Innovative technology meets modern design.

Transcription

1 CITY AND TRAVEL BUSES PRODUCT OVERVIEW Innovative technology meets modern design.

2 Intro Individuality makes you unique! The modular front and rear systems from HELLA open up unique opportunities: More technological freedom, more styling freedom and high efficiency even for limited production series. HELLA Support for over one hundred years. HELLA and modern bus production a permanently successful relationship. Modern lighting technologies and integrated electric and electronic components at a level of quality that has been setting standards for decades. We don t only see ourselves as a quality supplier, but also as a development partner. If required, our developers and engineers can work on the optimum solution for your application with your teams on your premises. Depth of innovation. Modular concepts. Technological leadership. More safety due to innovations in lighting technology: e.g. LED low beam More efficiency due to integrated electric and electronic components, e.g. battery sensors. A deep product range gives you diversity in terms of equipment due to our modular systems in particular! Comprehensive product portfolio for all market requirements, e.g. ECE, SAE, Japan. Maximum quality and performance due to synergies from our developments for the international car industry. As technology leader, we have 23,000 employees at 70 locations in more than 30 countries working every day for you!

3 02 03 CONTENTS Introduction Page One LED is not the same as any other Page LED indicators Page Halogen, Xenon, LED Page Customer-specific headlights Page FRONT LIGHTING DynaView Evo2 Page 15 Daytime running lights Page mm modules Page mm and 60 mm Premium Page 25 Fog lights Page 26 Indicator lights Page Position lights Page UNIVERSAL WARNING LIGHTS Beacons and light bars Page 33 SIDE LIGHTING Side markers Page Auxiliary indicators Page 36 REAR LIGHTING Combination rear lights Page Clearance lights Page 53 Reflectors Page Stop and auxiliary stop lights Page 56 Licence plate lights Page 57 INTERIOR LIGHTING Ceiling lights Page Ambient lighting Page 61 Reading and surface-mounted lights Page 62 LED orientation lights Page 63 Electrics / electronics Intelligent Battery Sensor Page HELLA relays Page Plugs / connector sockets Page 75 Acoustic signal devices Page Mirrors Page Microswitches Page 80 Water reservoir Page 81 Industrial packaging item list Page 82 83

4 Reduction of lifecycle costs by using LED products Service life Xenon Halogen LED Energy consumption The higher purchase costs of high-quality LED products reduce the lifecycle costs and offer high saving potential for fleet operators in particular. Energy consumption is increasingly in the spotlight of customers. With our LED products, energy consumption is reduced by up to 50% in headlights and 90% in headlights compared to conventional lights. Lower fuel costs can finance the majority of the additional investment costs for LED products. The LED modules do not require maintenance or light source replacement, and have an average service life of 20,000 hours. Ongoing operating and failure costs are reduced to a minimum. Extremely low-maintenance = extremely cost-saving! High-quality LED products are extremely cost-effective in the medium- and long-term due to long replacement intervals. Lifecycle costs incl. fuel costs Lighting function: Headlights Halogen compared to LED Lifecycle costs incl. fuel costs Lighting function: Tail lights/stop lights with indicators Halogen compared to LED LED Halogen LED Incandescent lamp Years Service life of halogen light source: 600 h*, Replacement time for halogen light source: 15 min, Repair costs: 50 EUR/h, Drive time with lighting per year: 2,100 h, Fuel costs: 1.35 EUR per litre After 10 years, around 1,000 EUR per vehicle is saved in fuel costs! Years P21W bulb service life: 300 h*, Replacement time for light source: 15 min, Repair costs: 50 EUR/h, Drive time with lighting per year: 2,100 h, Fuel costs: 1.35 EUR per litre After 10 years, around 650 EUR per vehicle is saved in fuel costs! * The service life data are based on the B3 value (3% of the light source has failed). Manufacturers often give the Tc (63% of the light source has failed), which is too high for a realistic calculation.

5 04 05 One LED is not the same as any other With HELLA LED products you are opting for high-quality technology, but the considerable reductions in follow-on costs and longer, trouble-free service lives also add up to your advantage. The widespread use of LEDs is the best indication of their clear benefits. However, certain factors must be taken into account. If you want to get the best out of LED technology, thermal management is essential! With thermal management Thermal management dissipates heat away from the LEDs and transfers it to the surroundings. Without thermal management If heat is not dissipated away from the LEDs, hotspots develop. Hotspots reduce the service life of the LEDs significantly and can even cause failure. The LEDs only achieve their extremely long service life with appropriate thermal management. HELLA takes thermal management into account in all developments. If no reliable thermal management is implemented, the LEDs are overload and, in the worst case, can even fail. Thermal management is an absolute must to protect LEDs LEDs are sensitive to heat. If the temperature of the LED gets too high, the diodes can lose their luminous intensity and, in extreme cases, may even be destroyed. HELLA achieves an effective heat flow by choosing thermally conductive materials and by aligning components effectively. Thermal Management dissipates heat away from the LEDs. This means we can guarantee the long service life of our products!

6 LED lighting: Failure control and electrical connection Operation of LED lights / LED headlights with AC voltage or synchronised DC voltage is not permitted. In the ECE R48 area of application, by law, it is necessary to ensure failure control for LED lights / LED headlights in the vehicle's electrical system through suitable measures. Due to the low power consumption of LED lights, which are distinctly different from a bulb version, the proper functioning of bulb failure control must be checked when they are integrated into vehicle electrical systems. As indicators must be checked by law, we recommend operating the lights only in conjunction with an indicator control unit.

7 06 07 LED indicators and the patented failure check Legal requirement in all ECE states The indicators on vehicles registered for use on public roads must be monitored. An indicator failure must be communicated to the driver visually or acoustically. In all ECE states, the following holds: A potential failure of the indicator must therefore be monitored by the vehicle. Manufacturers use different control methods for this purpose. However, the failure controls in use today cannot detect simple LED lights and display an error when they are used. Many HELLA LED indicators have integrated failure control electronics. The indicators monitor themselves. They generate an impulse that is evaluated by the electronic ballast. This ballast simulates a 21W bulb which allows them to be used with conventional indicators. Safe conversion to LED indicators using patented HELLA electronics HELLA supplies electronic ballasts for all HELLA LED indicators which makes it possible to implement the indicator failure display in a diverse range of vehicles. This is necessary if the vehicle manufacturer does not guarantee indicator bulb failure control via the vehicle's electrical system. The method is patented by HELLA. There are currently three different ballasts and several different LED indicators available. Even if a single LED fails, the light will be shown as faulty and the pulse will no longer be generated. In this case, the ballast switches off the bulb simulation and the indicator reports the fault to the driver. LED indicator control unit LED flasher unit Simulation device for cold checking

8 The right solution for your vehicle electronics VEHICLE Start Is a flasher relay installed in the vehicle? Yes No Turn on the vehicle ignition and remove the bulb of an indicator without pressing the signal switch. Any failure of the flasher unit is displayed. Yes No Press the signal switch Any failure of the flasher unit is displayed. Yes No Vehicle not ECE-compliant TRAILER Solution 1: LED flasher unit Solution 2: Simulation device for cold checking Operating voltage V Operating voltage V Functional voltage V Nominal current 1.5 A Operating temperature 40 C to + 85 C Operating temperature 40 C to + 85 C Protection class P 53 (contacts below) Protection class IP 54 (contacts below) LED flasher units 3+1 Simulation device 3 Indicators on the vehicle/traction vehicle 1 Indicator on optional trailer 4DW for cold checking 5DS LED flasher units Indicators on the vehicle/traction vehicle 1 Indicator on optional trailer 4DM

9 08 09 Solution 1: Replace the existing device with an LED flasher unit from HELLA with ISO pin basis 2BA One flasher unit is required per vehicle. Any possible combination of bulbs and HELLA LED indicators is permitted: from a full package with bulbs through mixed versions to a full package with LED lights. Bulbs or HELLA LED indicators are also permitted on trailers. 2BA Solution 2: With simulation device for cold checking One simulation device is required per LED light. Solution 3: By LED indicator control unit Failure pulse 2BA BA BA Two LED indicators can be monitored per vehicle using one simulation device. (Only one simulation device can be used per vehicle.) Solution 3: By LED indicator control unit 2SD Solution 3: Indicator control unit Solution 4: Light control device with integrated failure pulse Operating voltage Reverse-polarity protection voltage input Flasher unit left/right V - 28 V In future, light control devices can query the failure pulse. Hence, interim solutions 1-3 will not be necessary and communication will take place directly with the indicators. Operating temperature 40 C to +50 C Extended operating temperature* 40 C to +80 C Storage temperature 40 C to +90 C With female contacts 5DS For EasyConn connectors 5DS * Above 50 C, simulation of the bulb is deactivated for thermal reasons.

