New cutting tools from Sandvik Coromant

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1 Supplement to Main Catalogue 2006 New cutting tools from Sandvik Coromant TURNING - MILLING - DRILLING - ORING - TOOLHOLDING CoroPak new products introduced!

2 No compromise! With the new generation of inserts A new generation of inserts today to live up to the many challenging demands of tomorrow s engineering. Working together we have developed tougher and more wear resistant, high quality grades dedicated to match your needs. Together the new insert generation represent all the best qualities from a grade Predictable, Versatile, Durable and Secure. Move forward with us and test the difference. GC4225 the grade that has what it takes Designed to be the first choice for an uncompromised secure performance, in a broad application area from roughing to semifinishing, in turning of steel and hardened steels. GC4240 nothing is too tough Our high performance secure solution for tough steel milling operations, perfectly engineered for all CoroMill concepts and the number one choice with CoroMill 390. GC1030 it makes economic sense A new unique tough PVD steel milling grade with excellent wear resistance offering increased productivity and good cost efficiency. Versatile enough to use in a wide variety of milling operations. Why settle for less?

3 Contents WHAT S NW? 2-3 GNRAL TURNING A Grade GC4225 A2 Grade GC1105 A6 Grade C7015 A22 CoroTurn SL cutting heads A26 CoroTurn SL boring bars A27 Cutting data A28 PARTING AND GROOVING CoroCut 1- and 2-edge CoroCut 3-edge CoroCut 1- and 2-edge blanks CoroCut 3-edge Tailor Made MILLING Grades GC4240 and GC1030 CoroMill 245 inserts CoroMill 290 inserts CoroMill 390 inserts CoroMill 210 inserts CoroMill 300 inserts CoroMill 200 inserts CoroMill 331 inserts CoroMill 365 Cutting data DRILLING CoroDrill 880 Cutting data ccentric sleeve CoroDrill 880 Tailor Made ORING Coroore 825 Reamer 830 TOOLHOLDING SYSTMS Coromant HydroGrip Coromant Capto C8X adaptor Cylindrical collets GNRAL INFORMATION Safety information Recycling Index D D2 D5 D6 D7 D10 D11 D12 D13 D15 D F F1 F3 G G2 G4 G5 I I2 I3 I4 Contents 1

4 What s new? What s new? What s new? Contents No compromise with the new insert generation Today s machining challenges were in the forefront of our minds when we developed this new generation of inserts. xtensive research and development plays a huge role in providing you, our customers, with what you need to meet these continually changing demands. Test and experience what these new grades have to offer and you will agree that there is no room for compromise. GC4225 you want the best we can deliver With our new grade GC4225, the only choice for steel turning; to meet the challenge of toughness and wear resistant operations for trouble free machining. Pages A2 A5 New Steel milling grades for a productive milling solution Grade GC4240 New first choice grade for the CoroMill 390. Offers high security in toughness demanding operations with versatility for use in a range of CoroMill applications. Grade GC1030 An ideal first choice PVD grade for steel milling in unstable conditions. ven versatile and reliable. xcellent where precision and accuracy count. Pages D2 D4 The best just keeps on getting better CoroDrill 880 programme with Step Technology now with an extended range of smaller diameters to complement our larger size diameter drills, all to give you high quality in machine tool performance. Pages 2 10 Contents WHAT S NW? WHAT S NW? WHAT S NW? WHAT S NW? WHAT S NW? WHAT S NW? WHAT S NW? WHAT S NW? 2

5 What s new? What s new? What s new? Contents The CoroMill 365 first choice for mass production of cast iron components A high performance roughing and semi finishing concept for mass production of cast iron components in machining centres. Thick, stable inserts with 8 true cutting edges ensure maximum cost efficiency and a low cost per part. The CoroMill 365 can be combined with the CoroMill Century for high quality finishing of cast iron a complete solution in this area. Pages D15 D19 C7015 with Safe-Lok technology highly productive finishing in hard part turning Cubic oron Nitride grade C7015, now with a full range of negative and extended positive inserts, provides a predictable performance and increased speed capability. These introductions will further advance highly productive finish turning of quality surfaces in case hardened steel. Pages A22 A25 GC1105 advances in super alloy turning GC1105 is designed for the challenge of machining the toughest materials. Dedicated to provide secure machining, a guaranteed accurate performance and a high quality surface finish. An ideal grade, not only for Aerospace turning, but even Small Part machining, Oil and Gas and the Medical industry. Pages A6 A8 Contents WHAT S NW? WHAT S NW? WHAT S NW? WHAT S NW? WHAT S NW? WHAT S NW? WHAT S NW? WHAT S NW? 3

6 A General Turning GNRAL TURNING Turning productivity We are not prepared to compromise and neither should you! FDrilling Milling DThreading CParting and Grooving Information IToolholding Machining HMulti-Task SystemsGoring AGeneral GC4225 ridges the gap between toughness and wear resistance xtensive research and development in the challenging and demanding area of general steel turning has resulted in the release of our new grade GC4225.To embrace these demands ( the many varied operations, component features, materials and machining conditions) and to find a grade that can provide excellent results in these areas has been our focus. GC4225 is the first choice - The new grade is uncompromisingly optimized for semi-finishing to roughing operations of steel and hardened steels. Working together to make you more competitive GC4225 takes your machining performance to its optimum - The number one choice for machining low carbon steel through to high alloy steel. - The breakthrough is in the special coating with excellent adhesion to the substrate giving you superior edge line security. - Reliable you no longer have to choose between increased safety and faster production You can have both! A 2

