CPU PN/DP: Configuring an ET. 200S as PROFINET IO device SIMATIC. PROFINET CPU PN/DP: Configuring an ET 200S as PROFINET IO device

Transcription

1 CPU PN/DP: Configuring an ET 200S as PROFINET IO device SIMATIC PROFINET CPU PN/DP: Configuring an ET 200S as PROFINET IO device Introduction 1 Preparation 2 Learning units 3 Further Information 4 Getting Started 08/2011 A5E

2 Legal information Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken. CAUTION without a safety alert symbol, indicates that property damage can result if proper precautions are not taken. NOTICE indicates that an unintended result or situation can occur if the relevant information is not taken into account. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Industry Sector Postfach NÜRNBERG GERMANY A5E P 09/2011 Copyright Siemens AG Technical data subject to change

3 Table of contents 1 Introduction Preparation Learning units Step: Install the ET 200S Step: Wiring and assembling ET 200S Step: Configuring ET 200S Step: Insert the SIMATIC Micro Memory Card and switch on the device Step: Assign a name to the IO device Step: Download user program and configuration to the CPU Step: Switch CPU to RUN and monitor functions Further Information Getting Started, 08/2011, A5E

4 Table of contents 4 Getting Started, 08/2011, A5E

5 Introduction 1 Introduction In the following steps we will show you the basics of configuring an ET 200S as PROFINET I/O device. This process will take one to two hours, depending on your experience. Getting Started, 08/2011, A5E

6 Introduction 6 Getting Started, 08/2011, A5E

7 Preparation 2 Scope CPU SIMATIC Micro Memory Card required for operation? PN/DP yes V3.2 IM PN yes V7.0 As of firmware version The order number can be found in the manuals, e.g. the operating instructions CPU 31xC and CPU 31x: Installation ( Requirements You have an S7 300 station consisting of a power supply module and one CPU PN/DP central module, as described in the Getting Started document "CPU 314C-2 PN/DP, PN/DP, PN/DP, PN/DP: Configuring the PROFINET interface". STEP 7 V5.5 is completely installed on your programming device (PG). You are familiar with STEP 7. The PG is connected to the PROFINET IO. WARNING Operation of an S7-300 as part of plants or systems is subject to special rules and regulations, which depend on its field of application. Please make sure that you adhere to the applicable safety and accident prevention regulations, for example IEC 204 (emergency stop systems). You risk severe injury, or damage to machines and equipment if you ignore these regulations. Getting Started, 08/2011, A5E

8 Preparation Material and tools required Quantity Item Order number (Siemens) 1 Standard mounting rail 35 mm (length = 483 mm, for example) 1 Interface module IM PN and terminating module, x 1 6ES5710-8MA11 6ES7151-3BA23-0AB0 1 CPU PN/DP e.g. 6ES7317-2EK14-0AB0 1 SIMATIC Micro Memory Card e.g. 6ES7953-8LL20-0AA0 2 Fast Connect terminal module TM-P15N23-A1, x 1 6ES7193-4CC70-0AA0 1 Fast Connect terminal module TM-E15N24-A1, x 5 6ES7193-4CA70-0AA0 2 PM-E DC24V, x 1 6ES7138-4CA01-0AA0 1 4DI DC24V ST, x 5 6ES7131-4BD01-0AB0 1 4DO DC24V/0,5A ST, x 5 6ES7132-4BD00-0AB0 1 Industrial Ethernet FC RJ45 connector 90, 10 pieces 6GK1901-1BB20-2AB0 1 Industrial Ethernet FC stripping tool 6GK1901-1GA00 1 Appropriate installation cables: FC Standard Cable FC Trailing Cable FC Marine Cable 6XV1840-2AH10 6XV1840-3AH10 6XV1840-4AH10 8 Getting Started, 08/2011, A5E

9 Preparation Setup The figure below shows which ET 200S components you require for the example on the PROFINET I/O: Figure 2-1 Components for the example on the PROFINET IO Getting Started, 08/2011, A5E

10 Preparation 10 Getting Started, 08/2011, A5E

11 Learning units Step: Install the ET 200S Installing and grounding the mounting rail 1. Install the mounting rail (35 x 7.5 mm or 15 mm) with a length of at least 210 mm on a solid surface. 2. Connect the rail to the protective conductor. Stipulated cross-section of the cable connection to the protective conductor: at least 10 mm Mount the various modules onto the rail, starting on the left side (hang in - swivel down - slide to left). Follow the following sequence: Interface module IM151-3 PN Terminal module TM-P15N23-A1 2 x terminal module TM-E15N24-A1 Terminal module TM-P15N23-A1 2 x terminal module TM-E15N24-A1 Terminating module Getting Started, 08/2011, A5E

12 Learning units Step: Wiring and assembling ET 200S Step: Wiring and assembling ET 200S WARNING Ensure the ET 200S is completely disconnected before wiring! You may come into contact with live wires if the ET 200S is connected to the power supply. Procedure 1. Wire the ET 200S as shown below: V DC electronics power supply 2 24 V DC sensor supply potential group V DC potential group 2 2. Connect the PROFINET interface of the PROFINET I/O controller (e.g. port 2 of the PN interface of a CPU PN/DP) to the PROFINET interface of the I/O device (e.g. port 1 of the PN interface of the IM151-3 PN) via an Industrial Ethernet twisted pair cable. 3. Insert the power and electronic modules into the terminal modules. 12 Getting Started, 08/2011, A5E