10 Halogen Xenon L Halogen, Xenon, LED The most important benefits of LED technology for headlights New LED module Safety: Our LED headlight provides excellent light output using the latest technology! Light colour: Daylight-like light prevents eye fatigue and improves the driver's view of traffic. Energy savings: Due to lower levels of current consumption, fuel consumption is decreased and the load on the alternator is reduced. Service life: LEDs have service lives which are several times longer than standard light sources. Maintenance costs due to lightsource replacement are thus a thing of the past. We develop in response to current trends! Dispersion, light colour, light distribution and light homogeneity a lot can be simulated and calculated. But nothing can replace the actual experience of light. That is when we use our light tunnel in Lippstadt. It is the largest of its kind in Europe: 140 metres long and 11 metres wide. The light pattern has to pass its first test here in almost natural surroundings and get through more tests/tuning during headlight development. Test vehicles are in some cases in our light channel a year before they come onto the market. HELLA light tunnel

11 10 11 ED OneLED Patented production technology and process reliability for LED products without printed circuit board The use of conductive plastic and injected LEDs allows us to use 100% automation. The frame is injected around the housing and the lens. This significantly increases air-tightness compared with conventional welding or gluing methods. OneLED This production technology guarantees a high degree of quality in terms of air-tightness and fault rate. Process faults are excluded, from injection moulding through testing to packaging. Side marker lamp from HELLA Appealing night design The large-area, homogeneous illumination of the whole lens from all viewing angles results in optimum visibility and thus maximum safety. New "glowing edges" technology emphasis all contours of the light, generating an impressive, innovative night design for side marker-, position- and clearance light functions. OneLED from HELLA: Optimum visibility, large illuminated area, including contour lighting

12 Customer-specific headlights We understand that individuality is important to you! Customer-specific headlights with a modular design reduce development costs and make more design freedom an option even for small numbers of units. The solution: The building block or module. Everything you need is included: The freedom of the design. The logic of the economical series. The latest advanced lighting technology. The security of real HELLA quality. Design proposal You start by defining the lighting functions you want. Based on your requests, our designers develop proposals or your designers prepare enquiries or specifications. The shape and colour can of course be customised. HELLA has deliberately packed its front light system with the finest technology. Small, but powerful. On request, we can also support you in developing the design of exterior elements - including covers and lenses. Cover lens Decorative finisher Static cornering light module Bi-Xenon module Fog module High-beam module

13 12 13 This is what an impressive solution might look like, for example:! Auxiliary high beam " Fog light # Bi-Xenon (dipped and high beam) $ Static cornering light and position light SELECTABLE FRONT MODULES FROM THE HELLA MODULE KIT: Bi-Xenon Bi-Halogen Halogen Static cornering light and position light High beam High beam with daytime running light Fog light with daytime running light Direction indicator module with LED PO light Fog light Daytime running light with LED position light LED indicator LEDayFlex, the flexible daytime running light The use of the latest lighting technology, such as LED and Xenon, guarantees trend-setting and high light output. We can also implement customer-specific headlights in low numbers of units.

14 Front lighting More flexibility in the selection of 90 mm headlight due to a new retaining frame standard (HELLA item No. Frame 9AH ) The new retaining frame makes it possible to attach 4 generations of headlights. You can choose between Halogen, Bi-Halogen, Xenon, Bi-Xenon and LED headlights with a high degree of flexibility. Premium carrier frame the new HELLA standard Classic Performance Premium Premium LED

15 14 15 DynaView Evo2 A new lighting era DynaView Evo2 combines the cornering light and fog light safety functions in compact round auxiliary lights which can be universally installed in many different vehicles. When the low beam is switched on, the right or left cornering light is activated automatically and immediately when the indicator is actuated or when the vehicle drives round a bend at a speed of less than 40 km/h. A yaw rate sensor measures the vehicle's angular acceleration and triggers the turn-on signal when the car drives through a curve. At the end of the curve, a dimmer softly fades the extra light. If the reverse gear is engaged, both cornering lights are switched on and ensure broad and bright illumination of the areas along the left and right of the vehicle. The cornering light is switched off during normal driving situations on a straight stretch of road. When turning a corner or driving slowly through a curve (up to a speed of 40 km/h), the cornering light is turned on automatically. When driving round a bend up to a speed of 40 km/h, the respective headlight is switched on automatically. In foggy conditions, the cornering light can be switched on manually (both sides) as a fog light. DYNAVIEW EVO2 incl. H7 bulb, with holding bracket, 12 V Set incl. control electronics and harness 1N individual left 1N individual right 1N incl. H7 bulb, with carrier frame 12 V, individual left 1N V, individual right 1N , individual left 1N , individual right 1N Type approval ECE 1951 / SAE ACCESSORIES IntelliBeam control electronics 5DF Connector plug set for 20 headlights 8JD Harness set 8KB

16 The world's first flexible daytime running lights: LEDayFlex Design A current trend in vehicle design is the customisation of headlight design for daytime and night-time driving. The lighting technology that we have further developed with our LEDayFlex daytime driving lights is the foundation for exciting design solutions. Technology LEDayFlex light chains with 5 to 8 firmly connected LED light modules can be integrated into an almost infinite number of configurations in the vehicle front-end. In the process, they follow the shape of the vehicle's contours in depth. LEDayFlex allows for many different design options as long as they comply with legal regulations. Designs can include a powerful daylight-like light signal during the day and, if desired, in versions with the option to switch over to position lighting, also at night. This gives the designer a powerful system. Design Designing a vehicle-specific lens set.

17 16 17 Daytime running lights max mm min. 250 mm* max mm max. 400 mm min. 350 mm* min. 600 mm** min. 600 mm** Only daytime running lights Daytime running lights including position lights SET INCLUDING ELECTRONIC MODULES 5 LED light modules for daytime running light 2PT LED light modules for daytime running light with position light 2PT LED light modules for daytime running light 2PT LED light modules for daytime running light with position light 2PT LED light modules for daytime running light 2PT LED light modules for daytime running light with position light 2PT LED light modules for daytime running light 2PT LED light modules for daytime running light with position light 2PT ACCESSORIES Connecting cable set including mating connector 8KA wire extension cable 500 mm in length 8KB AMP mating connector (1 set) 8KW AMP mating connectors (10 units) 8JA Connector contacts (50 units) 8KW Individual seals (50 units) 9GD Electronic module for 12/ 5DS Electronic module for position light version 12/ 5DS

18 FRONT LIGHTING LED daytime running lights LED DAYLIGHT RUNNING LIGHT SET, RECTANGULAR LED daytime running light set with silver-grey aluminium housing and integrated electronics. Bracket for upright and suspended installation in or on the front apron. Power output: /11 W. Set includes: 2 lights each with 3 LEDs, professional cable set with AMP Superseal connector, bracket. Daytime running light set 2PT Single light with PO function with attached cable and 3-pin AMP plug 2PT OPTIONAL ACCESSORIES Connecting cable set including mating connector 8KA pin AMP mating connector (1 set) 8KW LED DAYLIGHT RUNNING LIGHT SET, ROUND with integrated electronics including cable set, universal bracket, 3 powerful LEDs per light, multivoltage 9 33 V, /11 W, current consumption = approx A Set for surface-mounting 2PT SINGLE LIGHT without bracket, left 2PT without bracket, right 2PT without bracket, with PO function, left 2PT without bracket, with PO function, right 2PT OPTIONAL ACCESSORIES Mounting plate, front screw connections 9AH Bracket for suspended mounting, 3-pin plug 8GH pin AMP mating connector (1 set) 8KW

19 18 19 LED daytime running lights LEDAYLINE LED daytime running lights LED daytime running light set with integrated relay in black plastic housing and fastening springs for mounting in the front apron. Set includes: two lights each with 5 LEDs, professional cable set with AMP Superseal connector, fastening springs. Power consumption 8 W. SET with position light, 12 V incl. professional cable set 2PT with vehicle-specific cover* 2PT SINGLE LIGHT Daytime running light with position light, 12 V, left 2PT Daytime running light with position light, 12 V, right 2PT Daytime running light with position light,, left 2PT Daytime running light with position light,, right 2PT OPTIONAL ACCESSORIES Connecting cable set including mating connector 8KA pin AMP mating connector (1 set) 8KW LEDAYLINE LED daytime running lights LEDayLine 15 LEDayLine 15 and LEDayLine 30 daytime running light sets for horizontal installation, with 2.5 m connecting cable and separate changeover relay for automatically turning daytime running lights on and off or for switching over to position light. Set includes: 2 lights each with 8 LEDs, changeover relay, comes with mounting frame. LEDayLine SET 15** 12 V daytime driving light 2PT V daytime running light with position light 2PT daytime driving light 2PT daytime running light with position light 2PT LEDayLine SET 30** 12 V daytime driving light 2PT LEDayLine V daytime running light with position light 2PT daytime driving light 2PT daytime running light with position light 2PT * In black (can be painted), suitable for Fiat Ducato, Citroen Jumper and Peugeot Boxer. ** Available as of the 4th quarter 2011

20 FRONT LIGHTING LED daytime running lights LED DAYTIME RUNNING LIGHT, ROD-SHAPED LED daytime running light set for horizontal installation, with 2.5 m connecting cable and separate changeover relay to automatically turn the lights on and off. Set includes: 2 lights each with 12 powerful LEDs, attachment screws and changeover relay. SET 12 V daytime running light set 2PT daytime running light set 2PT SINGLE LIGHT 12 V 2PT PT LED DAYTIME RUNNING LIGHT, ROD-SHAPED LED daytime running light set for horizontal installation, with 2.5 m connecting cable and separate changeover relay to automatically turn the lights on and off. Set includes: 2 lights each with 12 powerful LEDs, attachment screws and changeover relay. Delivery includes mounting frame. SET 12 V daytime running light set 2PT daytime running light set 2PT SINGLE LIGHT 12 V 2PT PT LED MULTI-FUNCTION LIGHT 83 mm LED 3 functional lights: Indicator, position light, daytime running light The integrated electronic circuitry is set up such that the daytime running lights dim when indicating, pre-wired with 2.5 metre sheathed four-core cable. SINGLE LIGHT 12 V, 83 mm LED 3 functional lights 2BE , 83 mm LED 3 functional lights 2BE OPTIONAL ACCESSORIES The adapter ring is used to replace a 90 mm light with the 83 mm light. This means that vehicles that have come equipped with a HELLA 90 mm light can be easily converted to 83 mm lights. Adapter ring 90 mm 9GD

