MIL-DTL-38999, Series III, TV

Transcription

1 ML-TL-, Series, TV New Featured Other New TM see page 55 see page 46 TALE OF CONTENTS Combined ML-TL- Series,, & nsert Arrangements Availability nsert Arrangement rawings Ratings, Ratings, Finish ata , 19 Seal Plugs ML-TL-, Series TV Performance, , 22 Weight Comparison (Composite vs. Metal) Test ata How to Order (Commercial & Military) How to Order (oeing ACC63) Styles: Crimp Wall Mounting Receptacle TVP00R (9/20) /CTVP00R (/20). 29 Crimp ox Mounting Receptacle TVP02R / CTVP02R Crimp Straight Plug TV06R (/26) / CTV06R (/26) Crimp CLUTCH-LOK Straight Plug for Vibration TV26/MTV Crimp Jam Nut Receptacle TV07R (/24) / CTV07R (/24) Crimp Line Receptacle TV01R / CTV01R Crimp Flange Mounting Plug TV09R Hermetic ox Mounting Receptacle TVPS02Y (/21) Hermetic Jam Nut Receptacle TVS07Y (/23) Hermetic Solder Mounting Receptacle TVSY (/25), Hermetic Weld Mounting Receptacle TVSHY (/27) reakaway Fail-Safe Lanyard Plug /29 & /30 ( / ) , 40 reakaway Fail-Safe How to Order (Military/Commercial) , 42 reakaway ML-ST-1760 Lanyard Plug / reakaway ML-ST-1760 How to Order (Military) reakaway Hybrid, Low Profile Lanyard Plug Stores Management, Rail Launch (ML-ST-1760) ML-TL- Series Typical Markets: Military & Commercial Aviation Military Vehicles Missiles & Ordnance C4SR Space Applications 20 for more information at

2 ML-TL-, Series TV Performance Tri-Start TM ML-TL- Series with Metal s - Aluminum, Stainless Steel, Class K Firewall Tri-Start ML-TL-* Series Connec tors offer the highest performance capabilities for both general duty and severe environment applications. Meeting or exceeding ML-TL- Series require ments, the Tri-Start connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features: EM Shielding - solid metal-to-metal coupling, grounding fingers, electroless nickel plating, and thicker wall sec tions provide superior EM shielding capability of 65d minimum at 10 GHz Protection - recessed pins in this 100% scoop-proof connector minimize potential contact damage Moisture Resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts Corrosion Resistance - shells of stainless steel or cad mium over nickel plating withstand a 500 hour salt spray exposure Vibration/Shock - operates under severe high tempera ture vibration, through 200 C Firewall Capability - available in a stainless steel shell, class RK, RS Lockwiring Eliminated - unique, self-locking, quick cou pling connector eliminates lockwiring Quick Coupling - completely mates and self-locks in a 360 turn of the coupling nut nventory Support Commonality - uses standard ML-TL- contacts, application tools, insert arrangements Electrostatic ischarge Protection (ES) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principle which shunts high voltage, high current discharge events (see page 331) Hermetic- air leakage limited to 1 X 10-7 cm 3 per second optional Qualified Specifications - Stainless Steel qualified to ACC63 and ACC63C specifications Optional Geometries offers a number of different shell configurations to fit your needs. eep Reach s - For increased panel thickness Stand-off Flange s - For attachments to Printed Circuit oards. with ntegral Strain Reliefs * ML-TL- Series supersedes ML-C- Series. Applicable Patents: Tri-Start TM Patent 4,109,990. Composite Patents: 4,268,103; 4,648,670; 4,682,832; 4,703,987. Clutch-Lok Patent 6,152,753. Series Composite Tri-Start, Qualified to ML-TL-, Rev. J ML-Qualified to ML-TL-, Rev. K, the Composite Tri-Start offers a lightweight, cor rosion resistant connector with the same high perfor mance features as its metal counterpart. The Composite Tri-Start also includes the following features: Lightweight - 17% 70% weight savings (17 40% weight savings vs. Aluminum) (60 70% weight savings vs. Stainless steel) See Composite weight comparison chart on page 23. Corrosion Resistance - available in standard ML-TL- olive drab cadmium (-65 C to 175 C) and electroless nickel plating (-65 C to 200 C), both withstanding 2000 hours of salt spray exposure. The base material is able to withstand an indefinite exposure to salt spray. urability couplings minimum (in reference to connector couplings, not contacts) Extended Life - Mil-approved plating process which provides 1500 couplings minimum Qualified to ACC63CT and ACC63CU specifications CLUTCH-LOK TM ML-TL- Series Vibration The Tri-Start option CLUTCH-LOK offers all advantages of stainless steel/class K firewall for ML-TL- Series connectors, plus a unique clutch design that actually tightens itself under vibration. Features include: degree of differential torque No settling back to the next ratchet tooth Completely intermateable with all existing ML-TL- Series connectors Offers advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection See page 32 for description, for ordering. Pyle Pyle 5015 Crimp Rear s for more information at

