BURR MONSTER C ATALOG

Transcription

1 BURR MONSTER C ATALOG

2 MONSTER COMPANY THE MONSTER WAY Today s market has placed ever increasing demands on the machine tool industry and manufacturers for increased production efficiency, better quality control and reduced costs. NEXT GENERATIONS S Monster Tool Company has met these challenges by developing a new line of ting tool products that maximizes the advantages of today s sophisticated CNC Machining Center Technology, as well as all other machining processes. They are custom manufactured to the highest industry standards. Burr Monster and other Monster Tool products are available from stock at your local distributor or catalog company. Burr Monster products offer the following advantages: Extensive product offerings in all industry standard sizes. Cutting flutes are precision ground. Close tolerances and consistent tool accuracy. Lab inspected raw materials. Highest quality tools. SUPERIOR PERFORMANCE Burr Monster products offer the advantage of very close tolerance precision ground ting tools. This precision results in superior tool finishes on all ting surfaces providing cleaner s and better work piece finishes. Monster Tool Company products are manufactured from premium sub-micron C - 2 carbide material with 0% cobalt; these tools are engineered to better serve the needs of modern metalworking in a wide range of applications. POLICIES AND PROCEDURES ORDERING INFORMATION All items in the catalog carry unique part numbers. Using these numbers will keep ordering errors to a minimum and assure that you will receive exactly what you order. Orders will be accepted by phone, fax, and . PRODUCT WARRANTY Monster Tool Company assures that all products sold shall be free from manufacturing and material defects. Monster Tool Company will repair, replace, or issue credit on any product that does not conform with this warranty. Any product that has been altered, used, marked or damaged voids this warranty. This warranty is in lieu of all other warranties, expressed or implied including any warranty of merchantability or fitness for a particular purpose and is also in lieu of all other obligations or liabilities, including any obligation or liability arising from contract, or otherwise for damages whether direct, indirect or consequential. There are no other warranties except the warranty against defects in material and workmanship set forth above, and we neither assume nor authorize any other person or firm to assume for it any other obligation or liability in connection with our products. TERMS OF ORDER All orders are shipped with Net 30 day terms (delinquent at 45 days). No shipment to delinquent accounts. Any account paid after 30 days may become COD on future orders. All orders are subject to credit approval. In the event any legal action or proceeding is brought by any party under this Agreement, the prevailing party shall be entitled to recover the reasonable fees of its attorneys and any costs incurred in such action or proceeding, including costs of appeal, if any, in such amount that the court or administrative body having jurisdiction over such action or proceeding may award. DROP SHIPPING All drop ship orders must be faxed or ed to Monster Tool Company. Monster Tool Company will not assume responsibility for any incorrect shipping information. Monster Tool Company will assess a $20 fee to any drop ship order that is either returned or re-routed by the shipping company. DISTRIBUTOR DISCOUNT Call for terms and conditions. CANCELLATIONS On orders for special or altered standard tooling, a cancellation fee will be charged proportionate to the cost incurred on the order at the time of cancellation. On standard catalog tools, cancellations are accepted at no charge unless the order has been shipped or the ordered amount is unusually large in proportion to Monster Tool Company s historical sales. RETURNED GOODS POLICY Tools may not be returned without a return goods authorization (RGA) number. Material returned for credit will be subject to a 20% restocking charge. Credits will not be issued for any items that have been modified, altered, marked, machined or used. Special items are not subject to returns or exchanges. SAFETY PRECAUTIONS Carbide ting tools should be used to perform functions that are compatible with the original tool design. Any carbide ting tool may chip or shatter when broken. Safety glasses and other appropriate safety equipment should be worn by all people in the vicinity of tool use. TECHNICAL ASSISTANCE Any technical assistance or application suggestions made by Monster Tool Company personnel are only to assist the customer and in all cases use of such information is solely the customer s responsibility. CLAIMS Claims for shortages, damage, or loss must be made within three days of receipt of tool. REVISIONS & PRICING Monster Tool Company reserves the right to revise listings, specifications, and pricing in this catalog without notice. Monster Tool Company is not responsible for any typographical or pricing errors in this catalog. Please verify current pricing at the time of your order. REGULATION SAFETY GLASSES SHOULD ALWAYS BE WORN USING HIGH-SPEED TING EQUIPMENT

