Amphenol Tri-Start Subminiature Cylindrical Connectors

Transcription

1 T mphenol Tri-tart ubminiature ylindrical onnectors I-T-38999, eries III luminum tainless teel/irewall omposite lutch-ok igh Vibration

2 Table of ontents Page No. eries III - The ighest Performance I-T onnector... 1 Tri-tart eries III Versatility and Options... 2 hell tyles and ey esign eatures... 3 Test ata... 4 pecifications... 5 Insert vailability and Identification... 6, 7 lternate Positioning... 8 Insert rrangements rimp TVP00R/TVP00R Wall ounting Receptacle TVP02R/TVP02R ox ounting Receptacle TV06R/TV06R traight Plug TV26/TV26 UT-O traight Plug TV07R/TV07R am Nut Receptacle TV01R/TV01R ine Receptacle TV09R lange ounting Plug ermetic TVP02Y ox ounting Receptacle TV07Y am Nut Receptacle TVIY older ounting Receptacle TVIY Weld ounting Recepacle ail afe, anyard Release esign eatures, Types /29, 38999/30 anyard Release Plug /31 TV ail afe anyard Release Plug for I-T , 32 ccessories for anyard Release onnectors ccessories Receptacle Protection aps Plug Protection aps ummy Receptacles able lamps Universal eader ssembly for lex Print or P oard onnectors... 38, 39 ontacts, ealing Plugs, Plastic/etal Protection aps ontacts (Printed ircuit oard, Wire wrap) pplication Tools ow to Order mphenol TV, etal and mphenol TV26 UT-O , TV ilitary, etal and TV26 UT-O mphenol TV, omposite , TV ilitary, omposite omposite Weight omparisons pecials (iber Optics, ilter Protection, lex ssemblies, P pplications) pecials (oax, Twinax, Triax ontacts, round Plane onnectors, Press it onnectors) pecials (Quadrax ontacts) pecials (eep Reach hells, tand-off lange hells, onnectors with Integral train Reliefs, Protection, R ield onnectors ales Office and istributor isting or additional information concerning mphenol Tri-tart onnectors, or if there are special application requirements, contact your local sales office or mphenol erospace elaware ve. idney, New York Phone: ax: mphenol erospace is a ertified IO9001 anufacturer.

3 mphenol Tri-tart eries III - the highest performance I-T connector omposite Tri-tart, Qualified to I-T-38999, Rev. Tri-tart T I-T eries III with etal hells - luminum, tainless teel, lass irewall mphenol Tri-tart I-T-38999* eries III onnectors offer the highest performance capabilities for both general duty and severe environment applications. eeting or exceeding I-T eries III requirements, the Tri-tart connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features: I hielding - solid metal to metal coupling, grounding fingers, electroless nickel plating, and thicker wall sections provide superior I shielding capability of 65d minimum at 10 z ontact Protection - recessed pins in this 100% scoopproof connector minimize potential contact damage oisture Resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts orrosion Resistance - shells of stainless steel or cadmium over nickel plating withstand a 500 hour salt spray exposure Vibration/hock - operates under severe high temperature vibration, through 200 irewall apability - available in a stainless steel shell, class R, R ockwiring liminated - unique, self-locking, quick coupling connector eliminates lockwiring Quick oupling - completely mates and self-locks in a 360 turn of the coupling nut Inventory upport ommonality - uses standard I- T contacts, application tools, insert arrangements lectrostatic ischarge Protection () - protection for sensitive circuitry without diodes, varistors, etc., with the use of the araday age principal which shunts high voltage, high current discharge events (see page 51) round Plane onnectors - with metallic insert for common grounding of coax, triax or twinax contact outer shield (see page 49) ermetic- air leakage limited to 1 X 10-7 cm 3 per second optional * I-T eries III supersedes I eries III. 1 I-Qualified to I-T-38999, Rev., the mphenol omposite Tri-tart onnector offers a lightweight, corrosion resistant connector with the same high performance features as its metal counterpart. The omposite Tri-tart onnector also includes the following features: ightweight - 17% 70% weight savings (17 40% weight savings vs. aluminum) (60 70% weight savings vs. stainless steel) ee omposite weight comparison chart, pg. 47. orrosion Resistance - available in standard I- T olive drab cadmium (175 ) and electroless nickel plating (200 ), both withstanding 2000 hours of salt spray exposure. The base material is able to withstand an indefinite exposure to salt spray. urability couplings minimum (in reference to connector couplings, not contacts) xtended ife ontact - il-approved plating process which provides 1500 couplings minimum UT-O T I-T eries III igh Vibration onnector The latest offering from mphenol in I-T-38999, the UT-O connector offers: ll advantages of stainless steel/lass firewall Tri- tart connectors plus a unique clutch design that actually tightens itself under vibration. eatures include: igh degree of differential torque No settling back to the next ratchet tooth ompletely intermateable with all existing I-T eries III connectors Offers advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection ee page 19 for description, 43 and 44 for ordering.

4 mphenol Tri-tart offers more versatility & options than any other interconnection family The Tri-tart onnector is the high performance choice in the amily. Originally designed in order to increase the performance levels of I-T eries I and II, the eries III was created to meet high performance connector criteria. ynamic features for performance and reliability that were needed for military, aerospace and ground vehicle applications were designed into the eries III that include: Rapid coupling via a triple-start thread hell-to-shell or metal-to-metal bottoming Improved I shielding The Tri-tart amily of connectors has grown and expanded since its original addition to the series in order to meet ever-evolving interconnection product needs. Today, the Tri- tart family has styles and options that cover a very wide range to meet not only the highest performance needs of space applications, but also general duty connector needs. The Tri-tart onnector eries is second to none in terms of versatility and customer options. The broad porfolio includes Tri-tarts with: luminum and nickel plated stainless steel shells lass irewalls omposite shells lutch-ok high vibration design iber Optics ail-afe anyard Release connectors Variety of contact options: shielded, coax, matched impedance coax, triax, twinax, quadrax, thermocouple, P tail and wire wrap round plane versions and Press-fit with compliant pins (lectrostatic ischarge) protection ilter/transient protection ermetic versions ong reach receptacle styles Numerous shell geometries, finishes and accessories ee more on Tri-tart specials on pages iber Optic ulti-hannel I-T with hielded oax ontacts ilter/transient Protection I-T eries III round Plane with etallic Insert, Power ontacts and hielded Twinax ontacts with lex Termination for ttachment to P oards ermetic Tri-tart I-T eries III I-T anyard reakaway onnector Qualified for I-T with P Tail oax ontacts and lignment isc 2

5 mphenol Tri-tart shell styles and key design features oupling Nut Quick oupling Thread Ratchet Wall ount Receptacle traight Plug Plug hell pring ingers (I) nti-ecoupling evice ox ount Receptacle am Nut Receptacle ine Receptacle onger hell Receptacle lange ounting Plug anyard Release Plug older ount ermetic Receptacle esigned for Performance Numerous advantages in performance capability are designed into the mphenol Tri-tart onnector. positive metal to metal coupling design, grounding fingers, and electroless nickel plating provide superior I shielding capability of 65 d minimum at 10 z. cme threads provide coupling durability. Thicker wall sections and a greater coupling surface area improve strength and shock resistance. lunting of the thread on both the coupling nut and receptacle eliminates cross coupling. The connector quickly mates and self locks in a 360 turn of the coupling nut. longated mounting holes permit the Tri-tart onnector to intermount with various existing I-spec box or wall mount receptacles, giving it a design replacement advantage. hells of stainless steel, or cadmium over nickel plating prevent severe corrosion. Resistance is tested through exposure to a 500 hour salt spray. omposite versions provide protection from salt spray exposure for 2000 hours. Other finish options are available; see how to order Tri-tart metal and Tri-tart omposite. Recessed pins minimize potential contact damage in this 100% scoop-proof connector. In a blind mating application, mating shells cannot scoop the pins and cause a shorting or bending of contacts. The design of the mphenol Tri-tart interfacial seal meets the I-T eries III requirements for electrolytic erosion resistance. rigid dielectric insert with excellent electrical characteristics provides durable protection to the contacts. The socket contacts are probe proof, and all contacts are rear removable. They are plated in the standard 50 micro inches minimum gold, with 100 micro inches as an option and are available in standard Tri-tart insert arrangements and special Pyle insert arrangements in sizes 10 power, 12, 16, 20 and 22 contacts. pecial insert patterns are also available with larger contacts in sizes 4 and 0. pplicable Patents: Tri-tart T onnector Patent 4,109,990. omposite onnector Patents: 4,268,103; 4,648,670; 4,682,832; 4,703,987. lutch-ok Patent 6,152,753. 3