3 ML-TL-, Series TV Series, TV Tri-Start, offer more versatility & options than any other interconnection family! reliability and increased versatility best describe ML-TL-, Series circular connectors. Originally designed for the harshest of environments and most demanding of applications, ML- TL- Series, Tri-Start connectors continue to evolve in pace with the needs of an ever-changing market. Tri-Start connectors can be configured with a number of application specific technologies like ensity,, Filters, Hermetics, PC Tails,, Flex, CLUTCH-LOK, Fail Safe, and contacts. Flexibility aids in design optimization through the combination of different technologies within a common, time-tested, harsh environment connector body. For more information about options, please call or visit Pyle Crimp Rear Pyle s Performance esigned for Performance Numerous advantages in performance capability are designed into the Tri-Start. A positive metal to metal coupling design, grounding fingers, and elec troless nickel plating provide superior EM shielding capabil ity of 65 d minimum at 10 GHz. Acme threads provide coupling durability. Thicker wall sec tions and a greater coupling surface area improve strength and shock resistance. lunting of the thread on both the coupling nut and receptacle eliminates cross coupling. The connector quickly mates and self locks in a 360 turn of the coupling nut. Elongated mounting holes permit the Tri-Start to intermount with various existing ML-Spec box or wall mount receptacles, giving it a design replacement advantage. s of stainless steel or cadmium over nickel plating pre vent severe corrosion. Resistance is tested through expo sure to a 500 hour salt spray. Composite versions provide protection from salt spray exposure for 2000 hours. Other finish options are available; see how to order Tri-Start metal and Tri-Start Composite. Recessed pins minimize potential contact damage in this 100% scoop-proof connector. n a blind mating application, mating shells cannot scoop the pins and cause a shorting or bending of contacts. The design of the Tri-Start interfacial seal meets the ML-TL- Series requirements for electrolytic erosion resistance. A rigid dielectric insert with excellent electrical characteristics provides durable protection to the contacts. The socket contacts are probe proof, and all contacts are rear removable. They are plated in the standard 50 micro inches minimum gold, with 100 micro inches as an option, and are available in standard Tri-Start insert arrangements and special Pyle insert arrangements in sizes 10 power, 12, 16, 20 and 22 con tacts. insert patterns are also available with larger contacts in sizes 4 and for more information at

4 ML-TL-, Series TV Weight Comparisons (Composite vs. Metal) epending on the shell style, shell size and contact count, weight savings can range from 17% to 40% compared to standard aluminum product. Tri-Start Weight in Ounces (includes contacts) Weight Wall Mount Receptacle (00 Military /20 Jam Nut Receptacle (07) Military /24 Plug (06) Military /26 Stainless Aluminum Composite Stainless Aluminum Composite Stainless Steel Aluminum Composite Steel Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket All weight measurements are for reference only. Pyle Pyle 5015 Crimp Rear s for more information at

5 ML-TL-, Series TV, Test ata Pyle Crimp Rear Pyle LEAKAGE d LEAKAGE d TR-START, SERES TYPCAL SHELNG EFFECTVENESS TEST ATA EM/EMP SHELNG EFFECTVENESS d TESTNG Y TRAXAL METHO NCKEL CLASS F, CLASS M TYPCAL SHEL EFFECTVENESS ATA NCKEL CLASS F, CLASS M ML-TL- REQUREMENTS FREQUENCY MEGAHERTZ TR-START, SERES TYPCAL SHELNG EFFECTVENESS TEST ATA EM/EMP SHELNG EFFECTVENESS d TESTNG Y MOE STRRNG METHO NCKEL CLASS F, CLASS M TYPCAL SHEL EFFECTVENESS ATA 20 NCKEL CLASS F, CLASS M ML-TL- REQUREMENTS FREQUENCY GGAHERTZ POWER SPECTRAL ENSTY G 2 /HZ Tri-Start connectors provide EM/EMP shielding capability which exceeds ML-TL- Series requirements. The TV and CTV Series connector with standard solid metal-to-metal coupling, EM grounding fin gers and conductive finishes have proven to be the ultimate in EM/EMP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-Start connectors tested with the nickel finish (Class F-metal, Class M-composite) over a wide frequency range. The vibration capability of the Tri-Start Series is shown in the chart below. This illustrates the most severe vibration envelope of any qualified connec tor available today. These capabilities along with a +200 C, -65 C temperature rating and superior moisture sealing protection pro vide the user with a connector that can withstand the most rigorous application d/octave 10in/sec TR-START VRATON CRTERA.06 in A. 2 ambient C * (Fail Safe: 2 ambient) 3 55 C ambient C* 60 G's (Fail Safe: 3 ambient 30 G's) s HERTZ OULE AMPLTUE (N) SNE VRATON * ependant on shell finish POWER SPECTRAL ENSTY (G 2 /HZ) RANOM VRATON Test data beyond 2GHz is subject to equipment variation. NOTE: For test data information on the new Clutch-Lok Tri-Start, high vibration connectors, consult. 24 for more information at

6 ML-TL-, Series TV How to Order (Military and Commercial) Easy Steps to build a part number... Tri-Start Series TV Commercial Style Class nsert Arrangement Step 1. Select a Keying TVPS 00 RF 9-35 P (XXX) Military Style Class nsert Arrangement Keying / 20 J G35 P N o you need a Mil-Spec marked connector? Military-MS-Spec Market Military ML-TL- Series f you don t need Mil-Spec Marked select from the choices below. Next question to help you decide. What Material & Temperature rating do you need? Aluminum 175 C TV Tri-Start 175 C TVP Panel mounted receptacle175 C Aluminum, Aluminum ronze & Steel 200 C TVS Wall Mount Receptacle (00, 20) Jam Nut Receptacle (07, 24) 200 C rated TVPS Panel mounted, 200 C rated receptacle Composite 175 C CTV Composite 175 C CTVP CTVS CTVPS MTV Panel mounted composite receptacle 175 C Composite 200 C 200 C rated, composite Composite Panel mounted, 200 rated receptacle Steel 200 C CLUTCH-LOK connector with MS stamping (Note: remove dashes in how to order part number when ordering CLUTCH-LOK) Line Receptacle (01) Flange Mounting Plug (09) TVP, TVPS, CTVP, CTVPS ox Mount Receptacle (02, 21) eep Reach Receptacle Consult Step 2. Select a Style Commercial Military TV, TVS CTVS CLUTCH- MTV, CTV LOK Military Military Composite CLUTCH- LOK Wall Mount Receptacle 02 ox Mount Receptacle 21 ox Mount Receptacle Hermetic Line Receptacle Straight Plug Jam Nut Receptacle Flange Mounted Plug 23 Jam Nut Receptacle Hermetic 25 Solder Mount Receptacle Hermetic H 27 Weld Mounted Receptacle, (Hermetic) Only Straight plug with CLUTCH-LOK high vibration straight plug (Class RK only) 29 Lanyard release plug with pin contacts 30 Lanyard release plug with socket contacts 31 Lanyard release plug for ML-ST-1760 with pin contacts 32 Plug protection cap 33 Receptacle protection cap Straight Plug (06) Solder Mount Hermetic Receptacle (, 25) Lanyard Plug (29, 30, 31) Pyle Pyle 5015 Crimp Rear s for more information at