3 Phone: 888-CARBIDE Fax: 888-ENDMILL Burr Monster Standard is a general purpose geometry designed for cast iron, steel, copper and brass, and other ferrous materials. This geometry provides good material removal and work piece finishes. The most popular burr style for ferrous applications. The flutes are ground in both the left and right hand directions, offering better operator control and rapid stock removal in harder materials. The double geometry reduces the size of the chips and can be used at slower than normal speeds. Designed for use on aluminum, non-ferrous metals, soft steel, reinforced plastics, and other soft materials. The burrs are designed with a high flute finish for easy chip flow and fast stock removal and excellent work piece finishes. COATINGS AVAILABLE ON ALL BURRS! APPLICATIONS MATERIAL Aluminum brass BRONZE COPPER CAST IRON Plastics STEEL (40-55 RC) STEEL (55-60 RC) STEEL (carbon) steel (Nickel chrome) stainless steel steel weldments Titanium Zinc Recommended Rpm STANDARD MATERIALS STAINLESS STEEL / / / / / Reduce speeds for long shank burrs NOTE: All recommendations are considered as starting parameters only MONSTER COMPANY

4 B Bu urr rr Monster Monster SOLID CARBIDE S Deburring SA Cylinder shape - no end 2 SA-6 SA-4 SA-4L2 SA-4L3 SA-63 SA-42 SA-42L2 SA-42L3 SA-43 SA-43L2 SA-43L3 SA- SA-2 SA-52 SA-3 SA-53 SA-8 SA-4 SA-5 SA- SA-L SA-L6 SA-NF SA-2 SA-3 SA-3L SA-3L6 SA-3X SA-3NF SA-4 SA-5 SA-5L6 SA-5NF SA-6 SA-6NF SA-5 SA-6 SA-7 SA-7NF SA-8 SA-9 /6 /6 /6 /6 5/32 5/32 3/6 3/6 3/6 5/6 7/6 7/8 7/6 7/6 7/6 9/6 9/6 9/6-3/6 SINGLE B C B A C D C C B C B A A C D C C C X A X A A

5 Phone: 888-CARBIDE Fax: 888-ENDMILL made in the usa Peripheral Milling Face Milling SB Cylinder shape - with end SINGLE SB-4 / SB-4L2 / SB-4L3 / SB-42 7/ SB-42L2 7/ A A SB-42L3 7/ B B SB-43 9/ SB-43L2 9/ E A SB-43L3 9/ A A SB C C SB SB-3 5/ C C SB-4 3/ C SB-5 3/ SB C C SB-L SB-NF SB-2 5/ SB SB-3L SB-3X A X SB-3NF SB-4 7/ SB SB-5NF SB SB-6NF SB SB SB SB-7NF SB-8 7/ A A SB MONSTER COMPANY 3

6 Burr Monster SOLID CARBIDE S Sc Cylinder shape - RADIUS END Surface Milling Contouring 4 SINGLE SC SC-4 7/ SC-42 9/ SC-42L2 9/ SC-42L3 9/ A SC C C SC D D SC-52 5/ SC-3 5/ C C SC-53 3/ SC-8 3/6 3/ SC-4 3/ C C SC SC C C SC-L SC-L SC-NF SC-2 5/ SC SC-3L SC-3L SC-3X X X SC-3NF SC-4 7/ SC SC-5L SC-5NF SC SC-6NF SC A A SC A A SC SC-7NF SC

7 Phone: 888-CARBIDE Fax: 888-ENDMILL Contouring Hole Deburring Build-up Welding Preparation SD BALL SHAPE made in the usa SD-6 SD-4 SD-42 SD-42L2 SD-42L3 SD- SD-52 SD-53 SD-8 SD-4 SD-5 SD- SD-L6 SD-NF SD-2 SD-3 SD-3L6 SD-3NF SD-4 SD-5 SD-5L6 SD-5NF SD-6 SD-6NF SD-7 SD-7NF SD-9 5/32 3/6 3/6 3/6 5/6 7/6 5/32 5/32 5/32 7/32 7/32 7/32 7/32 5/6 5/6 5/6 7/6 7/6 7/6 9/6 9/6 /6 /6 5/6 3/6 SINGLE A C C C C C C Coating upon request in TiN, TiCN, TiAlN & ZrN MONSTE MONSTE R R COMPANY COMPANY 5

8 B Bu urr rr Monster Monster SE Contouring oval/egg shape SE-6 SE-4 SE-4L2 SE-4L3 SE-53 SE-8 SE- SE-5 SE- SE-L6 SE-3 SE-3L6 SE-3NF SE-5 SE-5L6 SE-5NF SE-6 SE-6NF SE-7 SE-7NF 3/6 3/6 3/6 7/32 7/32 7/32 9/32 9/32 5/6 7/8 7/8 7/8 3/6 SINGLE A B C A A C SOLID CARBIDE S