6 Tri-tart test data d TRI-TRT, RI III TYPI IIN TIVN TT T I/P IIN TIVN d TTIN Y TRIXI TO NI, TYPI I TIVN T NI, I-T RQUIRNT RQUNY RTZ mphenol Tri-tart connectors provide I/P shielding capability which exceeds I-T eries III requirements. The TV and TV eries III connector with standard solid metal to metal coupling, I grounding fingers and conductive finishes has proven to be the ultimate in I/P shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-tart connectors tested with the nickel finish (lass -metal, lass -composite) over a wide frequency range. The vibration capability of the Tri-tart eries is shown in the chart below. This illustrates the most severe vibration envelope of any qualified connector available today. These capabilities along with a 200 temperature rating and superior moisture sealing protection provide the user with a connector that can withstand the most rigorous application. 10. TRI-TRT VIRTION RITRI d TRI-TRT, RI III TYPI IIN TIVN TT T I/P IIN TIVN d TTIN Y O TIRRIN TO NI, TYPI I TIVN T NI, I-T RQUIRNT RQUNY IRTZ POWR PTR NITY 2 /Z d/octave 10in/sec.06 in. 2 ambient * (ail afe: 2 ambient) 3 55 ambient * 60 's (ail afe: 3 ambient 30 's) 5 50 RTZ OU PITU (IN) IN VIRTION POWR PTR NITY ( 2 /Z) RNO VIRTION Test data beyond 2z is subject to equipment variation. 4 * ependant on shell finish NOT: for test data information on the new lutch-ok Tri-tart, high vibration connectors, consult mphenol erospace.

7 Tri-tart specifications ONTT RTIN Test urrent (mps) aximum aximum ontact illivolt rop Illivolt rop ize rimp ermetic rimp* ermetic* (Power) 33 N 33 N 8 (Power) 46 N 26 N 4 80 N 23 N N 21 N * When using silver plated wire. rimp Well ata ermetic ata ontact Nominal in. Well ize Well iameter Well epth Well iameter epth ± ± ± ± (Power).137 ± N N ± N N ± N N ± N N RVI RTIN uggested Oper. Voltage ervice (ea evel) Test Voltage Test Voltage Test Voltage Test Voltage Rating (R) (ea evel) 50,000 t. 70,000 t. 110,000 t VR 550 VR 350 VR 200 VR N VR 400 VR 260 VR 200 VR I VR 600 VR 400 VR 200 VR II VR 800 VR 500 VR 200 VR Please note that the establishment of electrical safety factors is left entirely in the designer s hands, since he is in the best position to know what peak voltage, switching surges, transients,etc. can be expected in a particular circuit. INI T Non-ermetic hell omponents ervice lass inish ilitary Proprietary nodic oating (Non-onductive) RX** lectroless Nickel (etal) (omposite) R Olive rab admium Plate Nickel ase W (etal) (omposite) RW tainless teel with Nickel Plate R tainless teel R ** dd uffix (005) to part number. ermetic hell omponents ervice lass aterial / inish ilitary Proprietary tainless teel Y Y tainless teel with Nickel Plate N YN 5

8 Tri-tart insert availability and identification PNO TRI-TRT INRT RRNNT ontact ize hell ilitary ervice Total ize/rrg. hell rimp ermetics* Rating ontacts (oax) (Power) (oax) (Twinax) 9-5 rounded X P X P I I P I X P X II X P I X I X P I X P I I, iber Optic 4 2** X P X P I I X P II X P I X P I P I X P X P I X X P I X P II oax X P I X P X I X P II X X I X P I X P X I X P II X I X P X P I X P I X 4 4 (ee note) X II P I X P II X ompletely tooled. ajority of tooling is completed (contact mphenol erospace for availabilty). Not tooled for 02-R. P Pin inserts only (contact mphenol erospace for socket availability). round plane proprietary option available. rrg. 9-5 is exclusively ground plane type. ee pg. 49 for further information on ground plane connectors. Not il-qualified is il-qualified with twinax contacts only. Note: connector is supplied with size 8 twinax. Proprietary connector is supplied with size 8 coax. 6 * ermetic inserts - solder termination standard. (ontact mphenol erospace for optional P or eyelet termination). ** Two size 16 contacts dedicated to fiber optics. onsult mphenol erospace catalog for fiber optic information. *** or use in I-T-1760 applications (see pages 31 & 32). or R 180/U and R 195/U cables only. ize 8 oax and Twinax are interchangeable.

9 Tri-tart and pecials insert availability and identification TRI-TRT RRNNT, ONT. ontact ize hell ilitary ervice Total ize/rrg. hell rimp ermetics* Rating ontacts (oax) (Power) (oax) (Twinax) X P X P I P I X P I Twinax Twinax *** N X P I *** N X P I I X I X P I X N/Inst I I X P I X I /I PI RRNNT (Not il-pec Qualified) ontact ize hell ilitary ervice Total omments ize/rrg. hell rimp ermetics* Rating ontacts (Twinax) 9-2 X I 2 formerly Pyle X II 4 formerly Pyle X 25 formerly Pyle X 20 formerly Pyle X I 12 formerly Pyle X /Inst. 41 improved sealing X 16 formerly Pyle X 101 formerly Pyle X 42 formerly Pyle PI RRNNT (Not il-pec Qualified) (insert arrangements requiring non-standard shells or larger contacts) ontact ize hell ervice Total ize/rrg. rimp ermetics* Rating ontacts X X II X II X II X II X II X II X ompletely tooled. ajority of tooling is completed (contact mphenol erospace for availabilty). Not tooled for 02-R. P Pin inserts only (contact mphenol erospace for socket availability). round plane proprietary option available. rrangement 9-5 is exclusively ground plane type. Not il-qualified. * ermetic inserts - solder termination standard. (ontact mphenol erospace for optional P or eyelet termination). ** Two size 16 contacts dedicated to fiber optics. onsult mphenol erospace catalog for fiber optic information. *** or use in I-T-1760 applications (pgs. 31 & 32). or R 180/U and R 195/U cables only. ize 8 oax and Twinax are interchangeable. Note: 25-3 and 25-7 require longer shells.

10 Tri-tart alternate positioning aster ey/eyway Position R R R R ey & keyway or or or or hell arrangement P P P P ize identification letter N N , , and N and N , , and N , , and plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. R R R R IN YWY PU (front face shown) RPT (front face shown) IN YWY P P P P 8

11 Tri-tart insert arrangements front face of pin inserts illustrated Insert rrangement ervice Rating rounded I I I II Number of ontacts ontact ize 8 Twinax Insert rrangement ervice Rating I I I I I, iber Optic I I Number of ontacts ontact ize edicated to iber Optics R N P N T U P R N P U V R T Insert rrangement ervice Rating II I I I I Number of ontacts ontact ize R P T a U b N Z c V Y W X Insert rrangement ervice Rating I II oax I Number of ontacts ontact ize 22 8 Twinax oax 8 oax 20 9 ONTT N

12 Tri-tart insert arrangements front face of pin inserts illustrated R P Y T U N Z X W V P N R T U Insert rrangement ervice Rating I II Number of ontacts ontact ize Twinax T U R d V P N c b e Z W X a Y V f W U h N R g T R e P d j N c b a U V f g h W X Y Z Insert rrangement ervice Rating I I Number of ontacts ontact ize oax R N P Insert rrangement ervice Rating I II I Number of ontacts ontact ize ONTT N

13 Tri-tart insert arrangements front face of pin inserts illustrated U V W T j X Y i k Z h r m a R g q n b P f c N d e p V W U j X Y T i k s Z m h t r a n R g q p b c P f e d N R P N U T V Insert rrangment ervice Rating I I II Number of ontacts ontact ize Twinax 22 8 oax P N N W V U P X R T Insert rrangement ervice Rating I II Number of ontacts ontact ize 8 Twinax R T U P m n p V k W N q z r h X y s g Y x t f w u a Z e v d b c T U V W X m n p Y q k R z r Z j y a P s i x t b N h w u c g v d f e Insert rrangement ervice Rating I I Number of ontacts ontact ize ONTT N

14 Tri-tart insert arrangements front face of pin inserts illustrated Z a Y w v b c X u x d W t y e V s z f r U g q h T p k n m R N P Insert rrangement ervice Rating I Twinax Twinax Number of ontacts ontact ize Twinax 8 Twinax U T a V b d c R q r s e w t Z p f n v u P g k m h N W U N T V P R Y X Insert rrangement 25-11*** ervice Rating N I Number of ontacts ontact ize Power 22 8 Twinax 12 R P Z N Y X T W U 2 V P N Y X R Z W a V T U Insert rrangement 25-20*** ervice Rating N I I Number of ontacts ontact ize Twinax 12 oax oax (With atched Impedance) *** or use in I-T-1760 applications (see pages 31 and 32). 12 ONTT N

