving light 2PT 980 860-801 12 V daytime running light with position light 2PT 980 860-811 daytime driving light 2PT 980 860-851 daytime running light with position light 2PT 980 860-861 LEDayLine SET 30** 12 V daytime driving light 2PT 980 850-801 LEDayLine 30 12 V daytime running light with position light 2PT 980 850-811 daytime driving light 2PT 980 850-851 daytime running light with position light 2PT 980 850-861 * In black (can be painted), suitable for Fiat Ducato, Citroen Jumper and Peugeot Boxer. ** Available as of the 4th quarter 2011

FRONT LIGHTING LED daytime running lights LED DAYTIME RUNNING LIGHT, ROD-SHAPED LED daytime running light set for horizontal installation, with 2.5 m connecting cable and separate changeover relay to automatically turn the lights on and off. Set includes: 2 lights each with 12 powerful LEDs, attachment screws and changeover relay. SET 12 V daytime running light set 2PT 980 680 801 daytime running light set 2PT 980 680-851 SINGLE LIGHT 12 V 2PT 980 680-001 2PT 980 680-501 LED DAYTIME RUNNING LIGHT, ROD-SHAPED LED daytime running light set for horizontal installation, with 2.5 m connecting cable and separate changeover relay to automatically turn the lights on and off. Set includes: 2 lights each with 12 powerful LEDs, attachment screws and changeover relay. Delivery includes mounting frame. SET 12 V daytime running light set 2PT 980 680 821 daytime running light set 2PT 980 680-861 SINGLE LIGHT 12 V 2PT 980 680-101 2PT 980 680-601 LED MULTI-FUNCTION LIGHT 83 mm LED 3 functional lights: Indicator, position light, daytime running light The integrated electronic circuitry is set up such that the daytime running lights dim when indicating, pre-wired with 2.5 metre sheathed four-core cable. SINGLE LIGHT 12 V, 83 mm LED 3 functional lights 2BE 980 691 101, 83 mm LED 3 functional lights 2BE 980 690-101 OPTIONAL ACCESSORIES The adapter ring is used to replace a 90 mm light with the 83 mm light. This means that vehicles that have come equipped with a HELLA 90 mm light can be easily converted to 83 mm lights. Adapter ring 90 mm 9GD 980 696-001

20 21 Daytime running lights with light bulbs 90 MM DAYTIME RUNNING LIGHT WITH HIGH BEAM 90 mm daytime running light and spotlights or fog lights Module headlights with optic-free glass cover with H15, light bulb, with carrier frame. SINGLE LIGHT Daytime running light / high beam, 12 V, 15 W/55 W 1F0 010 293-001 Daytime running light / high beam,, 20 W/60 W 1F0 010 293-011 OPTIONAL ACCESSORIES Plug set, 3-pin 8JD 162 581-802 90 MM DAYTIME RUNNING LIGHT WITH FOG LIGHT 90 mm daytime running light and spotlights or fog lights Module headlights with optic-free glass cover with H15, light bulb, with carrier frame. SINGLE LIGHT Daytime running light / fog light, 12 V, 15 W/55 W 1N0 010 294-001 Daytime running light / fog light,, 20 W/60 W 1N0 010 294-011 OPTIONAL ACCESSORIES Plug set, 3-pin 8JD 162 581-802 90 MM DAYTIME RUNNING LIGHT WITH LED POSITION LIGHT 90 mm daytime running light and LED position light Lights with optic-free glass cover, with P21W long-life light bulb and Kartoval LED. SINGLE LIGHT Daytime running light / LED position light, 12 V on request 2BE 010 102-101 OPTIONAL ACCESSORIES Mounting plate, front screw connections 9AH 165 968-001 Plug set, 3-pin 8JD 162 581-802

20 x around the world without having to replace the bulb! The new 90 mm Premium LED headlight. 90 mm Premium LED module The new 90 mm LED module with low-beam light function fits into the series of 90 mm halogen- and xenon headlight modules which means the LED technology is now available. Go 20 x around the world without having to replace the lamp! The new LED headlights from HELLA are designed for maximum service life and lighting performance in any bus. Bulb replacement is a thing of the past. No maintenance due to passive cooling. No moving parts such as a fan are necessary. Lower fuel consumption and a reduction of CO 2 emissions. After 10,000 hours, around 370 litres of fuel have been saved. LED headlights increase safety. The day-like illumination means drivers see significantly better and do not get tired as quickly. 90 MM LED MODULE Lighting function Low-beam Multivolt Right-hand traffic 1BL 010 820-001 Left-hand traffic 1ML 010 820-011 Type approval ECE ES 3159 and ECE LES 3160 90 MM BI-LED MODULE* Lighting function Low beam and high beam Multivolt Right-hand traffic 1AL 010 820-021 Left-hand traffic 1LL 010 820-031 In the ECE R48 area of application, by law it is necessary to ensure failure control for a LED headlight in the vehicle's electrical system through suitable measures. Further details on failure control of the 90 mm Premium LED headlight are available in the Highlights section at: http://www.hella.com/bus Type approval ECE * Available from 2012 ACCESSORIES Surplus supply LED AMP Superseal, 3-pole Housing, 10 units 8JA 746 184-032 Socket contact, 50 units 8KW 744 837-002 Individual seal, 50 units 9GD 746 185-002

22 23 90 mm Premium 90 MM PREMIUM LOW BEAM Bulb type H7 Right-hand traffic, ECE 2486 1BL 009 999-041 Left-hand traffic, ECE 2487 1ML 009 999-051 Right-hand traffic, 12 V SAE 1BL 009 999-021 90 MM PREMIUM BI-HALOGEN LOW-BEAM AND HIGH-BEAM HEADLIGHT Right-hand traffic,, H7 ECE 2484 1AL 009 998-041 Left-hand traffic,, H7 ECE 2485 1LL 009 998-051 Right-hand traffic, 12 V, H9 SAE 1AL 009 998-021 90 MM PREMIUM BI-XENON LOW-BEAM AND HIGH-BEAM HEADLIGHT Bulb type D2S Right-hand traffic, ECE 2484 1AL 009 997-041 Left-hand traffic, ECE 2485 1LL 009 997-051 Right-hand traffic, 12 V SAE 1AL 009 997-021 ACCESSORIES FOR 90 MM PREMIUM a) Control element, headlight aiming 6NM 008 299-501 b) Plug housing for H7 / Xenon 8JD 156 151-807 a) b) b) Plug housing for H9 8JD 158 175-807 d) Carrier frame 9AH 169 580-011 c) d) Toggle high beam AMP Superseal, 2-pole Housing, 10 units 8JA 746 184-022 Socket contact, 50 units 8KW 744 837-002 Individual seal, 50 units 9GD 746 185-002

FRONT LIGHTING 90 mm Performance 90 MM PERFORMANCE LOW BEAM Bulb Type H1 Right Hand Drive for Premium fixing 1BL 247 042-197 Left Hand Drive for Premium fixing 1ML 247 042-207 Right Hand Drive classic fixing 1BL 247 042-157 Left Hand Drive classic fixing 1ML 247 042-167 Type Approval ECE 2397 und 2398 90 MM PERFORMANCE HIGH BEAM AND POSITION LIGHT Bulb type H1 for Premium fixing 1K0 247 043-137 for Classic fixing 1K0 247 043-097 Type approval ECE 2397 90 MM PERFORMANCE HIGH BEAM Bulb type H1 for Premium fixing 1K0 247 043-147 for Classic fixing 1K0 247 043-107 Type approval ECE 2397 ACCESSORIES a) Control element, headlight aiming 6NM 008 299-501 b) Plug housing for H1 8JD 156 151-807 b) Plug housing for position light 8JD 156 150-807 a) b) c)

24 25 50 mm and 60 mm Premium 50 MM PREMIUM LOW BEAM XENON Bulb type Light aperture D2S (gas discharge bulb) 44 mm Right-hand traffic, ECE 1903 1BL 009 071-067 Right-hand traffic, SAE 1BL 009 071-091 50 MM PREMIUM LOW BEAM Bulb type Light aperture H7 44 mm Right-hand traffic, ECE 1903 1BL 009 071-027 Left-hand traffic, ECE 1904 1ML 009 071-037 Right-hand traffic, SAE 1BL 009 071-081 50 MM PREMIUM DRIVING LIGHT XENON Bulb Type D2S (Gas-discharge bulb) 1F0 008 390-327 Type Approval ECE 1120 and SAE ACCESSORIES FOR 50 MM PREMIUM a) Control element, headlight aiming b) Frame for luminous range regulation 6NM 008 299-501 9AH 161 784-017 a) b) c) c) Frame 9AH 161 786-017 60 MM PREMIUM DRIVING LIGHT Bulb Type H9 12 V 1KL 009 486-001 Type Approval ECE 2198 and SAE