7 Pyle Crimp Rear Pyle s Step 3. Select a Class ML-TL-, Series TV How to Order (Military and Commercial) Step 4. Select a & nsert Arrangement see pages Style Class RX - nsert Arrg. Style Class - nsert Arrg P & nsert Arrangement are on pages 6-9. First number represents, second number is the nsert Arrangement. * 7 and 7H are ouble Start Threads only TV TVP CTV CTVP CTVS, CTVPS TVS TVPS CLUTCH- LOK Military Finish escription R R Corrosion resistant aluminum bronze for Aluminum T marine & other high corrosion ronze applications, 200 C. C Anodic Non-conductive, anodic coated n Coating aluminum, 500 hour salt spray, 200 C. RX RX RX RX T Consult for details, options and availability of non-cadmium or ROHS Compliant Finishes. Electroless nickel plated aluminum (composite) optimum EM shielding RF- RF- RF- F-Metal Electroless effectiveness 10GHz Composite n Metal Metal M-Composite Nickel specification min., 48 hour salt spray, 200 C (Composite-2000 hours dynamic salt spray). RGW- Metal RW- Metal RGW- Metal RW- Metal RGW- Composite RW- Composite RGW- Composite RW- Composite RGF- Composite RGF- Metal RGF- Metal RK** RK** RK** K RKN RKN RL RL L Quadrax or ifferential Twinax: The incorporation of Quadrax or ifferential Twinax contacts requires a modified connector to accommodate keyed contacts. * /26KJ20PN, is a series stainless steel plug with twin axial and coaxial contacts that may not meet the firewall requirement of the specification. /26KJ61HN, is a series stainless steel plug with high durability contacts. However, the connector will be limited to 500 cycles of durability. nsert arrangements using multi-axial (i.e. coax, twinax, triax shielded) contacts should not be used in firewall applications. G W-Metal J-Composite Electroless Nickel Electroless Nickel Olive rab Cadmium Passivated Stainless Steel Passivated Stainless Stee Stainless Steel w/ Nickel Plate Olive rab Cadmium Y Y Y Stainless Steel n RS* RS* RS* S YN YN N T T T Z Z Z ouble Start Threads Triple Start Threads A C E F G H J Stainless Steel w/ Nickel Plate Stainless Steel w/ Nickel Plate urmalon plated n n n n n n n n Electroless nickel plated ground plane aluminum (composite), 200 C Space grade, electroless nickel, 48 hour salt spray, 200 C Olive drab cadmium plated ground plane aluminum (composite), 175 C Corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EM GHz specification min., 200 C Corrosion resistant stainless steel, non-firewall capability, plus 500 hour salt spray resistance, EM GHz specification min., 200 C Corrosion resistant steel, electro deposited nickel, 500 hour salt spray, 200 C, non firewall, EM shielding 10GHz specification min. Corrosion resistant olive drab cadmium plate aluminum (composite), 500 hour salt spray, EM Shielding 50 d@10 GHz specification min., 175 C (Composite hours dynamic salt spray). Hermetic seal, passivated stainless steel, 200 C (Non-hermetic connectors), Nickel plated, corrosion resistant steel, firewall capability, 500 hour salt spray, 200, EM shielding 10GHz specification min. (Hermetic connectors), Nickel plated corrosion resistant steel, 200 C Nickel-PTFE alternative to Cadmium. Corrosion resistant, 500 hour salt spray, EM -50d at 10GHz specification min., 175 C Zinc-Nickel Alternative to Cadmium, corrosion resistant, 500 hour salt spray, Zinc-Nickel n Conductive, 65 C to +175 C, EM Plated Shielding GHz specification min. * Consult for availability. **Coaxial arrangements are not available in these classes. Mil 7 7H size EU / RoHS 2002 / 95 / EC for more information at

8 ML-TL-, Series TV How to Order (Military and Commercial) Step 5. Select a P S H J A X Step 6. Select an Keying 7, 7H 9 11, 13, and and 19 21, 23, and 25 25L, 33, and 37 Pin Socket 1500 Cycle Pin 1500 Cycle Socket Same as P except supplied less pin Same as S except supplied less socket contacts ( A & designate nonstandard contact applications) Eyelet contacts, hermetics only Key/Keyway Key & Keyway Arrangement dentification Letter N* A C E N* A C E N* A C E N* A C E N* A C E N* A C E AR or AP SC R or P SC CR or CP SC Step 7. Consult for variations. NA R or P SC NA * An N designation is used on military part number but not on the commercial versions Style Class - nsert Arrg. A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Master key stays fixed, minor keys rotate. nserts are not rotated in conjunction with the master key/keyway. AR SC R SC R SC CR SC MAN KEYWAY PLUG (front face shown) AR R RECEPTACLE (FRONT FACE SHOWN) Style Class - nsert Arrg. P RECEPTACLE (front face shown) MAN KEYWAY P CP SC 7 and 7H Plug and Receptacle AP SC P SC PLUG (FRONT FACE SHOWN) P SC AP P (xxx) Pyle Pyle 5015 Crimp Rear s for more information at

