FUCHS Industrial. Designed for manufacturing excellence. Metalworking fluids for the Aerospace industry

Transcription

1 FUCHS Idustrial Desiged for maufacturig excellece Metalworkig fluids for the Aerospace idustry

2 FUCHS Idustrial We are a iteratioal compay whose 4000 employees maufacture ad market a wide rage of lubricats ad derived specialities. Our compay was fouded as RUDOLPH FUCHS i 1931, ad our Head Office is located i Maheim, Germay. Today, FUCHS is still a family owed compay, ad techologically advaced products, quality service, reliability as well as tailor made customer solutios. Certified accordig to DIN EN ISO 9001:2000 ad ISO/TS 16949:2002, FUCHS has bee cotiuously upgradig its highly specialised lubricats for decades. the world s largest idepedet lubricat maufacturer. Partership for us meas providig our customers with Our compay prides itself o a degree of specialisatio ad iovatio far i excess of stadard lubricat compaies. Our product rage cotais 2,000 formulatios desiged for all types of idustrial processes ad applicatios - desiged with competet local support. Our FUCHS UK operatio, recetly certified to BS AS 9100, provides local maufacturig, first class logistics ad may years experiece of successful service to the UK Aerospace Idustry. our customers ad with our customers success i mid. Our positio as the world s largest idepedet lubricat maufacturer gives us the uique positio of providig

3 Fuchs is a true lubricat expert. 100% of our reveue is derived from maufacturig lubricats, icludig applicatio specific ad tailor made products desiged for our customers processes. Our idepedece is the differece. A uique positio from which to develop iovative, precise ad dedicated lubricats to beefit our customers. We are ope to ew solutios, ope for ew visios - the pre-requisites of iovatio. Iovatio is the defiig characteristic of FUCHS, 70% of our products We call it developmet partership. This co-operatio is uique i terms of its form, scope ad itesity ad its success are less tha 5 years old ad the great majority are idividual solutios. Challege us ad see! is built o the importat fact: FUCHS is a lubricat specialist. DIN EN ISO 9001:2000 ISO/TS 16949:2002 DIN EN ISO 14001:2004 REG.NR AS 9100

4 FUCHS Idustrial Metalworkig specialists for the aircraft idustry The aircraft idustry faces great challeges, both Iovative expectatios ecoomic ad evirometal. The drive to reduce fuel costs ad CO 2 has lead to a drive to reduce the weight of the aircraft ad the use of iovative ew materials. As maufacturers strive for iovative results the co-operatio with the lubricat maufacturer is ecessary from the begiig. Nowadays high stregth materials like Heat resistat ickel based alloys for structures ad egie compoets, as well as alumiium sadwich materials for the wigs ad fuselage, create ew ad highly qualified demads for the coolat used. FUCHS is at the forefrot of this techological drive ad works i cojuctio with may leadig OEM s. For example, for the maufacturig of the GP7000 egies for the AIRBUS A380, MTU Aero Egies i Muich rely o the expertise of FUCHS for their machiig accuracy ad success. titaalumiide or powder metallurgical ickel-based alloys are used for the egie compoets to reduce fuel cosumptio. The moder materials are difficult to cut ad cause a high wear out of tools ad loger duratio. I additioal ultra- moder productio methods with high speed spidles ad high pressure are used. To obtai ecoomical maufacturig of these ew materials a strog co-operatio with the lubricat maufacturer, uiversities ad the aircraft idustry is required. FUCHS is therefore itegrated i may projects High-performace metalworkig fluids to meet the high requiremets of the aircraft idustry. Metalworkig fluids used i the productio of aircraft compoets are critical i esurig accuracy, performace ad reliability. Therefore, demadig ad exactig stadards are required by all leadig maufacturers ad Specialist for cuttig of Aerospace materials FUCHS takes extreme care i esurig products ad process fluids meet, maitai ad exceed stadards worldwide. The compoets used i the aircraft busiess have higher performace requiremets for lubricats. Special requiremets for material compability, foamig, high pressure stability ad lubricatig performace. FUCHS has the right cuttig oil for every material. Besides alumiium for body ad frame, fuselage ad wigs, the turbie blades, egie paes, turbie gaskets ad geerator casig made from Icoel, X12CrNiCO, PH13-8 M0 or titaium material have high level requiremets for the cuttig oil, which Fuchs products meet ad excede. While the iformatio ad figures give here are typical of curret productio ad cofirm to specificatio, mior variatios may occur. Subject to amedmet. Editio 09/2008

