ELECTRICAL PLUG TYPE CONNECTIONS
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- Arline O’Connor’
- 8 years ago
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1 ELECTRICAL PLUG TYPE CONNECTIONS THE COMPLETE RANGE FOR COMMERCIAL VEHICLES, PASSENGER CARS AND SPECIAL VEHICLES DETAILED PRODUCT OVERVIEWS WITH ACCESSORIES AND WIRING DIAGRAMS ESPECIALLY STURDY PLUG SYSTEMS FOR SPECIAL APPLICATIONS
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3 Contents Chapter overview Page 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors pole plug system in accordance with DIN pole plug systems pole plug system in accordance with DIN pole plug system (design in accordance with ISO 1724) pole plug systems 12 V in accordance with ISO pole plug systems 12 V in accordance with ISO pole plug system 12 V in accordance with ISO pole plug system 12 V in accordance with NEN Adapter, cable connection, test plug 12 V pole plug systems 24 V in accordance with ISO 1185 (N-type) 7-pole plug system 24 V in accordance with ISO 3731 (S-type) pole plug system 24 V in accordance with ISO Adapters and test plugs 24 V ABS/EBS plug system 24 V in accordance with ISO Helical connection cables Plug systems for special vehicles according to VG , VG and ISO Pin base for headlights Trailer connection devices, voltage converters Trailer connection devices, charge compensation device Notes
4 1 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors Application: These products are used for various special applications. Depending on the version, the sockets can be installed both inside and outside the vehicle. The plug system in accordance with ISO 4165 and the power sockets are used for the electrical connection of different consumers such as e.g. lights, fans, cool boxes, phones, laptops, portable refrigerators and coffee percolators. Product details Range advantages: Simple fi tting Different connection possibilities (screw terminals and blade couplings) Sockets with and without cover Alloy and plastic versions available Sockets in accordance with ISO 4165 available with polarity reversal protection through T-plug connection Extensions, battery monitors and adapters for consumers in the range Illustration Description Voltage max. load capacity as socket Part number PU Universal cigarette lighter with light Type of connection: blade coupling 6.3 mm, fixed using a green clamping sleeve, installation opening: Ø 28 mm, Control panel thickness: max. 2.5 mm 47,5 ø 29 ø 23,3 53 Folding box 12 V 10 A 8EZ Folding box 24 V 5 A 8EZ
5 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors 1 Illustration Description Voltage max. load capacity as socket Part number PU Universal cigarette lighter without light Type of connection: blade coupling 6.3 mm, Fixing by means of a circlip, installation opening: Ø 23.5 mm, Control panel thickness: max. 2.5 mm Folding box 12 V 10 A 8EZ Folding box 24 V 5 A 8EZ Universal cigarette lighter, SAE standard with light Type of connection: blade coupling 6.3 mm, fixed using a red clamping sleeve, installation opening: Ø 28 mm, control panel thickness: max. 2.0 mm Ø 27.8 Folding box 12 V 8EZ Folding box 24 V 8EZ Universal cigarette lighter, SAE standard without light Type of connection: blade coupling 6.3 mm, fixed using a hexagon nut, Installation opening: Ø 28 mm, control panel thickness: max. 2.0 mm Ø 27.8 Folding box 12 V 8EZ Folding box 24 V 8EZ
6 1 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors Illustration Description Voltage max. load capacity as socket Part number PU Power socket with light and cover Ø 22,9 Type of connection: blade coupling 6.3 mm, fixed using a green clamping sleeve, installation opening: Ø 28 mm, control panel thickness: max. 2.5 mm, installed with 12 V bulb, an additional bulb must be ordered for 24 V application. 37,5 Folding box 12 V 15 A 8JB Power socket without light with cover Type of connection: blade coupling 6.3 mm, fixed using a green clamping sleeve, installation opening: Ø 28 mm, Control panel thickness: max. 2.5 mm Ø 23,2 37,5 53,3 Folding box 24 V 15 A 8JB Power socket with light and cover Connection: Blade coupling 6.3 mm, Fixing by means of a red clamping sleeve, installation opening: Ø 28 mm, Inner diameter: 21.0 mm Ø 27,8 Folding box 12 V 20 A for a cable crosssection 8JB Folding box 24 V of 2.5 mm² 15 A for a cable crosssection of 1.5 mm² 8JB Fixing by means of a green clamping sleeve Folding box 24 V 8JB
7 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors 1 Illustration Description Voltage max. load capacity as socket Part number PU Power socket without light with cover 53 Connection: Blade coupling 6.3 mm, fixed using a hexagon nut, Installation opening: Ø 28 mm, Inner diameter: 21.0 mm / 24 V 20 A for a cable crosssection of 2.5 mm² 15 A for a cable crosssection of 1.5 mm² 8JB Power socket without light Connection: 2 blade couplings 6.3 mm, fixing by means of a black hexagon nut, installation opening: Ø 28 mm, Inner diameter: 21.0 mm 12 / 24 V 20 A for a cable crosssection of 2.5 mm² 15 A for a cable crosssection of 1.5 mm² 8JB
8 1 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors Sockets in accordance with ISO 4165, alloy Installation opening: Ø 18.5 mm Control panel thickness: max. 7 mm Load capacity: max. 8 A at 24 V Standard socket 2-pole Folding box 1 screw terminal, ground at the housing 8JB Standard socket 2-pole, with additional ground plug Folding box 2 blade couplings 6.3 mm 8JB Standard socket 2-pole, with cover Folding box 1 screw terminal, ground at the housing 8JB Pro-fit packaging 1 screw terminal, ground at the housing 8JB