15 Tri-tart insert arrangements front face of pin inserts illustrated R P b N a Z f Y T c d e X U V W U T f g e q R d P p c N b V W h k X r m Y n Z a Insert rrangement ervice Rating I I Number of ontacts ontact ize P Y N X W m c k d n s j b V R e Z p q g T t a r h i U X Y Z W p n a V m b U w q k c v x r T h d u t s g e R f P N V U s r T q p W t R z n m P y k N h X u Y v Z a b w c d x e g f Insert rrangement ervice Rating N/Inst. I I Number of ontacts ontact ize oax 8 Twinax oax Z Y a v b X u c t W w d s x NN V e PP U r y f q z g T p h n i R m k j P N V s U r T q z p W R n P m y k N h t X u Y v Z a b w c x d e g f Insert rrangement ervice Rating I I ize 22 =, alance = I Number of ontacts ontact ize Twinax oax contacts for R180/U or R195/U cable. 13 ONTT N

16 pecial insert arrangements front face of pin inserts illustrated Insert rrangement * ervice Rating I II Number of ontacts ontact ize N P R 6 5 Insert rrangement ervice Rating I /Inst. Number of ontacts ontact ize N R P e d h g f c j w u t v T k n p s b m r U V X Z a W Y Insert rrangement ervice Rating Number of ontacts ontact ize NOT: ome specials shown here were formerly known as Pyle arrangements.onsult mphenol for how to order information for connectors with these inserts. or further information on special arrangements consult mphenol erospace, idney NY. * Pyle 15-4 does not mate with mphenol Tri-tart 15-4 insert. 14 ONTT N

17 pecial insert arrangements requiring non-standard shells or larger contacts front face of pin inserts illustrated Insert rrangement ervice Rating II II Number of ontacts ontact ize Insert rrangement ervice Rating II II II Number of ontacts ontact ize Insert rrangement 37-5 ervice Rating II Number of ontacts 4 ontact ize 0 NOT: ome specials shown here were formerly known as Pyle arrangements. onsult mphenol for how to order information for connectors with these inserts. onsult mphenol erospace for longer shell drawings. 15 ONTT N

18 TVP00R (38999/20) crimp, metal TVP00R (38999/20) crimp, composite wall mounting receptacle 2 P R 1 2 P R 2 2 P TR (TV) 1 (TV) (TV) 1(TV) (TV) 1 (TV) V TR VIW OR IZ 8 OXI ONY, RTIV TO.861 X X (TV) Part number reference. ee how to order, pages to complete. TVP00RW-XX-XXX TVP00R-XX-XXX TVP00R-XX-XXX TVP00R-XX-XXX TVP00RW-XX-XXX TVP00R-XX-XXX 38999/20 PN O INION.909 X X (TV) TT 4 P T 4 P R N U N Z (TV) Z 1(TV) VIW OR IZ 8 TWINX ONY, RTIV TO X X (TV) 1 PN OUNTIN X X Red band indicates fully mated lue band indicates rear release contact retention system X X (TV) Thread 1 1 ia. 2 ia. hell lass Z Z 1 ack ront ax hell ize 0.1P-0.3-T ax. ax R 1 R 2 T ax. ax Panel Panel Panel.000 ±.005 TT ize ode (Plated) (TV) (TV) (TV) (TV) ax. ±.008 (TV) (TV) ount ount Thickness (TV) (TV) ± illimeters 1 1 ia. 2 ia. hell V Z Z 1 ack ront hell ize ax. ax R 1 R 2 T Thread ax. ax. Panel Panel.00 ±.13 TT ize ode (TV) (TV) (TV) (TV) ax ±.20 etric (TV) (TV) ount ount ax. (TV) (TV) ± X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g RONT PN OUNTIN Inches ll dimensions for reference only esignates true position dimensioning 16

19 TVP02R crimp, metal TVP02R crimp, composite box mounting receptacle 2 P R 1 2 P R 2 2 P U N R N Z (TV) Z 1(TV) (TV) 1(TV) Part number reference. ee how to order, pages to complete. TVP02RW-XX-XXX TVP02R-XX-XXX TVP02R-XX-XXX TVP02R-XX-XXX TVP02RW-XX-XXX TVP02R-XX-XXX PN O INION TT 4 P T 4 P TR (TV) 1(TV) (TV) 1 (TV) 1 PN OUNTIN Red band indicates fully mated lue band indicates rear release contact retention system onsult mphenol erospace for availability of composite box mount receptacles. RONT PN OUNTIN Thread hell lass Z Z 1 ack ront ax hell ize 0.1P-0.3-T ax. ax R 1 R 2 T ax. ax. Panel Panel Panel.000 ±.005 TT ize ode (Plated) (TV) (TV) (TV) (TV) ax. ±.008 (TV) (TV) ount ount Thickness (TV) (TV) ± illimeters hell Z Z 1 ack ront hell ize ax. ax R 1 R 2 T ax. ax. Panel Panel.00 ±.13 TT ize ode (TV) (TV) (TV) (TV) ax ±.20 (TV) (TV) ount ount ax. (TV) (TV) ± Inches ll dimensions for reference only esignates true position dimensioning 17

20 TV06R (38999/26) crimp, metal TV06R (38999/26) crimp, composite straight plug T X X X X TR Q 38999/26 VIW OR IZ 8 OXI ONY, RTIV TO X X Part number reference. ee how to order, pages to complete. TV06RW-XX-XXX TV06R-XX-XXX TV06R-XX-XXX TV06R-XX-XXX TV06RW-XX-XXX TV06R-XX-XXX V TR.359 X 9.12 X OPOIT U N VIW OR IZ 8 TWINX ONY, RTIV TO X X X X TR Q V TR U N.359 X 9.12 X lue band indicates rear release contact retention system Thread Q hell hell ize 0.1P-0.3-T-2 ia. ize ode (Plated) ax ll dimensions for reference only. Inches illimeters V hell hell ize Q Thread ize ode ax. etric X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g 18

21 TV26/TV26 crimp, metal UT-O straight plug for high vibration and harsh environment applications The latest in I-T-38999, eries III onnector Technology is the UT-O. esigned for high vibration and harsh environments such as aircraft gas turbine engines, it is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. The unique clutch design of the mphenol UT-O means that you don t have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. The UT-O has proven to not only remain mated and pass all the eries III specification requirements - it also has proven to actually tighten itself under vibration. This is a powerful advantage over the traditionally high vibration application connectors. The UT- O is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection. UT-O features and benefits: igh degree of differential torque Infinite free coupling and positive metal-to-metal bottoming with each mating No settling back to the next ratchet tooth vailable with stainless steel shells and lass firewall inserts ll the advantages of I-T eries III including I/RI shielding, electrolytic erosion resistance and contact protection with recessed pins nhanced connector performance at affordable prices ompletely intermateable with all existing I-T eries III connectors ully QP d X X X X TR Q Part number reference. ee how to order, pages 43, 44 to complete. TV26RXXXXX TV26RXXXXX or parts with tamping use TV26( ) part number as follow: TV26RXXXXX TV26RXXXXX VIW OR IZ 8 OXI ONY, RTIV TO X X V TR.359 X 9.12 X U N lue band indicates rear release contact retention system Thread Q hell hell ize 0.1P-0.3-T-2 ia. ize ode (Plated) ax ll dimensions for reference only. Inches V hell hell ize Q Thread ize ode ax. etric X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g illimeters 19

22 TV07R (38999/24) crimp, metal TV07R (38999/24) crimp, composite jam nut receptacle T PN TIN.062 IN.125 X 1.57 IN 3.18 X U N.378 X 9.60 X VIW OR IZ 8 OXI ONY, RTIV TO.794 X X Part number reference. ee how to order, pages to complete. TV07RW-XX-XXX TV07R-XX-XXX TV07R-XX-XXX TV07R-XX-XXX TV07RW-XX-XXX TV07R-XX-XXX 38999/24 PN O INION 1 2 P TR R N.091 X 2.31 X R IZ 9/ IZ 13/ X X V TR Red band indicates fully mated lue band indicates rear release contact retention system.059 dia min. 1.5 dia min. 3 lockwire holes ormed lockwire hole design (6 holes) is optional VIW OR IZ 8 TWINX ONY, RTIV TO.940 X X Thread hell lass ex T hell ize P-0.3-T ize ode.010 (Plated) ax ± illimeters hell 1 2 ex T V hell ize Thread ize ode.25 ax ± etric X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g ll dimensions for reference only shaped panel cut-out dimensions NOT: eep reach receptacles are available for panel thicknesses up to.750 max. Inches NUT -O OUNTIN 2 20