9 oeing ACC63 How to Order Easy Steps to build a part number... oeing ACC63 CT & CU oeing asic Number Style Finish & nsert Arrangement Keying ACC63 CT P N H Composite Step 1. oeing Number ACC63 Step 2. Select a Style CT CU Composite Plug Composite Receptacle Step One Step 4. Select a Finish & C G CT Style Only. Cadmium Plated, Grounded Cadmium Plated, ungrounded Nickel Plated, Grounded Nickel Plated, Ungrounded Step 5. nsert Arrangements- Consult for insert arrangements available. Ordering Option Step 6. Select a P S Pin Socket Step 7. Select an Keying N A-E Step 8. Ordering Option H lank Normal s Without & Seal Plugs With & Seal Plugs Pyle Crimp Rear Pyle s Easy Steps to build a part number... oeing ACC63 & C oeing asic Number Style Separator nsert Arrangement Keying Ordering Option ACC P N H ACC63 C 17 8 P N H Stainless Steel Step 1. oeing Number ACC63 Step 2. Select a Style C Stainless Steel Plug Stainless Steel Receptacle Step 3. Select a 9-25 Step 4. Separator Separator Step 5. nsert Arrangements- Consult for insert arrangements available. Step 6. Select a P S Pin Socket Step 7. Select an Keying N A-E Step 8. Ordering Option H lank Normal s Without & Seal Plugs With & Seal Plugs 28 for more information at

10 TVP00R (/20) - Crimp, Metal CTVP00R (/20) - Crimp, Composite Wall Mounting Receptacle S 2 PLACES R 1 2 PLACES R 2 2 PLACES TT 4 PLACES.005 M.13 Red band indicates fully mated M THREA T 4 PLACES LL LL 1 M M 1 AA RE AN LUE AN lue band indicates rear release contact retention system Z Z MAX MAX L L 1 A V THREA VEW FOR SZE 8 COAXAL ONLY, RELATVE TO A.861 MAX MAX.909 MAX MAX VEW FOR SZE 8 TWNAX ONLY, RELATVE TO A MAX MAX MAX MAX PANEL HOLE MENSONS A 1 ACK PANEL MOUNTNG A 2 FRONT PANEL MOUNTNG MS Thread M M 1 A 1 A 2 AA LL Class 2A L Z. Z R 0.1P=0.3L- L R ack Front Panel LL1 2 T Panel Panel Thickness.000 ±.005 TT Code TS (Plated) S ±.008 Mount Mount ± A C E F G H J MS L Code L 1 M M PART # R 1 R 2 S To complete, see how to order pages T ±.20 V Thread Metric Z. Z 1 A 1 ack Panel Mount A 2 Front Panel Mount nches Millimeters 9 A M12X1-6g M15X1-6g C M18X1-6g M22X1-6g E M25X1-6g F M28X1-6g G M31X1-6g H M34X1-6g J M37X1-6g Style Class & nsert Arrg AA LL TVP 00 RW 9-35 P (453) TVPS 00 RK X-X X X (XXX) TVPS 00 RF X-X X X (XXX) TVPS 00 RS X-X X X (XXX) CTVP 00 RW X-X X X (XXX) METAL CTVPS 00 RF X-X X X (XXX) / 20 X X-X X X NA LL1 ±.13 TT ±.20 Pyle Pyle 5015 Crimp Rear s All dimensions for reference only true position dimensioning for more information at

11 PART # To complete, see how to order pages S 2 PLACES R 1 2 PLACES R 2 2 PLACES TT 4 PLACES.005 M.13 M Style T 4 PLACES TVP02R Crimp, Metal CTVP02R Crimp, Composite ox Mounting Receptacle Class & nsert Arrg THREA LUE AN RE AN Z Z 1 AA M M 1 LL LL 1 TVP 02 RW 9-35 P (453) TVPS 02 RK X-X X X (XXX) TVPS 02 RF X-X X X (XXX) TVPS 02 RS X-X X X (XXX) CTVP 02 RW X-X X X (XXX) METAL CTVPS 02 RF X-X X X (XXX) L L 1 PANEL HOLE MENSONS A 1 ACK PANEL MOUNTNG A 2 FRONT PANEL MOUNTNG Pyle Crimp Rear Pyle s Red band indicates fully mated lue band indicates rear release contact retention system Consult for availability of composite box mount receptacles. MS Code Thread Class 2A 0.1P=0.3L- TS (Plated) L L 1 M M R 1 R 2 S T ±.008 Z. Z 1 A 1 ack Panel Mount A 2 Front Panel Mount AA Panel Thickness 9 A C E F G H J MS L Code L 1 M M R 1 R 2 S T ±.20 Z. Z 1 A 1 ack Panel Mount A 2 Front Panel Mount AA LL LL LL1 ±.13 LL1 ±.005 nches TT ±.008 Millimeters 9 A C E F G H J TT ±.20 All dimensions for reference only true position dimensioning 30 for more information at