FRONT LIGHTING Fog lights MICRO DE PREMIUM Bulb type H3 1NL 008 090-327 Type approval ECE 877, R 19 B series 03 and SAE ACCESSORIES a) Cap, Fog light, rubber 9GH 147 009-007 b) Cap, Fog light, plastic 9HD 149 253-007 a) b) Plug housing for cap b) 8JD 156 150-807 FOG LIGHT 80 MM Bulb type H3 with bulb, cap, cable, cover 1NL 007 186-047 Type approval ECE 20, R 19 B series 03 FOG LIGHT 90 MM Bulb type H7 with bulb and 4-point fixing 1N0 008 582-037 Type approval ECE 1342, R 19 B series 03 with bulb and 4-point fixing 1N0 008 582-042 Type approval SAE ACCESSORIES Rubber caps 9GH 158 051-007

26 27 Indicator lights INDICATOR Lens Bulb type glass-clear with 6.3 mm flat plug or 2-pole AMP Superseal connector PY21W with 6.3 mm flat plug 2BA 965 039-147 with 2-pole AMP Superseal connector 2BA 965 039-187 Type approval ECE 10215 and SAE INDICATOR WITH LED POSITION LIGHT Bulb type front with 3-pole connector PY21W 2BE 010 102-011 Type approval 2586, ECE and SAE OPTIONAL ACCESSORIES Mounting plate, front screw connections 9AH 165 968-001 Plug set, 3-pin 8JD 162 581-802 LED INDICATOR 200 mm cable Flush-mounting Multivolt Amber 2BA 959 932-011 glass-clear 2BA 959 932-051 glass-clear, with position light 2BE 959 932-131 Type approval 5851, ECE and ADR / GGVS AGROLUNA INDICATOR front left and right horizontal / vertical Break out the water drain holes! Attachment and flush-mounting 12 and 2BE 343 130-007 Type approval 10202

FRONT LIGHTING Indicator lights INDICATOR Lens Bulb type glass-clear with 2.8 mm flat plug PY21W 2BA 009 001-167 Type approval ECE 6546 ACCESSORIES Bracket 8HG 162 530-002 Cover, chrome-plated 9HB 161 122-012 Plug housing 8JD 156 150-807 Cover, comet silver 9HB 164 168-002 Cover, silver 9HB 161 122-007 Bracket 9XD 161 119-007 MODULAR LED LIGHT Lens Bulb type Indicator failure control glass-clear front left and right 500 mm long cable open-ended LED, 1:1 replacement of bulb version 008 221 Flush-mounting with/without pulse Indicator, without pulse 2BA 011 172-401/-407 Indicator, with pulse 2BA 011 172-411/-417 Type approval ECE INDICATOR Lens Bulb type glass-clear PY21W with 2.8 mm flat plug 12 and without bulb 2BA 008 221-001 Type approval ECE 878 ACCESSORIES Decorative trim 8XU 008 405-031

28 29 Indicator and position lights INDICATOR Lens Bulb type glass-clear rear and front, left, right PY21W 12 and without bulb 2BA 008 805-051 Type approval ECE 10151 INDICATOR Lens Bulb type Amber rear and front, left, right P21W 12 and without bulb 2BA 008 805-187 Type approval ECE 10151 and SAE LED POSITION LIGHT Colour of the LEDs Electronic circuit white horizontal / vertical Mounting with passive thermal management 500 mm cable 2PG 008 645-971 5,000 mm cable 2PG 008 645-961 Type approval 1395, 1398 and ECE LED POSITION LIGHT front left and right 2-pole connector Flush-mounting 2PF 009 001-521 Type approval ECE 12390 and SAE

FRONT LIGHTING Position lights LED POSITION LIGHT Colour of the LEDs Electronic circuit white horizontal Flat plug Flush-mounting with passive thermal management Position/degree 10-20 2PF 009 514-001 Position/degree 20-30 2PF 009 514-011 Type approval 2300 and ECE POSITION LIGHT front left and right with 2.8 mm flat plug Flush-mounting 12 and 2PF 008 221-011 Type approval ECE 879 ACCESSORIES Decorative trim, chrome-plated 8XU 008 405-031 LED POSITION LIGHT Colour of the LEDs Electronic circuit white EasyConn 2-pole connector Flush-mounting with passive thermal management 2PF 340 825-001 Type approval 11371

30 31 Position lights POSITION LIGHT Lens Bulb type glass-clear front PY21W with 2.8 mm flat plug Flush-mounting with bulb 2PF 009 001-177 Type approval ECE 7613 and SAE Accessories, see Page xx POSITION LIGHT Lens glass-clear front left and right with 6.3 mm flat plug Flush-mounting with bulb 2PF 965 039-151 Type approval ECE 10215 and SAE LED POSITION LIGHT Number/colour of LEDs Amperage rating Electronic circuit 2/white left and right horizontal 500 and 5,000 mm cable Mounting /Multivolt 0.02 A with passive thermal management 500 mm cable 2PG 963 639-401 5,000 mm cable 2PG 963 639-411 Type approval 0002

FRONT AND WARNING LIGHTS Position lights LED POSITION LIGHT Colour of the LEDs Electronic circuit white horizontal 5,000 mm cable Mounting with passive thermal management 2PG 964 295-111 Type approval 0301 LED POSITION LIGHT Lens glass-clear front left and right horizontal / vertical 160 mm open-ended cable Flush-mounting 2PF 008 405-051 Type approval ECE 1696 LED SIDE MARKER LIGHT Colour of the LEDs Electronic circuit amber horizontal 5,000 mm cable Multivolt with passive thermal management 2PS 959 660-207 Type approval SAE

32 33 Universal warning lights K LED FO Light source Electronic circuit LED (flashing) Multivoltage DIN 14620, fixed attachment with active and passive thermal management Type approval TA 002738 and 03 35517 2XD 010 311-001 KLX 7000 Light source Xenon (flashing) DIN 14620, fixed attachment Type approval A 001399 and 03 1889 2RL 008 181-111 KL 7000 Light source Halogen (rotating) DIN 14620, fixed attachment Type approval A 001241 and 03 1740 2RL 008 061-111 OWS 1600 Light source Length Halogen (rotating) 1,600 mm Type approval A 00817 and 03 1309 2RL 007 900-611 OWS X 1600 Light source Length Xenon (flashing) 1,600 mm Type approval A 006517 and 03 021309 2RL 007 900-631

SIDE LIGHTING Side marker lighting SIDE MARKER LIGHT WITH REFLECTOR Number/colour of LEDs Approval 1/amber or red horizontal / vertical 1,500 mm cable /1 W for vehicles as per ADR / GGVS Horizontal fixing amber 2PS 008 645-007 red 2TM 008 645-951 Type approval 1395 and 1396 Vertical fixing, amber 2PS 008 645-991 Type approval yellow ECE / SAE, red SAE SIDE MARKER LIGHT WITH REFLECTOR Number/colour of LEDs 2/amber 195 mm cable self-adhering /1 W Horizontal fixing 2PS 009 226-037 Vertical fixing 2PS 009 226-087 Type approval 10236 LED SIDE MARKER LIGHT Number/colour of LEDs Amperage rating 2/amber horizontal / 1.3 W 0.05 A 5,000 mm cable 2PS 963 639-137 1,500 mm cable 2PS 963 639-177 Type approval ECE 9605 LED SIDE MARKER LIGHT Number/colour of LEDs 2/amber or red horizontal / vertical 500 mm cable Multivolt / 0.8 W amber 2PS 959 660-207 red 2PS 959 660-407 Type approval SAE

34 35 Side marker lighting OneLED WITH FLAT PLUG horizontal / vertical 6.3 mm flat plug / 1 W white 2PS 343 690-011 white 2PS 343 690-017 black 2PS 343 690-031 black 2PS 343 690-037 amber 2PS 343 690-057 Type approval 5853 and ECE/SAE OneLED WITH AMP TIMER horizontal / vertical / 1 W white 2PS 343 690-407 black 2PS 343 690-411 amber 2PS 343 690-427 Type approval ECE OneLED WITH AMP SUPERSEAL horizontal / vertical / 1 W black 2PS 343 690-627 Type approval ECE LED SIDE MARKER LIGHT Colour of the LEDs amber horizontal 500 mm cable Screw attachment 2PS 964 295-057 self-adhesive 2PS 964 295-077 Type approval ECE 0202

SIDE AND REAR LIGHTING Auxiliary indicators and combination rear lights AUXILIARY INDICATORS Lens amber left and right 6.3 mm flat plug Mounting 12 or left 2BM 006 692-011 right 2BM 006 692-021 Type approval ECE 0152621 AUXILIARY INDICATORS Lens Bulb type amber or glass-clear horizontal amber lens, P21W Glass-clear lens, PY21W Delivery without bulb Mounting amber, P21W 2BM 008 355-001 Type approval ECE 1059 Glass-clear, PY21W 2BM 008 355-011 Type approval ECE 1848 LED TAIL LIGHT / STOP LIGHT Lens red rear left and right horizontal Open-ended cable Flush-mounting 2SB 008 982-001 Type approval ECE 10880 and SAEd SAE LED INDICATOR Lens Indicator failure control glass-clear rear left and right horizontal Open-ended cable Flush-mounting active 2BA 008 982-041 Type approval ECE 10880