21 20 21 Daytime running lights with light bulbs 90 MM DAYTIME RUNNING LIGHT WITH HIGH BEAM 90 mm daytime running light and spotlights or fog lights Module headlights with optic-free glass cover with H15, light bulb, with carrier frame. SINGLE LIGHT Daytime running light / high beam, 12 V, 15 W/55 W 1F Daytime running light / high beam,, 20 W/60 W 1F OPTIONAL ACCESSORIES Plug set, 3-pin 8JD MM DAYTIME RUNNING LIGHT WITH FOG LIGHT 90 mm daytime running light and spotlights or fog lights Module headlights with optic-free glass cover with H15, light bulb, with carrier frame. SINGLE LIGHT Daytime running light / fog light, 12 V, 15 W/55 W 1N Daytime running light / fog light,, 20 W/60 W 1N OPTIONAL ACCESSORIES Plug set, 3-pin 8JD MM DAYTIME RUNNING LIGHT WITH LED POSITION LIGHT 90 mm daytime running light and LED position light Lights with optic-free glass cover, with P21W long-life light bulb and Kartoval LED. SINGLE LIGHT Daytime running light / LED position light, 12 V on request 2BE OPTIONAL ACCESSORIES Mounting plate, front screw connections 9AH Plug set, 3-pin 8JD

22 20 x around the world without having to replace the bulb! The new 90 mm Premium LED headlight. 90 mm Premium LED module The new 90 mm LED module with low-beam light function fits into the series of 90 mm halogen- and xenon headlight modules which means the LED technology is now available. Go 20 x around the world without having to replace the lamp! The new LED headlights from HELLA are designed for maximum service life and lighting performance in any bus. Bulb replacement is a thing of the past. No maintenance due to passive cooling. No moving parts such as a fan are necessary. Lower fuel consumption and a reduction of CO 2 emissions. After 10,000 hours, around 370 litres of fuel have been saved. LED headlights increase safety. The day-like illumination means drivers see significantly better and do not get tired as quickly. 90 MM LED MODULE Lighting function Low-beam Multivolt Right-hand traffic 1BL Left-hand traffic 1ML Type approval ECE ES 3159 and ECE LES MM BI-LED MODULE* Lighting function Low beam and high beam Multivolt Right-hand traffic 1AL Left-hand traffic 1LL In the ECE R48 area of application, by law it is necessary to ensure failure control for a LED headlight in the vehicle's electrical system through suitable measures. Further details on failure control of the 90 mm Premium LED headlight are available in the Highlights section at: Type approval ECE * Available from 2012 ACCESSORIES Surplus supply LED AMP Superseal, 3-pole Housing, 10 units 8JA Socket contact, 50 units 8KW Individual seal, 50 units 9GD

23 mm Premium 90 MM PREMIUM LOW BEAM Bulb type H7 Right-hand traffic, ECE BL Left-hand traffic, ECE ML Right-hand traffic, 12 V SAE 1BL MM PREMIUM BI-HALOGEN LOW-BEAM AND HIGH-BEAM HEADLIGHT Right-hand traffic,, H7 ECE AL Left-hand traffic,, H7 ECE LL Right-hand traffic, 12 V, H9 SAE 1AL MM PREMIUM BI-XENON LOW-BEAM AND HIGH-BEAM HEADLIGHT Bulb type D2S Right-hand traffic, ECE AL Left-hand traffic, ECE LL Right-hand traffic, 12 V SAE 1AL ACCESSORIES FOR 90 MM PREMIUM a) Control element, headlight aiming 6NM b) Plug housing for H7 / Xenon 8JD a) b) b) Plug housing for H9 8JD d) Carrier frame 9AH c) d) Toggle high beam AMP Superseal, 2-pole Housing, 10 units 8JA Socket contact, 50 units 8KW Individual seal, 50 units 9GD

24 FRONT LIGHTING 90 mm Performance 90 MM PERFORMANCE LOW BEAM Bulb Type H1 Right Hand Drive for Premium fixing 1BL Left Hand Drive for Premium fixing 1ML Right Hand Drive classic fixing 1BL Left Hand Drive classic fixing 1ML Type Approval ECE 2397 und MM PERFORMANCE HIGH BEAM AND POSITION LIGHT Bulb type H1 for Premium fixing 1K for Classic fixing 1K Type approval ECE MM PERFORMANCE HIGH BEAM Bulb type H1 for Premium fixing 1K for Classic fixing 1K Type approval ECE 2397 ACCESSORIES a) Control element, headlight aiming 6NM b) Plug housing for H1 8JD b) Plug housing for position light 8JD a) b) c)

25 mm and 60 mm Premium 50 MM PREMIUM LOW BEAM XENON Bulb type Light aperture D2S (gas discharge bulb) 44 mm Right-hand traffic, ECE BL Right-hand traffic, SAE 1BL MM PREMIUM LOW BEAM Bulb type Light aperture H7 44 mm Right-hand traffic, ECE BL Left-hand traffic, ECE ML Right-hand traffic, SAE 1BL MM PREMIUM DRIVING LIGHT XENON Bulb Type D2S (Gas-discharge bulb) 1F Type Approval ECE 1120 and SAE ACCESSORIES FOR 50 MM PREMIUM a) Control element, headlight aiming b) Frame for luminous range regulation 6NM AH a) b) c) c) Frame 9AH MM PREMIUM DRIVING LIGHT Bulb Type H9 12 V 1KL Type Approval ECE 2198 and SAE

26 FRONT LIGHTING Fog lights MICRO DE PREMIUM Bulb type H3 1NL Type approval ECE 877, R 19 B series 03 and SAE ACCESSORIES a) Cap, Fog light, rubber 9GH b) Cap, Fog light, plastic 9HD a) b) Plug housing for cap b) 8JD FOG LIGHT 80 MM Bulb type H3 with bulb, cap, cable, cover 1NL Type approval ECE 20, R 19 B series 03 FOG LIGHT 90 MM Bulb type H7 with bulb and 4-point fixing 1N Type approval ECE 1342, R 19 B series 03 with bulb and 4-point fixing 1N Type approval SAE ACCESSORIES Rubber caps 9GH

27 26 27 Indicator lights INDICATOR Lens Bulb type glass-clear with 6.3 mm flat plug or 2-pole AMP Superseal connector PY21W with 6.3 mm flat plug 2BA with 2-pole AMP Superseal connector 2BA Type approval ECE and SAE INDICATOR WITH LED POSITION LIGHT Bulb type front with 3-pole connector PY21W 2BE Type approval 2586, ECE and SAE OPTIONAL ACCESSORIES Mounting plate, front screw connections 9AH Plug set, 3-pin 8JD LED INDICATOR 200 mm cable Flush-mounting Multivolt Amber 2BA glass-clear 2BA glass-clear, with position light 2BE Type approval 5851, ECE and ADR / GGVS AGROLUNA INDICATOR front left and right horizontal / vertical Break out the water drain holes! Attachment and flush-mounting 12 and 2BE Type approval 10202

28 FRONT LIGHTING Indicator lights INDICATOR Lens Bulb type glass-clear with 2.8 mm flat plug PY21W 2BA Type approval ECE 6546 ACCESSORIES Bracket 8HG Cover, chrome-plated 9HB Plug housing 8JD Cover, comet silver 9HB Cover, silver 9HB Bracket 9XD MODULAR LED LIGHT Lens Bulb type Indicator failure control glass-clear front left and right 500 mm long cable open-ended LED, 1:1 replacement of bulb version Flush-mounting with/without pulse Indicator, without pulse 2BA /-407 Indicator, with pulse 2BA /-417 Type approval ECE INDICATOR Lens Bulb type glass-clear PY21W with 2.8 mm flat plug 12 and without bulb 2BA Type approval ECE 878 ACCESSORIES Decorative trim 8XU

29 28 29 Indicator and position lights INDICATOR Lens Bulb type glass-clear rear and front, left, right PY21W 12 and without bulb 2BA Type approval ECE INDICATOR Lens Bulb type Amber rear and front, left, right P21W 12 and without bulb 2BA Type approval ECE and SAE LED POSITION LIGHT Colour of the LEDs Electronic circuit white horizontal / vertical Mounting with passive thermal management 500 mm cable 2PG ,000 mm cable 2PG Type approval 1395, 1398 and ECE LED POSITION LIGHT front left and right 2-pole connector Flush-mounting 2PF Type approval ECE and SAE