12 TV06R (/26) Crimp, Metal CTV06R (/26) Crimp, Composite Straight Plug METAL V THREA.359 MAX 9.12 MAX COMPOSTE MAX MAX MAX MAX THREA MAX MAX PART # To complete, see how to order pages A LUE AN THREA Style Q Q Class & nsert Arrg VEW FOR SZE 8 COAXAL ONLY, RELATVE TO A MAX MAX VEW FOR SZE 8 TWNAX ONLY, RELATVE TO A MAX MAX TV 06 RW 9-35 P (453) TVS 06 RK X-X X X (XXX) TVS 06 RF X-X X X (XXX) TVS 06 RS X-X X X (XXX) CTV 06 RW X-X X X (XXX) METAL CTVS 06 RF X-X X X (XXX) / 26 X X-X X X NA Pyle V THREA LUE AN Pyle.359 MAX 9.12 MAX A lue band indicates rear release contact retention system MS Code All dimensions for reference only. Thread 0.1P-0.3L-TS-2 (Plated) nches Q ia. 9 A C E F G H J Millimeters MS Code Q V Thread Metric 9 A 21.8 M12X1-6g M15X1-6g 13 C 29.4 M18X1-6g M22X1-6g 17 E 35.7 M25X1-6g 19 F 38.5 M28X1-6g 21 G 41.7 M31X1-6g 23 H 44.9 M34X1-6g 25 J 48.0 M37X1-6g 5015 Crimp Rear s for more information at

13 PART # To complete, see how to order pages Style Class & nsert Arrg MAX MAX TV26/MTV26 Crimp, Metal CLUTCH-LOK Plug For Vibration Applications TV 26 RK 9-35 P N (453) TV 26 RS X-X X N (XXX) MTV 26 RK X-X X N (XXX) MTV 26 RS X-X X N (XXX) For parts with MS Stamping use MTV26( ) part number as shown above. esigned for high vibration and harsh environments such as aircraft gas turbine engines, the CLUTCH-LOK is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. The unique clutch design of the CLUTCH-LOK means that you don t have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. The CLUTCH-LOK has proven to not only remain mated and pass all the Series specification requirements, it also has proven to actually tighten itself under vibration. This is a powerful advantage over the traditionally high vibration application connectors. The CLUTCH-LOK is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection. CLUTCH-LOK features and benefits: degree of differential torque nfinite free coupling and positive metal-to-metal bottoming with each mating No settling back to the next ratchet tooth Available with stainless steel shells and Class K firewall inserts All the advantages of ML-TL- Series including EM/RF shielding, electrolytic erosion resistance and contact protection with recessed pins Enhanced connector performance at affordable prices Completely intermateable with all existing ML-TL- Series connectors Fully QPL d Pyle MAX MAX THREA Q VEW FOR SZE 8 COAXAL ONLY, RELATVE TO A MAX MAX Crimp Rear Pyle V THREA.359 MAX 9.12 MAX A LUE AN s lue band indicates rear release contact retention system nches Thread MS 0.1P-0.3L-TS-2 Q ia. Code (Plated) 9 A C E F G H J All dimensions for reference only. Millimeters MS Code Q V Thread Metric 9 A 21.8 M12X1-6g M15X1-6g 13 C 29.4 M18X1-6g M22X1-6g 17 E 35.7 M25X1-6g 19 F 38.5 M28X1-6g 21 G 41.7 M31X1-6g 23 H 44.9 M34X1-6g 25 J 48.0 M37X1-6g 32 for more information at

14 TV07R (/24) Crimp, Metal CTV07R (/24) Crimp, Composite Jam Nut Receptacle C H S 2 PLACES PANEL THCKNESS.062 MN.125 MAX 1.57 MN 3.18 MAX RE THREA AN.091 MAX 2.31 MAX K REF A SHELL SZES 9/ SHELL SZES 13/ MAX MAX Red band indicates fully mated LUE AN.378 MAX 9.60 MAX lue band indicates rear release contact retention system V THREA VEW FOR SZE 8 COAXAL ONLY, RELATVE TO A.794 MAX MAX VEW FOR SZE 8 TWNAX ONLY, RELATVE TO A.940 MAX MAX.059 dia min. 1.5 dia min., 3 lockwire holes Formed lockwire hole design (6 holes) is optional MS Code Thread Class 2A 0.1P- 0.3L-TS (Plated) PART # To complete, see how to order pages H Hex C S ± A C E F G H J nches PANEL HOLE MENSONS JAM NUT -HOLE MOUNTNG 25 J M37X1-6g All dimensions for reference only NOTE: eep reach receptacles are available for panel thicknesses up to.750 max. Style Class & nsert Arrg Millimeters MS 1 2 H Hex S V Thread Code C ±.25 Metric 9 A M12X1-6g M15X1-6g 13 C M18X1-6g M22X1-6g 17 E M25X1-6g 19 F M28X1-6g 21 G M31X1-6g 23 H M34X1-6g 1 TV 07 RW 9-35 P (453) TVS 07 RK X-X X X (XXX) TVS 07 RF X-X X X (XXX) TVS 07 RS X-X X X (XXX) CTV 07 RW X-X X X (XXX) CTVS 07 RF X-X X X (XXX) / 24 X X-X X X NA 2 Pyle Pyle 5015 Crimp Rear s for more information at

15 PART # To complete, see how to order pages GG GG 1 S S 1 2 PLACES Style TV01R Crimp, Metal CTV01R Crimp, Composite Line Receptacle Class THREA & nsert Arrg LL LL 1 M M 1 RE AN LUE AN Z Z MAX MAX A TV 01 RW 9-35 P (453) TVS 01 RF X-X X X (XXX) CTV 01 RW X-X X X (XXX) CTVS 01 RF X-X X X (XXX).280 MN FULL T 7.11 MN FULL T V THREA L L 1 VEW FOR SZE 8 COAXAL ONLY, RELATVE TO A.861 MAX MAX.909 MAX MAX VEW FOR SZE 8 TWNAX ONLY, RELATVE TO A MAX MAX Pyle Crimp Rear Pyle s Red band indicates fully mated lue band indicates rear release contact retention system MS Code Thread 0.1P-0.3L- TS-2A (Plated) M M L L 1 S ±.010 S 1 ± MAX MAX Millimeters 25 J M37X1-6g All dimensions for reference only Z Max Z 1 Max GG ±.010 GG 1 ± A C E F G H J MS Code M M L L 1 S ±.25 S 1 ±.010 V Thread Metric Z Max Z 1 Max GG ±.25 GG 1 ±.25 9 A M12X1-6g M15X1-6g C M18X1-6g M22X1-6g E M25X1-6g F M28X1-6g G M31X1-6g H M34X1-6g LL LL nches LL 1 ±.005 LL 1 ± for more information at