36 37 Combination rear lights REVERSE LIGHT Lens glass-clear rear left and right horizontal Open-ended cable Flush-mounting 2ZR 008 805-041 Type approval ECE 10151 and SAEd SAE REAR LIGHT Lens red rear left and right horizontal Flush-mounting 12 and Tail light 2SA 008 805-001* Stop light 2DA 008 805-011* Tail light and stop light 2SB 008 805-021* Rear fog light 2NE 008 805-031 Type approval ECE 10151 and *SAE *SAE INDICATOR Lens Bulb type glass-clear rear and front, left, right horizontal Open-ended cable PY21W Flush-mounting 12 and 2BA 008 805-051 Type approval ECE 10151 INDICATOR rear and front, left, right horizontal Open-ended cable Flush-mounting 12 and 2BA 008 805-187 Type approval ECE 10151 and SAEd SAE

REAR LIGHTING Combination rear light LED COMBINATION REAR LIGHT Lens Indicator failure control glass-clear rear left and right with 2.8 mm flat plug Flush-mounting with/without pulse Tail light/stop light 2SB 009 001-501 Indicator, without pulse 2BA 009 001-511 Indicator, with pulse 2BA 009 001-531 Type approval ECE 12390 REAR LIGHT Lens red rear left and right with 2.8 mm flat plug Flush-mounting Tail light 2SA 009 001-137 Stop light 2DA 009 001-147 Tail light/stop light 2SB 009 001-157 Type approval ECE 7613 REAR FOG LIGHT Lens Bulb type red rear left and right with 2.8 mm flat plug H21W Flush-mounting 2NE 009 001-127 Type approval ECE 3917 and SAE INDICATOR Lens Bulb type glass-clear rear left and right with 2.8 mm flat plug PY21W Flush-mounting 2BA 009 001-107 Type approval ECE 6546

38 39 Combination rear light REVERSE LIGHT Lens glass-clear rear left and right with 2.8 mm flat plug Flush-mounting 2ZR 009 001-117 Type approval ECE 23255 and SAE REFLECTOR Lens red 8RA 009 001-031 Type approval ECE 3189 and SAE ACCESSORIES Bracket 8HG 162 530-002 Cover, silver-coloured 9HB 161 122-007 Plug housing 8JD 162 581-802 Cover, chrome-plated 9HB 161 122-012 Plug housing 8JD 156 150-807 Cover, comet silver 9HB 164 168-002 Tail light cover 8XU 009 362-101 Bracket 9XD 161 119-007 Tail light cover 8XU 009 362-111 Do not use covers for series 2 LED versions. 009 001-... LED TAIL-STOPLIGHT Lens red rear left and right 3-pole connector Flush-mounting 2SB 009 362-011 Type approval ECE 7748 REFLECTOR Lens red 8RA 009 362-001 Type approval ECE 3302

REAR LIGHTING Combination rear light LED TAIL-STOPLIGHT Colour of the LEDs Electronic circuit red rear left and right horizontal 500 mm cable Attachment and flush-mounting /Multivolt with active and passive thermal management with active thermal management Multivolt, glass-clear 2SB 344 200-027 Multivolt, red 2SB 344 200-081/-087 with passive thermal management, glass-clear 2SB 344 200-321/-327, red 2SB 344 200-331/-337 Type approval 12658, ECE and ADR / GGVS LED INDICATOR Colour of the LEDs Indicator failure control Electronic circuit amber rear left and right horizontal 500 mm cable Attachment and flush-mounting /Multivolt with/without pulse with active and passive thermal management with pulse and active thermal management Multivolt, glass-clear 2BA 344 200-037 without pulse and passive thermal management, glass-clear 2BA 344 200-341/-347 Type approval 12658, ECE and ADR / GGVS LED REAR FOG LIGHT Colour of the LEDs red rear left and right horizontal 500 mm cable Attachment and flush-mounting Multivolt glass-clear 2NE 344 200-061/-067 red 2NE 344 200-091/-097 Type approval 14198, ECE and ADR / GGVS

40 41 Combination rear light LED REVERSE LIGHT Colour of the LEDs white rear left and right horizontal 500 mm cable Attachment and flush-mounting Multivolt glass-clear 2ZR 344 200-051/-057 Type approval 14198, ECE and ADR / GGVS TAIL LIGHT/STOP LIGHT/DIRECTION INDICATOR Colour of the LEDs Indicator failure control Electronic circuit amber and red rear left and right horizontal 500 mm cable Attachment and flush-mounting /Multivolt with/without pulse Active/passive thermal management with pulse and active thermal management Multivolt, red/glass-clear 2SD 344 200-071/-077, glass-clear 2SD 344 200-001/-007 without pulse and passive thermal management, red/glass-clear 2SD 344 200-311/-317 Type approval 12371, 12658, ECE and ADR/GGVS LED OVAL TAIL-STOP-INDICATOR LIGHT Colour of the LEDs Indicator failure control amber and red rear left and right horizontal / vertical 500 mm cable Attachment and flush-mounting Multivolt with pulse Tail light/stop light/indicator 2SD 343 390-011 Type approval 11785 Rear indicator 2BA 343 390-071 Type approval 12381 Tail light/stop light 2SB 343 390-091 Type approval 12381

REAR LIGHTING Combination rear light OVAL REVERSE LIGHT rear left and right Horizontal / vertical, break out the water drain hole! Attachment and flush-mounting 12 and 2ZR 343 130-041 / -047 Type approval 23257, ECE and SAE OVAL TAIL-STOP-INDICATOR LIGHT rear left and right Horizontal / vertical, break out the water drain hole! Attachment and flush-mounting 12 and 2SD 343 130-011 / -017 Type approval 10203 "OVAL" COMBINATION REAR LIGHT rear left and right Horizontal / vertical, break out the water drain hole! Attachment and flush-mounting 12 and Tail light/stop light, red 2SB 343 130-021 / -027 Type approval 7698, ECE and SAE Rear fog light, red 2NE 343 130-031 / -037 Type approval 3919 Direction indicator 2BA 343 130-051 / -057 Type approval 6550, ECE and SAE

42 43 Combination rear light LED TAIL LIGHT/STOP LIGHT/INDICATOR Colour of the LEDs Indicator failure control amber and red rear left and right horizontal / vertical 500 mm cable 4-pin AMP plug Mounting Multivolt with pulse with cable 2SD 343 910-001/-007 with 200 mm cable and 4-pin AMP plug 2SD 343 910-017 with integrated 4-pin AMP plug 2SD 343 910-027 Type approval 12393 and ECE LED TAIL-STOPLIGHT Colour of the LEDs Electronic circuit red rear left and right horizontal 500 mm cable Attachment and flush-mounting with passive thermal management 2SB 964 169-301/-307 Type approval 814, ECE and ADR / GGVS LED TAIL LIGHT/STOP LIGHT/INDICATOR Colour of the LEDs Indicator failure control Electronic circuit amber and red rear left or right horizontal 500 mm cable Attachment and flush-mounting without pulse with passive thermal management left 2SD 964 169-331/-337 right 2SD 964 169-421 Type approval 9823, ECE and ADR / GGVS

REAR LIGHTING Combination rear light LED REAR FOG LIGHT Colour of the LEDs Electronic circuit red rear left and right horizontal 500 mm cable Attachment and flush-mounting with passive thermal management 2NE 964 169-341 Type approval 3810, ECE and ADR / GGVS LED REVERSE LIGHT Colour of the LEDs Electronic circuit white rear left and right horizontal 500 mm cable Attachment and flush-mounting with passive thermal management left 2ZR 964 169-351 right 2ZR 964 169-361 Type approval 23254, ECE and ADR / GGVS LED INDICATOR Colour of the LEDs Indicator failure control Electronic circuit amber rear left and right horizontal Attachment and flush-mounting without pulse with passive thermal management 2BA 964 169-317 Type approval 652, ECE and ADR / GGVS

44 45 Combination rear light EUROLED COMBINATION REAR LIGHT rear left or right horizontal 2,500 mm cable Mounting Multivolt 9-33 V 2SB 959 821-601 Type approval 10208 EUROLED REAR FOG LIGHT rear left or right horizontal 2,000 mm cable Mounting Multivolt 9-33 V 2NE 959 821-201 Type approval 10208 EUROLED REVERSING LIGHT rear left or right horizontal 2,500 mm cable Mounting Multivolt 9-33 V 2ZR 959 820-601 Type approval 10208 EUROLED INDICATOR Indicator failure control rear left or right horizontal 2,500 mm cable Mounting 12 and with pulse 2BA 959 822-601 Type approval 10208

REAR LIGHTING Combination rear light LED TAIL-STOP-INDICATOR LIGHT Lens Indicator failure control amber and red rear left or right 2,500 mm cable Flush-mounting with pulse 2SD 959 010-401/-407 Type approval ECE 1538 and ADR / GGVS LED TAIL LIGHT / STOP LIGHT Lens red rear left or right 2,500 mm cable Flush-mounting 2SB 959 010-301/-307 Type approval ECE 12373 and ADR / GGVS LED REVERSE LIGHT Lens glass-clear rear left or right 2,500 mm cable Flush-mounting Multivolt 9-33 V 2ZR 959 010-501/-507 Type approval ECE 11391 and ADR / GGVS LED INDICATOR Lens Indicator failure control Type approval ECE 12373 and ADR / GGVS amber rear left or right 2,500 mm cable Flush-mounting with pulse 2BA 959 011-301/-307