9 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors 1 Socket 2-pole, with cover Folding box 1 blade coupling 6.3 mm, ground at the housing 8JB Socket 2-pole, with cover, with additional ground plug Folding box 2 blade couplings 6.3 mm 8JB Sockets in accordance with ISO 4165, polarity reversal protection through T-plug connection, recommended female connector housing 8JD (10 pcs.), recommended blade terminal sleeves 8KW (100 pcs.), installation opening: Ø 18.5 mm, control panel thickness: max. 7 mm, load capacity: max. 16 A at 6 24 V Socket 2-pole, without cover 38,5 Folding box 2 blade couplings 6.3 mm 8JB
10 1 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors Socket 2-pole, with hinged cover, cover does not lock in place 44.5 Folding box 2 blade couplings 6.3 mm 8JB Socket 2-pole, with arresting cover, (the cover remains in place when opened, the catch is released for insertion so that the cover automatically closes when the plug is removed.) 44.5 Folding box 2 blade couplings 6.3 mm 8JB Socket 2-pole, waterproof in accordance with IP 67, with captive cover, 300 mm cable 2.5 mm², excellently suited for use in boats and near motors Temperature range: 40 to +105 C Folding box Blade contact and ground sleeve 8JB Socket 2-pole, with cover Folding box 2 blade couplings 6.3 mm 8JB Pro-fit packaging 2 blade couplings 6.3 mm 8JB
11 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors 1 Socket 2-pole, with cover Folding box 2 screw terminals 8JB Coupling for setting up individual extensions for a power supply to electric appliances and lights. Load capacity: max. 16 A at 24 V Pro-fit packaging 2 blade couplings 6.3 mm 8JA Folding box 2 blade couplings 6.3 mm 8JA Socket 2-pole, without cover Control panel thickness: max. 3 mm Installation opening: Ø 23 mm Load capacity: max. 8 A at 6 24 V Folding box 2 blade couplings 6.3 mm 8JB
12 1 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors Socket 2-pole, with cover Control panel thickness: max. 2 mm Installation opening: Ø 23 mm, Load capacity: max. 8 A at 6 24 V 30 Folding box 2 blade couplings 6.3 mm 8JB Surface-mounted socket 2-pole, without cover, plastic housing Folding box 2 screw terminals 8JB Pro-fit packaging 2 screw terminals 8JB Surface-mounted socket 2-pole, without cover, plastic housing, version resistant to seawater Folding box 2 screw terminals 8JB Surface-mounted socket 2-pole, with cover, plastic housing Folding box 2 blade couplings 6.3 mm 8JB Pro-fit packaging 2 blade couplings 6.3 mm 8JB
13 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors 1 Plug in accordance with ISO 4165, plastic version Plug without strain relief Opening for cable feed: Ø 9.2 mm Load capacity: max. 18 A at 24 V Folding box 2 screw terminals up to 2.5 mm² 8JA Pro-fit packaging 2 screw terminals up to 2.5 mm² 8JA Plug with screw-type strain relief Opening for cable feed: Ø 9.2 mm Load capacity: max. 18 A at 24 V Folding box 2 screw terminals up to 2.5 mm² 8JA Plug, without strain relief Opening for cable feed: Ø 7.5 mm Load capacity: max. 15 A at 24 V Folding box 2 screw terminals 8JA Plug with solder contacts and restraint-guided strain relief Opening for cable feed: Ø 6.5 mm Load capacity: max. 8 A at 24 V Folding box 2 solder contacts 8JA
14 1 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors Surface-mounted sockets for universal connectors, universal connectors and adapters Surface-mounted socket 2-pole, without cover, plastic housing Inner diameter 21 mm, for universal connectors Load capacity: max. 20 A at 24 V (cable cross-section 2.5 mm²) max. 15 A at 24 V (cable cross-section 1.5 mm²) Folding box 2 blade couplings 6.3 mm 8JB Surface-mounted triple socket 2-pole, plastic housing Inner diameter 21 mm, for universal connectors 85 Load capacity: max. 20 A at 24 V (cable cross-section 2.5 mm²) max. 15 A at 24 V (cable cross-section 1.5 mm²) Ø 21 Polythene bag 8JB Universal connector for cigarette lighters and power sockets Safety universal connector with restraint-guided strain relief, with integrated, exchangeable 8 A fuse and release catch, Opening for cable feed 7 mm Load capacity: max. 8 A at 6 24 V 83 Folding box 2 screw terminals up to 2.5 mm² 8JA Pro-fit packaging 2 screw terminals up to 2.5 mm² 8JA
15 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors 1 Safety universal connector with LED and screw-type strain relief, with integrated, exchangeable 8 A fuse and release catch 83 Opening for cable feed: 7 mm Load capacity: max. 8 A at 6 24 V Folding box 2 screw terminals up to 2.5 mm² 8JA Pro-fit packaging 2 screw terminals up to 2.5 mm² 8JA Safety universal connector with screw-type strain relief, without fuse, release catch Opening for cable feed 7 mm 83 Load capacity: 8 A at 24 V Folding box 2 screw terminals up to 2.5 mm² 8JA Load capacity: 16 A at 24 V Folding box 2 screw terminals up to 2.5 mm² 8JA Economy universal connector Opening for cable feed: 5 x 3 mm Load capacity: max. 8 A at 6 24 V Folding box 2 screw terminals up to 2.5 mm² 8JA Pro-fit packaging 2 screw terminals up to 2.5 mm² 8JA
16 1 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors Economy universal connector Opening for cable feed: Ø 8 mm Load capacity: max. 8 A at 6 24 V Folding box 2 screw terminals up to 2.5 mm² 8JA Economy universal connector with restraint-guided strain relief Opening for cable feed: 5 x 3 mm Pro-fit packaging 2 screw terminals up to 2.5 mm² 8JA Economy universal connector with restraint-guided strain relief Opening for cable feed: Ø 8 mm Folding box 2 screw terminals up to 2.5 mm² 8JA Universal angled connector with screw-type strain relief, with integrated, exchangeable 8 A fuse, can be pivoted completely through 180 degrees, with sufficient space for electronics (dimensions for board: 28.5 x 26.5 x 1.5 mm) 24 Folding box 2 screw terminals up to 2.5 mm² 8JA Pro-fit packaging 2 screw terminals up to 2.5 mm² 8JA