9 Phone: 888-CARBIDE Coating upon request in TiN, TiCN, TiAlN & ZrN Fax: 888-ENDMILL Narrow Contours SF TREE shape RADIUS SINGLE SF A SF SF SF-42L SF-42L SF C C SF-53 3/ SF-8 3/6 3/ SF SF C C SF-L SF-NF SF SF-3L SF-3NF SF-4 7/ SF SF SF-5L SF-5NF SF SF-6NF SF SF-7NF SF C SF-4NF SF made in the usa MONSTER COMPANY 7

10 Burr Monster SOLID CARBIDE S SG POINTED TREE shape Milling Ae Angle Milling Narrow Contouring SINGLE SG SG SG-42 5/ SG SG SG-44L SG-44L SG-53 3/ SG-8 3/6 3/ SG SG C C SG-L SG-2 5/ SG SG-3L SG SG SG-5L SG SG SG SH FLAME SHAPE Contouring Milling SINGLE SH SH-4L SH-4L SH-53 3/ SH C C SH-2 5/ SH-2L6 5/ SH SH-5L SH-6-7/ SH

11 Phone: 888-CARBIDE Fax: 888-ENDMILL Coating upon request in TiN, TiCN, TiAlN & ZrN made in the usa SJ Single Cut 60 CONE SHAPE SJ-42 SJ- SJ-3 SJ-5 SJ-6 SJ-7 SJ-9 3/6 5/6 7/6 9/6 /6 5/6 SINGLE Ae Angle Machining Chamfering Countersinking SK 90 CONE SHAPE SINGLE SK-42 SK- SK-3 SK-5 SK-6 SK-7 SK-9 /6 3/6 5/ C C MONSTE MONSTE R R COMPANY COMPANY 9

12 B Bu urr rr Monster Monster Surface Machining Narrow Contours & Surfaces SL SOLID CARBIDE S TAPER SHAPE RADIUS - 4 Included Angle SL-4 SL-42 SL-42L2 SL-42L3 SL-53 SL-8 SL- SL-L6 SL-2 SL-3 SL-3L6 SL-3NF SL-4 SL-4L6 SL-4NF SL-5 SL-5NF SL-6 SL-6NF SL-7 SL-7NF 3/6 3/6 5/6 7/8 -/6 -/6 -/ /6-3/6-5/6-5/ /6 SINGLE A A B B Coating upon request in TiN, TiCN, TiAlN & ZrN 0 made in the usa

13 Phone: 888-CARBIDE Fax: 888-ENDMILL Surface Machining Narrow Contours SM POINTED CONE SHAPE INCLUDED ANGLE SINGLE SM SM-4 / SM-42 7/ SM-42L2 7/ A A SM-42L3 7/ B B SM SM-53 3/ SM SM C C SM SM SM SM-5 7/ SM SN INVERTED CONE SHAPE Edge Milling Rear Machining on difficult to reach areas INCLUDED ANGLE SINGLE SN SN SN-42 3/ SN-53 3/ SN-8 3/6 3/ SN SN- 5/ SN SN SN SN MONSTER COMPANY

14 Burr Monster SOLID CARBIDE S Engraving Dremel-type tools Mold, tool & die making OAL INCLUDED ANGLE SINGLE SA-4 / SA-4L2 / B B SA-4L3 / C C SA-42 7/ SA-42L2 7/ B B SA-42L3 7/ A A SA-43 9/ SA-43L2 9/ SA-43L3 9/ A SB-4 / SB-4L2 / SB-4L3 / SB-42 7/ SB-42L2 7/ A A SB-42L3 7/ B B SB-43 9/ SB-43L2 9/ E A SB-43L3 9/ A A SC-4 7/ SC-42 9/ SC-42L2 9/ SC-42L3 9/ A SD SD SD-42L SD-42L A SE-4 7/ SE-4L2 7/ SE-4L3 7/ B A SF SF SF-42L SF-42L SG SG-42 5/ SG SG SG-44L SG-44L SH SH-4L SH-4L SJ SK-42 / SL SL SL-42L A A SL-42L SM-4 / SM-42 7/ SM-42L2 7/ A A SM-42L3 7/ B B SM SN SN-42 3/