46 47 Combination rear light LED REAR FOG LIGHT Lens glass-clear rear left or right 2,500 mm cable Flush-mounting Multivolt 9-33 V 2NE 959 011-501/-507 Type approval ECE 11391 and ADR / GGVS ADAPTER RING 90 MM The adapter ring is used to replace a 90 mm light with the 83 mm light. This means that vehicles that have come equipped with a HELLA 90 mm light can be easily converted to 83 mm lights. 9GD 980 696-001 COMBINATION REAR LIGHT rear left and right Attachment and flush-mounting 12 and Tail light/stop light, red 816 2SB 964 169-537 Rear fog light, red 3809 2NE 964 169-527 Reversing light, glassclear 2312 2ZR 964 169-517 Indicator, amber* 653 2BA 964 169-507 Type approval ECE and SAE * also for front surface-mounting COMBINATION REAR LIGHT Bulb type rear left and right with 6.3 mm flat plug PY21W (grey indicator) Flush-mounting Tail light/stop light, red 2SB 965 039-137 Rear fog light, red 2NE 965 039-117 Reversing light, grey 2ZR 965 039-127 Tail light, red 2SA 965 039-087 Indicator, grey 2BA 965 039-107 Stop light, red 2DA 965 039-091 Type approval ECE 10215 and SAE

REAR LIGHTING Combination rear light MODULAR LED LIGHT Lens Bulb type Indicator failure control glass-clear rear left and right 500 mm long cable open-ended LED, 1:1 replacement of bulb version 008 221 Flush-mounting with/without pulse Indicator, without pulse 2BA 011 172-421/-427 Indicator, with pulse 2BA 011 172-431/-437 Tail light 2SA 011 172-441/-447 Stop light 2DA 011 172-461/-467 Rear fog light 2NE 011 172-481/-487 Reversing light 2ZR 011 172-501/-507 Type approval ECE TAIL-STOPLIGHT Lens red rear left and right with 2.8 mm flat plug Flush-mounting 12 and Tail-stoplight 2XA 008 221-021/-027 Also can be used as just tail light or just stop light Type approval ECE 1048 = tail light 1049 = stop light REAR FOG LIGHT Lens red rear left and right with 2.8 mm flat plug Flush-mounting 12 and 2NE 008 221-037 Type approval ECE 1050

48 49 Combination rear light INDICATOR Lens Bulb type grey rear left and right with 2.8 mm flat plug PY21W Flush-mounting 12 and 2BA 008 221-041/-047 Type approval ECE 1051 REVERSE LIGHT Lens grey rear left and right with 2.8 mm flat plug Flush-mounting 12 and 2ZR 008 221-057 Type approval ECE 1052 and SAE only for double attachment LED-REAR LIGHT Lens Colour of LEDs Connention glass-clear red rear left and right 160 mm cable with open ends Flush mounted Rear light 2SA 008 405-017 Type approval ECE 1197 Tail Stop Light 2SB 008 405-091 Type approval ECE 1892 REFLECTOR Type approval ECE 1196 8RA 008 405-001/-007

REAR LIGHTING Combination rear light LED TAIL LIGHT / STOP LIGHT Lens red rear left and right horizontal / vertical 2,500 mm cable Mounting Multivolt 9-33 V Horizontal fixing 2SB 980 606-201 Vertical fixing 2SB 980 606-701 Type approval ECE 5850 and ADR / GGVS LED REVERSE LIGHT Lens glass-clear rear left and right horizontal / vertical 2,500 mm cable Mounting Multivolt 9-33 V Horizontal fixing 2ZR 980 605-201 Vertical fixing 2ZR 980 605-701 Type approval ECE 5850 and ADR / GGVS LED INDICATOR Lens Indicator failure control amber rear left and right horizontal / vertical 2,500 mm cable Mounting Multivolt 9-33 V with pulse Horizontal fixing 2BA 980 607-201 Vertical fixing 2BA 980 607-701 Type approval ECE 5850 and ADR / GGVS

50 51 Combination rear light LED TAIL LIGHT/STOP LIGHT/INDICATOR rear left and right horizontal / vertical 2,500 mm cable Mounting Multivolt 8 28 V 2SD 959 050-401 Type approval ECE 1076 and ADR / GGVS FULL LED COMBINATION REAR LIGHT Indicator failure control Electronic circuit rear left or right horizontal 1.550 mm cable Mounting with pulse with active thermal management 2VP 340 950-051 Type approval ECE 2376 and ADR / GGVS

REAR LIGHTING Combination rear light LED TAIL LIGHT Colour of the LEDs Electronic circuit red horizontal 5,000 mm cable Mounting with passive thermal management 2TM 963 639-317 Type approval 9808 LED TAIL LIGHT Colour of the LEDs Electronic circuit red horizontal / vertical 5,000 mm cable Mounting with active thermal management 2TM 964 295-097 Type approval 0302 LED CLEARANCE LIGHT Colour of the LEDs Electronic circuit red horizontal Mounting Multivolt 8 28 V with passive thermal management 500 mm cable 2XA 959 560-401 5,000 mm cable 2XA 959 560-411 Type approval 7574 LED SIDE LIGHT Colour of the LEDs Electronic circuit red Surface-mounting horizontal / vertical Mounting with passive thermal management 5,000 mm cable 2TM 008 645-941 500 mm cable 2TM 008 645-951 Type approval 1395 and 1398

52 53 Clearance lights LED CLEARANCE LIGHT Colour of the LEDs Additional info red horizontal / vertical with seal Flush-mounting Multivolt 8 28 V 500 mm cable 2XA 959 790-401 5,000 mm cable 2XA 959 790-411 Type approval 7597 C5W CLEARANCE LIGHT Left flush-mounting side, side attachment, with bulb Right flush-mounting side, side attachment, with bulb Left flush-mounting side, side attachment, without bulb Right flush-mounting side, side attachment, without bulb left and right vertical with flat plug Mounting 2XS 008 479-041 2XS 008 479-051 2XS 008 479-061 2XS 008 479-071 Type approval 1201 LED CLEARANCE LIGHT Colour of the LEDs Electronic circuit red horizontal / vertical with flat plug Mounting with passive thermal management 2XS 008 078-001 Type approval 0515

REAR LIGHTING Reflector REFLECTOR rear self-adhesive red 8RA 002 014-081 white 8RA 002 014-091 amber 8RA 002 014-101 Type approval 3535 REFLECTOR Additional info 2 rear with plastic lens, with attachment material fixing screws Mounting 8RA 002 015-001 Type approval 31291 REFLECTOR rear fixing screws 8RA 002 015-021 Type approval 31291 REFLECTOR Additional info 2 rear with plastic lens, with attachment material fixing screws 8RA 002 015-031 Type approval 31291

54 55 Reflector REFLECTOR Additional info 2 front with plastic lens, with attachment material fixing screws white 8RA 002 016-101 red 8RA 002 016-111 Type approval 31290 REFLECTOR Additional info 2 rear with plastic lens, with attachment material fixing screws 8RA 002 016-121 Type approval 339, E-type approved, SAE approved REFLECTOR rear self-adhesive red 8RA 343 160-007 white 8RA 343 160-017 amber 8RA 343 160-027 Type approval 3190

REAR LIGHTING Stop and auxiliary stop lights LED STOP LIGHT Colour of the LEDs red rear horizontal 500 mm cable Mounting 2DA 343 800-047 Type approval 7714, ECE LED AUXILIARY STOP LIGHT Number of LEDs 10 rear horizontal / vertical 3,000 mm cable Mounting Electronic circuit with passive thermal management red 2DA 343 106-011 smoky grey 2DA 343 106-031 self-adhesive, red 2DA 343 106-211 smoky grey, self-adhesive 2DA 343 106-231 Type approval 7696 LED AUXILIARY STOP LIGHT Colour of the LEDs Electronic circuit red rear horizontal / vertical 500 mm cable Flush-mounting with active thermal management glass-clear 2DA 959 071-237 red 2DA 959 071-737 Type approval 7547

56 57 Licence plate lighting LED LICENCE PLATE LIGHT Number of LEDs 2 above 2,500 mm cable Flush-mounting Multivolt 10 33 V 2KA 959 640-102 Type approval 4068 LED LICENCE PLATE LIGHT Number of LEDs 4 above 6.3 mm flat plug Flush-mounting 2KA 010 278-011/-017 cast with 1,000 mm cabling 2KA 010 278-607 Type approval 2609, ECE and ADR/GGVS C5W LICENCE PLATE LIGHTING Additional info above 6.3 mm flat plug with bulb Flush-mounting 2KA 005 049-017 Type approval 22871 LED LICENCE PLATE LIGHT Number of LEDs 4 Side mounting, left or right 6.3 mm flat plug Attachment, screwed Flat plug 2KA 010 278-021 Flat plug and 2,000 mm cable 2KA 010 278-031 Type approval 2609, ECE and ADR/GGVS LED LICENCE PLATE LIGHT Number of LEDs 2 left and right of 520 mm licence plate 2,500 mm cable Mounting Multivolt 10 33 V 2KA 959 640-607 Type approval 4068

Customer-oriented solutions In addition to standard lights, HELLA also offers development partners customeroriented lighting concepts. These include: Ambient lighting in the form of light transmitters and LED modules Comprehensive lighting systems/modules for ceiling systems Service sets (control units) for coaches Step lighting For any queries, please contact our field service or our customer service centre.