23 TV01R crimp, metal TV01R crimp, composite line receptacle (TV) 1(TV) TR (TV) 1 (TV) (TV) 1(TV).280 IN U T 7.11 IN U T V TR VIW OR IZ 8 OXI ONY, RTIV TO.861 X X (TV) Part number reference. ee how to order, to complete. TV01RW-XX-XXX TV01R-XX-XXX TV01RW-XX-XXX TV01R-XX-XXX.909 X X (TV) (TV) 1(TV) 2 P R N U N Z (TV) Z 1(TV) (TV) 1 (TV) VIW OR IZ 8 TWINX ONY, RTIV TO X X (TV) 1.240X X Red band indicates fully mated lue band indicates rear release contact retention system X X (TV) 1 hell Thread Z Z hell ize 0.1P-0.3-T ax. ax. ±.010 ±.010 ax. ax. ±.010 ± ±.005 ize ode (Plated) (TV) (TV) (TV) (TV) (TV) (TV) (TV) (TV) (TV) (TV) (TV) (TV) illimeters 1 hell V Z Z hell ize ax ax ±.25 ±.25 Thread ax ax ±.25 ± ±.13 ize oded (TV) (TV) (TV) (TV) (TV) (TV) etric (TV) (TV) (TV) (TV) (TV) (TV) X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g ll dimensions for reference only Inches 21

24 TV09R crimp, metal flange mounting plug Part number reference. ee how to order, page 43 to complete. TV09RW-XX-XXX TV09R-XX-XXX U N R VIW OR IZ 8 OXI ONY, RTIV TO X X Q R 3.59 X 9.12 X TR UN-2 I OI VIW OR IZ 8 TWINX ONY, RTIV TO X X lue band indicates rear release contact retention system Inches Thread Q hell hell ize 0.1P-0.3-T-2 ia. R ia. ize oded (Plated) ±.060 ax ±.005 9** ** illimeters Q hell hell ize ia. R ia. ize ode ±1.52 ax ±.13 9** ** ll dimensions for reference only ** Partially tooled. onsult mphenol erospace for availability esignates true position dimensioning 22

25 TVP02Y (38999/21) hermetic, metal box mounting receptacle Part number reference. ee how to order, pages 43, 44 to complete. TVP02Y-XX-XXX TVP02YN-XX-XXX 38999/21 2 P R1 2 P R2 2 P TT 4 P T 4 P TR R N.250 X 6.35 X Red band indicates fully mated NOT: onsult mphenol erospace for availability of non-glass-sealed versions with printed circuit tail contacts. Inches Thread hell lass 2 hell ize 0.1P-0.3-T R1 R2 T TT ize ode (Plated) ±.010 ±.008 ± illimeters hell hell ize R 1 R 2 T TT ize ode ±.25 ±.20 ± ll dimensions for reference only esignates true position dimensioning 23

26 TV07Y (38999/23) hermetic, metal jam nut receptacle Part number reference. ee how to order, pages 43, 44 to complete. TV07Y-XX-XXX TV07YN-XX-XXX 38999/23 T PN TIN.062 IN.125 X 1.57 IN 3.18 X PN O INION P TR R N R IZ 9/ IZ 13/ X 5.08 X NUT -O OUNTIN Red band indicates fully mated. 059 dia min. 3 lockwire holes 1.5 dia min. ormed lockwire hole design (6 holes) is optional. Thread hell lass ex T hell ize P-0.3-T ize ode.010 (Plated) ax ax ± illimeters 1 2 ex T hell hell ize ize ode.25 ax ax ± Inches ll dimensions for reference only shaped panel cut-out dimensions 24

27 TVIY (38999/25) hermetic, metal solder mounting receptacle Part number reference. ee how to order, pages 43, 44 to complete. TVIY-XX-XXX TVIYN-XX-XXX 38999/ TR R N.375 X 9.53 X Red band indicates fully mated Inches Thread hell lass 2 ia. ia. hell ize 0.1P-0.3-T ize ode (Plated) illimeters ia. ia. hell hell ize ize ode ll dimensions for reference only 25

28 TVIY (38999/27) hermetic, metal weld mounting receptacle Part number reference. ee how to order, pages 43, 44 to complete. TVIY-XX-XXX TVIYN-XX-XXX 38999/ X 9.53 X TR R N Red band indicates fully mated Inches Thread hell lass 2 ia. hell ize 0.1P-0.3-T ize ode (Plated) ia. hell hell ize ize ode ll dimensions for reference only illimeters 26

29 TV reakaway ail afe onnectors quick-disconnect with an axial pull of lanyard mphenol Tri-tart reakaway ail afe onnectors provide unequalled performance in environments requiring instant disengagement. esigned to provide quick disconnect of a connector plug and receptacle with an axial pull on the lanyard, the reakaway ail afe connector family offers a wide range of electrical and mechanical features: Instant decoupling and damage free separation ompletely intermateable with standard receptacles (38999/20 and /24) Inventory support commonality through the use of standard insert arrangements and contacts TYP 2 TYP 6 TYP 1 reakaway un-mating is initiated by applying a pull force to the lanyard which causes the operating sleeve on the plug to move away from the types 1, 2 and 6 for tores anagement applications. mphenol offers a variety of lanyard plug styles including I-T-1760 receptacle. oupling segments on the plug then move away from the mating receptacle while expanding, thus releasing the receptacle. fter completion of the un-mating sequence, spring compression returns the sleeve and segments to their original positions. Un-mating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. The Tri-tart reakaway ail afe connector features which provide I/P shielding in excess of I-T eries III requirements: olid metal-to-metal coupling I grounding fingers onductive finishes mphenol reakaway ail afe connectors are qualified to I-T-38999/ 29, /30 and /31 (for I-T-1760 tores anagement applications). In fact, mphenol offers more qualified reakaway shell size and insert combinations than any other QP supplier. In addition to standard reakaway connectors, mphenol also manufactures custom breakaway connectors including those with: ighly durable non-metallic operating sleeves in a variety of lengths and diameters Increased pull-force capability ow-profile designs ustom lanyard lengths and backshells ow force separation capabilities ow insertion/separation force contacts Non-cadmium finishes Whether you need a standard reakaway, one of our custom reakaways or, a unique reakaway design, please contact your local mphenol representative. ontact mphenol erospace for more information on breakaway, quickdisconnect connectors. Other mphenol cylindrical families (I-T eries I & II, I , I ) also offer breakaway quick-disconnect connectors. 27 reakaway with oax ontacts pecial configuration ail afe used on space telescope application. anyard is replaced by a swivel ring for remote disconnect and wing arms have been added for manual actuation accessibility by gloved astronauts.

30 38999/29 & 38999/30 TV reakaway ail afe crimp, metal lanyard release plug.374 X 9.50 X OUTR V OVNT URIN UNTIN TR R.359 X 9.12 X Part number reference. ee how to order, pages 29, 30 to complete /29 (Pins Only) 38999/30 (ockets Only) XX-XX XX-XX NYR PU TUT INT.500 ± ±.79 I NR V TR TRI X X NYR NT (ee anyard ength Table) U N X X lue band indicates rear release contact retention system hell hell ize ax ize ode ax ccessory ia Inches illimeters ax V hell hell ize ccessory Thread ize ode ax ia. etric X1.0-6g X1.0-6g X1.0-6g X1.0-6g X1.0-6g X1.0-6g X1.0-6g X1.0-6g ll dimensions for reference only 28

31 38999/29 & 38999/30 TV reakaway ail afe lanyard release plug insert availability, how to order INRT VIIITY ontact ize Insert ervice Total rrangement Rating ontacts oax oax* Twinax 11-2 I I I I I II I I I I I II I I II I I II I I II I I I I N I I I I * I Tri-tart anyard eparation orces hell traight Pull 15 egree Pull ize (lbs. max.) (lbs. max.) * or R 180/U and R 195/U cables only. (heck mphenol, idney, NY for other cable applications. or availability of other insert arrangements consult mphenol, idney, NY. or accessories for lanyard release plugs see page T I INRT RRNNT O asic I-T Part Insert Number rrangement 88/ T II NYR NT O anyard anyard anyard ength ength (in.) ength (mm) ode or ±.236 ± 6.0 Part Number I N P R T U V W X Y Z