5 Released fluids for machiig of body parts Miimum quatity lubricatio ECOCUT MIKRO PLUS 20 ECOCUT MIKRO PLUS 82 APPROVAL BOEING BAC 5008 ad PSD High-speed millig, turig, drillig NEW - ECOCOOL S761B - BOEING APPROVED 2009 MAXICOOL 150 TECH ECOCOOL SCIP MAXICOOL 145 MICROCOOL 397 ECOCOOL RM-838 ECOCOOL 7000 ECOCOOL AERO 150 APPROVAL EADS, AIRBUS, BRITISH AEROSPACE, BOEING, MESSIER DOWTY Released fluids for machiig of egie parts Miimum quatity lubricatio, turig, drillig ECOCOOL 2506 S ECOCOOL 0055 ECOCOOL S 761 APPROVAL ROLLS ROYCE CSS 200, PRATT & WHITNEY, MTU Broachig, deep hole drillig PLANTOCUT 40 SR PLANTOCUT 10 SR Gridig ECOCOOL 0055 ECOCUT 10 G Tool gridig ECOCOOL S-CO 5 ECOCUT HS ECOCOOL S-HL APPROVAL ROLLS ROYCE CSS 200 While the iformatio ad figures give here are typical of curret productio ad cofirm to specificatio, mior variatios may occur. Subject to amedmet. Editio 09/2008

6 The right fluid for every process step Machiig Gridig Miimum quatity lubricat for machiig of Aerospace materials I the field of metal machiig, miimum quatity lubricatio is beig used icreasigly for the machiig of ickel-based alloys ad alumiium. Because of the drastic reductio i fluid cosumptio associated costs will also be reduced. For the assemblig of wigs ad body compoets hudreds of holes have to be drilled i alumiium AL 6061, AL 2024 ad AL Therefore ECOCUT MIKRO PLUS 20 ad ECOCUT MIKRO PLUS 82 are applied. These products show the followig properties: rapidly biodegradable low odour o residues excellet tool life o-toxic ot water-pollutig The products are based o special fatty alcohols ad are usable for a wide rage of applicatios of miimum quatity lubricatio, for iside ad outside supply i 1-chael ad 2-chael systems. Special lubricats for gridig Aerospace materials For the super fiishig from turbie blades, turbie gaskets ad egie paes we use gridig operatios. Especially whe usig CBN cuttigs the use of a appropriate cuttig fluid is absolutely ecessary. As opposed to the covetioal gridigs like siliciumcarbide or corudum, CBN is twice as hard. By uderstadig the tribology associated with each process, the correct fluid selectio ca be made to offer optimum efficiecies. With ECOCOOL 0055 FUCHS offers a water miscible cuttig fluid which also ca be used for CBN gridig of heavy cuttig material. With the high-performace of this ester-based product, high surface quality ad gridig wheel life are achieved. It is also approved for Viper gridig of turbie compoets. The cuttig oil is sprayed o the gridig disc by a computerised coolig ijector elemet, which guaraties a equal coolig, thereby a good lubricatig effect ad a excellet foam behaviour are required. Recommeded by may leadig equipmet maufacturers ad the preferred fluid for Bielomatik uits. Ask Fuchs for case study. Miimum quatity lubricat Gridig of Aerospace materials ECOCUT MIKRO PLUS 20 ECOCUT MIKRO PLUS 82 Bled based o fatty alcohol for machiig of ickel-based alloys, steel ad alumiium alloys Beefit: excellet coolig performace BOEING Approval BAC 5008 ad PSD ECOCOOL 0055 ECOCUT 10 G Ester-based, water miscible cuttig oil with excellet lubricatio, for Viper gridig of highalloyed ickel-based alloys; Approval RR CSS 200 Neat oil with high cotet of extreme pressure (EP) ad ati-wear (AW) additives for machiig of high-alloyed, heat-resistat ikkel-based alloys Gridig of tools ECOCOOL S-CO 5 Sythetic, water miscible cuttig oil for tugsto carbide gridig; Approval RR CSS 200 ECOCUT HS Neat oil based o PAO, free of aromatics, low odour, uiversal lubricat for gridig tugste carbide ad HSS While the iformatio ad figures give here are typical of curret productio ad cofirm to specificatio, mior variatios may occur. Subject to amedmet. Editio 09/2008