58 59 Ceiling lights STANDARD LED SPOTLIGHT, ADJUSTABLE Illumination angle: 40 or 20 Voltage: Multivolt (10 31 VDC) IP protective class: 3X Power output: 2 W (0.16 A at 12 V) Illuminance in 1 m: 156 lux (20 ), 65 lux (40 ) Frame colour 20 40 white 2JA 343 790-401 2JA 343 790-301 black 2JA 343 790-411 2JA 343 790-311 silver 2JA 343 790-441 2JA 343 790-341 white* 2JA 343 790-601 2JA 343 790-701 black* 2JA 343 790-611 2JA 343 790-711 silver* 2JA 343 790-641 2JA 343 790-741 * with white, ambient CELIS ring ACCESSORIES Frame, chrome 9AB 343 792-061 Frame, gold 9AB 343 792-071 Ambient CELIS light guide ring (e.g. blue, red) on request. STANDARD LED SPOTLIGHT, FIXED Illumination angle: 40 or 20 Voltage: Multivolt (10 31 VDC) IP protective class: 3X Power output: 2 W (0.16 A at 12 V) Illuminance in 1 m: 156 lux (20 ), 65 lux (40 ) Frame colour 20 40 white 2JA 344 040-741 2JA 344 040-701 black 2JA 344 040-751 2JA 344 040-711 silver 2JA 344 040-761 2JA 344 040-721 ACCESSORIES Finisher with angled edges square round black 9AB 344 058-001 9AB 344 057-001 white 9AB 344 058-011 9AB 344 057-011 silver 9AB 344 058-021 9AB 344 057-021 chrome 9AB 344 058-061 9AB 344 057-061 gold 9AB 344 058-071 9AB 344 057-071 Round with rounded edges chrome gold 9AB 344 045-061 9AB 344 045-071 Stainless metal frame polished 9AB 959 505-501 Metal frame stainless and satined 9AB 959 505-561 Further finisher colours (e.g. real-wood look) or ambient CELIS light guide ring (e.g. blue, red) on request.

INTERIOR LIGHTING Ceiling lights MINI OVAL LED Illumination angle: Voltage: IP protective class: Power output: Illuminance in 1 m: 50 12 V or 6K9K (without frame/switch), 40 (with frame/switch) Standard = 1.7 Watt (0.14 A at 12 V) Power = 3.6 Watt (0.30 A at 12 V) Standard = 14.5 lux, Power = 54 lux LED equipment without frame and switches with frame and switches 4 white power LEDs, 12 V, red 4 white power LEDs,, red 4 white power LEDs, 12 V, blue 4 white power LEDs,, blue 4 white standard LEDs, 12 V, red 4 white standard LEDs,, red 2JA 343 570-011 2JA 343 570-051 2JA 343 570-001 2JA 343 570-041 2JA 343 570-117 2JA 343 570-157 2JA 343 570-141 2JA 343 570-031 2JA 343 570-071 2JA 343 570-021 2JA 343 570-061 Other versions are available on request LED LIGHT LED angle of radiation: Voltage: IP protective class: Power output: Illuminance in 2.5 m: 40 6K9K 1.5 W (0.06 A at ) 8 lux (average value/ measuring points: ground level) 2JA 010 838-017 DURALED Illumination angle: Material description: Voltage: IP protective class: Power output: Illuminance: 70 impact-resistant plastic, UV-resistant Multivolt 9 33 VDC 6K6 6K7 9 W (0.75 A at 12 V) 720 lux 2JA 959 037-511

60 61 Ceiling lights and ambient lighting DURALED OVAL LED angle of radiation: Voltage: IP protective class: Power output: Illuminance in 1 m: 120 Dualvolt 12 and 6K6 6K7 3 W (0.25 A at 12 V) 60 lux 2JA 959 700-102 CARGOLED Illumination angle 44 Voltage Multivolt (9 31 VDC) IP protective class 6K9K Power consumption 6 W (0.5 A at 12 V) Illuminance in 1 m 180 lux cold white 2JB 343 227-001 warm white 2JB 343 227-041 Accessories Installation frame, grey 9XD 344 118-101 SURFACE-MOUNTED LED LIGHTS Number of LEDs 12 24 Nominal output 3.5 W 7 W Current consumption approx. 0.30 A at 12 V approx. 0.15 A at approx. 0.58 A at 12 V approx. 0.29 A at Illuminance approx. 100 lux at 1 m approx. 200 lux at 1 m Voltage Multivolt 10 to 30 V Multivolt 10 to 30 V Light colour 4000 K (neutral white) 4000 K (neutral white) 12 LEDs 2JA 007 373-151 24 LEDs 2JA 007 373-161 AMBIENT LED SPOTS Voltage: IP protective class: Power output: Illuminance in 1 m: 20 0.3 W (0.02 A at 12 V) 5 lux LED light colour Frame colours Part number red white, grey, black 2JA 344 170-101 blue white, grey, black 2JA 344 170-111 white white, grey, black 2JA 344 170-121 amber white, grey, black 2JA 344 170-131

INTERIOR LIGHTING Reading and surface-mounted lights FLEXIBLE LED READING LIGHT Illumination angle 38 Voltage Multivolt (9 31 VDC) IP protective class 53 Power consumption 2.5 W (0.20 A at 12 V) Illuminance in 0.7 m 110 lux Cap LED light colour Part number 150 mm arm length white white 2JA 343 720-011 black white 2JA 343 720-021 silver white 2JA 343 720-291 150 mm arm length with plug for cigarette lighter white white 2JA 343 720-071 black white 2JA 343 720-081 silver white 2JA 343 720-091 400 mm arm length white white 2JA 343 720-111 black white 2JA 343 720-121 silver white 2JA 343 720-191 FLAT LED SURFACE-MOUNTED LIGHT Illumination angle 34 Voltage IP protective class 6K9K Power consumption 2.8 W (0.11 A at ) Illuminance in 1 m 7.2 lux 2JA 343 660-117 FLAT LED SURFACE-MOUNTED LIGHT Illumination angle 38 Voltage IP protective class 6K9K Power consumption 1.8 W (0.07 A at ) Illuminance in 1 m 32 lux 1 unit, white 2JA 343 606-011 30 units, white 2JA 343 606-017 30 units, blue 2JA 343 606-217

62 63 LED orientation lights LED ENTRANCE LIGHT for optimum illumination of the step area and door entrance, 4x the light intensity of the bulb version Voltage Multivolt 9 31 V Power consumption 4.5 W (0.18 A at ) Illuminance in 1 m 107 lux 2XT 008 929-011 LED STEP LIGHT, FLUSH-MOUNTED Waterproof, shockproof, long-life and energy-efficient Illumination angle 24 Voltage IP protective class 6K7 6K9K Power consumption 2 W (0.08 A at ) Illuminance in 1 m 130 lux 2JA 959 073-201 COMPACT LED STEP LIGHT, FLUSH-MOUNTED Waterproof, shockproof, long-life and energy-efficient Illumination angle 30 Voltage Multivolt 10 33 V IP protective class 6K6 6K7 Power consumption 0.5 W (0.04 A at 12 V) Illuminance in 1 m 15 lux LED light colour, white 2XT 959 510-427 LED light colour, blue 2XT 959 510-657 Additionally with polished steel frame: LED light colour, white 2XT 959 680-812 LED light colour, blue 2XT 959 680-612 COMPACT LED STEP LIGHT, FLUSH-MOUNTED Waterproof, shockproof, long-life and energy-efficient Multivolt 8 28 V Power consumption 0.5 W (0.04 A at 12 V) Illuminance in 1 m < 10 lux LED light colour, white 2JA 998 560-017 LED light colour, blue 2JA 998 560-057

Intelligent Battery Sensor capacity measurement for the battery IBS battery sensor 1. Shunt on the sensor 2. Connector 3. Sensor module 4. Negative pole terminal 5. Bolt for battery-pole adapter You need to be able to measure the battery charge status, ageing and any changes to your battery to use the energy in the vehicle electrical system carefully. The Intelligent Battery Sensor (IBS) informs you about the current energy status, allowing you to plan your energy supply. Function The IBS (Intelligent Battery Sensor) sits directly on the negative pole of a battery and records the following data using the integrated shunt and the sensor: The voltage of up to two batteries All incoming/outgoing currents The ambient temperature State of charge/state of health The sensor uses an algorithm specially developed by HELLA and already used for automotive applications to record the state of charge (SOC) and the battery ageing or state of health (SOH). Accurate current measurement Highly accurate measurement of the incoming and outgoing currents in the ma range up to > 1,000 amps is essential for precise evaluation of the SOC/SOH and is possible via automatic selection of different measurement ranges. Installation on standard battery pole Direct installation on standard battery pole thanks to the integrated shunt on the sensor Very easy plug & play installation thanks to the supplied battery-pole adapter Low energy demand The sensor responds intelligently to energy demand and enters stand-by mode when the electrical system s energy demand is low. Battery types Battery-specific adjustments to the characteristic curves for standard starter, GEL and AGM batteries provide the conditions for high accuracy of SOC evaluation.