7 A Turning productivity Security + Predictability + Versatility + Durability = Productivity GNRAL TURNING General Turning Security- the grade to rely on - etter security and reliabilty through significantly improved resistance to flaking, chipping and crater wear. Predictability - y reducing the risk of edge damage the GC4225 is more reliable than its predecessor. - More wear resistant tools can increase productivity through higher metal removal rate, fewer tool changes and reduced downtime. - Trouble free machining. Versatility-broader application area - ridges the gap between toughness and wear resistant operations. - GC4225 has a greater capacity to tolerate the often demanding variations arising from the application area. - It provides a new potential for increasing production through higher cutting data reinforced by increased reliability. - Gives assured confidence in different operations from roughing to finishing, one off to mixed production, continuous to light/medium interrupted cuts and even wet and dry machining. - Greater tolerance in material batch variation. - A good balance between security and productivity. Durability - The proven resistance against plastic deformation makes the grade more durable. - ngineered to make it ideal for withstanding higher cutting data and provide better resistance in dry machining and in longer contact time operations (large component manufacturing). CParting and Grooving DThreading Milling FDrilling Goring IToolholding Machining HMulti-Task Systems AGeneral Information Dedicated ISO P turning grades GC4225 now gives you the opportunity to widen your application area in every direction. Finishing Medium machining Roughing ISO area A 3

8 A General Turning CParting and Grooving GNRAL TURNING Turning productivity GC4225 the right choice and no compromise! Grade development often goes unseen but is the foundation of our productivity offer to you our customers. This is just one of hundreds of field tests carried out in the development of GC4225 to ensure that when introduced success is guaranteed. This test was carried out on low alloy steel crankshafts with continuous cutting of the bearing journals and the tough intermittent cutting over the crankshaft lobes. The results below show that GC4225 outperfoms the current market leader and clearly demonstrates Security - reduced wear in an interrupted cut -a toughness demanding operation Durability - double the number of components per edge capability DThreading Productivity - increased cutting speed by 25% Milling Test information on crankshaft Material low alloy steel xisting Test 1 Test 2 Test 3 FDrilling Grade ISO P25 grade GC4225 GC4225 GC4225 Information IToolholding Machining HMulti-Task SystemsGoring AGeneral Cutting speed, v c (m/min) Feed f n, mm/r Number of parts per edge Result Security Durability Productivity 93% increase 25% increase A 4

9 A xternal axial turning and facing of crankshaft GC4225 clearly demonstrated its durability and overall improved wear resistance when run against an ISO P25 grade in the machining of a crankshaft. After producing 300 pieces GC4225 showed excellent edge security and stability and strength in counteracting plastic deformation. It has what it takes undoubtedly to produce many more pieces and deliver an unbeatable productivity increase. Turning productivity GNRAL TURNING General Turning CParting and Grooving Milling DThreading ISO P25 grade New grade GC4225 Material: Forged steel, H 300 Cutting speed, v c : 180 m/min Depth of cut, a p : 3 mm Feed, n f : 0.4 mm/r Number of components: 300 pcs FDrilling GC4225 a perfect combination of substrate and coating Designed to guarantee and reinforce the toughness of the gradient substrate Coating - The new coating with improved edge line security. - Yellow coating on the periphery for ease of wear detection. - Al 2 O 3 coating for high chemical wear resistance. - MTCVD TiCN-coating for improved flank wear resistance. Substrate - A gradient substrate with optimized hardness and toughness for steel turning. Al 2 O 3 TiCN Information IToolholding Machining HMulti-Task SystemsGoring AGeneral Substrate A 5

10 A General Turning When the going gets tough Our new super alloy solution GC1105 FDrilling Milling DThreading CParting and Grooving Information IToolholding Machining HMulti-Task SystemsGoring AGeneral Designed for the challenge Introducing GC1105, with the latest manufacturing techniques this new grade has been optimized to provide peak performance in machining Heat Resistant Super Alloys and is the perfect first choice for fulfilling your requirements in the many tough applications you find within the gas turbine industry. Moreover it handles the many demanding operations found in small part machining, oil and gas and the medical industry. GC1105- the best we can offer you from a single grade. GC1105 provides secure, reliable, quality machining, even flank wear and is truly versatile in all application areas from roughing through to intermediate and last stage machining: all the best advantages from a single grade for difficult to machine materials. Discover the benefits of GC1105 and experience an accurate high quality performance. - asily applied in a wide application area supported by a large range of optimized geometries. - Reliability in your intermediate stage machining given through superior notch wear resistance in combination with good edge line toughness. - A consistent guaranteed performance in last stage machining is provided by our razor sharp, ground inserts and our state of the art thin coating, with excellent adhesion. A 6

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