30 FRONT LIGHTING Position lights LED POSITION LIGHT Colour of the LEDs Electronic circuit white horizontal Flat plug Flush-mounting with passive thermal management Position/degree PF Position/degree PF Type approval 2300 and ECE POSITION LIGHT front left and right with 2.8 mm flat plug Flush-mounting 12 and 2PF Type approval ECE 879 ACCESSORIES Decorative trim, chrome-plated 8XU LED POSITION LIGHT Colour of the LEDs Electronic circuit white EasyConn 2-pole connector Flush-mounting with passive thermal management 2PF Type approval 11371

31 30 31 Position lights POSITION LIGHT Lens Bulb type glass-clear front PY21W with 2.8 mm flat plug Flush-mounting with bulb 2PF Type approval ECE 7613 and SAE Accessories, see Page xx POSITION LIGHT Lens glass-clear front left and right with 6.3 mm flat plug Flush-mounting with bulb 2PF Type approval ECE and SAE LED POSITION LIGHT Number/colour of LEDs Amperage rating Electronic circuit 2/white left and right horizontal 500 and 5,000 mm cable Mounting /Multivolt 0.02 A with passive thermal management 500 mm cable 2PG ,000 mm cable 2PG Type approval 0002

32 FRONT AND WARNING LIGHTS Position lights LED POSITION LIGHT Colour of the LEDs Electronic circuit white horizontal 5,000 mm cable Mounting with passive thermal management 2PG Type approval 0301 LED POSITION LIGHT Lens glass-clear front left and right horizontal / vertical 160 mm open-ended cable Flush-mounting 2PF Type approval ECE 1696 LED SIDE MARKER LIGHT Colour of the LEDs Electronic circuit amber horizontal 5,000 mm cable Multivolt with passive thermal management 2PS Type approval SAE

33 32 33 Universal warning lights K LED FO Light source Electronic circuit LED (flashing) Multivoltage DIN 14620, fixed attachment with active and passive thermal management Type approval TA and XD KLX 7000 Light source Xenon (flashing) DIN 14620, fixed attachment Type approval A and RL KL 7000 Light source Halogen (rotating) DIN 14620, fixed attachment Type approval A and RL OWS 1600 Light source Length Halogen (rotating) 1,600 mm Type approval A and RL OWS X 1600 Light source Length Xenon (flashing) 1,600 mm Type approval A and RL

34 SIDE LIGHTING Side marker lighting SIDE MARKER LIGHT WITH REFLECTOR Number/colour of LEDs Approval 1/amber or red horizontal / vertical 1,500 mm cable /1 W for vehicles as per ADR / GGVS Horizontal fixing amber 2PS red 2TM Type approval 1395 and 1396 Vertical fixing, amber 2PS Type approval yellow ECE / SAE, red SAE SIDE MARKER LIGHT WITH REFLECTOR Number/colour of LEDs 2/amber 195 mm cable self-adhering /1 W Horizontal fixing 2PS Vertical fixing 2PS Type approval LED SIDE MARKER LIGHT Number/colour of LEDs Amperage rating 2/amber horizontal / 1.3 W 0.05 A 5,000 mm cable 2PS ,500 mm cable 2PS Type approval ECE 9605 LED SIDE MARKER LIGHT Number/colour of LEDs 2/amber or red horizontal / vertical 500 mm cable Multivolt / 0.8 W amber 2PS red 2PS Type approval SAE

35 34 35 Side marker lighting OneLED WITH FLAT PLUG horizontal / vertical 6.3 mm flat plug / 1 W white 2PS white 2PS black 2PS black 2PS amber 2PS Type approval 5853 and ECE/SAE OneLED WITH AMP TIMER horizontal / vertical / 1 W white 2PS black 2PS amber 2PS Type approval ECE OneLED WITH AMP SUPERSEAL horizontal / vertical / 1 W black 2PS Type approval ECE LED SIDE MARKER LIGHT Colour of the LEDs amber horizontal 500 mm cable Screw attachment 2PS self-adhesive 2PS Type approval ECE 0202

36 SIDE AND REAR LIGHTING Auxiliary indicators and combination rear lights AUXILIARY INDICATORS Lens amber left and right 6.3 mm flat plug Mounting 12 or left 2BM right 2BM Type approval ECE AUXILIARY INDICATORS Lens Bulb type amber or glass-clear horizontal amber lens, P21W Glass-clear lens, PY21W Delivery without bulb Mounting amber, P21W 2BM Type approval ECE 1059 Glass-clear, PY21W 2BM Type approval ECE 1848 LED TAIL LIGHT / STOP LIGHT Lens red rear left and right horizontal Open-ended cable Flush-mounting 2SB Type approval ECE and SAEd SAE LED INDICATOR Lens Indicator failure control glass-clear rear left and right horizontal Open-ended cable Flush-mounting active 2BA Type approval ECE 10880

37 36 37 Combination rear lights REVERSE LIGHT Lens glass-clear rear left and right horizontal Open-ended cable Flush-mounting 2ZR Type approval ECE and SAEd SAE REAR LIGHT Lens red rear left and right horizontal Flush-mounting 12 and Tail light 2SA * Stop light 2DA * Tail light and stop light 2SB * Rear fog light 2NE Type approval ECE and *SAE *SAE INDICATOR Lens Bulb type glass-clear rear and front, left, right horizontal Open-ended cable PY21W Flush-mounting 12 and 2BA Type approval ECE INDICATOR rear and front, left, right horizontal Open-ended cable Flush-mounting 12 and 2BA Type approval ECE and SAEd SAE

38 REAR LIGHTING Combination rear light LED COMBINATION REAR LIGHT Lens Indicator failure control glass-clear rear left and right with 2.8 mm flat plug Flush-mounting with/without pulse Tail light/stop light 2SB Indicator, without pulse 2BA Indicator, with pulse 2BA Type approval ECE REAR LIGHT Lens red rear left and right with 2.8 mm flat plug Flush-mounting Tail light 2SA Stop light 2DA Tail light/stop light 2SB Type approval ECE 7613 REAR FOG LIGHT Lens Bulb type red rear left and right with 2.8 mm flat plug H21W Flush-mounting 2NE Type approval ECE 3917 and SAE INDICATOR Lens Bulb type glass-clear rear left and right with 2.8 mm flat plug PY21W Flush-mounting 2BA Type approval ECE 6546

39 38 39 Combination rear light REVERSE LIGHT Lens glass-clear rear left and right with 2.8 mm flat plug Flush-mounting 2ZR Type approval ECE and SAE REFLECTOR Lens red 8RA Type approval ECE 3189 and SAE ACCESSORIES Bracket 8HG Cover, silver-coloured 9HB Plug housing 8JD Cover, chrome-plated 9HB Plug housing 8JD Cover, comet silver 9HB Tail light cover 8XU Bracket 9XD Tail light cover 8XU Do not use covers for series 2 LED versions LED TAIL-STOPLIGHT Lens red rear left and right 3-pole connector Flush-mounting 2SB Type approval ECE 7748 REFLECTOR Lens red 8RA Type approval ECE 3302

40 REAR LIGHTING Combination rear light LED TAIL-STOPLIGHT Colour of the LEDs Electronic circuit red rear left and right horizontal 500 mm cable Attachment and flush-mounting /Multivolt with active and passive thermal management with active thermal management Multivolt, glass-clear 2SB Multivolt, red 2SB /-087 with passive thermal management, glass-clear 2SB /-327, red 2SB /-337 Type approval 12658, ECE and ADR / GGVS LED INDICATOR Colour of the LEDs Indicator failure control Electronic circuit amber rear left and right horizontal 500 mm cable Attachment and flush-mounting /Multivolt with/without pulse with active and passive thermal management with pulse and active thermal management Multivolt, glass-clear 2BA without pulse and passive thermal management, glass-clear 2BA /-347 Type approval 12658, ECE and ADR / GGVS LED REAR FOG LIGHT Colour of the LEDs red rear left and right horizontal 500 mm cable Attachment and flush-mounting Multivolt glass-clear 2NE /-067 red 2NE /-097 Type approval 14198, ECE and ADR / GGVS

41 40 41 Combination rear light LED REVERSE LIGHT Colour of the LEDs white rear left and right horizontal 500 mm cable Attachment and flush-mounting Multivolt glass-clear 2ZR /-057 Type approval 14198, ECE and ADR / GGVS TAIL LIGHT/STOP LIGHT/DIRECTION INDICATOR Colour of the LEDs Indicator failure control Electronic circuit amber and red rear left and right horizontal 500 mm cable Attachment and flush-mounting /Multivolt with/without pulse Active/passive thermal management with pulse and active thermal management Multivolt, red/glass-clear 2SD /-077, glass-clear 2SD /-007 without pulse and passive thermal management, red/glass-clear 2SD /-317 Type approval 12371, 12658, ECE and ADR/GGVS LED OVAL TAIL-STOP-INDICATOR LIGHT Colour of the LEDs Indicator failure control amber and red rear left and right horizontal / vertical 500 mm cable Attachment and flush-mounting Multivolt with pulse Tail light/stop light/indicator 2SD Type approval Rear indicator 2BA Type approval Tail light/stop light 2SB Type approval 12381

