Working Drawing and Assemblies. Chapter 10
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1 Working Drawing and Assemblies Chapter 10
2 Objectives 1.Define working drawings. 2. Describe how working drawings are used in industry. 3. List the major components of a complete set of working drawings. 4. Describe the differences between detail and assembly drawings. 5. Describe how part numbers, zoning, and tables are used on working drawings. 6. Draw standard representation of threads.
3 Objectives 7. Specify a metric or English thread in a note. 8. Use the graphic language of mechanisms such as gears, cams, bearings, and linkages. 9. Interpret the specialized graphic language used in piping and welding drawings. 10. Describe how CAD is used to create, store, and retrieve working drawings. 11. List techniques used to create copies of engineering drawings.
4 Working Drawings Working drawings are the complete set of standardized drawings specifying the manufacture and assembly of a product based on its design.
5 Working Drawings The complexity of the design determines the number and types of drawings. Working drawings may be on more than one sheet and may contain written instructions called specifications.
6 Working Drawings Working drawings are the blueprints used for manufacturing products. Therefore, the set of drawings must: completely describe the parts, both visually and dimensionally show the parts in assembly identify all the parts specify standard parts.
7 Working Drawings A complete set of working drawings for an assembly include: detail drawings of each nonstandard part. an assembly or subassembly drawing showing all the standard and nonstandard parts in a single drawing. a bill of materials (BOM). a title block.
8 Detail Drawings A detail drawing is a dimensioned, multiview drawing of a single part, describing the part s shape, size, material, and finish, in sufficient detail for the part to be manufactured based on the drawing alone.
9 Assembly Drawings An assembly drawing shows how each part of a design is put together. If the design depicted is only part of the total assembly, it is referred to as a subassembly.
10 Assembly Drawings An assembly drawing normally consists of: All the parts, drawn in their operating position. A parts list or bill of materials (BOM) shows the detail number for each part, the quantity needed for a single assembly the description or name of the part, the catalog number if it is a standard part, and the company part number. Leader lines with balloons, assigning each part a detail number, in sequential order and keyed to the list of parts in the parts list. Machining and assembly operations and critical dimensions related to these functions.
11 Assembly Drawings Types outline assembly gives a general graphic description of the exterior shape. Outline assemblies are used for parts catalogs and installation manuals or for production when the assembly is simple enough to be visualized without the use of other drawings.
12 Assembly Drawings Types sectioned assembly gives a general graphic description of the interior shape by passing a cutting plane through all or part of the assembly. Sectioned assembly drawings are used for the manufacture and assembly of complicated devices.
13 Assembly Drawings
14 Assembly Drawings Types pictorial assembly gives a general graphic description of each part, and uses center lines to show how the parts are assembled.
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16 Part and Drawing Numbers A part number is usually a string of numbers coded in such a way that a company can keep accurate records of its products. Drawing number: Each company develops its own standard numbering system, based on various criteria such as sequential numbers, combinations of numbers and letters, sheet sizes, number of parts in the assembly, model numbers, function, etc.
17 Title Blocks Title blocks are used to record all the important information necessary for the working drawings. The title block is normally located in the lower right corner of the drawing sheet. Title blocks should contain the following: Name and address of the company or design activity. Title of the drawing. Drawing number. Names and dates of the drafters, checker, issue date, contract number, etc.
18 Title Blocks Design approval, when subcontractors are used. Additional approval block. Predominant drawing scale. Federal supply code for manufacturers (FSCM) number. Drawing sheet size letter designation. Actual or estimated weight of the item. Sheet number, if there are multiple sheets in the set.
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20 Parts Lists A complete set of working drawings must include a detailed parts list or bill of material. Based on ANSI standards, a parts list should be located in the lower right corner above the title block.
21 Parts Lists The information normally included in a parts list is as follows: Name of the part. A detail number for the part in the assembly. The part material, such as cast iron or bronze. The number of times that part is used in the assembly. The company-assigned part number. Other in formation, such as weight, stock size, etc.
22 Revision Blocks When a drawing is revised because of design changes, errors, etc., an accurate record of the change should be created. This information includes: the person making the change description of the change the change number approval for the change
23 Engineering Changes Order Used to make changes in a design. Most industries require the use of engineering change notice (ECN). Common features includes; Identification of what has to be changed in the form of part numbers, part names, and drawing numbers.
24 Engineering Changes Order An explanation of the need for the requested changed. A list of all documents and departments affected by the change. Approval by the projects managers Instruction describing when the changes are to be implemented.
25 Scale and Tolerance Specs. The designations METRIC or SI appear in or near the title block to show that metric dimensions and scale are used on the drawing. A graphics scale can also be used, especially on mapping drawings. Tolerances are specified in a drawing using toleranced dimensions. For those dimensions that are not specifically toleranced, a general tolerance note is used.