64 65 Energy management with Intelligent Battery Sensor Mechanical energy Engine Increase in idle speed Alternator monitoring Alternator Electrical energy Consumers Effect on consumers Energy management LIN bus Battery parameters (voltage, current, temperature, SOC, SOH,...) Battery Battery Intelligent Battery Sensor Main cause of vehicle failure According to a study by ADAC, weak batteries are the main cause (53%) of all in-the-field failures in vehicle electrical systems. 53 % battery 19 % alternator 18 % other causes 10 % starter

HELLA relays You can trust our quality relays Production competence: HELLA produces more than 100 million units per year in-house. Due to optimised production, we can do this at an attractive price for customers and with one of the lowest error rates in the industry. Flexibility: Large volumes are produced with full automation, small volumes with semi-automation. And in semi-automatic operation, we can change the set-up quickly. Bespoke equipment customers: HELLA develops and produces relays for AGCO, Claas, Daimler AG, Ford, VW, GM, JCB, Opel/ Vauxhall, Nissan, John Deere, Chrysler, Jaguar/Land Rover, and others. We have decades-long customer relationships. Production sites: Berlin (Germany); Flora, Illinois (USA); Xiamen (China). Relay applications in buses ABS, starters, audio systems, indicators, stop lights, injection pump, trumpet horns, horns, interior lighting, air conditioning, rear fog lights, washer systems, headlights, heated seating, seat adjustment, hazard warning lights...

66 67 Mini relay MAKE CONTACT WITH SWITCH Make contact Break contact Resistive load 15 100 Inductive load 15 100 Bulb load 15 100 Connector diagram A Circuit diagram S10 Coil resistance 315 Ohm Parallel resistance with 15 A fuse link 4RA 003 530-051 MAKE CONTACT WITH SWITCH Make contact Break contact Resistive load 30 250 Inductive load 16 100 Bulb load 16 250 Connector diagram A Circuit diagram S1 Coil resistance 360 Ohm Parallel resistance 4RA 965 400-031 MAKE CONTACT WITH SWITCH Make contact Break contact Resistive load 20 150 Inductive load 16 100 Bulb load 16 135 Connector diagram B Circuit diagram S2 Coil resistance 305 Ohm Parallel resistance 1200 Ohm 4RA 007 957-011 MAKE CONTACT WITH SWITCH Make contact Break contact Resistive load 20 250 Inductive load 16 100 Bulb load 16 250 Connector diagram B2 Circuit diagram S6 Coil resistance 350 Ohm Parallel resistance with dual-output 4RA 933 791-071 Nominal switching current (A) Number of switching operations (thousands)

ELECTRICS / ELECTRONICS Mini relay MAKE CONTACT WITHOUT BRACKET Make contact Break contact Resistive load 20 250 Inductive load 16 100 Bulb load 16 250 Connector diagram B Circuit diagram S1 Coil resistance 350 Ohm Parallel resistance 4RA 933 332-111 MAKE CONTACT WITHOUT BRACKET Make contact Break contact Resistive load 20 150 Inductive load 16 100 Bulb load 16 135 Connector diagram B Circuit diagram S2 Coil resistance 305 Ohm Parallel resistance 1200 Ohm 4RA 007 957-001 MAKE CONTACT WITHOUT BRACKET Make contact Break contact Resistive load 20 250 Inductive load 16 100 Bulb load 16 250 Connector diagram B2 Circuit diagram S6 Coil resistance 350 Ohm Parallel resistance with dual-output 4RA 933 791-081 CHANGEOVER CONTACT WITH BRACKET Make contact Break contact Resistive load 20 100 10 100 Inductive load 16 100 8 100 Bulb load 15 135 5 135 Connector diagram B1 Circuit diagram W1 Coil resistance 350 Ohm Parallel resistance 4RD 933 332-061 Nominal switching current (A) Number of switching operations (thousands)

68 69 Mini relay CHANGEOVER CONTACT WITH BRACKET Make contact Break contact Resistive load 20 100 10 100 Inductive load 16 100 10 100 Bulb load 16 135 5 135 Connector diagram B1 Circuit diagram W2 Coil resistance 305 Ohm Parallel resistance 1200 Ohm 4RD 007 903-011 CHANGEOVER CONTACT WITH BRACKET Make contact Break contact Resistive load 20 100 10 100 Inductive load 16 100 8 100 Bulb load 15 135 5 135 Connector diagram B1 Circuit diagram W3 Coil resistance 350 Ohm Parallel resistance with parallel diode 4RD 933 332-081 CHANGEOVER CONTACT WITHOUT BRACKET Make contact Break contact Resistive load 20 100 10 100 Inductive load 16 100 8 100 Bulb load 15 135 5 135 Connector diagram B1 Circuit diagram W1 Coil resistance 350 Ohm Parallel resistance 4RD 933 332-071 CHANGEOVER CONTACT WITHOUT BRACKET Make contact Break contact Resistive load 20 100 10 100 Inductive load 16 100 10 100 Bulb load 16 135 5 135 Connector diagram B1 Circuit diagram W2 Coil resistance 305 Ohm Parallel resistance 1200 Ohm 4RD 007 903-001 Nominal switching current (A) Number of switching operations (thousands)

ELECTRICS / ELECTRONICS Mini relay CHANGEOVER CONTACT WITHOUT BRACKET Make contact Break contact Resistive load 20 100 10 100 Inductive load 16 100 8 100 Bulb load 15 135 5 135 Connector diagram B1 Circuit diagram W2 Coil resistance 350 Ohm Parallel resistance 1200 Ohm 4RD 933 332-261 CHANGEOVER CONTACT WITHOUT BRACKET Make contact Break contact Resistive load 20 100 10 100 Inductive load 16 100 10 100 Bulb load 16 135 5 135 Connector diagram B1 Circuit diagram W3 Coil resistance 305 Ohm Parallel resistance with parallel diode 4RD 007 903-021 CHANGEOVER CONTACT WITHOUT BRACKET Make contact Break contact Resistive load 20 100 10 100 Inductive load 16 100 8 100 Bulb load 15 135 5 135 Connector diagram B1 Circuit diagram W3 Coil resistance 350 Ohm Parallel resistance with parallel diode 4RD 933 332-091 Nominal switching current (A) Number of switching operations (thousands)

70 71 High-performance relay and accessories MAKE CONTACT WITH SWITCH Make contact Break contact Resistive load 60 100 Inductive load 50 100 Bulb load 25 50 Connector diagram B3 Circuit diagram S1 Coil resistance 310 Ohm Parallel resistance 4RA 003 437-091 MAKE CONTACT WITHOUT BRACKET Make contact Break contact Resistive load 60 100 Inductive load 50 100 Bulb load 25 50 Connector diagram B3 Circuit diagram S1 Coil resistance 310 Ohm Parallel resistance 4RA 003 437-121 ACCESSORIES 25,4 suitable for suitable female contact 22 Cable sachet housing, 5-pin 4RA 007 957-..., 4RD 007 903-..., 4RA 003 530-..., 4R.. 933 332-..., 4RA 933 791-..., 8JA 715 606-101 8KW 744 819-003, 8KW 701 235-..., 8KW 744 820-003 ACCESSORIES 37,5 suitable for suitable female contact 33,8 Cable sachet housing, 9-pin, mountable side by side 4RA 007 957-..., 4RD 007 903-..., 4RA 003 530-..., 4R.. 933 332-..., 4RA 933 791-..., 8KW 744 819-003, 8KW 701 235-..., 8KW 744 820-003 8JA 003 526-001 Nominal switching current (A) Number of switching operations (thousands)

ELECTRICS / ELECTRONICS Accessories ACCESSORIES 26,5 suitable for suitable female contact 24 Cable sachet housing, 5-pin 4RA 007 957-..., 4RD 007 903-..., 4RA 003 530-..., 4R.. 933 332-..., 4RA 933 791-..., 8JA 717 291-007 8KW 719 874-007 ACCESSORIES 26,5 suitable for suitable female contact 24 Cable sachet housing, 5-pin 4RA 007 957-..., 4RD 007 903-..., 4RA 003 530-..., 4R.. 933 332-..., 4RA 933 791-..., 8JA 733 963-001 Pin contacts already populated ACCESSORIES 41,3 suitable for suitable female contact 34,7 Cable sachet housing, 5-pin 4RA 007 957-..., 4RD 007 903-..., 4RA 003 530-..., 4R.. 933 332-..., 4RA 933 791-..., 8JD 745 801-001 With pre-manufactured Line group ACCESSORIES suitable for suitable female contact 33 38 Cable sachet housing, 9-pin, mountable side by side 4RA 003 437-... 8KW 744 819-003, 8KW 701 235-..., 8KW 744 820-003, 8KW 744 822-003 8JA 183 161-002