13 Learning units Step: Configuring ET 200S Step: Configuring ET 200S Procedure 1. Run SIMATIC Manager and open the project which you created in Getting Started "CPU 314C-2 PN/DP, PN/DP, PN/DP, PN/DP: Configuring the PROFINET interface". 2. Drag-and-drop IM151-3 PN from the hardware catalog: PROFINET IO > I/O > ET 200S to the PROFINET I/O system. 3. From the hardware catalog, drag-and-drop the various ET 200S modules into the configuration table in accordance with the physical structure of the PROFINET I/O device. 4. Save and compile the Hardware Configuration. Select Station > Save and Compile. Getting Started, 08/2011, A5E

14 Learning units Step: Insert the SIMATIC Micro Memory Card and switch on the device Step: Insert the SIMATIC Micro Memory Card and switch on the device Procedure 1. If desired, you can insert a SIMATIC Micro Memory Card into the IM151-3 PN. Note Delete the content of a SIMATIC Micro Memory Card with unknown content before you use it in the programming device. 2. Switch on the power supply for the CPU PN/DP. Result: Reaction of the status LEDs on the CPU PN/DP: 5V DC lit SF off 3. Switch on the power supply for the IM151-3 PN and the PM-E. Result: Reaction of the status LEDs on the IM151-3 PN: BF flashes ON is lit LINK is lit The SF LEDs of all electronics modules are also lit. 14 Getting Started, 08/2011, A5E

15 Learning units Step: Assign a name to the IO device Step: Assign a name to the IO device Procedure 1. In HW Config, open the dialog Properties - IM151-3 PN. 2. Enter the device name of the I/O device. 3. Save and compile the HW configuration. Select Station > Save and compile. Getting Started, 08/2011, A5E

16 Learning units Step: Assign a name to the IO device 4. To transfer the name configuration to IM151-3 PN, you need an online PROFINET connection to the I/O device. Select PLC > Ethernet > Assign device name to transfer the device name to the IM151-3 PN. 16 Getting Started, 08/2011, A5E

17 Learning units Step: Assign a name to the IO device 5. When you use more than one I/O device, the system displays all I/O devices in the Assign device name dialog box. In this case, compare the MAC address of the device with the MAC address displayed. Select the correct I/O device. On the Assign device name dialog box, click Assign name. The device name is saved in the IM151-3 PN interface module (optionally also on an inserted SIMATIC Micro Memory Card). Getting Started, 08/2011, A5E

18 Learning units Step: Assign a name to the IO device 6. The dialog box indicates the device name you assigned. 7. Download the hardware configuration to the CPU PN/DP. Select PLC > Download to module. The CPU automatically assigns an IP address to the IO device after it has received this download. The I/O device is ready for cyclic data exchange once the subnet is properly installed and the configuration corresponds to the physical structure of the I/O device. The BF2 LED starts to flash once you have downloaded the hardware configuration. The BF2 LED on the CPU and the flashing BF LED of the I/O device go out once the CPU has accepted the I/O device. Leave the CPU in STOP until you have written the user program and downloaded it to the CPU. 18 Getting Started, 08/2011, A5E

19 Learning units Step: Download user program and configuration to the CPU Step: Download user program and configuration to the CPU Procedure 1. Create the user program in the LAD/STL/FBD editor in OB Save the user program (OB 1). 3. Close the LAD/STL/FBD editor. 4. Select the "Blocks" folder. 5. Download all blocks to the CPU. 6. Select PLC > Download. Example 1: Reading an input and controlling an output STL U E 0.0 U M 2.0 S A 0.0 When input bit 0.0 is set and memory bit 2.0 is set, then set output bit 0.0 Example 2: Transferring an input byte to an output byte: STL L PEB 0 T PAB 0 Load I/O input byte 0 to the accumulator (bits 0.0 to 0.7) Write bits 0.0 to 0.7 from accumulator to I/O input byte 0. Getting Started, 08/2011, A5E

20 Learning units Step: Switch CPU to RUN and monitor functions Step: Switch CPU to RUN and monitor functions Procedure 1. Switch the CPU to "RUN". 2. You have correctly completed commissioning. The status of certain key status LEDs at CPU PN/DP and ET 200S is as follows: CPU PN/DP: DC5V: is lit SF: Off BF2: Off LINK: Lit ET 200S: SF: Off BF: Off ON: Lit LINK: Lit 3. Verify the station functions and debug the user program. 20 Getting Started, 08/2011, A5E

21 Further Information 4 Reference For detailed information on address assignment for the PROFINET interface, please refer to the STEP 7 online help. Diagnostics/Correction of Errors Wrong operation, faulty wiring or a faulty hardware configuration may cause errors which the CPU indicates with the SF group error LED after a CPU memory reset. For information on how to diagnose such errors and alarms, please refer to the operating instructions, CPU 31xC and CPU 31x: Installation ( Manuals containing further information Getting Started: Getting started and exercises with STEP 7 ( Manual: SIMATIC NET: Twisted Pair and Fiber Optic Networks ( Manual: SIMATIC communication ( PROFINET System Description ( Service & Support on the Internet In addition to our documentation, we offer a comprehensive knowledge base on the Internet ( There you can find: A newsletter containing the latest information on your Siemens products. The documents you need using the search engine in Service & Support. The bulletin board, a worldwide knowledge exchange for users and experts. Your local contact for Automation & Drives in our contact database. Information about on-site services, repairs and spare parts. You will find much more under "Services". Getting Started, 08/2011, A5E

22 Further Information 22 Getting Started, 08/2011, A5E