26 Zones and Tabular Drawing Zones are used on large sheets for reference purposes. Zones in engineering drawing are similar to the zones used on highway maps. Tabular drawings are used when several similar parts have common features. Such parts can be grouped together into a family of parts.
27 Working Assembly Drawing A working assembly drawing, also known as a detailed assembly, combines on a single sheet the detail drawing and the assembly drawing, usually a section view. Such drawings are used for relatively simple assemblies that use some standard parts.
28 Threaded Fastener Fastening is a method of connecting or joining two or more parts together, using processes or devices. One of the most common methods used for fastening is mechanical fastening, a process that uses manufactured devices such as screws, pins, or rivets to hold parts of an assembly together.
29 Thread Terminology Axis Chamfer Crest Depth Die External thread Internal thread Lead Major Diameter Minor Diameter Pitch Pitch diameter Root Screw thread Side Tap Thread: angle, form, series Thread per inch
30 Thread Specification English system Thread form - the profile or shape of a thread cut into a cylinder. Sharp-V American National Unified Unified National Round Metric Acme Square Knuckle Buttress
31 Thread Specification English system Series - the number of threads per inch for a given diameter. Coarse quick assembly or disassembly of cast iron, soft metals, and plastic. NC or UNC. Fine - fasteners are used when a great deal of force is necessary for assembly, and are designated NF or UNF. Extra fine - fasteners are used when the length of engagement is short and the application calls for high degrees of stress.
32 Thread Specification English system Class Class 1-a loose fit where quick assembly is required and looseness or play between parts is acceptable. Class 2-a high-quality, general purpose, commercial class of fit for bolts, nuts, and screws widely used in mass production. Class 3-a very high-quality threaded fastener with a close fit, used for precision tools and for high stress and vibration applications.
33 Threaded Specification English system Note Major diameter Number of threads Form Series Class Internal or external Qualifying information
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35 Thread Specification Metric system A complete metric thread note should contain the following information, in the order given: Thread form symbol - The letter M is used to designate the metric profile. The J profile class is a modified M profile. Nominal size (basic major diameter) Pitch General purpose tolerance
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38 Thread Drawings Three conventional methods: Detailed Schematics Simplified
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41 Standard Bolts, Stud and Screw General types of standard threaded fastener: Bolt - a mechanical threaded device with a head on one end and threads on the other end. Bolts are paired with nuts. A nut is a mechanical threaded device used on the end of a bolt, a stud, or a machine screw. Stud - a rod that is threaded on both ends and joins two mating parts. A nut may be used on one end.
42 Standard Bolts, Stud and Screw Cap screw - a mechanical threaded device with a head on one end and threads on the other end. Cap screws join two mating parts and have longer threads than bolts. Machine screw - a mechanical threaded device with a head on one end and threads on the other end. The threaded end may screw into a mating part, or may be used with a nut.
43 Standard Bolts, Stud and Screw Set screw - a mechanical threaded device with or without a head, used to prevent rotation or movement between parts, such as a shaft and a collar.
44 Nonthreaded Fastener Nonthreaded fasteners are mechanical devices generally used to prevent motion between mating parts. Dowels Pins dowel, straight, tapered, groove Key plain, gib head, Woodruff, P&W Rivet Retaining rings
45 Springs Mechanical devices that expand or contract due to pressure or force. Compression Tension Extension Flat Constant force
46 Mechanism A machine is a combination of interrelated parts for using or applying energy to do work. Gears - transmit rotational power and motion between portions of a mechanism. Cams - used to translate rotational motion into linear motion. Linkages - the most common type of mechanism in use to transmit force. A linkage consists of a (usually) linear element, called the bar, and one or two joints.
47 Mechanism Bearings - used in conjunction with other mechanisms such as gears and linkages to minimize friction and wear between the parts. Plain Rolling contact
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50 Welding Welding drawings are a specialized type of technical drawing which differs from many other types of drawings in that its main focus is to specify how parts are joined together. Since welds are both permanent and structural, proper location and orientation of the welded members and the type of weld used are important to properly specify.
51 Welding Eight basic parts; Reference line Leader line and arrow Basic weld symbol (location and depth of weld) Finish symbol Weld symbol (type of weld) Dimensions Supplementary symbols Tail and specifications
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54 Reprographics Refers to the technology and techniques of reproducing documents. After the engineering drawings have been created they are copied for others to use, carefully stored, and set up for easy future accessibility. After the original drawing is created, it must be carefully stored or archived. The process used to store and retrieve engineering drawings is called archiving.
55 Reprographics Techniques Blueprinting Diazo Xerography Microfilming Digital Scanning Storage CAD
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