72 73 Overview of relay technical specifications HELLA RELAYS Mini-relay, High-performance relay 4RA 003 530-... 4RA 007 957-... 4RD 007 903-... 4RX 933 332-... 4RA 933 791-... 4RX 965 400-... 4RA 003 437-... GENERAL SPECIFICATIONS Test voltage 27 V 27 V 27 V Test temperature +23 ±5 C +23 ±5 C +23 ±5 C Permissible ambient temperature -40 C...+125 C -40 C...+85 C -40 C...+85 C Storage temperature -40 C...+130 C -40 C...+125 C -40 C.. +125 C Flat plug (in accordance with ISO 8092) 30 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 85 6.3 x 0.8 mm 6.3 x 0.8 mm 9.5 x 1.2 mm 86 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 87 6.3 x 0.8 mm 6.3 x 0.8 mm 9.5 x 1.2 mm 87a 6.3 x 0.8 mm 6.3 x 0.8 mm COIL SPECIFICATIONS Operating voltage range at permissible Ambient temperature 16 V...30 V 16 V...30 V 16 V...30 V Pick-up voltage at test temperature < 17 V < 15.6 V < 17 V Drop-out voltage at test temperature > 3.5 V > 3.5 V > 5 V Coil resistance at test temperature without parallel component 305 / 315 Ohm ± 10 % 350 / 360 Ohm ± 10 % 310 Ohm ± 10 % Response time < 10 ms < 10 ms < 10 ms Drop-out time < 10 ms < 15 ms < 15 ms Insulation resistance Coil circuit/load circuit Dielectric strength Coil circuit/load circuit > 100 MOhm > 100 MOhm > 100 MOhm > 1000 VDC > 1000 VDC > 1000 VDC CONTACT SPECIFICATIONS Contact voltage drop-out at test voltage...... Make contact in showroom condition < 10 mv/a < 15 mv/a < 3 mv/a... Break contact in showroom condition < 10 mv/a < 15 mv/a... Make contact after life endurance test < 10 mv/a < 15 mv/a < 10 mv/a... Break contact after life endurance test < 15 mv/a < 20 mv/a Mechanical service life '10 7 '10 7 '10 7

ELECTRICS / ELECTRONICS Connector diagrams Circuit diagrams

74 75 Plugs / connector sockets ADAPTER Adapter from 13-pin socket (ISO 11 446) on the traction vehicle to 7-pin connector (ISO 1724) on the trailer line. Load capacity: max. 16 A at 12 V. 8JA 008 969-001 ADAPTER Adapter from 7-pin socket (ISO 1724) on the traction vehicle to 13-pin connector (ISO 11 446) on the trailer line. 8JA 008 969-001 SOCKET 7-pin in accordance with ISO 1724, plastic version, screw connections 12 V 8JB 001 943-003 SOCKET 13-pin in accordance with ISO 11 446, plastic version, screw connections, with rubber grommet and rubber seal in the cover 12 V 8JB 005 949-001 12 V, with rear fog light switch-off 8JB 005 949-011 CONNECTOR SOCKET AND PLUG 2-pin in accordance with ISO 4165, 6 Socket with spring-loaded cover, 6.3 mm blade-terminals, Load capacity: max. 16 A 8JB 001 946-082 Connector 8JA 002 262-001 POWER SOCKET AND UNIVERSAL CONNECTOR Power socket 2-pin with cover and clamping sleeve, suitable for cigarette lighter socket, 6.3 mm blade-terminals, Load capacity: max. 16 A 6 8JB 008 023-001 Universal connector 2-pin with screwed tension relief and 8 A fuse, suitable for cigarette lighters and standard sockets (ISO 4165), screw connection up to 2.5 mm 2 6 8JA 007 589-001

ELECTRICS / ELECTRONICS Acoustic signal devices SIGNAL HORN B36 Sound pressure level at 2 m distance: 116 db(a). Power output: 72 W per horn. Galvanised metal housing, black membranes. Bracket on the horn for M8 fastening screw. With 6.3 mm blade-terminals, protected. With Teflon pill to protect against humidity., 335 Hz 3BA 002 768-441, 400 Hz 3BA 002 768-201 SUPERTONE HORN DL50 Sound pressure level at 2 m distance: 114 db(a). Black, varnished metal housing with protective grid. Bracket on the horn for M8 fastening screw. Power output: 84 W per horn,, 310 Hz 3CA 004 811-021, 380 Hz 3CA 004 811-031 SUPERTONE HORN B133 Metal housing and protective grid coated black. Bracket on the horn for M10 fastening screw. With 6.3 mm blade-terminals, protected. With Teflon pill to protect against humidity. With interference-suppression capacitor. Power output: 78 W, 375 Hz 3AF 003 399-327, 500 Hz 3AF 003 399-337 BUZZER WITH BRACKET 2 x 6.3 mm blade-terminals. Frequency: 500 Hz. Sound level: 70 db(a) (1.0 m). Operating temperature: -40 C to +85 C 3SB 003 985-061

76 77 Acoustic signal devices COMPRESSED AIR TRUMPET HORN For vehicles with pneumatic brake system. Suitable for Ø 10 mm compressed air tube. Housing made of stable die cast. Grey sound funnel made of plastic. 2 holes for M10 fastening screws. With 6.3 mm blade-terminals, open. Sound pressure level at 2 m distance: 118 db(a). Power output: 48 W at. Compressed air range: 6 8.3 bar., 400 Hz 3PA 004 206-011 COMPRESSED AIR TRUMPET HORN With rounded sound funnel. Suitable for Ø 8 mm compressed air tube. With Ø 4 mm round connector, and suppression diode. Power output: 108 W., 350 Hz 3PA 004 206-031 COMPRESSED AIR TRUMPET HORN For vehicles with pneumatic brake system. With 2 sound funnels. Chrome-plated cap and sound funnel, mat black foot. Compressed air range: 4 8.5 bar. 300 Hz (sound funnel 295 mm long), 320 Hz (sound funnel 340 mm long). 3PB 005 411-001 More information and a comparison of the sounds, horns and trumpet horns is available at www.hella.com/horns.

ELECTRICS / ELECTRONICS Mirrors EXTERIOR MIRRORS Exterior mirrors heated Attachment type hanging, Dovetail connection Operating mode electrical Housing colour black Housing type Plastic housing Quantity per packaging unit 1 Nominal voltage Radius of curvature 2,100 mm left 8SB 501 247-812 Type approval 03 0063 EXTERIOR MIRRORS Exterior mirrors heated Attachment type Dovetail connection Operating mode electrical Housing colour black Housing type Plastic housing Quantity per packaging unit 1 external Nominal voltage Radius of curvature 2,100 mm left 8SB 501 247-803 right 8SB 501 247-842 Type approval 03 0063

78 79 Mirrors EXTERIOR MIRRORS Exterior mirrors heated, with wide-angle mirror Attachment type hanging, Dovetail connection Operating mode Electrical main mirror and manual wide-angle mirror Housing colour black Housing type Plastic housing Quantity per packaging unit 1 Nominal voltage Radius of curvature 2,100 mm and 450 mm left 8SB 501 247-822 right 8SB 501 247-792 Type approval 03 0063 EXTERIOR MIRRORS Exterior mirrors heated Attachment type Dovetail connection Operating mode Electrical main mirror Housing colour black Housing type Plastic housing Quantity per packaging unit 1 Nominal voltage Radius of curvature 2,100 mm and 450 mm left 8SB 501 246-822 right 8SB 501 246-812 left, with wide-angle mirror, manually adjustable right, with wide-angle mirror, manually adjustable right, with wide-angle and access observation mirror, manually adjustable 8SB 501 246-834 8SB 501 246-803 8SB 501 246-892 Type approval 03 0062

ELECTRICS / ELECTRONICS New generation of module switches: Microswitches Improved energy efficiency The energy system of vehicles is particularly challenged by the increase in control electronics components. As power supply is high cost, there is a trend towards very low control currents that still have to be switched safely. Our solution: friction-fit snap system and selected contact pairs. The AgNi standard version makes safe switching functions possible even in the ma range. Highly efficient Power LED light sources also contribute to lowering the power requirements compared to existing switch programs by up to 70% per switch. Maintenance-free The operator expects reliable and maintenance-free functioning for the duration of the vehicle s life. The definitive parameters are the service life (cycles) of the contact system and the service life of the lighting source. We supply our customers with the exceptionally wear-resistant micro-switch system. The friction-fit snap system minimises wear and tear and accumulation of dirt on the contact surfaces with each switching. The average service life of an LED is up to 100,000 hours. TECHNICAL SPECIFICATIONS Rocker material, 2-K Base plate material Connecting contacts Light source Symbol type Service life Sealing Operating temperature Storage temperature Dashboard thickness PC, transparent and white PA, black 3 mm Junior Power Timer max. 4 LEDs: 2 x orientation lights, green and 2 x functional lights, red lasered 5 ma 450,000 cycles 5 A / inductive, 270,000 cycles 4 A / bulb, 90,000 cycles 10 A / resistive, 80,000 cycles IP30 35 C to +85 C 40 C to +100 C for 2 mm direct installation ACCESSORIES Individual mounting frames 9AR 168 396-001/-007 Modular mounting frames End frame, left 9AR 169 209-001/-007 Middle frame 9AR 169 208-001/-007 End frame, right 9AR 169 210-001/-007 Connector skirt 8JD 010 076-001/-007 Additional information, including order information, is available at www.hella.com/rockerswitch