16 TV09R Crimp, Metal Flange Mounting Plug PART # To complete, see how to order pages Style Class & nsert Arrg TV 09 RW 9-35 P (453) TVS 09 RF X-X X X (XXX) G LUE AN Q R R GG VEW FOR SZE 8 COAXAL ONLY, RELATVE TO A MAX MAX 3.59 MAX 9.12 MAX THREA A UNC-2 HELCAL COL.005 M.13 M VEW FOR SZE 8 TWNAX ONLY, RELATVE TO A MAX MAX lue band indicates rear release contact retention system MS Coded Thread 0.1P-0.3L-TS-2A (Plated) G ±.060 Q ia. Max nches Millimeters 25 J All dimensions for reference only true position dimensioning ** Partially tooled. Consult for availability R GG ia ±.005 9** A ** C E F G H J MS Coded G ±.1.52 Q ia. Max R GG ia ±.13 9** A ** C E F G H Pyle Pyle 5015 Crimp Rear s for more information at

17 PART # To complete, see how to order pages S 2 PLACES R1 2 PLACES R2 2 PLACES TVPS02Y (/21) Hermetic Stainless Steel ox Mounting Receptacle Style 1 Class & nsert Arrg TVPS 02 Y 9-35 P (453) TVPS 02 YN X-X X X (XXX) / 21 X X-X X X NA TT 4 PLACES.005 M.13 M T 4 PLACES THREA RE AN.250 MAX 6.35 MAX Pyle Crimp Rear Pyle Red band indicates fully mated NOTE: Consult for availability of non-glass-sealed versions with printed circuit tail contacts. nches Thread MS 0.1P-0.3L-TS R1 R2 S T TT Coded (Plated) ±.010 ±.008 ± A C E F G H J s MS R1 R2 S T TT Coded ±.25 ±.20 ±.20 9 A C E F G H J All dimensions for reference only true position dimensioning Millimeters 36 for more information at

18 TVS07Y (/23) Hermetic Stainless Steel Jam Nut Receptacle C PART # To complete, see how to order pages PANEL THCKNESS.062 MN.125 MAX 1.57 MN 3.18 MAX Style L Class & nsert Arrg PANEL HOLE MENSONS 1 TVS 07 Y 9-35 P (453) TVS 07 YN X-X X X (XXX) / 23 X X-X X X NA Red band indicates fully mated. 059 dia min. 1.5 dia min. 3 lockwire holes Formed lockwire hole design (6 holes) is optional. All dimensions for reference only H S 2 PLACES Thread Class 2A 0.1P- 0.3L-TS (Plated) THREA RE AN K REF SHELL SZES 9/ SHELL SZES 13/ KK.200 MAX 5.08 MAX H Hex L Max S ±.010 nches MS code C Max KK A C E F G H J MS code C Max H Hex L Max S ±.25 Millimeters KK A C E F G H J JAM NUT -HOLE MOUNTNG 2 Pyle Pyle 5015 Crimp Rear s for more information at

19 Pyle Crimp Rear Pyle s GG Red band indicates fully mated MS Code GG Thread Class 2A 0.1P-0.3L-TS (Plated) Red band indicates fully mated All dimensions for reference only THREA RE AN L THREA L M RE AN TVSY (/25) Hermetic Stainless Steel Solder Mounting Receptacle GG ia M L nches KK.375 MAX 9.53 MAX nches KK ia A C E F G H J TVSHY (/27) Hermetic, Stainless Steel Weld Mounting Receptacle MS Code Thread Class 2A 0.1P-0.3L-TS (Plated) L M GG ia A C E F G H J M.375 MAX 9.53 MAX MS Code L M GG ia Millimeters Millimeters KK ia A C E F G H J MS Code PART # To complete, see how to order pages TVS H Y 9-35 P (453) TVS H YN X-X X X (XXX) / 27 X X-X X X NA L Style Style M Class TVS Y 9-35 P (453) TVS YN X-X X X (XXX) / 25 X X-X X X NA PART # To complete, see how to order pages Class GG ia A C E F G H J & nsert Arrg & nsert Arrg 38 for more information at

20 Series, TV reakaway Fail Safe Quick-isconnect with an Axial Pull of Lanyard Tri-Start reakaway Fail Safe provide unequaled performance in environments requiring instant disengagement. esigned to provide quick disconnect of a connector plug and receptacle with an axial pull on the lanyard. The reakaway Fail Safe connector family offers a wide range of electrical and mechanical features: nstant decoupling and damage free separation Completely intermateable with standard receptacles (/20 and /24) nventory support commonality through the use of standard insert arrangements and contacts reakaway unmating is initiated by applying a pull force to the lanyard which causes the operating sleeve on the plug to move away TYPE 2 TYPE 6 TYPE 1 from the receptacle. Coupling segments offers a variety of lanyard plug styles including ML-ST-1760 on the plug then move away from the mating types 1, 2 and 6 for Stores Management applications. receptacle while expanding, thus releasing the receptacle. After completion of the unmating sequence, spring compression returns the sleeve and segments to their original positions. Unmating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. The Tri-Start reakaway Fail Safe connector exceeds the ML-Spec Series requirements for EM/EMP shielding and features include: Solid metal-to-metal coupling EM grounding fingers Conductive finishes reakaway Fail Safe connectors are qualified to ML-TL-/29, /30 and /31 (for ML-ST-1760 Stores Management applications). n fact, offers more qualified reakaway shell size and insert combinations than any other QPL supplier. n addition to standard reakaway connectors, also manufactures custom breakaway connectors including those with: ly durable non-metallic operating sleeves in a variety of lengths and diameters ncreased pull-force capability Low-profile designs Custom lanyard lengths and backshells Low force separation capabilities Low insertion/separation force contacts Non-cadmium finishes Whether you need a standard reakaway, one of our custom reakaways or a unique reakaway design, please contact your local representative. reakaway with Coax Pyle Pyle 5015 Crimp Rear s for more information on breakaway, quick-disconnect connectors. Other circular families (ML-TL-, ML-TL-83723) also offer breakaway quick-disconnect connectors. See accessories for breakaway connectors on page 111. configuration Fail Safe used on space telescope application. Lanyard is replaced by a swivel ring for remote disconnect and wing arms have been added for manual actuation accessibility by gloved astronauts. for more information at