17 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors 1 Illustration Description Connection/length Part number PU Universal angled connector with screw-type strain relief, with printed rocker switch O-I and integrated, exchangeable 8 A fuse, can be pivoted completely through 180 degrees Folding box 2 screw terminals up to 1.5 mm² 8JA Universal angled connector with screw-type strain relief with integrated 7.5 A ATO blade-type fuse and function control by means of an LED Folding box 2 screw terminals up to 1.5 mm² 8JA Adapters and couplings Connection cable for adapting standard or cigarette lighter sockets to standard connectors Cable: 2 x 0.75 mm² Safety universal connector with integrated 8 A fuse Load capacity: max. 8 A at 24 V Polythene bag 4.0 m 8KA Extension cable for adapting standard or cigarette lighter sockets to cigarette lighter connectors Cable: 2 x 0.75 mm² Safety universal connector with integrated 8 A fuse Load capacity: max. 8 A at 24 V Polythene bag 4.0 m 8KA
18 1 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors Illustration Description Length Part number PU Helical extension cable for adapting standard or cigarette lighter sockets to cigarette lighter connectors Cable: 2 x 0.75 mm² Safety universal connector with integrated 8 A fuse Load capacity: max. 8 A at 24 V Polythene bag m 8KA Pro-fit packaging m 8KA Adapter lead for adapting standard sockets to cigarette lighter connectors Cable: 2 x 0.75 mm² Load capacity: max. 8 A at 24 V Polythene bag 0.25 m 8KA Pro-fit packaging 0.25 m 8KA Adapter for adapting standard sockets to cigarette lighter connectors. Load capacity: max. 16 A at 12 / 24 V Polythene bag 93 mm 8KA Adapter lead for adapting standard or cigarette lighter sockets to 2 standard sockets Cable: 2 x 0.75 mm² Safety universal connector with integrated 8 A fuse Load capacity: max. 8 A at 24 V Pro-fit packaging 0.12 m 8JB
19 2-pole plug system in accordance with ISO 4165, cigarette lighters, power sockets and universal connectors 1 Illustration Description Length Part number PU Twin coupling for adapting standard or cigarette lighter sockets to 2 cigarette lighter connectors Cable: 2 x 0.75 mm² Safety universal connector with integrated 16 A fuse Load capacity: max. 2 x 8 A at 24 V Polythene bag 0.25 m 8JA Pro-fit packaging 0.25 m 8JA Twin coupling for adapting standard or cigarette lighter sockets to 2 cigarette lighter connectors Load capacity: max.16 A at 12 / 24 V Polythene bag 65 mm 8JA Battery monitor protects the battery from total discharge by switching consumers off in good time, e.g. cool boxes, seat heating, fans and other mobile 12 V devices when voltage is low. Automatic switch-on once operating voltage returns to normal level Cable: 2 x 0.75 mm² suitable for standard and cigarette lighter sockets, LED function control and short-circuit protection Load capacity: max. 8 A at 12 V Polythene bag 1.0 m 8ES
20 2 2-pole plug system in accordance with DIN Application: This plug system is mainly used for charging batteries on fire brigade vehicles. Range advantages: Product details Complete range comprising connector, socket and coupling box Socket and coupling box with captive cover Technical data: Operating temperature: -40 C to +100 C Rated capacity: 6 42 V Current intensity: max. 16 A Socket, alloy, with captive screw-on cover Form A with seal in the screw-on cover, with rubber base for cables Ø mm Folding box 2 screw terminals 8JB Pro-fit packaging 2 screw terminals 8JB
21 2-pole plug system in accordance with DIN Coupling box, alloy, with screw-on cover Form B Seal in the screw-on cover with cable protection sleeve for cables Ø 6 10 mm ø 40 ø 36 Folding box 2 screw terminals 8JA Connector, alloy, form C with union nut for cables Ø 6 10 mm Folding box 2 screw terminals 8JA Accessories with seal in the screw-on cover, with rubber base for cables Ø 6 8 mm ø 6 40 ø 30 ø 67 Folding box 9GD Contact insert for 2-pole connection in accordance with DIN (HELLA part number: 8JA ) Polythene bag 2 screw terminals 9MK
22 3 3-pole plug systems Application: Product details The 3-pole plug system in accordance with DIN 9680 is used for tractors and agricultural machinery for the electrical connection of long-term consumers such as mowing attachments, excavator attachments and sweeping machines with a max. current consumption of 25 A. The standard does not apply to electrical connections for the supply of lighting equipment (see ISO 1724). The 3-pole plug system without standard is used for the transfer of auxiliary functions between the tractor and the trailer. Range advantages: Simple fi tting Wide range of different connection possibilities (screw terminals and blade couplings) Sturdy plastic housing with high mechanical strength Technical data: Rated capacity: 6 24 V Current intensity: max. 16 A Socket black plastic version, DIN 9680, with rubber grommet Installation opening: Ø 30 mm Temperature range: -25 C to +75 C Waterproof according to IP 54 Folding box 4 x 6.3 mm / 1 x 4.8 mm Blade couplings 8JB
23 3-pole plug systems 3 Socket DIN 9680, with screw-on cover Temperature range -25 C to +75 C Waterproof according to IP 54 Folding box 4 x 6.3 mm / 1 x 4.8 mm Blade couplings 8JB Female connector housing for 8JB and -042 Folding box 4 x 6.3 mm / 1 x 4.8 mm Blade couplings 9MK Connector black plastic version, DIN 9680, with rubber seals for cables Ø mm Folding box 4 x 6.3 mm / 1 x 4.8 mm Blade couplings 8JA Socket black plastic version, with rubber seal in the cover Base: Ø 65 mm (round housing) Folding box 3 screw terminals 8JB
