90 MM MODULES GENERAL OVERVIEW.

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1 90 MM MODULES GENERAL OVERVIEW

2 90 mm configurator 3 90 mm range overview mm L mm L mm Premium mm Performance mm Classic 13 Accessories for 90 mm modules Light distributions in comparison mm: Supplementary lighting functions When installing and using our products in road traffic, please follow the appropriate legal requirements. 2

3 90 mm configurator: 90 mm modules are used in almost all vehicles. They are small but powerful. They stand for quality, practicality, safety and cost-efficiency. Their modular construction enables an individual front design. This tool is aimed at original equipment fitters, vehicle fleet operators and end customers in the agricultural sector, sports cars, electric cars, mobile homes, bus companies and municipal vehicles. It offers the following benefits: Original Equipment In our 90 mm configurator, you can design and put together your own front lighting. This process is aided by a simple menu guide. This results in a parts list, which you can then send to HELLA directly from the tool. Upgrade to LED HELLA is currently the only provider that can offer you conversion to LED light technology for all 90 mm single and multifunctional modules in halogen and xenon. Existing halogen versions can easily be converted to LED modules! Based on the currently used halogen modules, the tool can be used to show which adaptations are necessary to convert to LED products whilst retaining the same lighting functions. This is simple with the compatible assembly solutions. Illumination comparison You can compare the lighting technologies for selected main light functions. See the difference between halogen and LED with realistic images from Europe's largest light testing facility! Compare light distribution to make the right decision for your application. You will also receive all the relevant information on the technical data. The complete range is clearly described in a PDF. 3

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6 90 mm modules - Range overview Main light functions Low beam High beam Low beam and high beam: High beam and daytime running light High beam and indicator Halogen (conventional lighting technology) Xenon LED 6

7 90 mm modules - Range overview Auxiliary light functions Fog light Fog light and cornering light Fog light and daytime running light Daytime running light Daytime running light and position light Position light Indicator and position light Indicator Indicator, daytime running light and position light Halogen (conventional lighting technology) Xenon LED 7

8 Ø5.5 (4x) 90 mm: L 4060 high beam High-end illumination. High beam, daytime running and position lights in one module or as a separate high beam module. 40 x 60 mm PC lens in new design. Pattern-free and hardened plastic cover lens. Spotlight with either pre-mounted carrier frame or as a 90 mm performance module mount for a 1:1 conversion. Integrated FEP plug and control electronics. LED spotlight L 4060 Modular headlight with 40 x 60 mm polycarbonate lens Sturdy die-cast aluminium housing Silver design cover, (black design cover on request) Multivoltage 9-33 V, Pre-mounted carrier frame 1F Performance mount 1F LED spotlight L 4060, with daytime running light / position light Modular headlight with 40 x 60 mm polycarbonate lens Sturdy die-cast aluminium housing Silver design cover, (black design cover on request) Multivoltage 9-33 V Pre-mounted carrier frame 1F Performance mount 1F LED spotlight L 4060 with indicator Modular headlight with 40 x 60 mm polycarbonate lens Sturdy die-cast aluminium housing Silver design cover (black design cover on request) multi-voltage 9-33 V With control unit Pre-mounted carrier frame 1F * Performance mount 1F * Without control unit Pre-mounted carrier frame 1F * Performance mount 1F * *Available from May 2014 With pre-mounted carrier frame Performance module mount for 1:1 conversion of existing halogen versions Ø Ø6.5(6x) Ø14 (4x)

9 90 mm: L 4060 fog light Uniform illumination similar to daylight. Fog light in various combinations as a separate module, with daytime running light, position light and turning light. 40 x 60 mm PC lens, hardened plastic cover lens, integrated FEP plug. LED fog light L 4060 Modular headlight with 40 x 60 mm polycarbonate lens Sturdy die-cast aluminium housing Silver design cover, (black design cover on request) Multivoltage 9-33V, 1N LED fog light L 4060, with daytime running light and position light Modular headlight with 40 x 60 mm polycarbonate lens Sturdy die-cast aluminium housing Silver design cover (black design cover on request) Multivoltage 9-33V, 1N LED fog light L 4060, with cornering light Modular headlight with 40 x 60 mm polycarbonate lens Sturdy die-cast aluminium housing Silver design cover, (black design cover on request) Multivoltage 9-33V, Right 1N Left 1N With pre-mounted carrier frame 9