42 REAR LIGHTING Combination rear light OVAL REVERSE LIGHT rear left and right Horizontal / vertical, break out the water drain hole! Attachment and flush-mounting 12 and 2ZR / -047 Type approval 23257, ECE and SAE OVAL TAIL-STOP-INDICATOR LIGHT rear left and right Horizontal / vertical, break out the water drain hole! Attachment and flush-mounting 12 and 2SD / -017 Type approval "OVAL" COMBINATION REAR LIGHT rear left and right Horizontal / vertical, break out the water drain hole! Attachment and flush-mounting 12 and Tail light/stop light, red 2SB / -027 Type approval 7698, ECE and SAE Rear fog light, red 2NE / -037 Type approval 3919 Direction indicator 2BA / -057 Type approval 6550, ECE and SAE

43 42 43 Combination rear light LED TAIL LIGHT/STOP LIGHT/INDICATOR Colour of the LEDs Indicator failure control amber and red rear left and right horizontal / vertical 500 mm cable 4-pin AMP plug Mounting Multivolt with pulse with cable 2SD /-007 with 200 mm cable and 4-pin AMP plug 2SD with integrated 4-pin AMP plug 2SD Type approval and ECE LED TAIL-STOPLIGHT Colour of the LEDs Electronic circuit red rear left and right horizontal 500 mm cable Attachment and flush-mounting with passive thermal management 2SB /-307 Type approval 814, ECE and ADR / GGVS LED TAIL LIGHT/STOP LIGHT/INDICATOR Colour of the LEDs Indicator failure control Electronic circuit amber and red rear left or right horizontal 500 mm cable Attachment and flush-mounting without pulse with passive thermal management left 2SD /-337 right 2SD Type approval 9823, ECE and ADR / GGVS

44 REAR LIGHTING Combination rear light LED REAR FOG LIGHT Colour of the LEDs Electronic circuit red rear left and right horizontal 500 mm cable Attachment and flush-mounting with passive thermal management 2NE Type approval 3810, ECE and ADR / GGVS LED REVERSE LIGHT Colour of the LEDs Electronic circuit white rear left and right horizontal 500 mm cable Attachment and flush-mounting with passive thermal management left 2ZR right 2ZR Type approval 23254, ECE and ADR / GGVS LED INDICATOR Colour of the LEDs Indicator failure control Electronic circuit amber rear left and right horizontal Attachment and flush-mounting without pulse with passive thermal management 2BA Type approval 652, ECE and ADR / GGVS

45 44 45 Combination rear light EUROLED COMBINATION REAR LIGHT rear left or right horizontal 2,500 mm cable Mounting Multivolt 9-33 V 2SB Type approval EUROLED REAR FOG LIGHT rear left or right horizontal 2,000 mm cable Mounting Multivolt 9-33 V 2NE Type approval EUROLED REVERSING LIGHT rear left or right horizontal 2,500 mm cable Mounting Multivolt 9-33 V 2ZR Type approval EUROLED INDICATOR Indicator failure control rear left or right horizontal 2,500 mm cable Mounting 12 and with pulse 2BA Type approval 10208

46 REAR LIGHTING Combination rear light LED TAIL-STOP-INDICATOR LIGHT Lens Indicator failure control amber and red rear left or right 2,500 mm cable Flush-mounting with pulse 2SD /-407 Type approval ECE 1538 and ADR / GGVS LED TAIL LIGHT / STOP LIGHT Lens red rear left or right 2,500 mm cable Flush-mounting 2SB /-307 Type approval ECE and ADR / GGVS LED REVERSE LIGHT Lens glass-clear rear left or right 2,500 mm cable Flush-mounting Multivolt 9-33 V 2ZR /-507 Type approval ECE and ADR / GGVS LED INDICATOR Lens Indicator failure control Type approval ECE and ADR / GGVS amber rear left or right 2,500 mm cable Flush-mounting with pulse 2BA /-307

47 46 47 Combination rear light LED REAR FOG LIGHT Lens glass-clear rear left or right 2,500 mm cable Flush-mounting Multivolt 9-33 V 2NE /-507 Type approval ECE and ADR / GGVS ADAPTER RING 90 MM The adapter ring is used to replace a 90 mm light with the 83 mm light. This means that vehicles that have come equipped with a HELLA 90 mm light can be easily converted to 83 mm lights. 9GD COMBINATION REAR LIGHT rear left and right Attachment and flush-mounting 12 and Tail light/stop light, red 816 2SB Rear fog light, red NE Reversing light, glassclear ZR Indicator, amber* 653 2BA Type approval ECE and SAE * also for front surface-mounting COMBINATION REAR LIGHT Bulb type rear left and right with 6.3 mm flat plug PY21W (grey indicator) Flush-mounting Tail light/stop light, red 2SB Rear fog light, red 2NE Reversing light, grey 2ZR Tail light, red 2SA Indicator, grey 2BA Stop light, red 2DA Type approval ECE and SAE

48 REAR LIGHTING Combination rear light MODULAR LED LIGHT Lens Bulb type Indicator failure control glass-clear rear left and right 500 mm long cable open-ended LED, 1:1 replacement of bulb version Flush-mounting with/without pulse Indicator, without pulse 2BA /-427 Indicator, with pulse 2BA /-437 Tail light 2SA /-447 Stop light 2DA /-467 Rear fog light 2NE /-487 Reversing light 2ZR /-507 Type approval ECE TAIL-STOPLIGHT Lens red rear left and right with 2.8 mm flat plug Flush-mounting 12 and Tail-stoplight 2XA /-027 Also can be used as just tail light or just stop light Type approval ECE 1048 = tail light 1049 = stop light REAR FOG LIGHT Lens red rear left and right with 2.8 mm flat plug Flush-mounting 12 and 2NE Type approval ECE 1050

49 48 49 Combination rear light INDICATOR Lens Bulb type grey rear left and right with 2.8 mm flat plug PY21W Flush-mounting 12 and 2BA /-047 Type approval ECE 1051 REVERSE LIGHT Lens grey rear left and right with 2.8 mm flat plug Flush-mounting 12 and 2ZR Type approval ECE 1052 and SAE only for double attachment LED-REAR LIGHT Lens Colour of LEDs Connention glass-clear red rear left and right 160 mm cable with open ends Flush mounted Rear light 2SA Type approval ECE 1197 Tail Stop Light 2SB Type approval ECE 1892 REFLECTOR Type approval ECE RA /-007

50 REAR LIGHTING Combination rear light LED TAIL LIGHT / STOP LIGHT Lens red rear left and right horizontal / vertical 2,500 mm cable Mounting Multivolt 9-33 V Horizontal fixing 2SB Vertical fixing 2SB Type approval ECE 5850 and ADR / GGVS LED REVERSE LIGHT Lens glass-clear rear left and right horizontal / vertical 2,500 mm cable Mounting Multivolt 9-33 V Horizontal fixing 2ZR Vertical fixing 2ZR Type approval ECE 5850 and ADR / GGVS LED INDICATOR Lens Indicator failure control amber rear left and right horizontal / vertical 2,500 mm cable Mounting Multivolt 9-33 V with pulse Horizontal fixing 2BA Vertical fixing 2BA Type approval ECE 5850 and ADR / GGVS

51 50 51 Combination rear light LED TAIL LIGHT/STOP LIGHT/INDICATOR rear left and right horizontal / vertical 2,500 mm cable Mounting Multivolt 8 28 V 2SD Type approval ECE 1076 and ADR / GGVS FULL LED COMBINATION REAR LIGHT Indicator failure control Electronic circuit rear left or right horizontal mm cable Mounting with pulse with active thermal management 2VP Type approval ECE 2376 and ADR / GGVS

52 REAR LIGHTING Combination rear light LED TAIL LIGHT Colour of the LEDs Electronic circuit red horizontal 5,000 mm cable Mounting with passive thermal management 2TM Type approval 9808 LED TAIL LIGHT Colour of the LEDs Electronic circuit red horizontal / vertical 5,000 mm cable Mounting with active thermal management 2TM Type approval 0302 LED CLEARANCE LIGHT Colour of the LEDs Electronic circuit red horizontal Mounting Multivolt 8 28 V with passive thermal management 500 mm cable 2XA ,000 mm cable 2XA Type approval 7574 LED SIDE LIGHT Colour of the LEDs Electronic circuit red Surface-mounting horizontal / vertical Mounting with passive thermal management 5,000 mm cable 2TM mm cable 2TM Type approval 1395 and 1398

53 52 53 Clearance lights LED CLEARANCE LIGHT Colour of the LEDs Additional info red horizontal / vertical with seal Flush-mounting Multivolt 8 28 V 500 mm cable 2XA ,000 mm cable 2XA Type approval 7597 C5W CLEARANCE LIGHT Left flush-mounting side, side attachment, with bulb Right flush-mounting side, side attachment, with bulb Left flush-mounting side, side attachment, without bulb Right flush-mounting side, side attachment, without bulb left and right vertical with flat plug Mounting 2XS XS XS XS Type approval 1201 LED CLEARANCE LIGHT Colour of the LEDs Electronic circuit red horizontal / vertical with flat plug Mounting with passive thermal management 2XS Type approval 0515

54 REAR LIGHTING Reflector REFLECTOR rear self-adhesive red 8RA white 8RA amber 8RA Type approval 3535 REFLECTOR Additional info 2 rear with plastic lens, with attachment material fixing screws Mounting 8RA Type approval REFLECTOR rear fixing screws 8RA Type approval REFLECTOR Additional info 2 rear with plastic lens, with attachment material fixing screws 8RA Type approval 31291