21 PART # To complete, see how to order pages Style METAL.374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT URNG UNMATNG THREA RELEASE LANYAR PULLE TAUT AGANST A.500 ± ±.79 A MANREL V THREA METRC /29 & /30 Series TV reakaway Fail Safe-Crimp, Metal Lanyard Plug & nsert Arrg Lanyard Length Code / nsert Rotation E P 30 X-X X X X-X X X X-X X X MAX MAX LANYAR LENGTH (See Lanyard Length Table).359 MAX 9.12 MAX (Pins Only) (Sockets Only) LUE AN MAX MAX Pyle lue band indicates rear release contact retention system nches Crimp Rear Pyle s MS Code All dimensions for reference only Max Max Accessory ia C E F G H J MS Code Max Max Accessory ia. Millimeters V Thread Metric M15X1.0-6g 13 C M18X1.0-6g M22X1.0-6g 17 E M25X1.0-6g 19 F M28X1.0-6g 21 G M31X1.0-6g 23 H M34X1.0-6g 25 J M37X1.0-6g 40 for more information at

22 TV /29 & /30 Series reakaway Fail Safe Lanyard Plug Easy Steps to build a part number... Military O Number Spec Sheet Class nsert Lanyard Length Keying Prefix Number Arrangement Code / 29 F E 35 P N Step 1. O Number Prefix / designates ML-TL-, Series, Tri-Start Step 2. Select a Specification Sheet Number 29 Lanyard Plug with pin contacts 30 Lanyard Plug with socket contacts Step 4. & 5 nsert Availability Commercial - asic Part# nsert & nsert Arrangement Arrg. Code Military - nsert Arrangement Rating Total Step 3. Select a Class Coax 8 Coax 88/ N/A N/A M N/A N/A N/A N/A M N/A N/A N/A N/A N/A N/A M N/A E E E E-35 M E F F F-35 M G G G-35 M G G H H-35 M H H-54 M H J J J-20 N J J J-35 M J J * J F W electroless nickel plated aluminum, optimum EM shielding effectiveness 65d@10 GHz specification min., 48 hour salt spray, 200 C corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EM 50d@10 GHz specification min., 175 C 8 Twinax Pyle Pyle 5015 Crimp Rear s for more information at

23 /29 & /30 Series TV reakaway Fail Safe Lanyard Plug Pyle Crimp Rear Pyle s Step 6. Military/ Commercial Lanyard Length Code Table Lanyard Length (in.) ±.236 Lanyard Length (mm) ± 6.0 Lanyard Length Code For Part Number A C E F G H J K L M N P R S T U V W X Y Z Step 7. Military Keying For alternate positions of connector (to prevent cross-mating) see alternate positioning on page 27. (N indicates normal) Easy Steps to build a part number... Commercial FAL SAFE ( ) & ( ) Ordering procedure for example part number EP is shown below: & Required Lanyard dentification nsert Arrg. Code Field Length Code E P Class Step 1. Select a Class / Keying corrosion resistant olive drab cadmium plate over nickel, 500 hour extended salt spray, EM 10 GHz specification min., 175 C electroless nickel plated aluminum, optimum EM shielding effectiveness 10 GHz specification min., 48 hour salt spray, 200 C These are standard finishes. Consult for other variations. Step 2. Select a dentification 5565 ML-TL-, Series Tri-Start Lanyard Plug Step 3. Select a Commercial & nsert Arrangement Code ML-TL-, see insert availability chart on page 41. Step 4. Required Field 0 The required field is always a 0 Step 5. Select a Lanyard Length Code See Table (to the left) for lanyard length code number. Step 6. Select a / Keying P designates pin, S designates socket for normal positioning of contacts. When an alternate position of the connector is required to prevent cross-mating, a different letter (other than P or S) is used. See alternate positioning on page 27, then convert to Commercial coding by the following chart. Pin Socket MS Letter letter MS Letter Letter PN P (normal) SN S (normal) PA G SA H P S J PC K SC L P M S N PE R SE T 42 for more information at

24 /31 for ML-ST-1760 Series TV reakaway Fail Safe Crimp, Metal Lanyard Plug.100 MAX 2.54 MAX OUTER SLEEVE MOVEMENT URNG UNMATNG THREA RELEASE MAX MAX ACCESS. A ** METRC THREA M37X 1.0-6g0.100R MAX MAX MAX MAX LANYAR LENGTH (See Lanyard Length Table) MAX MAX ACCESS. A.359 MAX 9.12 MAX MAX MAX LUE AN.374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT URNG UNMATNG THREA RELEASE MAX MAX ACCESS. A PN CONTACTS ONLY, SHELL SZE 25 ONLY ** METRC THREA M37X 1.0-6g MAX MAX MAX MAX 0.100R LANYAR LENGTH (See Lanyard Length Table) TYPE 6 TYPE 2 METRC THREA M37X 1.0-6g0.100R.280 MN 7.11 MN FULL THREA MAX MAX LANYAR LENGTH (See Lanyard Length Table).359 MAX 9.12 MAX MAX MAX LUE AN Pin ata for ML-ST-1760 TYPE 1 (LONGER SHELL) lue band indicates rear release contact retention system ** Lanyard pulled taut against a.500 ±.13 dia. Mandrel All dimensions for reference only Total nsert Arrangement Rating (Coax) 8 (Twinax) N Arrg. Number for Pattern Number of Standard Rating Location Pin Socket 3 8 Twinax A, H, K M39029/ M39029/ Coax 2,3 M39029/ M39029/ W, 5 M39029/ M39029/ C,, E, F, N J, M, N, P, R, T, U, M39029/ M39029/ Y, Z, G, L, S, N V, X, 1, 4, M39029/ M39029/ , 7 nsert Total Arrangement Rating (power) N MAX 9.12 MAX MAX MAX LUE AN N *Part number reference. To complete, see how to order page 41. / / / / /19 T3W-1625-XXXX 1 *To order by Commercial Part numbers consult. Tri-Start Lanyard Separation Forces Straight Plug (lbs. max.) NSERT AVALALTY FAL SAFE /31 FOR ML-ST-1760 P M X G R Y L H S Z 3 4 L F 7 K 5 W J A A J E 6 K 1 H 15 egree Pull (lbs. max.) T 2 C U G E F V Primary nterface Signal Set Auxiliary Power Signal Set Legend 8 (twinax) 10 (power) 12 (coax) C Pyle Pyle 5015 Crimp Rear s for more information at

25 /31 for ML-ST-1760 Series TV reakaway Fail Safe for Stores Management Applications- Lanyard Plug HOW TO ORER - Y MLTARY PART NUMER FAL SAFE /31 Ordering procedure for example part number /31WE20PN1 is shown below: Easy Steps to build a part number... Military O Number Spec Sheet Lanyard nsert Style Keying Prefix Number ength Code Arrangement Number / 31 W E 20 P N 1 Pyle Crimp Rear Pyle s 1. Select a O Number Prefix / 2. Specification Sheet Number 31 F W Lanyard Length (in.) ±.236 ML-TL-, Series Tri-Start Lanyard Plug for ML-ST-1760 with pin contacts 3. Select a Class Electroless nickel plated aluminum, optimum EM shielding effectiveness 10 GHz specification min., 48 hour salt spray, 200 C Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EM 10 GHz specification min., 175 C 4. Select a Lanyard Length Code Lanyard Length (mm.) ± 6.0 Lanyard Length Code for Part Number E F G H J K L 5. Select an nsert Arrangement Only 11 or 20 are available contact arrangement numbers. See page Style P & A are Valid P A Replaces the no designation option in the PN on revision C and earlier revision of the Mil-Spec. supplied less contacts. 7. Keying N s required for normal position. 8. Number 1, 2 or 6. See drawings on page 43. For accessories for lanyard release plugs see section. 44 for more information at

26 Hybrid reakaway Series Lower Profile Lanyard Plug, Crimp, Metal shells with Composite Operating Sleeve New Hybrid Lanyard reakaway Fail Safe connector with a composite thermoplastic outer operating sleeve for greater durability. This new hybrid breakaway is the breakaway of choice for the Navy F-18 Program. s hybrid lanyard design offers greater durability over aluminum and composite designs because of its ability to handle abuse taken after weapons release. Other advantages include: Lower profile compared to full metal breakaway Fail Safe connectors Less weight This Hybrid reakaway meets the applicable requirements of ML- TL-/31 including random & sine vibration, ice resistance, fluid immersion and hydrolytic stability tests. (Test reports are available upon request). Currently the hybrid breakaway is available in shell sizes 25 and 17. t uses standard inserts available for breakaway plugs sizes 25 and 17, and is also available with inserts and for ML-ST Consult for ordering of the new hybrid breakaway connectors. These hybrid connectors will accommodate the standard backshells for breakaway connectors shown on section or the backshell section. Stores Management, Rail Launch Plugs and Receptacles that meet ML-ST-1760 provides a reakaway Rail Launch connector that is designed for use on aircraft that carry rail launch missiles such as AMRAAM. These connectors are designed for blindmating of stores on rail launch applications. They consist of a buffer plug and a missile receptacle that meet the specifications of ML-ST-1760 Stores Management. Other features and benefits include: esigned to ML-C specifications ayonet and push pull coupling Use standard ML-TL- crimp termination with power, coax and twinax contacts also available uffer provides flame barrier uffers are replaceable Consult for more information and ordering. New Hybrid Lanyard Plugs (Metal inside shells and Composite, lower profile outer sleeves) Condition/Test escription Reference urability 400 complete mating/unmating cycles ML-TL-/31 mpact Shock Vibration ce Resistance Fail Safe isengagement Pull Separation Nine hammer blows from 1,3 and 5 feet, three each in three axes on mounting panel. 10 to 2000Hz in three perpendicular axes, 4 hours in each axis for a total of 12 hours with no fracturing or breaking of parts. Pull tested after conditioned with ce water at -18C for 35 minutes. Rotationaly unmated 180 from full mate position and pull tested in both a straight direction and at 15. ML-S- 901 ML-ST-202F, Method 204 ML-TL-/31 ML-TL-/ cycles at 30 feet per second. ML-TL-/31 Stores Management Rail Launch Pyle Pyle 5015 Crimp Rear s for more information at