15 Phone: 888-CARBIDE Fax: 888-ENDMILL LONG BURRS SA-L6 SA-3L6 SA-5L6 SC-L6 SC-3L6 SC-5L6 SD-L6 SD-3L6 SD-5L6 SE-L6 SE-3L6 SE-5L6 SF-L6 SF-3L6 SF-5L6 SG-L6 SG-3L6 SG-5L6 SH-2L6 SH-5L6 SL-L6 SL-3L6 SL-4L A /32 5/6 7/ / / / B B SINGLE Coating upon request in TiN, TiCN, TiAlN & ZrN Hard to reach areas made in the usa MONSTE MONSTE R R COMPANY COMPANY 3

16 B Bu urr rr Monster Monster SOLID CARBIDE S UR RR R MON MONST STEE R R All BBU carbide burr sets come in a convenient variety of shapes and sizes, with a handsome rosewood box. Miniature BURR SETS /6 METERS X X SET INCLUDED BURRS SINGLE SET A SA-42 SA-43 SC-42 SD-42 SE-4 SF-4 SF-42 SG-4 SM-43 SN-4 SN-42 SL SET B SA-4 SA-42 SC-4 SC-42 SD-42 SE-4 SF-4 SF-42 SH-4 SL-4 SL-42 SN SET C SA-4 SB-4 SC-4 SD-4 SE-4 SF-4 SG-4 SH-4 SL-4 SM-4 SN SET D SA-42 SB-42 SC-42 SD-42 SF-42 SG-42 SJ-42 SK-42 SL-42 SM-42 SN Piece X X X 2 Piece X X X Piece X X Piece BURR SETS METERS 4 made in the usa SET INCLUDED BURRS X X SET AL SA-NF SA-3NF SB-3NF SC-NF SC-3NF SD-NF SD-3NF SE-3NF SF-3NF SL-3NF X X X SET AL2 SA-NF SA-3NF SA-5NF SC-NF SC-3NF SC-5NF SD-NF SD-3NF SD-5NF SF-NF SF-3NF SF-5NF X X X SET AL3 SA-NF SA-3NF SA-5NF SB-5NF SD-NF SD-3NF SD-5NF SF-NF SF-3NF SF-5NF SL-3NF SL-4NF X X X SET AL4 SA-NF SA-3NF SA-5NF SC-NF SC-3NF SC-5NF SF-NF SF-3NF SF-5NF SL-3NF SL-4NF X X SET AL5 SA-5NF SB-5NF SC-5NF SD-5NF SE-5NF SF-5NF SL-3NF SL-4NF X X SET AL6 SA-3NF SA-5NF SD-3NF SD-5NF SE-3NF SE-5NF SF-3NF SF-5NF SL-3NF SL-4NF Piece 2 Piece 2 Piece Piece 8 Piece 0 Piece