80 81 Water reservoir WATER RESERVOIR Contents: 20 l, black, Ø 35 mm pump holder for positions 1-4. with 3 washer fluid pumps, Position 1: closed Position 2: Ø 11 mm hole with pump 8TW 005 496-051 Position 3: Ø 11 mm hole with pump 8TW 005 496-051 Position 4: Ø 20 mm hole with pump 8TW 004 764-041 Position 5-8: closed 20 units 8BW 007 757-007 with 2 washer fluid pumps, Position 1: closed Position 2: Ø 11 mm hole with pump 8TW 005 496-051 Position 3: Ø 11 mm hole with pump 8TW 005 496-051 Position 4-8: closed 20 units 8BW 007 757-017 Example for version -017 with 2 washer fluid pumps, Position 1: closed Position 2: Ø 11 mm hole with pump 8TW 005 496-051 Position 3: Ø 11 mm hole with pump 8TW 005 496-051 Position 4-6: closed Position 7-8: Ø 11 mm hole, fill level indicator 20 units 8BW 007 757-027 with 2 washer fluid pumps, Position 1: closed Position 2: Ø 11 mm hole with pump 8TW 005 496-051 Position 3: Ø 11 mm hole with pump 8TW 005 496-051 Position 4: Ø 20 mm hole, grommet with stopper Position 5-8: closed 20 units 8BW 007 757-037 with 1 washer liquid pump, Position 1: closed Position 2: Ø 11 mm hole with pump 8TW 005 496-051 Position 3-8: closed 20 units 8BW 007 757-067 a) b) WASHING FLUID PUMP SPARE PARTS a) Performance: 2 bar, 1 l/min, Ø Input: 7 mm, Ø Output: 6 mm 8TW 005 496-051 Connector 8JD 008 151-021 b) Performance: 2.5 bar, 7.2 l/min, Ø Input: 10.5 mm, Ø Output: 11 mm 8TW 004 764-041 Connector 8JD 008 151-021

INDUSTRIAL PACKAGING ITEM LIST PAGE PART NUMBER UNIT PER PACKAGE 15 1N0 009 295-057 36 15 1N0 009 295-067 36 15 5DF 009 244-007 24 15 8JD 156 151-807 20 systems 17 8JA 746 184-032 10 17 8KW 744 837-002 50 17 9GD 746 185-002 50 18 2PT 009 496-007 20 21 8JD 162 581-802 20 systems 22 8JA 746 184-032 10 22 8KW 744 837-002 50 22 9GD 746 185-002 50 23 8JA 746 184-022 10 23 8KW 744 837-002 50 23 9GD 746 185-002 50 23 8JD 156 151-807 20 systems 23 8JD 156 150-807 20 systems 23 8JD 158 175-807 20 systems 24 1BL 247 042-197 36 24 1ML 247 042-207 36 24 1BL 247 042-157 36 24 1ML 247 042-167 36 24 1K0 247 043-137 36 24 1K0 247 043-097 36 24 1K0 247 043-147 36 24 1K0 247 043-107 36 24 8JD 156 151-807 20 systems 24 8JD 156 150-807 20 systems 25 1BL 009 071-067 12 25 1BL 009 071-027 24 25 1ML 009 071-037 24 25 1F0 008 390-327 12 25 9AH 161 784-017 12 25 9AH 161 786-017 12 26 1N0 008 582-042 24 26 1NL 008 090-327 24 26 9GH 147 009-007 30 26 9HD 149 253-007 160 26 8JD 156 150-807 20 systems 26 1NL 007 186-047 30 26 1N0 008 582-037 24 26 9GH 158 051-007 36 27 2BA 965 039-147 24 27 2BA 965 039-187 24 27 2BE 343 130-007 30 28 8HG 162 530-002 60 28 9HB 161 122-012 10 PAGE PART NUMBER UNIT PER PACKAGE 28 9HB 164 168-002 10 28 2BA 009 001-167 60 28 8JD 156 150-807 20 systems 28 9HB 161 122-007 10 28 9XD 161 119-007 30 28 2BA 011 172-407 20 28 2BA 011 172-417 20 29 2BA 008 805-187 36 31 2PF 009 001-177 60 32 2PS 959 660-207 16 34 2PS 008 645-007 50 34 2PS 009 226-037 300 34 2PS 009 226-087 300 34 2PS 963 639-137 20 34 2PS 963 639-177 20 34 2PS 959 660-207 16 34 2PS 959 660-407 16 35 2PS 343 690-017 96 35 2PS 343 690-037 96 35 2PS 343 690-057 96 35 2PS 343 690-407 96 35 2PS 343 690-427 96 35 2PS 343 690-627 84 35 2PS 964 295-057 80 35 2PS 964 295-077 80 37 2BA 008 805-187 36 38 2SA 009 001-137 60 38 2DA 009 001-147 60 38 2SB 009 001-157 60 38 2NE 009 001-127 60 38 2BA 009 001-107 60 39 8HG 162 530-002 60 39 8JD 162 581-802 20 systems 39 9HB 161 122-012 10 39 9HB 164 168-002 10 39 2ZR 009 001-117 60 39 8JD 156 150-807 20 systems 39 9HB 161 122-007 10 39 9XD 161 119-007 30 40 2SB 344 200-027 24 40 2SB 344 200-087 24 40 2SB 344 200-327 24 40 2SB 344 200-337 24 40 2BA 344 200-037 24 40 2BA 344 200-347 24 40 2NE 344 200-067 24 40 2NE 344 200-097 24

82 83 PAGE PART NUMBER UNIT PER PACKAGE 41 2ZR 344 200-057 24 41 2SD 344 200-077 24 41 2SD 344 200-007 24 41 2SD 344 200-317 24 42 2ZR 343 130-047 30 42 2SD 343 130-017 30 42 2SB 343 130-027 30 42 2NE 343 130-037 30 42 2BA 343 130-057 30 43 2SD 343 910-007 48 43 2SD 343 910-027 50 43 2SD 343 910-017 48 43 2SB 964 169-307 36 43 2SD 964 169-337 36 44 2BA 964 169-317 36 46 2SD 959 010-407 10 46 2SB 959 010-307 10 46 2ZR 959 010-507 10 46 2BA 959 011-307 10 47 2NE 959 011-507 10 47 2SB 964 169-537 20 47 2NE 964 169-527 20 47 2ZR 964 169-517 20 47 2BA 964 169-507 20 47 2SB 965 039-137 24 47 2NE 965 039-117 24 47 2ZR 965 039-127 24 47 2SA 965 039-087 24 47 2BA 965 039-107 24 48 2BA 011 172-427 20 48 2BA 011 172-437 20 48 2SA 011 172-447 20 48 2DA 011 172-467 20 48 2NE 011 172-487 20 48 2ZR 011 172-507 20 48 2XA 008 221-027 20 48 2NE 008 221-037 20 48 2BA 008 221-047 20 49 2ZR 008 221-057 20 49 2SA 008 405-017 60 49 8RA 008 405-007 60 52 2TM 963 639-317 20 52 2TM 964 295-097 20 55 8RA 343 160-007 150 55 8RA 343 160-017 150 55 8RA 343 160-027 150 56 2DA 343 800-047 48 PAGE PART NUMBER UNIT PER PACKAGE 56 2DA 959 071-237 10 56 2DA 959 071-737 10 57 2KA 959 640-102 3 57 2KA 010 278-017 196 57 2KA 010 278-607 30 57 2KA 005 049-017 42 57 2KA 959 640-607 8 60 2JA 343 570-117 48 60 2JA 343 570-157 48 60 2JA 010 838-017 20 61 2JA 959 700-102 34 62 2JA 343 660-117 30 62 2JA 343 606-017 30 62 2JA 343 606-217 30 63 2XT 959 680-812 99 63 2XT 959 680-612 99 63 2XT 959 510-427 36 63 2XT 959 510-657 36 63 2JA 998 560-017 20 63 2JA 998 560-057 20 72 8JA 183 161-002 5 72 8JA 717 291-007 100 75 8JB 001 943-003 25 75 8JB 001 946-082 10 76 3AF 003 399-327 24 76 3AF 003 399-337 24 78 8SB 501 247-812 1 78 8SB 501 247-803 1 78 8SB 501 247-842 1 79 8SB 501 247-822 1 79 8SB 501 247-792 1 79 8SB 501 246-822 1 79 8SB 501 246-812 1 79 8SB 501 246-834 1 79 8SB 501 246-803 1 79 8SB 501 246-892 1 79 8SB 501 246-834 1 80 9AR 168 396-007 200 80 9AR 169 209-007 200 80 9AR 169 208-007 200 80 9AR 169 210-007 200 80 8JD 010 076-007 440 81 8BW 007 757-007 20 81 8BW 007 757-017 20 81 8BW 007 757-027 20 81 8BW 007 757-037 20 81 8BW 007 757-067 20

www.hella.com/bus HELLA KGaA Hueck & Co. Rixbecker Straße 75 59552 Lippstadt, Germany Tel.: +49 2941 38-0 Fax: +49 2941 38-7133 Internet: www.hella.com HELLA Limited Wildmere Industrial Estate Banbury, Oxon OX16 3JU Tel.: (01295) 225600 Fax: 0800 7832571 E-mail: hella.sales@hella.com Website: www.hella.co.uk HELLA KGaA Hueck & Co., Lippstadt 9Z2 999 131-366 KB/09.11/2.0 Printed in Germany