32 38999/29 & 38999/30 TV reakaway ail afe lanyard release plug how to order, cont. OW TO ORR - Y IITRY PRT NUR I 38999/29 & 38999/30 Ordering procedure for example part number 38999/2935N is shown below: 38999/O Number Prefix pecification heet Number ervice lass hell ize ode Insert rrangement anyard ength ode Polarizing Position 38999/ N O Number Prefix 38999/ designates I-T-38999, eries III Tri-tart onnectors pecification heet Number 29 designates anyard Release Plug with pin contacts 30 designates anyard Release Plug with socket contacts ervice lass designates electroless nickel plated aluminum, optimum I shielding effectiveness 10 z specification min., 48 hour salt spray, 200 W designates corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, I 10 z specification min., 175 hell ize ode I-T-38999, izes 11 thru 25 * I hell ize 9* mphenol hell ize * hell size 9 not available Insert rrangement I-T-38999, see insert availability chart on page 29. anyard ength ode ee Table II (page 29) for lanyard length code number. Polarizing Position or alternate positions of connector (to prevent crossmating) see alternate positioning on page 8. (N indicates normal) 30 OW TO ORR - Y PROPRITRY PRT NUR I ( ) & ( ) Ordering procedure for example part number P is shown below: inish onnector Type Identification hell ize and Insert rrangement ode anyard ength ode ontact Type/lternate Insert Rotation P inish 88 designates corrosion resistant olive drab cadmium plate over nickel, 500 hour extended salt spray, I 10 z specification min., designates electroless nickel plated aluminum, optimum I shielding effectiveness 10 z specification min., 48 hour salt spray, 200 These are standard finishes. onsult mphenol erospace, idney, NY for variations. onnector Type Identification 88/ designates I-T-38999, eries III Tri-tart anyard Release Plug hell ize and Insert rrangement ode hell sizes are I-T-38999, eries III from 11 thru 25. The basic part number selected specifies the insert arrangement. ee Table I (page 29) for coded part number that correlates to insert arrangement. anyard ength ode ee Table II (page 29) for lanyard length code number. ontact Type/lternate Rotations P designates pin, designates socket for normal positioning of contacts. When an alternate position of the connector is required to prevent cross-mating, a different letter (other than P or ) is used. ee alternate positioning on page 8, then convert to mphenol proprietary coding by the following chart. Pin ontacts ocket ontacts etter mphenol etter etter mphenol etter PN P (normal) N (normal) P P I P P N P R T

33 38999/31 for I-T-1760 TV reakaway ail afe crimp, metal lanyard release plug.100 X 2.54 X OUTR V OVNT URIN UNTIN TR R.359 X 9.12 X PIN ONTT ONY, IZ 25 ONY.374 X 9.50 X OUTR V OVNT URIN UNTIN TR R.359 X 9.12 X Part number reference. ee how to order, page 32 to complete / / / / /19 Type 6 Type 2 T3W-1625-XXXX Type X X. I ** X X X X. I ** X X TRI TR 37X 1.0-6g0.100R X X X X NYR NT (ee anyard ength Table) X X. I U N TRI TR 37X 1.0-6g X X X X 0.100R NYR NT (ee anyard ength Table) TYP 6 TYP 2 TRI TR 37X 1.0-6g0.100R.280 IN 7.11 IN U TR X X NYR NT (ee anyard ength Table).359 X 9.12 X X X U N Pin ontact ata for I-T-1760 Insert ervice Total ontact rrangement Rating ontacts (coax) 8 (twinax) N TYP 1 (ONR ) lue band indicates rear release contact retention system ** anyard pulled taut against a.500 ±.13 dia. mandrel ll dimensions for reference only ontacts for Pattern tandard ontact hell rrangement Number ize ervice ontact ize Number of ontacts ontacts Rating ocation Pin ocket 3 8 Twinax,, 39029/ / oax 2, / / W, / / N,,,, 39029/ /56-352,, N, P R, T, U, Y, Z N,,, 39029/ / V, X, 1, 4 6, 7 Insert ervice Total ontact ize rrangement Rating ontacts (power) N U N Tri-tart anyard eparation orces hell traight Pull 15 egree Pull ize (lbs. max.) (lbs. max.) INRT VIIITY I 38999/31 OR I-T-1760 N P X R Y Z W 6 T 1 U 2 V Primary Interface ignal et uxillary Power ignal et ontact egend 8 (twinax) 10 (power) 12 (coax)

34 38999/31 for I-T-1760 TV reakaway ail afe for tores anagement applications lanyard release plug how to order OW TO ORR - Y IITRY PRT NUR I 38999/31 Ordering procedure for example part number 38999/31W20PN1 is shown below: 38999/O Number Prefix pecification heet Number ervice lass anyard ength ode Insert rrangement ontact tyle Polarizing Position Type Number 38999/ 31 W 20 P N 1 O Number Prefix 38999/ designates I-T-38999, eries III Tri-tart onnectors pecification heet Number 31 designates anyard Release Plug for I-T-1760 with pin contacts ervice lass designates electroless nickel plated aluminum, optimum I shielding effectiveness 10 z specification min., 48 hour salt spray, 200 W designates corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, I 10 z specification min., 175 anyard ength ode ee Table III for lanyard length code number. Insert rrangement Only 11 or 20 are available contact arrangement numbers. ee page 31. ontact tyle Only P and are valid contact style options. P replaces the no designation option in the PIN on revision and eariler revisions of the il-pec. designates supplied less contacts. Polarizing Positions N is required for normal position. Type Number Type 1, 2 or 6. ee drawings on page 31. or accessories for lanyard release plugs see page T III NYR NT O anyard anyard anyard ength ength (in.) ength (mm.) ode or ±.236 ± 6.0 Part Number I

35 TV reakaway ail afe accessories backshells, dummy contacts, wire combs mphenol offers a full range of accessories that are designed to enhance the performance of mphenol reakaway connectors. ow Profile ackshells in shell size 25 with the following features: Olive drab cadmium finish 90 degree termination ow profile design with three heights ranging from to Rear access covers to help ease harness assembly and repairability mphenol part numbers: XXX and XXX ackshells are offered for use with reakaway ail afe onnectors in three heights. ummy ontacts vailable in size 12 and size 8 Provide a cost effective alternative for sealing unused contact cavities ize 8 part number: T P ize 12 part number: T P Wire ombs vailable for the insert pattern to help to stabilize and prevent contact side loading mphenol part number: XXX or information on how to order these accessory products for reakaway ail afe connectors consult mphenol erospace. ccessory products for reakaway onnectors: ummy ontacts and Wire ombs 33

36 Tri-tart accessories receptacle protection cap.797 X X.578 X X PPROX PPROX * XXX * XXX.797 X X * XXX PPROX PPROX * XXX PPROX PPROX * To complete order number, add shell size and suffix number. or example, shell size 11 with olive drab cadmium nickel base, Thread ia. hell lass 2 ia ize 0.1P-0.3-T ax Inches inish Olive drab, cadmium, nickel base lectroless nickel 10-No uffix -XX9 -XX onsult mphenol erospace for availability of stainless steel protection caps. ll dimensions for reference only. or protection caps, see page 40. illimeters ia. hell hell ize ia ize ode ax

37 Tri-tart - accessories plug protection cap X X * XXX N PPROX PPROX X X * XXX N PPROX PPROX * To complete order number, add shell size and suffix number. or example, shell size 11 with olive drab cadmium nickel base, Thread ia. N hell lass ia. ize 0.1P-0.3-T.000 ax Inches inish Olive drab, cadmium, nickel base lectroless nickel 10-No uffix -XX9 -XX onsult mphenol erospace for availability of stainless steel protection caps. ll dimensions for reference only. or protection caps, see page 40. illimeters ia. N hell hell ize +.25 ia. ize ode.00 ax

38 Tri-tart accessories dummy receptacle Part number reference. ee note below to complete. * XXX 2 P R 1 2 P R 2 2 P W TT 4 P T 4 P TR * To complete order number, add shell size and suffix number. or example, shell size 11 with olive drab cadmium nickel base, Inches inish Olive drab, cadmium, nickel base lectroless nickel 10-No uffix -XX9 -XX Thread lass 2 T TT hell hell ize 0.1P-0.3-T R 1 R W ize oded (Plated).000 ± ± illimeters T TT hell hell ize +.51 R 1 R W +.20 ize ode.00 ± ± ll dimensions for reference only esignates true position dimensioning 36

39 Tri-tart accessories cable clamps traight tyle * XXX metal coupling 1 2 U V TR egree lbow tyle * XXX metal coupling V TR 1 2 VIW T * To complete order number, see suffix chart below. xamples: lamp with metal couplng nut for shell size 11 with olive drab cadmium nickel base, Inches inish Olive drab, cadmium, nickel base lectroless nickel 10-No uffix -XX9 -XX 1 2 in. ax. hell hell ize ia. ia. U ia. ia. ize ode able able ax. ax. ax. ax. ax illimeters 1 2 V hell hell ize in. ia. ax. ia. U Thread ia. ia. ize ode able able ax. ax. etric ax. ax. ax X X X X X X X X X ll dimensions for reference only. 37

40 Tri-tart accessories universal header assembly for flex print or P board mounting ounts to all I-T and I onnectors The use of connectors with printed circuit termination is rapidly gaining popularity due to the rise of high volume, vapor phase or wave solder manufacturing processes. Termination of this style of connector to flex print or a printed circuit board represents a major cost in the manufacturing process for users. When adding flex or printed circuit board assemblies to an expensive filter or filter/transient protection connector, the total cost of a failed solder joint, a bent pin, or an unanticipated electrical failure becomes prohibitive. The universal header assembly from mphenol will provide for easy separation of the connector from the board on these occasions. eader ssemblies Provide ost avings Incorporation of the header assembly provides the user with time and cost saving potentials. These header assemblies can be vapor phase or wave soldered to flex or printed circuit boards prior to the receipt of the I/P connector. eaders can be installed to standard connectors, allowing for electrical testing that would adversely affect the sensitive diodes, OV s or capacitors in the I/P connectors. xpensive connector assemblies can be easily removed from and reattached to the header assembly as the manufacturing process dictates. ounting pplications hell modifications are recommended, but are not necessary. The header assembly can be attached to connectors with standard flange placement or directly to the circuit board. The ideal application would involve either a single flange moved all the way to the rear of the connector or a double flange. inch nuts can be installed in either flange to allow easier mounting to the panel or the header assembly. The forward flange would mount the connector to the panel; the rear flange would be used to mount the header assembly. Various types of captivated or loose attaching screws can be utilized for unique applications. mphenol universal headers are slotted to allow mounting to all series of I- T or I connectors without special alterations. They are of similar dimension as the flange of the mounting connector and would be approximately.185 inches (4.70 mm) thick. Incorporates a horter Pin/ocket ontact The heart of the header assembly is a short pin/socket contact. The tail of the contact would accommodate standard through-hole diameters and thickness of the flex or printed circuit board materials. The socket is imbedded in the molded material, making electrical engagement with the printed circuit tail of the connector. eaders provide easy separation of the connector from the P board. ylindrical onfiguration 3 P stickout dimensions are available. ize 22 contacts use.175 thick headers ize 16 to 20 contacts use.195 thick headers onsult mphenol, idney NY for additional configurations. eaders for cylindrical connectors accommodate up to 128 pins. onsult mphenol catalogs for mating connector contact layouts ( and for I-T and for I ) ounting to Rectangular RIN onnectors eaders for RIN connector arrangements accommodate up to 150 pins onsult mphenol, idney, NY for RIN configurations and detailed dimensions. aterials ody is molded from Torlon or PP (Polyphenylene ulfide) lectrical engagement areas of the header contact are plated with inches minimum of gold over inches minimum of nickel. ee drawing of standard header on next page. 38

41 Tri-tart accessories universal header assembly for flex print or P board mounting, cont. The drawing below shows the standard universal adapter for use with I-T and I connectors. onsult mphenol erospace, idney NY for drawings of headers for RIN configurations. ssembly hell T R1 R2 TT Part Number ize Radius ±.005 ± TP TP XX( ) 8/ XX( ) 10/ XX( ) 12/ XX( ) 14/ XX( ) 16/ XX( ) 18/ XX( ) 20/ XX( ) 22/ XX( ) 24/ ee uffix hart TP designates true position dimensioning. ssemblies containing ize 22 contacts only:.175 ssemblies containing ize16 or 20 contacts:.195 OW TO ORR INORTION or Universal dapter Used with I-T onnectors Use coded number as follows: XX - XX X esignates mphenol Interface dapter hell size designation for I-T eries III. ee uffix chart. rrangement number - ee I-T-1560 or I-T ee insert availability charts on pages 6 and 7. ontact P tickout designation ee uffix chart. Universal adapters are also used with I-T eries I and II and with I , eries 1 and 2. or how to order information on adapters to be used with RIN connectors, consult mphenol, idney NY. 39 Y NUR UIX RT hell ize rrangement ontact esignation* Number P tickout** uffix*** uffix ±.015 tickout Insert rrangement uffix from I-T-1560 or I-T-1669 *hell size designation for I-T eries I, II, III and IV and I eries 1 and 2. xamples: hell size 9 use 08. hell size 25 use 24. ** ize 22 contacts available in all 3 stickout lengths. ize 16 and 20 contacts available only in.185 and.270 lengths. *** Insert arrangement and are not available at this time. onsult mphenol, idney NY for information.

42 Tri-tart accessories contacts, sealing plugs, protection caps TNR 500 Y ONTT OR TV N TV, P & ontact TV/TV Pins TV/TV ockets ize ilitary No. upersedes ilitary No. upersedes 8 (oax)* 39029/ / (Power) N/ N/ N/ N/ 8 (Twinax) 39029/90-529** N/ 39029/ N/ 10 (Power) 39029/ N/ 39029/ N/ / / / / / / / / N/ N/ N/ N/ 0 N/ N/ N/ N/ bove part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with I or other finish variations, consult idney, NY. *or use with R180/U and R195/U cable. or other size 8 coax or optional sizes 12 and 16 coax contacts available for use in Tri-tart connectors, see catalog or consult mphenol, idney, NY ** or use with 17/ cable. Optional design - see slash sheet or other contact options available for use in Tri-tart connectors, (wire wrap, thermocouple, fiber optic) consult mphenol. Wire wrap data given on next page Y ONTT OR TV, & ontact TV Pins TV ockets ize Proprietary No ilitary No upersedes Proprietary No ilitary No upersedes X 39029/ X 39029/ X 39029/ X 39029/ X 39029/ X 39029/ X 39029/ X 39029/ PTI PROTTION P hell Plug Rececptacle ize IN PU ontact Proprietary ilitary ize No. No. 8 (oax) N/ 8 (Twinax) T P N/ 8 (Power) (Power) N/ T PROTTION P hell hell Plug Receptacle ize ize ode Protection ap Protection ap /32W9X* 38999/33W9X* /32W11X* 38999/33W11X* /32W13X* 38999/33W13X* /32W15X* 38999/33W15X* /32W17X* 38999/33W17X* /32W19X* 38999/33W19X* /32W21X* 38999/33W21X* /32W23X* 38999/33W23X* /32W25X* 38999/33W25X* * To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. onsult mphenol, idney, NY for more detailed information on ordering etal protection caps.

43 Tri-tart contacts printed circuit board, wire wrap OT ontact tickout ax/in (ee Illustration below) P 38999/24 ocket Tail 38999/ /26 TV07 ontacts ize ia TVP00 TV06 etal omposite N.000 N N Wire Wrap Tail ontacts quare N N N N N N ONTT TI OUT X/IN ll dimensions for reference only. onsult idney, NY for specific contact contour stickout data. N designates No tickout. ee also catalog , mphenol ylindrical onnectors for P pplications. This catalog provides the most commonly used insert pattern pin-out drawings which have been tooled for the purpose of attaching cylindrical connectors to printed circuit boards. 41 PIN ontact tickout ax/in (ee Illustration below) P 38999/24 Pin Tail 38999/ /26 TV07 ontacts ize ia TVP00 TV06 etal omposite N N N N N N N N N N N N N N N Wire Wrap Tail ontacts quare N N.007 N N P ocket and pin part numbers include finish designation - gold plating over suitable underplate in accordance with I or other finish variations, consult mphenol, idney, NY. Note: 22 and 22 contacts are interchangeable. or other contact options available for use in Tri-tart connectors (thermocouple, fiber optic), consult mphenol, idney, NY.

44 Tri-tart application tools The following data includes information pertaining to the application tools which have been established for crimping, inserting, and removing contacts incorporated in the TV, TV and I- T eries III connectors. or additional information on coax, twinax and triax contact tools see catalog ll crimping tools included are the full cycling type and when ontact rimping Turret ie ize/type Tool or Positioner 12 Pin and ocket 22520/ / Pin and ocket 22520/ / / / Pin and ocket 22520/ / / / / / Pin 22520/ / / / ocket 22520/ / / / Twinax enter 22520/ /2-37 Pin and ocket 8 Twinax Intermediate 22520/ /5-200 Outer Pin & ocket Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner are required to crimp the contact. The above crimping tools and positioners are available from the approved tool manufacturer. RIPIN TOO ROV TOO 42 used as specified in the installation instructions (-624 and - 844) covering the TV, TV and series connectors, will provide reliable crimped wire to contact terminations. There is a possibility of additional crimping tools other than those included being available at present or in the future for this specific application. ontact rimping Turret ie ize/type Tool or Positioner 8 oaxial Inner 22520/ /2-31 Pin and ocket 22520/ /5-05 ie losure 8 oaxial Outer Pin 22520/ /5-41 and ocket 22520/10-01 ie losure 22520/10-07 ie losure 16 oaxial Inner 22520/ /2-35 Pin and ocket 16 oaxial Outer 22520/ /4-02 Pin and ocket 12 oaxial Inner 22520/ /2-34 Pin and ocket 12 oaxial Outer 22520/ /31-02 Pin and ocket 10 (Power) TP P-1 INRTION TOO Plastic Tools etal Tools Use with ngle Type traight Type ontact Proprietary Proprietary ize Part Number olor Part Number Part Number Part Number olor 10 (Power 81969/14-05* ray / (White) 81969/8-11 reen /14-04* Yellow / (White) 81969/ Yellow /14-03* lue / (White) 81969/ lue /14-10* Red / (Orange) 81969/ Red /14-01* reen / (White) 81969/ lack 8 oaxial None Required 8 Twinax None 81969/46-06** None Red Plastic Tools etal Tools or Unwired ngle Type Use with ontacts traight Type ontact Proprietary Proprietary Proprietary ize Part Number olor Part Number Part Number Part Number Part Number olor 10 (Power) 81969/14-05* (ray) / White 81969/8-12 reen / White /14-04* (Yellow) / White / Yellow / White /14-03* (lue) / White / lue / White /14-10* (Orange) / Red / Red / Orange /14-01* (reen) / White / reen / White 8 oaxial 81969/14-12 reen None None R264-8 N/ 8 Twinax 81969/14-12 reen None 81969/46-12** N/ N/ The 81969/8, , , and metal contact insertion and removal tools will accommodate wires having the maximum outside diameter as follows: ontact size 12: dia. is.155, size 16: dia. is.109, size 20: dia. is.077, size 22: dia. is.050. When wire diameters exceed those specified, the plastic tools must be used. * ouble end insertion/removal tool. ** Twinax insertion tools are available only in a straight type, metal version. To be determined. ontact aniels anufacturing o. for availability.