10 90 mm: L 70 low beam and high beam The light colour, which is similar to daylight, offers more safety and comfortable, fatigue-free driving. Three white high-power LEDs form the light source for each light function. The light is projected through the 70 mm DE lens homogeneously on the street. The service life of the headlight, normally more than 15,000* real operating hours, offers major cost savings when it comes to maintenance and repair costs compared to other light systems**. No moving parts, passive cooling, plastic cover lens, multi-volt LED low beam headlight (Mono-LED) Mono LED, right-hand traffic (LHD) 1BL Mono LED, left-hand traffic (RHD) 1ML LED low and high beam headlight L 70 (Bi-LED) Bi-LED, right-hand traffic (LHD) 1AL Bi-LED, left-hand traffic (RHD) 1LL Type approval Mono-LED ES 3159 and LES 3160, Bi-LED ES 3351 and LES 3352 Set packaging (One headlight and one 12 V control unit for functional monitoring) Mono-LED, right-hand traffic (LHD) and 12 V control unit 1BL Mono-LED, left-hand traffic (RHD) and 12 V control unit 1ML Bi-LED, right-hand traffic (LHD) and 12 V control unit 1AL Bi-LED, left-hand traffic (RHD) and 12 V control unit 1LL Set packaging (One headlight and one 24 V control unit for functional monitoring) Mono LED, right-hand traffic (LHD) and 24 V control unit 1BL Mono LED, left-hand traffic (RHD) and 24 V control unit 1ML Bi-LED, right-hand traffic (LHD) and 24 V control unit 1AL Bi-LED, left-hand traffic (RHD) and 24 V control unit 1LL * At ambient temperature of around 50 C ** In the ECE R48 area of application, due to the legal situation, it is necessary to ensure failure control for a LED headlight in the vehicle's electrical system through suitable measures.

11 90 mm: Premium low beam and high beam High-end illumination. Low beam and high beam from a single headlight module, choice of xenon or halogen technology. 70 mm DE lens. Pattern-free and hardened glass cover lens. High-quality aluminium reflector. Preinstalled adjustment-screws. Including light source. Splashwater-proof electronic ballast for xenon variants. Connection using 0.5 metre shielded supply cable with detachable plug-type connection. Bi-Xenon low beam and spotlights* 12 V, right-hand traffic (LHD), D2S 1AL V, left-hand traffic (RHD), D2S 1LL V, right-hand traffic (LHD), D2S, USA version 1AL V, right-hand traffic (LHD) 1AL V, left-hand traffic (RHD) 1LL *Xenon low beam light only permitted with headlight range adjustment and lens cleaning system. Bi-halogen low beam and spotlight 12 V, right-hand traffic (LHD), H7 1AL V, left-hand traffic (RHD), H7 1LL V, right-hand traffic (LHD), H9, USA version 1AL V, right-hand traffic (LHD), H7 1AL V, left-hand traffic (RHD), H7 1LL V, right-hand traffic (LHD), H7, 1AL with fording capability 24 V, left-hand traffic (RHD), H7, 1LL with fording capability Halogen low beam headlight Ideal in combination with the matching spotlights and fog lights. 12 V, right-hand traffic (LHD), H7 1BL V, left-hand traffic (RHD), H7 1ML V, right-hand traffic (LHD), H7, USA version 1BL V, right-hand traffic (LHD), H7 1BL V, left-hand traffic (RHD), H7 1LL

12 90 mm: Performance low beam and high beam Optimised illumination. Modules in enhanced quality for use on long hauls. Pattern-free and hardened glass cover lens. High-quality aluminium reflector. With splashwater-proof plug-type connector. Perfectly fitting adjustment-screws included in the scope of supply. Including light source. 24 V versions incl. heavy-duty longlife bulbs. Halogen low beam headlight Module headlight with 50 mm DE lens 12 V, right-hand traffic (LHD). H1, for premium fixing 1BL V, left-hand traffic (RHD), H1, for premium fixing 1ML V, right-hand traffic (LHD), H1, for premium fixing 1BL V, left-hand traffic (RHD), H1, for premium fixing 1ML V, right-hand traffic (LHD), H1, for classic fixing 1BL V, left-hand traffic (RHD), H1, for classic fixing 1ML Halogen spotlight Module headlight with FF reflector 12 V, with position light, H1, for premium fixing 1K V, without position light, H1, for premium fixing 1K V, with position light, H1, for premium fixing 1K V, without position light, H1, for premium fixing 1K V, with position light, H1, for classic fixing 1K V, without position light, H1, for premium fixing 1K