24 3 3-pole plug systems Connector black plastic version, for cables Ø mm, with union nut and rubber grommet Folding box 3 screw terminals 8JA Connector black plastic version, for cables Ø mm, with cable grommet Folding box 3 screw terminals 8JA Rubber base for cables Ø 6.8 mm, ø 6 40 ø 30 ø 67 Folding box 9GD
25 4-pole plug system in accordance with DIN Application: The 4-pole plug system in accordance with DIN is used for the transfer of auxiliary functions between the tractor and the trailer. Range advantages: Product details Simple fi tting Sturdy plastic housing with high mechanical strength Load capacity: max. 16 A at 6 24 V (cable cross-section 1.5 mm2) max. 25 A at 6 24 V (cable cross-section 2.5 mm2) Socket with rubber seal in the cover 90 cable outlet for cables Ø mm Operating temperature -40 C to +85 C Folding box 4 screw terminals 8JB Connector with screw-type strain relief for cables Ø 5 9 mm Folding box 4 screw terminals 8JA
26 4 5-pole plug system (design in accordance with ISO 1724) Application: The 5-pole plug system is used for the transfer of auxiliary functions between the tractor and the trailer. Range advantages: Product details Simple fi tting Sturdy plastic housing with high mechanical strength Load capacity: max. 16 A at 6 24 V (cable cross-section 1.5 mm2) max. 25 A at 6 24 V (cable cross-section 2.5 mm2) Socket with cover Base: Ø max. 72 mm, Temperature range: -25 C to +75 C Folding box 5 screw terminals 8JB Connector screw-type tension relief and union nut for cables up to Ø 8 mm Temperature range: -25 C to +75 C Folding box 5 screw terminals 8JA
27 7-pole plug systems 12 V in accordance with ISO Application: Product details The 7-pole plug system 12 V is the system most frequently used for electrical connections between traction vehicle and trailer with 12 V vehicle electric system. The system is mainly used for applications with average requirements. The system comprises a regular plug-type connector, type N, in accordance with ISO 1724 and an auxiliary plug-type connector, type S, in accordance with ISO The auxiliary system differs from the normal system by its white housing, contact inserts and non-interchangeable contact arrangement. Range advantages: Economical system for simple applications Simple fi tting Wide range of different connection possibilities (screw terminals and blade couplings) Coupling sockets available Sockets with rear fog light switch-off available Load capacity: Max. 15 A at 12 V Cable cross-section: max. 1 x 2.5 mm², max 2 x 1.5 mm² Permissible temperature range: -25 to 70 C ambient temperature Assignment diagram trailer plug fitting 12 V/7-pin N type ISO 1724 Stoplights Indicator, left Left taillight, clearance light, sidelight and licence plate light 1) Rear fog light Ground Right taillight, clearance light, sidelight and licence plate light 1) Indicator, right Contact assignment for normal plug-type connectors according to ISO 1724, 12 V, 7-pin N Contact no. Function Cable cross-section Colour of wire insulation 1/ L Indicator, left 1.5 mm 2 2 / 54g Rear fog light 1.5 mm 2 3/31 Ground 2.5 mm 2 4 / R Indicator, right 1.5 mm 2 5/58R Right taillight, clearance light, sidelight and licence plate lighting 1) 1.5 mm 2 6/54 Stoplights 1.5 mm 2 7/58L Left taillight, clearance light, sidelight and licence plate lighting 1) 1.5 mm 2 1) The licence plate lighting must be connected in such a way that none of its lamps are connected to the two contacts 5 and 7. 27
28 5 7-pole plug systems 12 V in accordance with ISO pole plug system in accordance with ISO 1724 Socket: central contact 7/58L as pin Plug: central contact 7/58L as sleeve Base: Ø max. 72 mm Socket with cover, solid metal version Contact insert, removable Folding box 7 screw terminals 8JB Pro-fit packaging 7 screw terminals 8JB with switch-off contact for the rear fog light on the motor vehicle Folding box 7 screw terminals with auxiliary terminal 8JB Socket with cover, solid metal version Contact insert, removable Folding box 7 blade couplings 6.3 mm 8JB Socket with cover, black plastic version Contact insert, removable Folding box 7 blade couplings 6.3 mm 8JB
29 7-pole plug systems 12 V in accordance with ISO Socket with cover, black plastic version Contact insert, removable Folding box 7 screw terminals 8JB Pro-fit packaging 7 screw terminals 8JB with switch-off contact for the rear fog light on the motor vehicle Folding box 7 screw terminals 8JB Socket base for cables Ø 8 11 mm, with 180 cable outlet, suitable for the following sockets: 8JB JB JB JB JB JB Folding box 9GD Socket base for cables Ø 8 11 mm, with 180 cable outlet, suitable for the following sockets: 8JB JB Folding box 9GD Rubber base for cables Ø 8 11 mm, with 90 cable outlet, suitable for the following sockets: 8JB JB JB Folding box 9GD
30 5 7-pole plug systems 12 V in accordance with ISO 1724 Connector Metal version, with screw-type strain relief and rubber grommet Folding box 7 screw terminals 8JA Folding box 7 blade couplings 6.3 mm 8JA Connector Metal version, with screw-type strain relief and rubber grommet, sturdy version Folding box 7 screw terminals 8JA Connector black plastic version, with screw-type strain relief and rubber grommet Folding box 7 screw terminals 8JA Pro-fit packaging 7 screw terminals 8JA Folding box 7 blade couplings 6.3 mm 8JA Connector black plastic version, with screw-type strain relief and rubber grommet, sturdy version Folding box 7 screw terminals 8JA