55 54 55 Reflector REFLECTOR Additional info 2 front with plastic lens, with attachment material fixing screws white 8RA red 8RA Type approval REFLECTOR Additional info 2 rear with plastic lens, with attachment material fixing screws 8RA Type approval 339, E-type approved, SAE approved REFLECTOR rear self-adhesive red 8RA white 8RA amber 8RA Type approval 3190

56 REAR LIGHTING Stop and auxiliary stop lights LED STOP LIGHT Colour of the LEDs red rear horizontal 500 mm cable Mounting 2DA Type approval 7714, ECE LED AUXILIARY STOP LIGHT Number of LEDs 10 rear horizontal / vertical 3,000 mm cable Mounting Electronic circuit with passive thermal management red 2DA smoky grey 2DA self-adhesive, red 2DA smoky grey, self-adhesive 2DA Type approval 7696 LED AUXILIARY STOP LIGHT Colour of the LEDs Electronic circuit red rear horizontal / vertical 500 mm cable Flush-mounting with active thermal management glass-clear 2DA red 2DA Type approval 7547

57 56 57 Licence plate lighting LED LICENCE PLATE LIGHT Number of LEDs 2 above 2,500 mm cable Flush-mounting Multivolt V 2KA Type approval 4068 LED LICENCE PLATE LIGHT Number of LEDs 4 above 6.3 mm flat plug Flush-mounting 2KA /-017 cast with 1,000 mm cabling 2KA Type approval 2609, ECE and ADR/GGVS C5W LICENCE PLATE LIGHTING Additional info above 6.3 mm flat plug with bulb Flush-mounting 2KA Type approval LED LICENCE PLATE LIGHT Number of LEDs 4 Side mounting, left or right 6.3 mm flat plug Attachment, screwed Flat plug 2KA Flat plug and 2,000 mm cable 2KA Type approval 2609, ECE and ADR/GGVS LED LICENCE PLATE LIGHT Number of LEDs 2 left and right of 520 mm licence plate 2,500 mm cable Mounting Multivolt V 2KA Type approval 4068

58 Customer-oriented solutions In addition to standard lights, HELLA also offers development partners customeroriented lighting concepts. These include: Ambient lighting in the form of light transmitters and LED modules Comprehensive lighting systems/modules for ceiling systems Service sets (control units) for coaches Step lighting For any queries, please contact our field service or our customer service centre.

59 58 59 Ceiling lights STANDARD LED SPOTLIGHT, ADJUSTABLE Illumination angle: 40 or 20 Voltage: Multivolt (10 31 VDC) IP protective class: 3X Power output: 2 W (0.16 A at 12 V) Illuminance in 1 m: 156 lux (20 ), 65 lux (40 ) Frame colour white 2JA JA black 2JA JA silver 2JA JA white* 2JA JA black* 2JA JA silver* 2JA JA * with white, ambient CELIS ring ACCESSORIES Frame, chrome 9AB Frame, gold 9AB Ambient CELIS light guide ring (e.g. blue, red) on request. STANDARD LED SPOTLIGHT, FIXED Illumination angle: 40 or 20 Voltage: Multivolt (10 31 VDC) IP protective class: 3X Power output: 2 W (0.16 A at 12 V) Illuminance in 1 m: 156 lux (20 ), 65 lux (40 ) Frame colour white 2JA JA black 2JA JA silver 2JA JA ACCESSORIES Finisher with angled edges square round black 9AB AB white 9AB AB silver 9AB AB chrome 9AB AB gold 9AB AB Round with rounded edges chrome gold 9AB AB Stainless metal frame polished 9AB Metal frame stainless and satined 9AB Further finisher colours (e.g. real-wood look) or ambient CELIS light guide ring (e.g. blue, red) on request.

60 INTERIOR LIGHTING Ceiling lights MINI OVAL LED Illumination angle: Voltage: IP protective class: Power output: Illuminance in 1 m: V or 6K9K (without frame/switch), 40 (with frame/switch) Standard = 1.7 Watt (0.14 A at 12 V) Power = 3.6 Watt (0.30 A at 12 V) Standard = 14.5 lux, Power = 54 lux LED equipment without frame and switches with frame and switches 4 white power LEDs, 12 V, red 4 white power LEDs,, red 4 white power LEDs, 12 V, blue 4 white power LEDs,, blue 4 white standard LEDs, 12 V, red 4 white standard LEDs,, red 2JA JA JA JA JA JA JA JA JA JA JA Other versions are available on request LED LIGHT LED angle of radiation: Voltage: IP protective class: Power output: Illuminance in 2.5 m: 40 6K9K 1.5 W (0.06 A at ) 8 lux (average value/ measuring points: ground level) 2JA DURALED Illumination angle: Material description: Voltage: IP protective class: Power output: Illuminance: 70 impact-resistant plastic, UV-resistant Multivolt 9 33 VDC 6K6 6K7 9 W (0.75 A at 12 V) 720 lux 2JA

61 60 61 Ceiling lights and ambient lighting DURALED OVAL LED angle of radiation: Voltage: IP protective class: Power output: Illuminance in 1 m: 120 Dualvolt 12 and 6K6 6K7 3 W (0.25 A at 12 V) 60 lux 2JA CARGOLED Illumination angle 44 Voltage Multivolt (9 31 VDC) IP protective class 6K9K Power consumption 6 W (0.5 A at 12 V) Illuminance in 1 m 180 lux cold white 2JB warm white 2JB Accessories Installation frame, grey 9XD SURFACE-MOUNTED LED LIGHTS Number of LEDs Nominal output 3.5 W 7 W Current consumption approx A at 12 V approx A at approx A at 12 V approx A at Illuminance approx. 100 lux at 1 m approx. 200 lux at 1 m Voltage Multivolt 10 to 30 V Multivolt 10 to 30 V Light colour 4000 K (neutral white) 4000 K (neutral white) 12 LEDs 2JA LEDs 2JA AMBIENT LED SPOTS Voltage: IP protective class: Power output: Illuminance in 1 m: W (0.02 A at 12 V) 5 lux LED light colour Frame colours Part number red white, grey, black 2JA blue white, grey, black 2JA white white, grey, black 2JA amber white, grey, black 2JA

62 INTERIOR LIGHTING Reading and surface-mounted lights FLEXIBLE LED READING LIGHT Illumination angle 38 Voltage Multivolt (9 31 VDC) IP protective class 53 Power consumption 2.5 W (0.20 A at 12 V) Illuminance in 0.7 m 110 lux Cap LED light colour Part number 150 mm arm length white white 2JA black white 2JA silver white 2JA mm arm length with plug for cigarette lighter white white 2JA black white 2JA silver white 2JA mm arm length white white 2JA black white 2JA silver white 2JA FLAT LED SURFACE-MOUNTED LIGHT Illumination angle 34 Voltage IP protective class 6K9K Power consumption 2.8 W (0.11 A at ) Illuminance in 1 m 7.2 lux 2JA FLAT LED SURFACE-MOUNTED LIGHT Illumination angle 38 Voltage IP protective class 6K9K Power consumption 1.8 W (0.07 A at ) Illuminance in 1 m 32 lux 1 unit, white 2JA units, white 2JA units, blue 2JA

63 62 63 LED orientation lights LED ENTRANCE LIGHT for optimum illumination of the step area and door entrance, 4x the light intensity of the bulb version Voltage Multivolt 9 31 V Power consumption 4.5 W (0.18 A at ) Illuminance in 1 m 107 lux 2XT LED STEP LIGHT, FLUSH-MOUNTED Waterproof, shockproof, long-life and energy-efficient Illumination angle 24 Voltage IP protective class 6K7 6K9K Power consumption 2 W (0.08 A at ) Illuminance in 1 m 130 lux 2JA COMPACT LED STEP LIGHT, FLUSH-MOUNTED Waterproof, shockproof, long-life and energy-efficient Illumination angle 30 Voltage Multivolt V IP protective class 6K6 6K7 Power consumption 0.5 W (0.04 A at 12 V) Illuminance in 1 m 15 lux LED light colour, white 2XT LED light colour, blue 2XT Additionally with polished steel frame: LED light colour, white 2XT LED light colour, blue 2XT COMPACT LED STEP LIGHT, FLUSH-MOUNTED Waterproof, shockproof, long-life and energy-efficient Multivolt 8 28 V Power consumption 0.5 W (0.04 A at 12 V) Illuminance in 1 m < 10 lux LED light colour, white 2JA LED light colour, blue 2JA

64 Intelligent Battery Sensor capacity measurement for the battery IBS battery sensor 1. Shunt on the sensor 2. Connector 3. Sensor module 4. Negative pole terminal 5. Bolt for battery-pole adapter You need to be able to measure the battery charge status, ageing and any changes to your battery to use the energy in the vehicle electrical system carefully. The Intelligent Battery Sensor (IBS) informs you about the current energy status, allowing you to plan your energy supply. Function The IBS (Intelligent Battery Sensor) sits directly on the negative pole of a battery and records the following data using the integrated shunt and the sensor: The voltage of up to two batteries All incoming/outgoing currents The ambient temperature State of charge/state of health The sensor uses an algorithm specially developed by HELLA and already used for automotive applications to record the state of charge (SOC) and the battery ageing or state of health (SOH). Accurate current measurement Highly accurate measurement of the incoming and outgoing currents in the ma range up to > 1,000 amps is essential for precise evaluation of the SOC/SOH and is possible via automatic selection of different measurement ranges. Installation on standard battery pole Direct installation on standard battery pole thanks to the integrated shunt on the sensor Very easy plug & play installation thanks to the supplied battery-pole adapter Low energy demand The sensor responds intelligently to energy demand and enters stand-by mode when the electrical system s energy demand is low. Battery types Battery-specific adjustments to the characteristic curves for standard starter, GEL and AGM batteries provide the conditions for high accuracy of SOC evaluation.