13 90 mm: Classic low beam and high beam light Proven illumination. Low beam and high beam from one headlamp module, optionally xenon or halogen technology. Pattern-free and hardened glass cover lens. Magnesium reflector. Splashwater-proof electronic ballast for xenon variants. Perfectly fitting adjustment-screws included in the scope of supply. Including light source. Low-beam headlight, Spotlight Module headlight with 50 mm DE lens Module headlight with FF reflector Xenon low beam headlight Halogen low beam headlight Xenon spotlight Halogen spotlight 12 V, D2S, right-hand 1BL traffic (LHD) 12 V, D2S, USA version 1BL V, D2S, left-hand traffic 1LL (RHD) 24 V, D2S, right-hand 1BL traffic (LHD) 24 V, D2S, left-hand traffic 1LL (RHD) 12 V, H7, right-hand traffic 1BL (LHD) 12 V, H9, USA version 1BL V, H7, left-hand traffic 1LL (RHD) 24 V, H7, right-hand traffic 1BL (LHD) 24 V, H7, left-hand traffic 1LL (RHD) 12 V, D2S with P0 light 1K V, D2S without P0 light 1K V, D2S with P0 light 1K V, D2S without P0 light 1K V, H7 with P0 light 1K V, H7 without P0 light 1K V, H9 with P0 light, USA version 1K V, H9 without P0 light, USA version 1K V, H7 with P0 light 1K V, H7 without P0 light 1K

14 90 mm: LED accessories LED 40/60 Legend ) Accessories needed for proper attachment. ) Optional accessories, tailor-made for the headlights. **) Required for xenon low beam lights, permitted as an option for halogen and LED. ) Required for xenon low beam lights and in some countries according to local approval regulations. Permitted as an option for halogen and LED. Low-beam LED Low beam and high beam bi-led Fog light LED Fog light + daytime running light + position light LED high beam LED high beam Highbeam + daytime running light + position light Highbeam + daytime running light + position light Fog light + LED bend light /061 High beam + turn indicator (with impulse) High beam + turn indicator (with impulse) High beam + turn indicator (without impulse) High beam + turn indicator (without impulse) Accessory components Part number Features Carrier frames 9AH black Surplus supply LED AMP Supersealed, 3-pin Mounting hole 8JA units Female socket connector 8KW units Strand insulation 9GD units Surplus supply LED FEP 4-pin plug Mounting hole 8JA Blade contact 8KW units Strand insulation mm² or 8KW Strand insulation 0.75mm² 8KW Blind plug 9GB units Surplus supply LED 4-pin German plug (only together with adapter cable see 1) Male connector housing 8JA units Interlock / wedgelock 9NB units Contact sleeve mm² 9NB units Blind plug 9NB units Packaged set of dummy plugs (comprising 1 male connector housing, 1 interlock, 5 contact sleeves and 3 dummy plugs) 8JA Headlight range adjustment systems Headlamp leveling system 6NM Bracket for right-side mounting of actuator 8HG Bracket for left-side mounting of actuator 8HG Headlight cleaning systems Headlight cleaning system set with fixed nozzles 8WS nozzles Headlight cleaning system set with telescoping single nozzles 8WT Two single nozzles Headlight cleaning system set with telescoping double nozzles 8WT Two double nozzles Bend lighting accessories Lead for LED module - bend lighting control unit 8KB unit Bend lighting control unit 5DF units Adapter lead 1) Adapter from FEP plug to (4-pin) German plug 8KA unit Adapter from FEP plug to performance module ( ) or DynaView ( ) 8KA unit 14

15 90 mm: Halogen and xenon accessories Low beam / high beam Bi-Xenon Low beam / high beam Bi-halogen H Premium Performance Classic Bi-halogen H7 with fording capability Low beam / high beam Bi-halogen H Product details on page Accessory components Part number Features Carrier frame 9AH black 9AH silver Caps flat for angled plugs ventilated 9GH non-ventilated 9GH deep for receptacle housings ventilated 9GH non-ventilated 9GH Plug (vehicle side) Surplus supply H1 / H7 / xenon 8JD systems Surplus supply H9 8JD systems Parking light 8JD systems Toggle high beam AMP Supersealed, 2-pin Housing 8JA units Female contact 8KW units Strand insulation 9GD units Fording-capable version Ventilation hose 9GS m T-pieces for ventilation hose 9XL units Headlight range adjustment systems For halogen 12 V 6NM For xenon versions 12 V 6NM For halogen 24 V 6NM ** Mounting set for actuator 8HG set Bracket for right-side mounting of actuator 8HG Bracket for left-side mounting of actuator 8HG Automatic headlight range adjustment **) 8XX Sensor ** ** Lens cleaning systems ) Headlight cleaning system set with fixed nozzles 12 V 8WS nozzles Headlight cleaning system set with fixed nozzles 24 V 8WS nozzles Headlight cleaning system set with telescopic single nozzles 12 V 8WT Two single nozzles Headlight cleaning system set with telescopic single nozzles 24 V 8WT Two single nozzles Headlight cleaning system set with telescopic double nozzles 12 V 8WT Two double nozzles Headlight cleaning system set with telescopic double nozzles 24 V 8WT Two double nozzles Halogen low beam H Halogen low beam Halogen high beam High beam, halogen H1 with pos. light Low beam xenon High beam xenon High beam xenon with pos. light Halogen low beam H Halogen low beam H Halogen high beam H Halogen high beam H7 with pos. light Halogen high beam H Halogen high beam H9 with pos. light