31 7-pole plug systems 12 V in accordance with ISO Coupling socket with cover, black plastic version, with screw-type strain relief, trailer fitting and rubber grommet for 7-wire extension cables Folding box 7 screw terminals 8JB Connector black plastic version, folding version with strain relief, contact insert and union nut, included individually Folding box 7 screw terminals 8JA Industrial packaging 7 screw terminals 8JA Illustration Description Diameter Part number PU Sleeve for 7-pin connector not for 8JA und 8JA Polythene bag Ø 10.2 mm 9GD Polythene bag Ø 16.2 mm 9GD Polythene bag Ø 13.2 mm 9GD Polythene bag Ø 2x 6.5 mm 9GD Polythene bag Ø 8.5 mm 9GD
32 5 7-pole plug systems 12 V in accordance with ISO 3732 Application: Product details The 7-pole plug system 12 V is the system most frequently used for electrical connections between traction vehicle and trailer with 12 V vehicle electric system. The system is mainly used for applications with average requirements. The system comprises a regular plug-type connector, type N, in accordance with ISO 1724 and an auxiliary plug-type connector, type S, in accordance with ISO The auxiliary system differs from the normal system by its white housing, contact inserts and non-interchangeable contact arrangement. Range advantages: Economical system for simple applications Simple fi tting Wide range of different connection possibilities (screw terminals and blade couplings) Coupling sockets available Sockets with rear fog light switch-off available Load capacity: Max. 15 A at 12 V Cable cross-section: max. 1 x 2.5 mm², max 2 x 1.5 mm² Permissible temperature range: -25 to 70 C ambient temperature Assignment diagram trailer plug fitting 12 V/7-pin S type ISO 3732 Power supply controlled via the ignition switch Reverse light 1) Ground for circuit contact no. 6 Reserved for future applications Ground for circuit contact no. 4 Reserved for future applications Power supply (permanent plus) Contact assignment for auxiliary plug-type connectors according to ISO 3732, 12 V, 7-pin S Contact no. Function Cable cross-section Colour of wire insulation 1 Reverse light 1) 1.5 mm 2 2 Reserved for future applications not prescribed No cable or blue 3 Ground for circuit contact no mm 2 4 Power supply (permanent plus) 2.5 mm 2 5 Reserved for future applications 1.5 mm 2 6 Power supply via the ignition switch 2.5 mm 2 7 Ground for circuit contact no mm 2 1) The ground for this contact is usually contact no. 3 of the 12 V, 7-pin N type plug connector in accordance with ISO
33 7-pole plug systems 12 V in accordance with ISO pole plug system in accordance with ISO 3732 Socket: central contact 7/58L as sleeve Plug: central contact 7/58L as pin, Base: Ø max. 72 mm Socket black plastic version with light-grey cover, contact insert can be removed Folding box 7 screw terminals 8JB Connector light-grey plastic version, with screw-type strain relief and rubber grommet Folding box 7 screw terminals 8JA Coupling socket black plastic version with light-grey cover, with screw-type strain relief, trailer fitting and rubber grommet for 7-wire extension cables Folding box 7 screw terminals 8JB Socket base for cables Ø 8 11 mm, with 180 cable outlet Folding box 9GD Rubber base for cables Ø 8 11 mm, with 90 cable outlet Folding box 9GD
34 6 13-pole plug system 12 V in accordance with ISO Application: The 13-pole 12 V plug system was developed at the end of the 1980s. The large number of poles compared with the 7-pole system allows all the lighting and auxiliary functions to be transferred using only one plug. The system is continually replacing the older plug-type connector generation on account of its advantages, particularly with regard to waterproofness, stability, contact reliability and easy handling thanks to the bayonet closure. Product details Range advantages: Easy handling thanks to the bayonet closure Simple fi tting Tightness in accordance with protection class IP 54K Sockets with rear fog light switch-off available Load capacity: max. 16 A at 6 24 V (cable cross-section 1.5 mm 2 ) max. 25 A at 6 24 V (cable cross-section 2.5 mm 2 ) Permissible temperature range: -40 to 85 C Socket with cover black plastic version With removable contact insert, rubber base and rubber seal in the cover Folding box 13 screw terminals 8JB With switch-off contact for the rear fog light on the motor vehicle Folding box 13 screw terminals with auxiliary terminal 8JB Pro-fit packaging 13 screw terminals with auxiliary terminal 8JB
35 13-pole plug system 12 V in accordance with ISO Connector black plastic version with rubber seal, union nut and bayonet closure Folding box 13 screw terminals 8JA Folding box 13 screw terminals 8JA Pro-fit packaging 13 screw terminals 8JA Connector black plastic version, click-version, including park socket Polythene bag 13 screw terminals 8JA Park socket black plastic version with blue cover, for protecting the 13-pole connector when the trailer is parked Folding box 8HG
36 6 Assignment diagram trailer plug fitting 12 V/13-pin ISO Power supply (permanent plus) Reverse light Left taillight, clearance light, sidelight and licence plate light 2) Power supply (switched with ignition switch) Indicator, left Rear fog light Stoplights 2 4 Ground (for circuit contact no.10) 1) Indicator, right Reserved for future applications Right taillight, clearance light, sidelight and licence plate light 2) Ground (for circuit contact no. 1 to 8) 1) Ground (for circuit contact no. 9) 1) Contact assignment for plug-type connectors according to ISO 11446, 12 V, 13-pin Contact no. Function Cable cross-section Colour of wire insulation 1 Indicator, left 1.5 mm 2 2 Rear fog light 1.5 mm 2 3 1) Ground for contacts no. 1 to mm 2 4 Indicator, right 1.5 mm 2 5 Right taillight, clearance light, sidelight and licence plate lighting 2) 1.5 mm 2 6 Stoplights 1.5 mm 2 7 Left taillight, clearance light, sidelight and licence plate lighting 2) 1.5 mm 2 8 Reverse light 1.5 mm 2 9 Power supply (permanent plus) 2.5 mm 2 10 Power supply via the ignition switch 2.5 mm ) Ground for contact no mm 2 12 Reserved for future applications not prescribed not prescribed 13 1) Ground for contact no mm 2 1) The 3 ground cables must not be connected conductively in the trailer. 2) The licence plate lighting must be connected in such a way that none of its lamps are connected to the two contacts 5 and 7. 36