7 Broachig, deep hole drillig High-speed millig, turig, drillig Special lubricats for broachig ad deep hole drillig of Aerospace materials Deep hole drillig processes make great demads o the cuttig oil. Besides good foamig behaviour for the trasport of the chips it also eeds high lubricat performace to protect supportig borders agaist wear. Therefore the iclusio of EP additives is very importat to demad the required surface ad tool life o materials such as Icoel, Hastelloy ad high-alloyed steel. The followig demads are importat for broachig ad deep hole drillig oils: excellet lubricatio excellet extreme pressure effect excellet flushig performace Essetial for the quality ad ecoomy for the process is the selectio of the suitable cuttig fluid with the right igrediets. FUCHS high-tech lubricats meet these requiremets. High-speed millig, turig ad drillig of Aerospace materials Besides tur ad drill operatios the turbie blades are machied with high-speed millig, which requires a eormous effort for the cuttig oil. Besides high cuttig performace the oil is subject to high pressures. High spidle speeds with high pressure are required to maufacture the parts ecoomically, efficietly ad with the favoured surface area. 100 bar pressure ad high volume streamig will be used ad operatios up to 200 bar are sometimes experieced. I research ad developmet projects like LUFO (Aerospace Research Program) FUCHS is a project parter for this ew techology i cooperatio with the uiversities ad the idustry. With his wide product portfolio FUCHS is able to fid the right cuttig oil for ay operatio. For the maufacturig of the A380 egie for MTU Aero Egies Muich, is coutig o the kow how from FUCHS ECOCOOL 2506 S. I extesive tests for cuttig Icoel, Hastelloy ad other high warmig materials, ECOCOOL 2506 S was selected as the test wier. I idepedet bechmark tests agaist competitor fluids we have had the best results for surface quality ad tool service life. Turig, drillig, millig of Aerospace material Cuttig oils PLANTOCUT 10 SR PLANTOCUT 40 SR Sythetic ester lubricats based o ative raw materials with low water pollutio category ECOCOOL 0055 ECOCOOL SCIP MAXICOOL 150 TECH Ester-based cuttig oil with high cuttig level, also usable for gridig; Approval RR CSS 200 Messier Dowty PH-eutral cuttig oil for treatmet of alumiium; Airbus Approval AP 2091 BAE Approval 57FM Water miscible cuttig oil for machiig of alumiium, series 7000; Approval EADS ASN SNECMA B AIRBUS MICROCOOL 397 Water miscible cuttig oil for machiig of Icoel, alumiium ad steel; Approval EADS CCR SNECMA MAXICOOL 145 Water miscible cuttig oil for machiig of tita, alumiium ad steel; Approval EADS CCR SNECMA ECOCOOL RM-838 Water miscible cuttig oil with excellet foam behaviour for machiig of alumiium ad steel; Approval RR CSS 200 ECOCOOL S 761 Water miscible cuttig oil for machiig of alumiium ad Icoel; Pratt & Whitey Approval PMC While the iformatio ad figures give here are typical of curret productio ad cofirm to specificatio, mior variatios may occur. Subject to amedmet. Editio 09/2008

8 FUCHS Idustrial A effective coolat maagemet schedule should be the corerstoe of ay iitiative geared towards improved facilities, icorporated ito regular site visits to esure maximum efficiecies. productio efficiecy or reducig exposure to metalworkig fluids. FUCHS has developed a uique ad flexible maagemet programme that ca be customised to serve your specific eeds; Chemical Process Maagemet (CPM). CPM has bee oe of our core competecies for may years ad our programmes are successfully operatig i a wide spectrum of idustries icludig Aerospace, Automotive Compoet Maufacture, Foudries ad Press ad Body CPM is a complete lubricat supply package that eables the customer to achieve the maximum savigs ad efficiecies i lubricat usage, whilst maitaiig ad Plats. We have a prove track record i helpig leadig compaies to develop a more efficiet ad cost effective operatio. improvig levels of productio. FUCHS provides expert support i the areas of fluid supply, distributio, moitorig, maiteace, assessmet ad disposal, allowig the customer to cocetrate o what they kow best. Full techical support is provided by a dedicated team Our commitmet to achievig agreed performace targets that are quatifiable ad sustaiable, through lowerig the direct ad idirect costs associated with fluid usage, ca oly be demostrated through proved experiece ad the of productio fluid specialists ad extesive laboratory