45 Tri-tart how to order (mphenol TV, metal) how to order (mphenol TV26 UT-O ) Proprietary Part Number mphenol Tri-tart onnectors (metal) can be ordered by coded part number. Ordering procedure is illustrated by part number TVP00R-9-35P( ) as shown below: onnector Type hell tyle ervice lass hell ize Insert rrangement ontact Type lternate Positions pecial Variations TVP 00 R P (XXX) onnector Type TV designates Tri-tart eries onnector TVP designates back panel mounted receptacle TV designates 200 rated TVP designates back panel mounted, 200 rated receptacle TV designates UT-O connector with stamping (Note: remove dashes in how to order part number when ordering UT-O) hell tyle 00 designates wall mount receptacle 01 designates line receptacle 02 designates box mount receptacle 06 designates straight plug 26 designates proprietary UT-O high vibration straight plug (available in service classes R and R only) 07 designates jam nut receptacle 09 designates flange mounted plug IY designates solder mounted receptacle, hermetic only IY designates weld mounted receptacle, hermetic only ervice lass RX alternate finish, requires special variation suffix. xample: non-conductive, anodic coated aluminum is defined by variation suffix 005. onsult mphenol, idney NY for details, options and availability of non-cadmium or nickel finishes. R electroless nickel plated aluminum, optimum I shielding effectiveness 10z specification min., 48 hour salt spray, 200 R** electroless nickel plated ground plane aluminum, 200 RW** olive drab cadmium plated ground plane aluminum, 175 R* corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, I 45 z specification min., 200 RW corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, I z specification min., RQ same as R except with Quadrax contacts RQ same as R except with Quadrax contacts RQW same as RW except with Quadrax contacts RQ same as R except with Quadrax contacts and not firewall capable RQW same as RW except with Quadrax contacts Y hermetic seal, passivated stainless steel, 200 R* (non-hermetic connectors), nickel plated stainless steel, optimum I shielding effectiveness 10 z specification min., 500 hour salt spray, 200, firewall barrier YN (hermetic connectors), nickel plated stainless steel, 200 hell ize I-T-38999, izes I hell ize mphenol hell ize Insert rrangement I-T-38999, see insert arrangement charts, pgs. 6 & 7. ontact Type P designates pin contacts designates socket contacts lternate Positions ocksmith keying - rotation of minor keys. ee page 8. N not required for normal position. pecial Variations onsult mphenol erospace, idney, NY for variations. * oaxial arrangements are not available in these classes. ** or more information on oax/triax/twinax round Plane onnectors see page 49.

46 Tri-tart how to order (38999, TV military, metal) how to order (TV26 UT-O ) ilitary Part Number To more easily illustrate ordering procedure of Tri-tart onnectors (metal) by military designation, part number 38999/20 35P is shown as follows: onnector Type hell tyle ervice lass hell ize Insert rrangement ontact Type lternate Positions 38999/ P onnector Type 38999/ designates I-T eries III onnector TV designates military 38999/26 UT-O high vibration straight plug (available in service class R only) hell tyle 20 designates wall mount receptacle 21 designates box mount receptacle, hermetic 23 designates jam nut receptacle, hermetic 24 designates jam nut receptacle 25 designates solder mount receptacle, hermetic 26 designates straight plug 27 designates weld mount receptacle, hermetic anyard Release onnectors (ee pages for ordering) 29 designates lanyard release plug with pin contacts 30 designates lanyard release plug with socket contacts 31 designates lanyard release plug for I-T-1760 with pin contacts Protection aps (ee page 40 for ordering protection caps) 32 designates plug protection cap 33 designates receptacle protection cap ervice lass non-conductive, anodic coated aluminum, 500 hour salt spray, 200 electroless nickel plated aluminum, optimum I shielding effectiveness 10z specification min., 48 hour salt spray, 200 space grade, electroless nickel, 48 hour salt spray, 200 corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, I 45 z specification min., 200 corrosion resistant steel, electrodeposited nickel, 48 hour salt spray, W corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, I z specification min., 175 Y hermetic seal, passivated stainless steel, 200 (non-hermetic connectors), nickel plated stainless steel, optimum I shielding effectiveness 10 z specification min., 500 hour salt spray, 200 N (hermetic connectors), nickel plated stainless steel, 200 hell ize I-T-38999, izes I hell ize mphenol hell ize Insert rrangement I-T-38999, see insert arrangement charts, pgs. 6 & 7. ontact Type P designates pin contacts designates socket contacts designates same as P except supplied less pin contacts designates same as except supplied less socket contacts ( & designates non-standard contact applications) X designates eyelet contacts, hermetics only lternate Positions ocksmith keying - rotation of minor keys. ee page 8. Use N for normal. pecial Variations onsult mphenol erospace, idney, NY for variations.

47 Tri-tart how to order (mphenol TV, composite) Proprietary Part Number mphenol Tri-tart omposite onnectors can be ordered by coded part number. Ordering procedure is illustrated by part number TVP00R-9-35P as shown below: onnector Type hell tyle ervice lass hell ize Insert rrangement ontact Type lternate Positions TVP 00 R 9 35 P onnector Type TV designates Tri-tart eries onnector TVP designates panel mounted receptacle TV designates 200 rated TVP designates panel mounted, 200 rated receptacle hell tyle 00 designates wall mount receptacle 01 designates line receptacle 02 designates box mount receptacle* 06 designates straight plug 07 designates jam nut receptacle ervice lass R electroless nickel plated composite, 200, 2000 hour salt spray RW olive drab cadmium plated composite, 175 R** electroless nickel plated ground plane composite, 200 RW** olive drab cadmium plated ground plane composite, 175 RQ same as R composite except with Quadrax contacts RQW same as RW composite except with Quadrax contacts RQ same as R composite except with Quadrax contacts RQW same as RW composite except with Quadrax contacts hell ize 9 thru 25 available Insert rrangement I-T-38999, see insert arrangement charts, pgs. 6 &7. ontact Type designates 1500 cycle pin contacts designates 1500 cycle socket contacts P designates 500 cycle pin contacts designates 500 cycle socket contacts lternate Positions ocksmith keying - rotation of minor keys. N not required for normal position, see page 8. * onsult mphenol erospace, idney, NY for availability. ** or more information on oax/triax/twinax round Plane onnectors see page 49. mphenol ederal Vendor Identification/

48 Tri-tart how to order (38999, TV military, composite) ilitary Part Number To more easily illustrate ordering procedure of Tri-tart omposite onnectors by military designation, part number 38999/2035PN is shown as follows: onnector Type hell tyle ervice lass hell ize Insert rrangement ontact Type lternate Positions 38999/ P N onnector Type 38999/ designates I-T eries III onnector hell tyle 20 designates wall mount receptacle 24 designates jam nut receptacle 26 designates straight plug (onsult mphenol erospace for availability of composite box mount receptacles) ervice lass olive drab cadmium plate (175 ), 2000 hrs. dynamic salt spray electroless nickel plate (200 ), 2000 hrs. dynamic salt spray hell ize I-T-38999, izes 9-25 I hell ize mphenol hell ize Insert rrangement I-T-38999, see insert arrangement charts, pg. 6 & 7. ontact Type designates 1500 cycle pin contacts designates 1500 cycle socket contacts P designates 500 cycle pin contacts designates 500 cycle socket contacts designates same as P except supplied less pin contacts designates same as except supplied less socket contacts ( & designate non-standard contact applications) lternate Positions ocksmith keying - rotation of minor keys. ee page 8. (Use N for normal) 46