65 64 65 Energy management with Intelligent Battery Sensor Mechanical energy Engine Increase in idle speed Alternator monitoring Alternator Electrical energy Consumers Effect on consumers Energy management LIN bus Battery parameters (voltage, current, temperature, SOC, SOH,...) Battery Battery Intelligent Battery Sensor Main cause of vehicle failure According to a study by ADAC, weak batteries are the main cause (53%) of all in-the-field failures in vehicle electrical systems. 53 % battery 19 % alternator 18 % other causes 10 % starter

66 HELLA relays You can trust our quality relays Production competence: HELLA produces more than 100 million units per year in-house. Due to optimised production, we can do this at an attractive price for customers and with one of the lowest error rates in the industry. Flexibility: Large volumes are produced with full automation, small volumes with semi-automation. And in semi-automatic operation, we can change the set-up quickly. Bespoke equipment customers: HELLA develops and produces relays for AGCO, Claas, Daimler AG, Ford, VW, GM, JCB, Opel/ Vauxhall, Nissan, John Deere, Chrysler, Jaguar/Land Rover, and others. We have decades-long customer relationships. Production sites: Berlin (Germany); Flora, Illinois (USA); Xiamen (China). Relay applications in buses ABS, starters, audio systems, indicators, stop lights, injection pump, trumpet horns, horns, interior lighting, air conditioning, rear fog lights, washer systems, headlights, heated seating, seat adjustment, hazard warning lights...

67 66 67 Mini relay MAKE CONTACT WITH SWITCH Make contact Break contact Resistive load Inductive load Bulb load Connector diagram A Circuit diagram S10 Coil resistance 315 Ohm Parallel resistance with 15 A fuse link 4RA MAKE CONTACT WITH SWITCH Make contact Break contact Resistive load Inductive load Bulb load Connector diagram A Circuit diagram S1 Coil resistance 360 Ohm Parallel resistance 4RA MAKE CONTACT WITH SWITCH Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B Circuit diagram S2 Coil resistance 305 Ohm Parallel resistance 1200 Ohm 4RA MAKE CONTACT WITH SWITCH Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B2 Circuit diagram S6 Coil resistance 350 Ohm Parallel resistance with dual-output 4RA Nominal switching current (A) Number of switching operations (thousands)

68 ELECTRICS / ELECTRONICS Mini relay MAKE CONTACT WITHOUT BRACKET Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B Circuit diagram S1 Coil resistance 350 Ohm Parallel resistance 4RA MAKE CONTACT WITHOUT BRACKET Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B Circuit diagram S2 Coil resistance 305 Ohm Parallel resistance 1200 Ohm 4RA MAKE CONTACT WITHOUT BRACKET Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B2 Circuit diagram S6 Coil resistance 350 Ohm Parallel resistance with dual-output 4RA CHANGEOVER CONTACT WITH BRACKET Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B1 Circuit diagram W1 Coil resistance 350 Ohm Parallel resistance 4RD Nominal switching current (A) Number of switching operations (thousands)

69 68 69 Mini relay CHANGEOVER CONTACT WITH BRACKET Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B1 Circuit diagram W2 Coil resistance 305 Ohm Parallel resistance 1200 Ohm 4RD CHANGEOVER CONTACT WITH BRACKET Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B1 Circuit diagram W3 Coil resistance 350 Ohm Parallel resistance with parallel diode 4RD CHANGEOVER CONTACT WITHOUT BRACKET Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B1 Circuit diagram W1 Coil resistance 350 Ohm Parallel resistance 4RD CHANGEOVER CONTACT WITHOUT BRACKET Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B1 Circuit diagram W2 Coil resistance 305 Ohm Parallel resistance 1200 Ohm 4RD Nominal switching current (A) Number of switching operations (thousands)

70 ELECTRICS / ELECTRONICS Mini relay CHANGEOVER CONTACT WITHOUT BRACKET Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B1 Circuit diagram W2 Coil resistance 350 Ohm Parallel resistance 1200 Ohm 4RD CHANGEOVER CONTACT WITHOUT BRACKET Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B1 Circuit diagram W3 Coil resistance 305 Ohm Parallel resistance with parallel diode 4RD CHANGEOVER CONTACT WITHOUT BRACKET Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B1 Circuit diagram W3 Coil resistance 350 Ohm Parallel resistance with parallel diode 4RD Nominal switching current (A) Number of switching operations (thousands)

71 70 71 High-performance relay and accessories MAKE CONTACT WITH SWITCH Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B3 Circuit diagram S1 Coil resistance 310 Ohm Parallel resistance 4RA MAKE CONTACT WITHOUT BRACKET Make contact Break contact Resistive load Inductive load Bulb load Connector diagram B3 Circuit diagram S1 Coil resistance 310 Ohm Parallel resistance 4RA ACCESSORIES 25,4 suitable for suitable female contact 22 Cable sachet housing, 5-pin 4RA , 4RD , 4RA , 4R , 4RA , 8JA KW , 8KW , 8KW ACCESSORIES 37,5 suitable for suitable female contact 33,8 Cable sachet housing, 9-pin, mountable side by side 4RA , 4RD , 4RA , 4R , 4RA , 8KW , 8KW , 8KW JA Nominal switching current (A) Number of switching operations (thousands)

72 ELECTRICS / ELECTRONICS Accessories ACCESSORIES 26,5 suitable for suitable female contact 24 Cable sachet housing, 5-pin 4RA , 4RD , 4RA , 4R , 4RA , 8JA KW ACCESSORIES 26,5 suitable for suitable female contact 24 Cable sachet housing, 5-pin 4RA , 4RD , 4RA , 4R , 4RA , 8JA Pin contacts already populated ACCESSORIES 41,3 suitable for suitable female contact 34,7 Cable sachet housing, 5-pin 4RA , 4RD , 4RA , 4R , 4RA , 8JD With pre-manufactured Line group ACCESSORIES suitable for suitable female contact Cable sachet housing, 9-pin, mountable side by side 4RA KW , 8KW , 8KW , 8KW JA

73 72 73 Overview of relay technical specifications HELLA RELAYS Mini-relay, High-performance relay 4RA RA RD RX RA RX RA GENERAL SPECIFICATIONS Test voltage 27 V 27 V 27 V Test temperature +23 ±5 C +23 ±5 C +23 ±5 C Permissible ambient temperature -40 C C -40 C C -40 C C Storage temperature -40 C C -40 C C -40 C C Flat plug (in accordance with ISO 8092) x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm x 0.8 mm 6.3 x 0.8 mm 9.5 x 1.2 mm x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm x 0.8 mm 6.3 x 0.8 mm 9.5 x 1.2 mm 87a 6.3 x 0.8 mm 6.3 x 0.8 mm COIL SPECIFICATIONS Operating voltage range at permissible Ambient temperature 16 V...30 V 16 V...30 V 16 V...30 V Pick-up voltage at test temperature < 17 V < 15.6 V < 17 V Drop-out voltage at test temperature > 3.5 V > 3.5 V > 5 V Coil resistance at test temperature without parallel component 305 / 315 Ohm ± 10 % 350 / 360 Ohm ± 10 % 310 Ohm ± 10 % Response time < 10 ms < 10 ms < 10 ms Drop-out time < 10 ms < 15 ms < 15 ms Insulation resistance Coil circuit/load circuit Dielectric strength Coil circuit/load circuit > 100 MOhm > 100 MOhm > 100 MOhm > 1000 VDC > 1000 VDC > 1000 VDC CONTACT SPECIFICATIONS Contact voltage drop-out at test voltage Make contact in showroom condition < 10 mv/a < 15 mv/a < 3 mv/a... Break contact in showroom condition < 10 mv/a < 15 mv/a... Make contact after life endurance test < 10 mv/a < 15 mv/a < 10 mv/a... Break contact after life endurance test < 15 mv/a < 20 mv/a Mechanical service life '10 7 '10 7 '10 7

74 ELECTRICS / ELECTRONICS Connector diagrams Circuit diagrams

75 74 75 Plugs / connector sockets ADAPTER Adapter from 13-pin socket (ISO ) on the traction vehicle to 7-pin connector (ISO 1724) on the trailer line. Load capacity: max. 16 A at 12 V. 8JA ADAPTER Adapter from 7-pin socket (ISO 1724) on the traction vehicle to 13-pin connector (ISO ) on the trailer line. 8JA SOCKET 7-pin in accordance with ISO 1724, plastic version, screw connections 12 V 8JB SOCKET 13-pin in accordance with ISO , plastic version, screw connections, with rubber grommet and rubber seal in the cover 12 V 8JB V, with rear fog light switch-off 8JB CONNECTOR SOCKET AND PLUG 2-pin in accordance with ISO 4165, 6 Socket with spring-loaded cover, 6.3 mm blade-terminals, Load capacity: max. 16 A 8JB Connector 8JA POWER SOCKET AND UNIVERSAL CONNECTOR Power socket 2-pin with cover and clamping sleeve, suitable for cigarette lighter socket, 6.3 mm blade-terminals, Load capacity: max. 16 A 6 8JB Universal connector 2-pin with screwed tension relief and 8 A fuse, suitable for cigarette lighters and standard sockets (ISO 4165), screw connection up to 2.5 mm 2 6 8JA