9 positive visio that FUCHS brigs to all its CPM customers. This visio is clear: The effective cotrol of fluids, added to the implemetatio of techologically advaced products ad services, will result i vastly reduced complexity ad cost. As a major provider of fluid maagemet services, our experiece, drive by process-orietated objectives ad cotiuous improvemet, ca brig positive beefits to ay compay, icludig yours! FUCHS Coolat Maagemet Services ca also provide: Waste maagemet ad equipmet Data maagemet ad reportig systems Materials ad maiteace maagemet Lubricatio surveys ad schedules Water system maagemet Ratioalisatio programmes Site-wide fluid maagemet Advice o best practice for use of MWFs Evirometal compliace assistace Health ad safety educatio ad traiig Stock maagemet Swarf maagemet Lubricatio equipmet Coditio moitorig Advice o risk assessmets Fluid health checks Plus more! See the Techical Services brochure for full details

10 FUCHS Idustrial Your product guide Example: material mix A 380 Example: material mix A % alumiium 20% 10% titaium / steel 21% 22% composite 52% High-tech products from the lubricat specialist ECOCOOL SCIP Water miscible cuttig oil, ph-eutral ECOCOOL 0055 Water miscible, ester-based cuttig oil for CBN gridig of Icoel ECOCOOL 2506 S Water miscible cuttig oil for machiig of Icoel ad ickel-based alloys ECOCOOL S 761B Water miscible cuttig oil for machiig of alumiium ad titaium ECOCOOL S-CO 5 Sythetic, water miscible cuttig oil for tugsto carbide gridig ECOCUT MIKRO PLUS 20 Miimum quatity lubricat for machiig of alumiium ad high-alloyed steels ECOCUT MIKRO PLUS 82 Miimum quatity lubricat for machiig of alumiium ad high-alloyed steels ECOCUT 10 G Gridig of ickel-based alloys ECOCUT HS Lubricat for tool gridig ECOCOOL S-HL Water miscible cuttig oil for gridig of Icoel ad steel MICROCOOL 397 Water miscible cuttig oil for machiig of Icoel ad steel MAXICOOL 150 TECH Water miscible cuttig oil for machiig of alumiium MAXICOOL 145 Water miscible cuttig oil for machiig of tita, alumiium ad steel ECOCOOL RM-838 Water miscible cuttig oil with excellet foam behaviour for machiig of alumiium ad steel PLANTOCUT 10 SR Sythetic ester lubricat based o ative raw materials for machiig of Icoel, steel ad alumiium PLANTOCUT 40 SR Sythetic ester lubricat based o ative raw materials for broachig of Icoel ad high-alloyed steel While the iformatio ad figures give here are typical of curret productio ad cofirm to specificatio, mior variatios may occur. Subject to amedmet. Editio 09/2008

11 FUCHS Idustrial Dedicated to support the UK aerospace idustry FUCHS UK is a experieced supplier to the UK aerospace idustry. A team of over 50 techical staff i the UK provide access to a kowledge base ad expertise usurpassed i the UK lubricats idustry. Our extesive product portfolio, combied with first class service, has provided iovative solutios for applicatio problems, process improvemet ad cost reductio to aerospace compaies i both the structures ad egie maufacturig supply chai. Our state of the art developmet ad maufacturig facility is the hub from which UK idustry is supported. Recet ivestmet i maufacturig ad distributio ifrastructure, combied with o-goig ivestmet i research ad developmet tools, makes the FUCHS UK site at Stoke-o-Tret, the most moder ad efficiet lubricat plat i the UK. This is highlighted i our BSI AS 9100 award ad our commitmet to SC21. Our complete rage icludes: Soluble Metalworkig Fluids Neat Metalworkig Fluids Miimum Quatity Lubricats Process Cleaers Metalformig Products Hydraulics ad productio lubricats Fire resistat fluids Corrosio Prevetatives CPM - Total Fluid Maagemet We cotiue to create ew products to esure our customers remai at the forefrot of productio lubricat techology ad 70% of our formulatios are less tha 5 years old. FUCHS Idustrial...Quality as stadard DIN EN ISO 9001:2000 ISO/TS 16949:2002 DIN EN ISO 14001:2004 REG.NR. 2476

12 FUCHS Idustrial Iovative lubricats eed experieced applicatio egieers Every lubricat chage should be preceded by expert cosultatio o the applicatio i questio. Oly the the best lubricat system ca be selected. Experieced FUCHS egieers will be glad to advise o products for the applicatio i questio ad also o our full rage of lubricats. Cotact: FUCHS LUBRICANTS (UK) PLC New Cetury Street, Haley, Stoke-o-Tret, ST1 5HU Phoe: Fax: cotact-uk@fuchs-oil.com G/13291 Graphix 02/2009