Specifications for Programs: 737, 747, 757, 767, 777, 787

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1 = Performed by GKN BAC 5000 AN General Sealing 6-262, 6-265, 6-267, PSD for 787 Only: 6-242, 6-269, PSD for 777 Only: 6-261,6-264, 6-266, 6-269, BAC 5004 L Installation of Permanent Fasteners 6-121, 6-122, PSD for 787 only: BAC R Solid Rivet Installation 6-67, 6-69, 6-70, 6-72, 6-74, 6-75 PSD for 777 only: 6-68 BAC AG Permanent Straight Shank Fastener Installation 6-82, 6-139, 6-141, 6-144,6-146 PSD for 777 only: BAC J Blind Fastener Installation 6-21 PSD for 787 only: 6-20 BAC 5008 U Application of Lubricants 6-132, 6-131, 6-133, BAC 5009 AB Nut and Bolt Installation PSD for 777 only: 6-174, BAC 5010 Y Application of Adhesives 6-48 BAC 5019 U Chromatic Acid Anodizing 6-162, 6-163, 6-166, BAC 5022 J Sulfuric Acid Anodic Films BAC 5032 G Grinding of Chromium Plate Page 1

2 = Performed by GKN BAC 5034 N Temporary Protection of Production Materials, Parts and Assemblies PSD for 787 only: BAC D Temporary Protection of Production Materials, Parts and Assemblies BAC H Temporary Protection of Production Materials, Parts, and Assemblies with Pressure Sensitive Tape 6-64 BAC 5047 K Fluid Tight Fastener Installation 6-102, BAC 5117 AE Electrical Bonding BAC 5300 M Fitting of Metal Parts BAC H Surface and Edge Integrity of Metal Parts 6-6 PSD for 737 only: 6-1 BAC H Metal Part Forming, Straightening and Fitting 6-18, 6-19 BAC 5307 U Part Marking 6-294, 6-295, PSD for 787 only: 6-288, 6-297, PSD for 777 only: BAC5325 J Application of BMS10-103, Non-chromated Primer 6-21, 6-23, 6-22, 6-24, 6-26 BAC 5332 A Installation of Moldable Plastic Shim 6-3, 6-6, 6-12, 6-17, 6-20 QPL AD BAC 5408 M Vapor Degreasing 6-51, 6-54, 6-60, 6-61, 6-62, 6-63, 6-66, 6-67, 6-68, 6-69, 6-70, 6-71 Page 2

3 = Performed by GKN BAC 5423 W Penetrant Methods of Inspection 6-155, 6-156, 6-158, BAC 5424 U Magnetic Particle Inspection 6-40 BAC 5435 W Bearing Installation 6-67, 6-69, 6-70 PSD for 787 only: 6-75 BAC 5436 G Etch Inspection of Ground Machined Steel Parts 6-71 BAC 5439 J Ultrasonic Inspection 6-22 BAC (A) Ultrasonic Testing of Wrought Materials, Immersion Testing Replaced by BSS7055 as of July 7, 2000 BAC 5440 K Hole Preparation, Machining, Grinding of Steel 6-41, 6-43, 6-45, 6-49 BAC 5444 F Bonding Assembly Aid for Shims, Fillers and Details BAC 5492 L Machining and Cutting of Titanium BAC 5504 W Integral Fuel Tank Structure Sealing BAC 5514 AP Common Bonding Requirements for Structural Adhesives 6-164, 6-190, 6-191, 6-192, 6-193, 6-194, 6-199, 6-204, 6-205, 6-206, 6-209, 6-218, 6-221, 6-222, 6-223, 6-224, PSD for models: 737, 747, 757, 767, 777 only: PSD for 787 model only: BAC Y Application of Corrosion Inhibiting Adhesive Primer 6-33, 6-36 PSD for 787 only: 6-34 BAC K Structural bonding With BMS Adhesives PSD for 787 only: 6-20 Page 3

4 = Performed by GKN BAC 5555 T Phosphoric Acid Anodizing of Aluminum for Structural Bonding 6-98, BAC 5602 AF Heat Treatment of Aluminum Alloys 6-195, 6-200, 6-204, BAC 5611 B Heat Treatment of Copper Alloys 6-2, 6-3, 6-5, 6-6 BAC 5613 T Heat Treatment of Titanium Alloys 6-39, 6-44, 6-46, 6-48, 6-49 PSD 777 models: 6-52 QPL Rev. G BAC 5617 U Heat Treatment of Alloy Steels 6-88 BAC 5619 H Heat Treatment of Corrosion Resistant Steel 6-52, 6-53, 6-56 BAC 5625 E Surface Treatment for Ferrous Alloys 6-64 BAC 5626 C Colored Chemical Conversion Coating for Aluminum BAC 5632 D Boric Acid - Sulfuric Acid Anodizing 6-60, 6-62, 6-63, 6-64, 6-67, 6-68, 6-71, 6-72, BAC5652 B Inspection of Castings BAC5665 A Application of Sol-Gel Conversion Coatings on Corrosion Resistant Alloys for Painting 6-3, 6-6 BAC 5686 B Laser Beam Welding of Titanium for Structural Applications PSDs on 787 models only: 6-10 QPL Org BAC 5701 N Cadmium Plating 6-57, 6-58, 6-62, 6-64, 6-65, 6-66 BAC 5709 W Hard Chromium Plating Page 4