17 Phone: 888-CARBIDE Fax: 888-ENDMILL standard BURR SETS METERS 5/32 3/6 X X X X SET SET K 2 Piece X X SET F 2 Piece X X SET H 2 Piece X SET E 0 Piece X X SET L 2 Piece X SET G 9 Piece X SET I 2 Piece X SET J 2 Piece X SET AA 2 Piece X SET AB 2 Piece X X SET M 9 Piece X X SET N 9 Piece X X X SET O 2 Piece X X X SET P 9 Piece X X X SET Q 9 Piece X X X SET R 9 Piece X X X SET S 9 Piece X X X SET V 2 Piece X X X SET W 2 Piece X X X SET X 2 Piece X X X SET Y 2 Piece X SET AC 2 Piece X SET T 8 Piece X SET U 8 Piece INCLUDED BURRS SA- SB-4 SC-3 SD-4 SE- SF- SG- SH- SJ- SK- SM- SN- SA-52 SA-53 SC-52 SC-53 SD-52 SD-53 SE-53 SF-53 SG-53 SH-53 SM-53 SN-53 SA-5 SA-52 SB-5 SC-5 SC-52 SD-5 SD-52 SE-5 SF-5 SG-5 SM-5 SN-5 SA-53 SC-53 SD-53 SE-53 SF-53 SG-53 SH-53 SL-53 SM-53 SN-53 SA- SA-4 SC- SC-4 SD- SE- SF- SG- SJ- SL- SH- SN- SA-5 SB-5 SC-5 SD-5 SE-5 SF-5 SG-5 SM-5 SN-5 SA- SB- SC- SD- SE- SF- SG- SH- SJ- SK- SM- SN- SB- SC- SD- SE- SF- SG- SH- SJ- SK- SL- SM- SN- SA- SB- SC- SD- SE- SF- SG- SH- SJ- SK- SL- SM- SA-3 SB-3 SC-3 SD-3 SE-3 SF-3 SG-3 SJ-3 SK-3 SL-3 SM-4 SN-2 SA-3 SC-3 SD-3 SE-3 SF-3 SG-3 SJ-3 SM-3 SN-2 SB-3 SC-3 SD-3 SE-3 SF-3 SG-3 SK-3 SL-3 SM-3 SA- SA-3 SA-5 SD- SD-3 SD-5 SF- SF-3 SF-5 SG- SG-3 SG-5 SA- SA-3 SA-5 SC- SC-3 SC-5 SF- SF-3 SF-5 SB- SB-3 SB-5 SD- SD-3 SD-5 SE- SE-3 SE-5 SA- SA-3 SA-5 SE- SE-3 SE-5 SN- SN-2 SN-4 SB- SB-3 SB-5 SC- SC-3 SC-5 SF- SF-3 SF-5 SA- SA-3 SA-5 SC- SC-3 SC-5 SE- SE-3 SE-5 SM- SM-3 SM-5 SB- SB-3 SB-5 SD- SD-3 SD-5 SF- SF-3 SF-5 SN- SN-2 SN-4 SA- SA-3 SA-5 SC- SC-3 SC-5 SG- SG-3 SG-5 SM- SM-3 SM-5 SF- SF-3 SF-5 SG- SG-3 SG-5 SL- SL-3 SL-4 SM- SM-3 SM-5 SA-5 SB-5 SC-5 SD-5 SE-5 SF-5 SG-5 SH-5 SJ-5 SK-5 SL-4 SM-5 SA-5 SC-5 SD-5 SE-5 SG-5 SH-5 SK-5 SM-5 SB-5 SC-5 SD-5 SF-5 SG-5 SH-5 SJ-5 SK-5 SINGLE MONSTER COMPANY 5

18 MONSTER COMPANY

19 THE MOST COMPLETE & LAST GREAT AMERICAN CARBIDE BRAND BURR MONSTER Complete offering of carbide burrs for the metalworking and energy industries including, double, aluma, fine, diamond, and coarse geometries. Carbide burr sets, specials, extended length, flex shank, coatings & resharpening services also available. DRILL MONSTER Full offering of solid carbide jobber length, screw machine, straight flute, spade, spotting & center drills. All drills are available in TiN & TiAlN coatings. MEGA MONSTER High performance carbide endmills made from premium sub-micron grain carbide. High helix, variable helix, roughers, chipbreakers & finishers with the finest heat resistant coatings in the industry. METAL MONSTER Complete offering of solid carbide STB and STB-L rectangular blanks in C2 grade, 000/2000 style blanks stocked in C2 & C5 grades, 2 random rod, to length rod, countersink & burr blanks. MICRO MONSTER Solid carbide miniature endmills ground from premium sub-micron substrate in both 2 & 4 flute geometries, with square, ballnose & corner radius end shapes. Regular & stub flute lengths from.005 to.065 by.00 increments & from.065 to.20 by.005 increments. Long flute lengths, High Performance, progressive & unequal index geometries. AlTiN coatings are available on all for extended tool life. MILL MONSTER Offering advanced tool geometry for solid carbide endmills that will outperform conventional style tools. Our complete offering includes 2, 3 & 4 flute geometries in square end, ball end, corner radius. stub, regular, long, extra long & extended extra long lengths are stocked with TiN, TiCN & TiAlN coatings. Fractional and metric sizes range from.05th - diameter. REAM MONSTER World s largest straight flute chucking reamer provider of fractional, decimal, wire, letter & metric sizes - over 800 sizes always in stock. Stocked by.0005 increments to.2650 diameter & by.00 increments over.2650 to.5050 diameter. Fractional sizes range , metric from.0mm - 6mm, Wire -70, and letter A-Z. MONSTER Single & double end engraving blanks, 60 & 90 degree drill mills & chamfer mills, solid carbide boring bars, & double end countersinks offered in, 3, 4, & 6 flute geometries in 60, 82, 90, 00, 0 & 20 included angles.

20 BURR MONSTER Your Distributor All Monster Products Exclusively Manufactured by: Monster Tool Company P.O. Box 749 San Marcos, CA USA made in the usa Tel: -888-Carbide Fax: -888-Endmill Local Tel: Fax: