Ganz Motor Kft. Company Review

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1 Gaz Motor Kft. Compay Review

2 INTRODUCTION With a professioal expertise datig back to more tha 5 years, Gaz Motor Kft. is a Hugaria maufacturer of major egieerig uits for railway vehicles. The compay is 100% owed by Gaz Holdig Corporatio. ad the applicatio of the results of cotiuous iovatios ad that of the leadig techologies reached the developmet of diesel ad electric drive vehicles (locomotives, traisets, trams, metros ad LRVs). Apart from the developmet ad supply of drive vehicles, diesel egies, trasmissios, the maufacturig of the hauled vehicles ad that of passeger coaches ad freight wagos was also cotiuous, ad always i compliace with the highest techical iveau of the actual era. We feel importat to metio the rich experiece accumulated withi the Gaz Holdig Co. that is also our ivestmet ito the future. Amog others this specialized kowledge cotributed by such outstadig ad well-kow experts as Mechwart Adrás, Kadó Kálmá or Jedrassik György allowed for Gaz compaies to supply railway vehicles to 38 coutries worldwide i all populated cotiets, for satisfactio of both operators ad passegers. The Gaz Group of compaies fouded by Gaz Ábrahám i 1844 ad the Magyar Királyi Államvasutak Gép- és Kocsigyára (Machie ad Coach Factory of Hugaria Royal State Railways) established i that later o became the MÁVAG have played a basic role i the history of the compay. Startig from the maufacturig of steam locomotives, these compaies - first apart, the after their merge i 1959 (establishmet of Gaz-MÁVAG) by meas of joit efforts Whe i 1988 the Gaz-MÁVAG split up, its maufacturig activities, techical traditios ad itellectual heritage were passed o to its successor compaies. Out of its mai activities the railway vehicle maufacturig was cotiued i several steps by Gaz-Huslet Rt., the Gaz Vago Kft., while the egieerig activity was cotiued by Gaz Gépgyár Vállalat. By meas of the trasformatio of the latter compay, i 1991 the Gaz Holdig Co. came 1

ad the applicatio of the results of cotiuous iovatios ad that of the leadig techologies reached the developmet of diesel ad electric drive vehicles (locomotives, traisets, trams, metros ad LRVs).

3 ACTIVITIES Gaz Holdig Co., as the successor ad exclusive proprietor of the itellectual rights of the compaies Gaz, MÁVAG, Gaz-MÁVAG, Gaz Vasúti Jármûgyárt Rt., Gaz-Huslet Rt. ad Gaz Vago Kft., has grated exclusive user rights for Gaz Motor Kft. regardig documetatio, kow-how ad maufacturig rights coected with railway vehicles maufacturig. ito existece, icorporatig productio-, service-, developmet ad trade compaies, each of diversified profile. I 1991 Gaz Holdig Co. established Gaz Motor Kft. that also cotiues the activities of Gaz David Brow Kft. ad that of Gaz Vago Kft., which compaies fiished their activities i the meatime. From techological poit of view the compay is featured of customised ad small scale productio. Desig ad developmet of diesel egies, hydraulic trasmissios, railway bogies usig up to date CAD/CAM system Expert review, survey ad advice o the spot Productio of railway vehicle compoets, spare parts, idustrial trasmissios ad special equipmets Diesel egie, trasmissio, gearbox istallatio ad assembly o the site Ruig ad load testig of diesel egies ad trasmissios Examiatio, refurbishmet ad repair of diesel egies, trasmissios, bogies Moderisatio, modificatio of our products to comply with specific demads Maufacturig of gears ad other diesel egie parts, trasmissio or railway vehicle compoets as subcotractor accordig to customer requiremets Our compay is committed to satisfy the customers requiremets primarily by meas of cooperatio ad iovatio, based o the more tha 5 years of traditio ad i compliace with actual ad future challeges. Our aim is to tur to a remarkable factor of the Hugaria mechaical egieerig i the 21th. cetury, to improve our competitiveess ad to icrease our iteratioal prestige. The compay disposes of uiversal machiery, qualified egieers ad skilled workme ad by meas of cotiuous developmets a flexible backgroud is available to satisfy the highest level of idividual customer requiremets. 2 3

4 PRODUCTS Diesel egies Diesel egies Gaz PA4V 185 VG egie family GM185V-VG-CR egie family Gaz diesel egies are desiged for applicatio i railway vehicles, electric power geeratig sets ad power plats. Based o our experiece of more tha hudred years i maufacturig of iteral combustio egies, the aim of our cotiuous developmet is to reduce fuel cosumptio, air pollutio, heat load ad to keep the egies up to date. The brad ame of Gaz GM185V-VG-CR egies are diesel egies those compile the latest requiremets: low emissio high efficiecy fuel pump commo rail ijectio system electroic goveror system electroic egie diagostic system reliable, log life costructio The mai advatages of Gaz PA4V 185 VG diesel egies i brief as follows: reduced fuel cosumptio reduced exhaust gas temperature electroic goveror system high efficiecy turbochargers modular exhaust system highly efficiet, moder ijectio pump reliable, log life costructio Egies data Egies data Cyliders Power (kw) Speed (rpm) Emissio 6 GM185V-VG-CR GM185V-VG-CR GM185V-VG-CR Cyliders Power (kw) Speed (rpm) Emissio GM185V-VG-CR 00 6 PA4V 185 VG GM185V-VG-CR PA4V 185 VG PA4V 185 VG 1476 PA4V 185 VG PA4V 185 VG *EU Directive 04/26 EC, stage IIIB with exhaust gas after treatmet system Applicatios Mai lie locomotives Shutig locomotives Diesel multiple uits 5

5 Trasmisios Trasmisios Hydrodyamic power trasmissios equipped with mechaical or electroic cotrol systems kw Axle dives P H H H A 1000 A H H H L L 300 1/mi H82 H182 H2 Applicatios Mai lie locomotives Shutig locomotives Diesel multiple uits Rail cars of light ad medium rage Special rail vehicles Power rage (kw) A (mm) H (mm) L (mm) H H H Axle drives mouted directly o the wheel shaft Axle drives with reversig gear (reversible axle drives) Quill shaft axle drives for flexible suspesio (flexible suspeded quill shaft axle drives) Tractio gears Auxiliary gearboxes Axle drives for special applicatios Applicatios Mai lie ad shutig locomotives DMUs ad EMUs Rail cars Rail buses Metro cars Trams Special rail vehicles 7

H82 400..600 535 10 1530 2700 H2 600..900 1064 17 1340 3300 H182 900.

6 Trasmisios Trasmisios Sigle stage axle drive Axle diameter (mm) Axle load (t) Ratio rage TE 117-1,58..1, TE 19-1,68..2, TE ,33..1, TE 19-1,70..2, TEK 17-2,14..3, TEK ,14..3, TEK - 0 2,14..4, TEK ,14..3, TEK ,14..4, Axle diameter (mm) Axle load (t) Ratio rage TK 117-1,84..4, 660 TK ,95..4, TK 19-2,18..5, TK ,81..3, TK 19-1,70..4, TKK 17-2,14..9, Two stage axle drive TKK ,14..9, TKK - 0 2,14..9, TKK ,14..9, TKK ,14..9, TKH ,40..11, Axle load (t) Ratio rage 2,2..6,5 2,2..8, Axle load (t) Ratio rage 2,5..4, 2,5..5, Quill shaft axle drives for flexible suspesio RTE 32RTK 32- Axle diameter (mm) 3 3 Axle drives with reversig gear TEKR -0TKKR -0- Axle diameter (mm) Idustrial gearboxes fitted with helical gears Idustrial gearboxes with spiral bevel gears Power rage: up to 8300 kw Iput speed max.: /mi Output torque max.: Nm Cetre distace: mm Number of reductios: 1 3 Ratio rage: 1,2 130 Power rage up to 2260 kw Output torque max.: 1000 Nm Cetre distace: mm Number of reductios: 1 3 Ratio rage: 5 96 Applicatios: Horizotal - base mouted Horizotal - shaft mouted Vertical - flage mouted Applicatios: Horizotal base mouted Horizotal shaft mouted Vertical flage mouted Oblique mouted Geeral features: Case hardeed ad fiish groud helical gears Case hardeed ad hard fiished cut spiral bevel gears Roller bearigs Shaft seals: radial packig rig or o wear labyrith Lubricatio: splash or pump Coolig: atural, fa, coolig pipe, oil to water heat exchager, or combied Iput: shaft Output: shaft, flage, quill shaft Geeral features: Case hardeed ad fiish groud helical gears Roller bearigs Shaft seals: radial packig rig or o wear labyrith Lubricatio: splash or pump Coolig: atural, fa, coolig pipe, oil to water heat exchager, or combied Iput: shaft Output: shaft, flage, quill shaft 9

.4,28 900 TK 19-2,18..5,93 800 TK 1518-180 15 1,81..3,70 700 TK 19-1,70..4,29 800 TKK 17-2,14..9,42 550 Two stage axle drive TKK 18-180 2,14..9,66 650 TKK - 0 2,14..9,75 780 TKK 15-- 15 2,14.

7 Maufacturig capacity Bogies for railway vehicles Gaz Uiversal type bogies Spur ad helical gears Outside diameter (mm) Module Exteral spur gear Iteral spur gear Exteral helical gear Exteral tooth gridig Outside diameter (mm) Module Hypoid bevel gear ,2-10 Cyclopalloid bevel gear ,2-10 Hard cut after case ,2-10 Face toothig ,2-10 Worm wheel Bevel gears Bogies for mm gauge (up to 18t axle load) Bogies for passeger coaches (up to 140 km/h speed) Motor bogies for EMUs ad for DMUs (up to 140 km/h speed) Bogies for special vehicles Gaz GH150 ad GH250 type bogies Other parts X (mm) Y (mm) Z (mm) Shafts Ø Rotatig parts Ø595 Cubic compoets Housigs Techological processes Heat treatmet case hardeig, hardeig, temperig ad iductio hardeig. Total metallurgical service. Bogies for 1000 ad 1435 mm gauge (up to 18t axle load) Bogies for passeger coaches (up to 0 km/h speed) Motor bogies for EMUs ad for DMUs (up to 0 km/h speed) Bogies for special vehicles 10 Machie tools Gaz Motor Kft. disposes of fully equiped machiig ad assembly shops: CNC turig machies, NC machiig cetres (vertical ad horizotal), NC drillig machies, gear gridig machies, gear millig machies, bevel gear cuttig machies, Kligelberg cyclopalloid bevel gear machies, millig ad drillig, keyway, plae, uiversal ad iteral gridig machies. 11

wheel 180-630 2-8 Bevel gears Bogies for 1000-00 mm gauge (up to 18t axle load) Bogies for passeger coaches (up to 140 km/h speed) Motor bogies for EMUs ad for DMUs (up to 140 km/h speed) Bogies for

8 Compay locatio Certificates NÉMETORSZÁG UKRAINE SLOVAKIA BUDAPEST AUSTRIA SLO HUNGARY ROMANIA CROATIA OLASZORSZÁG SERBIA Kerepesi út Hugária körút i út m József körút Fiu ócz Rák Józsefvárosi Pályaudvar ei út D ôi U ai út A t N út Kôbáy Orczy ú VIII. Üll híd 4 Vaj da Pét er u. Kö i ôf et P 3 y ves kö Kálm rút á SVÁJC So rok Üll t Rákóczi híd ri ú sá ôi út UKRAJNA

Rák Józsefvárosi Pályaudvar ei út D ôi U ai út A t N út Kôbáy Orczy ú VIII.

9 Registered seat: 1087 Budapest, Kôbáyai út 21. Office & factory: 1089 Budapest, Vajda Péter utca. Postal address: Budapest, Pf. 263 Phoe umber: 36(1) , 36(1) Telefax umber: 36(1)

Faculty of Engineering Technology

Faculty of Engineering Technology Faculty of Egieerig Techology KU Leuve. Ispirig the outstadig. The Faculty of Egieerig Techology gathers all Idustrial Scieces programmes (Egieerig Techology ad Biosciece Egieerig Techology) offered by