76 ELECTRICS / ELECTRONICS Acoustic signal devices SIGNAL HORN B36 Sound pressure level at 2 m distance: 116 db(a). Power output: 72 W per horn. Galvanised metal housing, black membranes. Bracket on the horn for M8 fastening screw. With 6.3 mm blade-terminals, protected. With Teflon pill to protect against humidity., 335 Hz 3BA , 400 Hz 3BA SUPERTONE HORN DL50 Sound pressure level at 2 m distance: 114 db(a). Black, varnished metal housing with protective grid. Bracket on the horn for M8 fastening screw. Power output: 84 W per horn,, 310 Hz 3CA , 380 Hz 3CA SUPERTONE HORN B133 Metal housing and protective grid coated black. Bracket on the horn for M10 fastening screw. With 6.3 mm blade-terminals, protected. With Teflon pill to protect against humidity. With interference-suppression capacitor. Power output: 78 W, 375 Hz 3AF , 500 Hz 3AF BUZZER WITH BRACKET 2 x 6.3 mm blade-terminals. Frequency: 500 Hz. Sound level: 70 db(a) (1.0 m). Operating temperature: -40 C to +85 C 3SB

77 76 77 Acoustic signal devices COMPRESSED AIR TRUMPET HORN For vehicles with pneumatic brake system. Suitable for Ø 10 mm compressed air tube. Housing made of stable die cast. Grey sound funnel made of plastic. 2 holes for M10 fastening screws. With 6.3 mm blade-terminals, open. Sound pressure level at 2 m distance: 118 db(a). Power output: 48 W at. Compressed air range: bar., 400 Hz 3PA COMPRESSED AIR TRUMPET HORN With rounded sound funnel. Suitable for Ø 8 mm compressed air tube. With Ø 4 mm round connector, and suppression diode. Power output: 108 W., 350 Hz 3PA COMPRESSED AIR TRUMPET HORN For vehicles with pneumatic brake system. With 2 sound funnels. Chrome-plated cap and sound funnel, mat black foot. Compressed air range: bar. 300 Hz (sound funnel 295 mm long), 320 Hz (sound funnel 340 mm long). 3PB More information and a comparison of the sounds, horns and trumpet horns is available at

78 ELECTRICS / ELECTRONICS Mirrors EXTERIOR MIRRORS Exterior mirrors heated Attachment type hanging, Dovetail connection Operating mode electrical Housing colour black Housing type Plastic housing Quantity per packaging unit 1 Nominal voltage Radius of curvature 2,100 mm left 8SB Type approval EXTERIOR MIRRORS Exterior mirrors heated Attachment type Dovetail connection Operating mode electrical Housing colour black Housing type Plastic housing Quantity per packaging unit 1 external Nominal voltage Radius of curvature 2,100 mm left 8SB right 8SB Type approval

79 78 79 Mirrors EXTERIOR MIRRORS Exterior mirrors heated, with wide-angle mirror Attachment type hanging, Dovetail connection Operating mode Electrical main mirror and manual wide-angle mirror Housing colour black Housing type Plastic housing Quantity per packaging unit 1 Nominal voltage Radius of curvature 2,100 mm and 450 mm left 8SB right 8SB Type approval EXTERIOR MIRRORS Exterior mirrors heated Attachment type Dovetail connection Operating mode Electrical main mirror Housing colour black Housing type Plastic housing Quantity per packaging unit 1 Nominal voltage Radius of curvature 2,100 mm and 450 mm left 8SB right 8SB left, with wide-angle mirror, manually adjustable right, with wide-angle mirror, manually adjustable right, with wide-angle and access observation mirror, manually adjustable 8SB SB SB Type approval

80 ELECTRICS / ELECTRONICS New generation of module switches: Microswitches Improved energy efficiency The energy system of vehicles is particularly challenged by the increase in control electronics components. As power supply is high cost, there is a trend towards very low control currents that still have to be switched safely. Our solution: friction-fit snap system and selected contact pairs. The AgNi standard version makes safe switching functions possible even in the ma range. Highly efficient Power LED light sources also contribute to lowering the power requirements compared to existing switch programs by up to 70% per switch. Maintenance-free The operator expects reliable and maintenance-free functioning for the duration of the vehicle s life. The definitive parameters are the service life (cycles) of the contact system and the service life of the lighting source. We supply our customers with the exceptionally wear-resistant micro-switch system. The friction-fit snap system minimises wear and tear and accumulation of dirt on the contact surfaces with each switching. The average service life of an LED is up to 100,000 hours. TECHNICAL SPECIFICATIONS Rocker material, 2-K Base plate material Connecting contacts Light source Symbol type Service life Sealing Operating temperature Storage temperature Dashboard thickness PC, transparent and white PA, black 3 mm Junior Power Timer max. 4 LEDs: 2 x orientation lights, green and 2 x functional lights, red lasered 5 ma 450,000 cycles 5 A / inductive, 270,000 cycles 4 A / bulb, 90,000 cycles 10 A / resistive, 80,000 cycles IP30 35 C to +85 C 40 C to +100 C for 2 mm direct installation ACCESSORIES Individual mounting frames 9AR /-007 Modular mounting frames End frame, left 9AR /-007 Middle frame 9AR /-007 End frame, right 9AR /-007 Connector skirt 8JD /-007 Additional information, including order information, is available at

81 80 81 Water reservoir WATER RESERVOIR Contents: 20 l, black, Ø 35 mm pump holder for positions 1-4. with 3 washer fluid pumps, Position 1: closed Position 2: Ø 11 mm hole with pump 8TW Position 3: Ø 11 mm hole with pump 8TW Position 4: Ø 20 mm hole with pump 8TW Position 5-8: closed 20 units 8BW with 2 washer fluid pumps, Position 1: closed Position 2: Ø 11 mm hole with pump 8TW Position 3: Ø 11 mm hole with pump 8TW Position 4-8: closed 20 units 8BW Example for version -017 with 2 washer fluid pumps, Position 1: closed Position 2: Ø 11 mm hole with pump 8TW Position 3: Ø 11 mm hole with pump 8TW Position 4-6: closed Position 7-8: Ø 11 mm hole, fill level indicator 20 units 8BW with 2 washer fluid pumps, Position 1: closed Position 2: Ø 11 mm hole with pump 8TW Position 3: Ø 11 mm hole with pump 8TW Position 4: Ø 20 mm hole, grommet with stopper Position 5-8: closed 20 units 8BW with 1 washer liquid pump, Position 1: closed Position 2: Ø 11 mm hole with pump 8TW Position 3-8: closed 20 units 8BW a) b) WASHING FLUID PUMP SPARE PARTS a) Performance: 2 bar, 1 l/min, Ø Input: 7 mm, Ø Output: 6 mm 8TW Connector 8JD b) Performance: 2.5 bar, 7.2 l/min, Ø Input: 10.5 mm, Ø Output: 11 mm 8TW Connector 8JD

82 INDUSTRIAL PACKAGING ITEM LIST PAGE PART NUMBER UNIT PER PACKAGE 15 1N N DF JD systems 17 8JA KW GD PT JD systems 22 8JA KW GD JA KW GD JD systems 23 8JD systems 23 8JD systems 24 1BL ML BL ML K K K K JD systems 24 8JD systems 25 1BL BL ML F AH AH N NL GH HD JD systems 26 1NL N GH BA BA BE HG HB PAGE PART NUMBER UNIT PER PACKAGE 28 9HB BA JD systems 28 9HB XD BA BA BA PF PS PS PS PS PS PS PS PS PS PS PS PS PS PS PS PS BA SA DA SB NE BA HG JD systems 39 9HB HB ZR JD systems 39 9HB XD SB SB SB SB BA BA NE NE

83 82 83 PAGE PART NUMBER UNIT PER PACKAGE 41 2ZR SD SD SD ZR SD SB NE BA SD SD SD SB SD BA SD SB ZR BA NE SB NE ZR BA SB NE ZR SA BA BA BA SA DA NE ZR XA NE BA ZR SA RA TM TM RA RA RA DA PAGE PART NUMBER UNIT PER PACKAGE 56 2DA DA KA KA KA KA KA JA JA JA JA JA JA JA XT XT XT XT JA JA JA JA JB JB AF AF SB SB SB SB SB SB SB SB SB SB SB AR AR AR AR JD BW BW BW BW BW

84 HELLA KGaA Hueck & Co. Rixbecker Straße Lippstadt, Germany Tel.: Fax: Internet: HELLA Limited Wildmere Industrial Estate Banbury, Oxon OX16 3JU Tel.: (01295) Fax: Website: HELLA KGaA Hueck & Co., Lippstadt 9Z KB/09.11/2.0 Printed in Germany