49 Tri-tart weight comparisons (composite vs. metal) epending on the shell style, shell size and contact count, weight savings can range from 17% to 40% compared to standard aluminum product. Tri-tart Weight in ounces (includes contacts) Wall ount Receptacle (00) am Nut Receptacle (07) Plug (06) ize/ tainless tainless tainless rrange- teel luminum omposite teel luminum omposite teel luminum omposite ment Pin ocket Pin ocket Pin ocket Pin ocket Pin ocket Pin ocket Pin ocket Pin ocket Pin ocket ll weight measurements are for reference only. 47

50 Tri-tart specials fiber optics, filter protection, P applications IR OPTI mphenol multi-channel fiber optic connectors offer a precision optic interconnect system within the high performance I-T eries III connector. The metal-to-metal feature of the Tri-tart connector provides protection from damage in severe environmental and physical conditions. Optical performance is optimized utilizing the ceramic alignment features employed by the termini. Insertion losses are typically.8d and can range from.5 to 1.5 d, depending on test conditions. sk for publication for complete information on iber Optic onnectors. ulti-hannel iber Optic onnectors TRNINT PROTTION Tri-tart onnectors with T errule iber Optics I/P protection devices can be integrated into the I-T eries III connector to provide a cost effective alternative to discrete devices mounted inside the box. These unique, high performance designs provide weight and space savings necessary for modern electronic systems. sk for publication for complete information on mphenol ilter/transient Protection onnectors. X TRINTION I OR PRINT IRUIT OR PPITION mphenol provides flex termination assemblies for printed circuit board attachment through mphenol T, dvanced ircuit Technology. lex circuits are available for I-T connectors in flat or sculptured styles. culptured lexible ircuits with built-in terminations eliminate the failures associated with crimped or solder-on contacts, and they are designed to geometrically fit the tight space requirements within a unit. They plug into a printed circuit board and create a self-locking terminal pad which eliminates the need for an additional interconnect to the P. ilter/transient Protection onnectors TRI-TRT ONNTOR WIT P TI ONTT Printed circuit tail twinax contacts are currently supplied in 8, 12 and 16 coax type, 8, 10 and 12 twinax type, and 8 triax socket type. These provide a cost effective packaging solution for limited space applications where connectors are attached to printed circuit boards. sk for catalog , mphenol ylindrical onnectors for P pplications and catalog , mphenol igh requency ontacts for ulti-pin onnectors. lex Termination ssemblies 48 P Tail ontacts

51 Tri-tart specials coax, twinax and triax contacts, ground plane connectors, press fit connectors mphenol I-T eries III connectors are the most commonly used connectors for incorporation of shielded contacts along with traditional crimp contacts and also with contacts for data bus, N and coax/triax/twinax transmission lines with conductive inserts that ground the outer conductor of the coax, triax, twinax contact to the shell. These connectors are sold less contacts. They will accommodate size 8 coax, triax or twinax contacts or size 12 and 16 coax contacts. The insert availability chart on pages 6 and 7 indicates the patterns that are available in a ground plane version, (see those designated with a star symbol), and consult how to order pages for ordering procedures. oncentric Twinax ontacts Qualified to 39029/90 and /91 ONNTOR WIT I OX ONTT or shielded wire applications, coaxial contacts can be incorporated into I-T connectors. esigned-in crimp or solder types are available to fit various R and special cables. igh performance coaxial contacts eliminate discontinuities or impedance variations due to movement of parts under axial load. ONNTOR WIT ONNTRI TWINX ONTT The size 8 concentric twinax contact was developed for use in I-T-1553 irborne multiplex data bus applications which require high performance interconnect characteristics in multi-pin connectors. Ideal for this application need is the high performance Tri-tart connector with its fully scoop-proof feature of recessed pins. The concentric twinax contact is crimp terminable to twisted-shielded cable. I TRIX ONTT Triax contacts have three conductors and are offered in sizes 8, 10 and 12. They provide additional shielding when terminated to triax cable having solid or stranded center conductors. ach of the three conductors of the triax contact is separated by dielectric insulation to isolate ground planes and to improve shielding effectiveness. igh speed data transmission quadrax contacts are now available for use in I-T connectors eries III onnector with Twinax ontacts and tandard ontacts hielded oax ontacts round Plane onnector with Twinax ontacts and Insulated Power/ignal ontacts PR IT ONNTOR Tri-tart connectors are also designed for the application of solderless mounting to printed circuit boards. The Press it connector performances are compatible with eries III I-T eries III onnectors with ompliant Pin ontacts for olderless ounting on Printed ircuit oards 49 onsult the following mphenol literature for further information: Product ata heet 139 for round Plane onnectors. Product ata heet 188 for Press it onnectors. atalog for igh requency ontacts for ultipin onnectors.

52 Tri-tart specials quadrax and differential twinax contacts IZ 8 I P QURX N IRNTI TWINX ONTT OR U IN I-T ONNTOR Quadrax ontacts consist of an outer contact with four strategically spaced inner contacts forming two 100 or 150 Ohm matched impedance differential pairs. ifferential Twinax ontacts consist of an outer contact with two inner contacts spaced to form one 100 or 150 Ohm matched impedance differential pair. oth contacts can be used in connectors for thernet 100 ase-t-100 Ohm, ibre-hannel-150 Ohm and I 1394 irewire-110 Ohm applications. TYPI TRI PRORN andwidth: Up to 3 igahertz ata rate: xceeding 2 bits/sec. Voltage rating: 500 Vrms sea level ielectric withstanding voltage: 1000 Vrms between all inner sea level 500 Vrms between inner and outer sea level eries III roundplane onnector with Quadrax P ockets Installed ontacts front are ifferential Twinax (left) and Quadrax (right) Quadrax contacts are also available in RIN 600 Rectangular connectors. ee photo on right; consult mphenol erospace for further information. lso available are Quadrax and Twinax Transition dapters which provide a method of launching from the high speed connectors to P boards. onsult mphenol erospace, idney NY for ordering information for I-T eries III connectors with quadrax and differential twinax contacts. elow is a chart that provides contact part numbers available, but not limited to, the cables listed. ll contacts are available kitted with or installed into specially modified I-T connectors. onsult mphenol for cables not listed. ONTT PRT NUR N PPI OR U IN ONNTOR escription Part Number able Part Number Impedance Quadrax ocket raka ileca Ohm Tensolite 26473/02006X-4() 150 Ohm Tensolite N24Q Ohm Tensolite N22Q100 or Thermax Ohm Tensolite 24450/03089X-4() 110 Ohm Tensolite N26Q Ohm Y Ohm P (1.035 length) 100 Ohm P (.866 length 100 Ohm Quadrax Pin raka ileca Ohm Tensolite 26473/02006X-4() 150 Ohm Tensolite N24Q Ohm Tensolite N22Q100 or Thermax Ohm Tensolite 24450/03089X-4() 110 Ohm Tensolite N26Q Ohm Y Ohm P (1.035 length) 100 Ohm P (.866 length) 100 Ohm Right ngle pecial 100 Ohm ifferential Twinax ocket Tensolite 24463/9P025X-2() 100 Ohm Tensolite 26483/03071X-2() 100 Ohm P (1.035 length) ifferential Twinax Pin Tensolite 24463/9P025X-2() 100 Ohm Tensolite 26483/03071X-2() 100 Ohm P (1.035 length) 50 Quadrax ontact for use in RIN 600 onnectors

53 Tri-tart specials deep reach and stand-off shells, connectors with integral strain reliefs, protection, R ield OTR PI WITIN T TRI-TRT IY O ONNTOR: eep Reach hells for increased panel thicknesses. tand-off lange hells for attachment to printed circuit boards onnectors with Integral train Reliefs cost savings through integration of strain relef to the shell. lectrostatic ischarge () Protection mphenol has developed a design feature for the Tri-tart connector which will protect sensitive components from lectrostatic ischarge without diodes, varistors, gas tubes, or experimental semiconductive materials. These connectors utilize the araday age principal to shunt electrostatic discharge events to the conductive enclosure on which the connector is mounted, thus never allowing the high voltage, high current discharge event to reside on any contacts. The protected connectors have the same physical envelope as their standard counterparts, and do not require special mounting or terminating techniques. ll of the contacts remain fully functional, and electrical characteristics such as capacitance are not effected. or more information on protected connectors, ask for Product ata heet 171. lso publication -2075, ttenuation Test Procedure for onnectors with araday age Protective tructures is available as a reference document. Tri-tart with Integral train Relief lectrostatic ischarge () Testing on Tri-tart ilter onnector Tri-tart am Nut Receptacle with eep Reach hell Tri-tart with tand-off lange R I ONNTOR mphenol ocapex offers the R TV within the I-T connector shell for thernet connection. The R ield is designed for use where it is necessary to go beyond the protected office environment of most thernet applications, to the harsher environments of industrial and even mil-aero applications. llows use of thernet lass /at. 5e connection for 10 aset, 100 asetx, or 1000 ase T networks. onsult mphenol ocapex for further information. R TV onnectors for thernet onnection 51