37 7+6-pole plug system 12 V in accordance with NEN Application: Plug system for the electrical connection of traction and trailer vehicles can be used for both 7 and 13-pole applications. Range advantages: Product details Compatible with standard ISO 1724 Simple and rational fi tting Socket contains micro-switch with changeover function for switching the rear fog light, the parking system and/or trailer detection Load capacity: Operating temperature: -25 to 75 C Load capacity max. 20 A (with 2.5 mm² cable) Socket 7+6-pole, black plastic version, rubber seal in the cover, with micro-switch Compatible with MULTICON and WeSt connectors Folding box 13 screw terminals 8JB Connector 7+6-pole, black plastic version, with rubber seal and union nut for cables Ø mm Compatible with WeSt sockets. Not suitable for MULTICON sockets. Folding box 13 screw terminals 8JA
38 8 Adapter, cable connection, test plug 12 V Application: Product details Adapter from 13-pole socket (ISO 11446) on the traction vehicle to 7-pin plug (ISO 1724) on the trailer cable. Adapter from 7-pole socket (ISO 1724) on the traction vehicle to 13-pin plug (ISO 11446) on the trailer cable. Cable connection 7-pole (ISO 1724) UK short adapter from 13-pole socket (ISO ) on the traction vehicle to two 7-pin plugs (ISO ISO 3732) on the trailer cables. Test plug for 7-pole sockets (ISO 1724) and 13-pole sockets (ISO ) Illustration Description Length Part number PU Extremely short adapter from 13-pole socket (ISO 11446) on the traction vehicle to 7-pin plug (ISO 1724) on the trailer cable Round cover in accordance with ISO protects from soiling and damage, insertion aid for single-hand operation, splashwater protection in accordance with IP 54, nickelplated contacts (corrosion protection and constant low insertion forces), low weight load of the 13-pole socket (only 99 g), load capacity: max. 16 A at 12 V Folding box 57 mm 8JA Short adapter from 13-pole socket (ISO 11446) on the traction vehicle to 7-pin plug (ISO 1724) on the trailer cable Load capacity: max. 16 A at 12 V 62 Folding box 120 mm 8JA Pro-fit packaging 120 mm 8JA
39 Adapter, cable connection, test plug 12 V 8 Illustration Description Length Part number PU Adapter from 13-pole socket (ISO 11446) on the traction vehicle to 7-pin plug (ISO 1724) on the trailer cable With trailer fitting on the 7-pole coupling socket Folding box 0.25 m 8JA "UK" short adapter from 13-pole socket (ISO ) on the traction vehicle to 2 x 7-pin plugs (ISO ISO 3732) Folding box 89 mm 8JA Short adapter from 13-pole socket (ISO 11446) on the traction vehicle to 13-pin plug (ISO 1724) on the trailer cable 63,3 Ø 41, ,4 Folding box 106 mm 8JA Super-short adapter from 7-pole socket (ISO 1724) on the traction vehicle to 13-pin plug (ISO 11446) on the trailer cable. Folding box 57 mm 8JA
40 8 Adapter, cable connection, test plug 12 V Illustration Description Length Part number PU Mini-short adapter from 7-pole socket (ISO 1724) on the traction vehicle to 13-pin plug (ISO 11446) on the trailer cable 100 Folding box 100 mm 8JA Cable connection 7-pole, 12 V, "N" (ISO 1724) sheathing: PVC cable cross-sections: 6 x 1.0 mm² + 1 x 1.5 mm² with 2 screw-on plastic connectors Polythene bag 3 m 8KA Test plug for testing 7-pole sockets 12 V (ISO 1724) function display with LEDs 7-pole, 12 V Folding box 8PD Test plug for testing 13-pole sockets 12 V (ISO 11446) function display with LEDs 13-pole, 12 V Folding box 8PD
41 7-pole plug systems 24 V in accordance with ISO 1185 (N-type) 9 Application: Product details The 7-pole 24 V plug system is currently the most widespread system for the electrical connection between traction vehicle and trailer or prime mover and semitrailer in the commercial vehicles field. The system is mainly used for applications with average requirements. The system comprises a regular plug-type connector, type N, in accordance with ISO 1185 and an auxiliary plug-type connector, type S, in accordance with ISO The auxiliary system differs from the normal system by its white housing, contact inserts and non-interchangeable contact arrangement. Range advantages: Economical system for simple applications Simple fi tting Wide range of different connection possibilities (screw terminals and blade couplings) Housing parts made of sturdy materials (aluminium, break-proof plastic) Load capacity: max. 20 A (with 2.5 mm² cable) max. 15 A (with 1.5 mm² cable) Permissible temperature range: -25 to 75 C Assignment diagram trailer plug fitting 24 V/7-pin N type ISO pin contact/socket-pin; 31-pin contact/plug-sleeve Right taillight, clearance light, sidelight and licence plate light 1) Ground Brake control for trailer Left taillight, clearance light, sidelight and licence plate light 1) Indicator, left Indicator, right Stoplights Contact assignment for normal plug-type connectors according to ISO 1185, 24 V, 7-pin N Contact no. Function Cable cross-section Colour of wire insulation 1/31 Ground 2.5 mm 2 2/58L Left taillight, clearance light, sidelight and licence plate lighting 1) 1.5 mm 2 3/L Indicator, left 1.5 mm 2 4/54 Stoplights 1.5 mm 2 5/R Indicator, right 1.5 mm 2 6/58R Right taillight, clearance light, sidelight and licence plate lighting 1) 1.5 mm 2 7/54g Control trailer brake 1.5 mm 2 1) The licence plate lighting must be connected in such a way that none of its lamps are connected to the two contacts 2 and 6. 41
42 9 7-pole plug systems 24 V in accordance with ISO 1185 (N-type) Socket Metal version, with cable grommet for cables Ø mm Folding box 7 screw terminals 8JB Folding box 7 blade couplings 6.3 mm 8JB Folding box 16 blade couplings 6.3 mm (5 x 2-fold/2 x 3-fold) 8JB Socket Plug, plastic version, with cable grommet for cables Ø mm Folding box 7 screw terminals 8JB Folding box 7 blade couplings 6.3 mm 8JB Folding box 16 blade couplings 6.3 mm (5 x 2-fold/2 x 3-fold) 8JB Cable grommet for cables Ø mm. Folding box 9GD
43 7-pole plug systems 24 V in accordance with ISO 1185 (N-type) 9 Connector Metal version, with high-strength cable gland, interior seal for cables Ø mm Folding box 7 screw terminals 8JA Folding box 7 blade couplings 6.3 mm 8JA Connector Plug, plastic version, with cable grommet for cables Ø mm DIN 31 58L L 54 R 58R ZEN ISO SAE WHT BLK YEL RED GRN BRN BLU Folding box 7 screw terminals 8JA Folding box 7 blade couplings 6.3 mm 8JA
44 9 7-pole plug system 24 V in accordance with ISO 3731 (S-type) Application: Product details The 7-pole 24 V plug system is currently the most widespread system for the electrical connection between traction vehicle and trailer or prime mover and semitrailer in the commercial vehicles field. The system is mainly used for applications with average requirements. The system comprises a regular plug-type connector, type N, in accordance with ISO 1185 and an auxiliary plug-type connector, type S, in accordance with ISO The auxiliary system differs from the normal system by its white housing, contact inserts and non-interchangeable contact arrangement. Range advantages: Economical system for simple applications Simple fi tting Wide range of different connection possibilities (screw terminals and blade couplings) Housing parts made of sturdy materials (aluminium, break-proof plastic) Load capacity: max. 20 A (with 2.5 mm² cable) max. 15 A (with 1.5 mm² cable) Permissible temperature range: -25 to 75 C Assignment diagram trailer plug fitting 24 V/7-pin S type ISO pin contact/socket-sleeve; 31-pin contact/plug-pin Power supply (switched with ignition switch) Ground Not assigned Rear fog light Reverse light Control via ground Power supply (permanent plus) Contact assignment for auxiliary plug-type connectors according to ISO 3731, 24 V, 7-pin S Contact no. Function Cable cross-section Colour of wire insulation 1 Ground 2.5 mm 2 2 Reserved for future applications 1.5 mm 2 3 Reverse light 1.5 mm 2 4 Power supply (permanent plus) 2.5 mm 2 5 Control via ground 1.5 mm 2 6 Power supply via the ignition switch 2.5 mm 2 7 Rear fog light 1.5 mm 2 44
45 7-pole plug system 24 V in accordance with ISO 3731 (S-type) 9 Socket Metal version, with cable grommet for cables Ø mm. Folding box 7 screw terminals 8JB Folding box 7 blade couplings 6.3 mm 8JB Folding box 16 blade couplings 6.3 mm (5 x 2-fold/2 x 3-fold) 8JB Socket Plug, plastic version, with cable grommet for cables Ø mm Folding box 7 screw terminals 8JB Folding box 7 blade couplings 6.3 mm 8JB Folding box 16 blade couplings 6.3 mm (5 x 2-fold/2 x 3-fold) 8JB Cable grommet for cables Ø mm. Folding box 9GD
46 9 7-pole plug system 24 V in accordance with ISO 3731 (S-type) Illustration Description Length Part number PU Connector Metal version, with high-strength cable gland, interior seal for cables Ø mm Folding box 7 screw terminals 8JA Folding box 7 blade couplings 6.3 mm 8JA Connector Plug, plastic version, with cable grommet for cables Ø mm Folding box 7 screw terminals 8JA Folding box 7 blade couplings 6.3 mm 8JA
47 15-pole plug system 24 V in accordance with ISO Application: Product details The 15-pole plug system is the modern system for the transfer of lighting and auxiliary functions in 24 V vehicle electric systems. On account of its technical advantages, such as reliable contacting and waterproofness, the system is used by many leading commercial vehicle manufacturers for OE applications. The system is increasingly replacing the older 7-pole plug-type connector generations. The plug-type connectors are suitable for ADR / GGVS applications. Range advantages: The system meets the high requirements on modern trailer plug-type connectors in accordance with ISO 4091 High-grade lamella contacts with crimp connection Simple fi tting Crimp connection for OE applications Screw-type connection for spare part applications Load capacity: max. 16 A at 6 24 V (cable cross-section 1.5 mm 2 ) max. 25 A at 6 24 V (cable cross-section 2.5 mm 2 ) Socket sturdy plastic version with cover, ADR/GGVS tested, with rubber seals and nickel-plated contact pins, made of glass fibre reinforced polyamide, high-strength cable gland of the cable outlet 74.6 Installation opening: Ø 54 mm, for cable diameters: mm, Contact pins: 12 x 1.5 mm x 2.5 mm Folding box 15 screw terminals 8JB Folding box 15 crimped/solder connections 8JB
48 10 15-pole plug system 24 V in accordance with ISO Connector ADR / GGVS tested, with rubber seals and nickel-plated contact bushings, made of glass fibre reinforced polyamide, mechanical strain relief, safe latching in place through nonrusting metal hoop for cable diameters: mm Contact bushings: 12 x 1.5 mm x 2.5 mm 2 95 Folding box 15 screw terminals 8JA Folding box 15 crimped/solder connections 8JA Park socket for 15-pole 24 V connectors 8JA and -031 Installation opening: Ø 54 mm Folding box 8HG Crimped/solder contact pin set (12 x 1.5 mm x 2.5 mm 2 ) for socket 8JB MK Crimped/solder contact bushings set (12 x 1.5 mm x 2.5 mm 2 ) for connector 8JA MK Professional crimping tool for crimp contact pins and sleeves with cross-sections of mm 2 8PE
49 Assignment diagram trailer plug fitting 24 V/15-pin ISO Data communication CAN L Power supply (+24 V) Brake pad wear sensor Display for spring-loaded brake Reverse light, reverse lock Indicator, left Stoplight Indicator, right Data communication CAN H Axle lift fitting Right taillight, clearance light, sidelight and licence plate light 1) Rear fog light Left taillight, clearance light, sidelight and licence plate light 1) Ground (for circuit contact 14 and 15) Ground (for circuit contact 1 3 and 5 12) Contact assignment for plug-type connectors according to ISO 12098, 24 V, 15-pin Contact no. Function Ø cable Colour of wire insulation 1 Indicator, left 1.5 mm 2 2 Indicator, right 1.5 mm 2 3 Rear fog light 1.5 mm 2 4 Ground for contacts 1 3 and mm Left taillight, clearance light, sidelight and licence plate lighting 1) 1.5 mm 2 Right taillight, clearance light, sidelight and licence plate lighting 1) 1.5 mm 2 7 Stoplights 1.5 mm 2 8 Reverse light 1.5 mm 2 9 Permanent power supply (+ 24 V) 2.5 mm 2 10 Sensor for brake pad wear indication 1.5 mm 2 11 Display for spring-loaded brake 1.5 mm 2 12 Axle lift 1.5 mm 2 13 Ground for data cables 14 and mm 2 14 CAN H 1.5 mm 2 15 CAN L 1.5 mm 2 1) The licence plate lighting must be connected in such a way that none of its lamps are connected to the two contacts 5 and 6. 49
50 11 Adapters and test plugs 24 V Applications: Adapter solutions from 15-pole socket (ISO 12098) on the traction vehicle to two 7-pin sockets (ISO ISO 3731) on the trailer Test plug 24 V Product details Illustration Description Length Part number PU Adapter lead from 15-pole socket (ISO 12098) on the traction vehicle to two 7-pin sockets (ISO ISO 3731) on the trailer, with 15-pole plastic connector and 7-pole metal connectors Cable diameter: 8.7 mm Outer Ø of coil: 50 mm Sheathing: polyurethane Folding box max. 400 mm 8JA ± 50 ø 66 Adapter lead from 15-pole socket (ISO 12098) on the traction vehicle to two 7-pin sockets (ISO ISO 3731) on the trailer, with 15-pole plastic connector and moulded 7-pole plastic connectors for absolute waterproofness1 (protective rating IPX9K for the cable outlet) Cable diameter: 8.8 mm Outer Ø of coil: 48 mm Sheathing: polyurethane Folding box max. 400 mm 8JA
51 Adapters and test plugs 24 V 11 Illustration Description Length Part number PU Short adapter from 15-pole socket (ISO ) on the traction vehicle to two 7-pin plugs (ISO ISO 3731) on the trailer made of glass fibre reinforced polyamide Folding box 155 mm 8JA Test plug for testing 7-pin sockets according to ISO 1185/normal version Folding box 81 mm 8PD Test plug for testing helical connection cables according to ISO 1185/normal version Folding box 89 mm 8PD Test plug for testing ABS sockets Folding box 110 mm 8PD
52 12 ABS/EBS plug system 24 V in accordance with ISO 7638 Application: This plug system is used with almost all commercial vehicles using ABS/EBS systems. The plug-type connectors are suitable for ADR / GGVS applications. Range advantages: Product details The system meets the high requirements on modern trailer plug-type connectors in accordance with ISO 4091 High-grade lamella contacts with crimp connection Simple fi tting Crimp connection for OE applications Screw-type connection for spare part applications Load capacity: max. 16 A at 24 V (cable cross-section 1.5 mm 2 ) max. 25 A at 24 V (cable cross-section 2.5 mm 2 ) max. 30 A at 24 V (cable cross-section mm 2 ) Assignment diagram trailer plug fitting ABS/EBS 24 V / 5/7-pin ISO Data communication CAN L Solenoid control valves plus Electronics plus Data communication CAN H Electronics minus Warning device Solenoid control valves minus Contact assignment for plug-type connectors according to ISO , ABS/EBS 24 V Contact no. Function Cable cross-section Colour of wire insulation 1 Solenoid valve plus 4 mm 2 2 Electronics plus 1.5 mm 2 3 Electronics minus 1.5 mm 2 4 Solenoid valve minus 4 mm 2 5 Warning device 1) 1.5 mm 2 6 CAN H 2) 1.5 mm 2 7 CAN L 2) 1.5 mm 2 1) The warning device is triggered via contact no. 5. Under normal operating conditions, this contact s circuit in the trailer is open. 2) According to ISO and ISO
53 ABS/EBS plug system 24 V in accordance with ISO Socket with cover, ADR/GGVS tested, with rubber seals and nickel-plated contact pins, made of glass fibre reinforced polyamide, high-strength cable gland of the cable outlet Installation opening: Ø 54 mm for cable diameters: 9 16 mm Contact pins: 5 x 1.5 mm x 4 mm x 6 mm 2 and 2 blind plugs 102 Folding box Screw terminals 8JB Folding box Crimp/Solder connections 8JB Connector ADR / GGVS tested, with rubber seals and nickel-plated contact bushings, made of glass fibre reinforced polyamide, mechanical strain relief, safe latching in place through nonrusting metal hoop for cable diameters: mm Contact bushings: 5 x 1.5 mm x 4 mm x 6 mm 2 and 2 blind plugs 95 Folding box Screw terminals 8JA Folding box Crimp/Solder connections 8JA Park socket for ABS /EBS 24 V connectors 8JA and -051 Installation opening: Ø 54 mm made of glass fibre reinforced polyamide Folding box 8HG
54 12 ABS/EBS plug system 24 V in accordance with ISO 7638 Crimped/solder contact pin set (5 x 1.5 mm x 4 mm x 6 mm 2 and 2 blind plugs) for socket 8JB MK Crimped/solder contact bushings set (5 x 1.5 mm x 4 mm x 6 mm 2 and 2 blind plugs) for connector 8JA MK Professional crimping tool for crimp contact pins and sleeves with cross-sections of mm 2 8PE
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