5 = Performed by GKN QPL: Org BAC 5710 W Application of Special Purpose Coatings PSD for 787 only: BAC 5719 AA Chemical Conversion Coatings for Aluminum 6-144, 6-149, 6-150, 6-152, 6-154, BAC 5722 E Copper Plating BAC 5725 G Stripping Organic Materials BAC 5730 R Shot Peen 6-106, 6-104, BAC D Shot Peen Forming 6-12 BAC C Shot Peening - Self Contained 6-2, 6-4, 6-5, 6-6 BAC 5736 W Application of Chemical/Solvent Resistant Finishes 6-195, PSD for 767 only: PSD for 787 only: BAC 5748 U Abrasive Cleaning, Deburring, and Finishing BAC 5749 W Alkaline Cleaning 6-157, 6-158, 6-161, 6-163, , 6-166, 6-167, 6-168, 6-169, 6-170, 6-172, BAC 5750 P Solvent Cleaning BAC 5751 M Cleaning, Descaling, Surface Preparation of Ferrous Alloys 6-69 BAC 5753 U Cleaning, Descaling Surface Preparation of Titanium Alloys Page 5

6 = Performed by GKN BAC 5758 L Cleaning, Descaling, Surface Prep. of Ni-Co Based Alloys BAC 5765 W Cleaning and Deoxidizing of Aluminum Alloys 6-229, 6-233, 6-234, BAC 5771 J Stripping Inorganic Finishes 6-80, 6-81, 6-82 BAC 5786 M Etch Cleaning of Aluminum Alloys 6-66, 6-67 BAC 5793 V Application of Corrosion Resistive Fin. PSD for 787 only: BAC 5804 AC Low Hyd. Embrittlement Cadmium Titanium Alloy Plating 6-100, 6-103, QPL: P BAC 5811 U Dry Film Lubricant PSD 6-36, 6-37 QPL Y BAC 5821 E Hard Anodizing 6-4, 6-5, 6-8, 6-10 BAC 5845 R Application of Polyurethane Enamel 6-53, 6-54, 6-49, 6-57, 6-58, 6-61 PSD for 787 only: BAC 5849 M Brush Plating - Cadmium Only BAC 5854 K LHE - Stylus Cadmium Plating 6-9, 6-10, 6-11 BAC 5861 E Phosphate Fluoride Coatings - Titanium 6-13, 6-18 BAC5882 K Application of Urethane Compatible Primer 6-19, 6-20, 6-22 Page 6

7 = Performed by GKN BAC 5884 E Anodizing of Aluminum Alloys BAC 5946 AA Temper Inspection - Nonferrous Alloys 6-57, 6-59, 6-60 BAC 5973 G Sleeve Cold Working of Holes in Aluminum Structures PSD for 747 and 777: 6-29 PSD for 787 only: 6-28 BAC 5975 M Fusion Welding of Metals PSDs all models: 6-41, 6-42, 6-44, 6-45 BSS 7039 C Liquid Penetrant Inspection SSD all models: 6-4, 6-9 BSS 7040 C Magnetic Particle Inspection SSD all models: BSS 7041 D Radiologic Inspection, Radiography (Film) SSDs all models: 6-4, 6-5, 6-6 BSS 7055 B Ultrasonic Inspection of Wrought Products SSD all models: 6-4, 6-5 BSS 7002 AD Storage of Time and Temperature Sensitive Materials (TATS) 1-90, 1-92, 1-96, 1-98, 1-101, 1-104, 1-106, 1-107, 1-108, 1-110, 1-111, 1-112, BSS 7217 C Air Cleanliness, Shop Compressed Air D R Control of Materials and Processes For Designated Parts D BD Special Commercial Airplane Company Finish Codes D G Boeing Quality Management System Requirements for Suppliers Found on website: D Boeing Approved Process Sources. See Boeing Web site at: Page 7

8 = Performed by GKN MATERIAL SPECIFICATIONS BMS 3 26 B Organic Corrosion Inhibiting Compounds, Heavy Duty QPL Revision ORG BMS 3 27 B Corrosion Inhibiting Material, Nondrying Resin Mix QPL Revision Org BMS 5 89 T Corrosion Inhibiting Adhesive Primer QPL Revision Org BMS 5 95 T Pressure and Environmental Sealant Chromate Type QPL Revision Org BMS 7 26 R Steel Bar, Forging Stock forgings, and Tubing 4340 Modified QPL Revision Org. BMS U High Strength, Stress Corrosion Resistant Alum. Alloy Forgings QPL Revision B BMS H Titanium 6AL-4V Forgings, Premium Quality QPL Revision G BMS N Titanium, 10V-2Fe-3Al Forged Block/Bar and Die Forgings QPL Revision A BMS G Titanium Alloy 6Al-4V Forgings, Beta Annealed BMS E High Strength Fatigue Tol., Stress Corrosion Res Alum Plate QPL Revision B BMS AC Chemical and Solvent Resistant Finish QPL Revision Org BMS V Protective Enamel QPL Revision Org. Page 8

9 = Performed by GKN BMS R Urethane Compatible, Corrosion Resistant Primer QPL Revision Org BMS P Teflon Filled Coating QPL Revision B BMS D Non-Chromated Primer for Composites QPL Revision B BMS A Sol-Gel Conversion Coating for Paint Applications QPL Revision Org. Page 9

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