16 Comparison between LED, halogen and xenon low beam Classic halogen low beam Classic xenon low beam Performance halogen low beam Classic Bi-Xenon low beam Premium halogen and Bi-Xenon low beam Premium Bi-Xenon low beam L 70 low beam Did you know these facts about xenon? Xenon > 2000 lumens, resulting in a generally stronger illumination. Headlight power wash system and headlight range adjustment are required. New applications are no longer permitted for the vehicle classes M1 and N1 16

17 Comparison between LED, halogen and xenon high beam Classic halogen high beam Classic xenon high beam Performance halogen high beam Premium Bi-Xenon high beam Premium Bi-halogen high beam L 4060 high beam Bi-LED high beam Bi light distributions Are created when the low beam light is switched on and are only available as a bi version. 17

18 90 mm: Supplementary lighting functions The 90 mm range is expanded with round LED lights. Available as either a daytime running light function or as a 3-function light. Together with the main light functions, there are many combination possibilities that can meet et all lighting requirements in the popular pular 90 mm lens format. LED daytime running lights set, round design 2 lights including harness, universal salbracket, 3 high-performance LEDs per light, multi-voltage 9-33V3V 12 V / max. 5.5 W, current consumption = 2.18 A Set for surface-mounting 2PT Type approval 2372 Optional accessories Universal carrier frame 9AH Harness, pre-assembled 8KA mm LED 3-function light (indicator, position and daytime running light) Pre-wired with 2.5 m sheathed four-core cable Single light 12 V 2BE * 83 mm LED 2-function light (Indicator and position light) Pre-wired with 2.5 m sheathed four-core cable Single light 24 V 2BE * Type approval 5854 and Indicator ECE-Reg. No. 6 Position light ECE-Reg. No. 7 Daytime running light ECE-Reg. No. 87 *No integrated impulse Optional accessory - 90 mm adapter ring The adapter ring is used to replace a 90 mm light with the 83 mm light. This means that vehicles that have come equipped with a HELLA 90 mm light can be easily converted to 83 mm lights. 9GD

19 90 mm: Supplementary lighting functions The 90 mm module range is expanded with the following signal lights. Together with the main light functions, there are many combination possibilities that can meet all l lighting requirements in the popular 90 mm lens format. The pattern-free real glass or plastic cover lenses are the perfect fit for the headlights in our range. 90 mm indicator / position light combination Modular headlight with pattern-free glass cover lens, with PY21W/12 V silver bulb and Kartoval LED Indicator / position light 2BE Type approval 2586, ECE R6, ECE R7 and SAE Indicator/position light 12 V 2BE Indicator/position light 24 V 2BE Indicator/position light 24 V 2BE with fording capability for ventilation hose 90 mm indicator / position light combination Modular headlight with pattern-free glass cover lens, with P 21 W P 12 V Longlife bulb and Kartoval LED With daytime running light/position light 2BE Type approval 2586, ECE R87, ECE R7 Daytime running/position light 12 V 2BE Daytime running/position light 24 V 2PT Daytime running/position light 24 V with fording capability for ventilation hose 2PT mm indicator/position light Indicator with amber bulb, 12 V 2BA Indicator with amber bulb, 24 V 2BA Position light, 12 V 2PF Position light, 24 V 2PF Plug set, 3-pin 8JD Optional carrier frame 9AH with 3 screws For fording-capable version only: 25 m ventilation hose 9GS T-pieces for ventilation hose 9XL

20 HELLA KGaA Hueck & Co. Rixbecker Straße Lippstadt, Germany Tel.: Fax: Internet: HELLA Limited Wildmere Industrial Estate Banbury, Oxon OX16 3JU Tel.: (01295) Fax: Website: HELLA Asia Singapore Pte Ltd Regional Headquarters Asia Pacific Independent Aftermarket 2 International Business Park #02-12 The Strategy Singapore Tel: Fax: singapore@hella.com Internet: HELLA KGaA Hueck & Co., Lippstadt 9Z J00704/KB/12.13/1.7 Printed in Germany Subject to technical and price modifications.