Application Material Guide (AMG) Chart found on back cover

Transcription

1 Application Material Guide (AMG) Chart found on back cover

2 Precision Dormer has expanded its range of high performance drills with the new. Manufactured with productivity and performance in mind, the HYDRA contains many features and benefits to help improve production and reduce costs. 140 split point sculptured cutting edge with TiAlN coating ensures optimum chip flow and longer tool life Coolant hole provides optimized coolant direction for chip evacuation and better tool life EASY LOCKING HEAD DESIGN The is manufactured for EASY head changes for 3X and 5X depth of cut. The HYDRA's HSS body will accommodate multiple head sizes maintaining its structural integrity - even after numerous head changes! Special 140 split point TiAlN coated solid carbide head ensures optimum chip flow and longer tool life. The screws hold the head securely in place while the serrations transmit the torque. HASSLE FREE DRILLING SIMPLE TO OPERATE Let us help you evaluate your production process and recommend how the can save you money. Contact us at, or us at cs@precisiondormer.com to schedule a visit. means increased productivity and decreased inventory costs. WHY THE NAME HYDRA??? The Hydra was a many headed water serpent/beast. Whenever one head was chopped off another one grew back in its place. To slay this dreadful beast was the second of Hercules' twelve labours. This was an enormously difficult task, since every time Hercules succeeded in cutting off one of Hydra s heads, two would grow where the one had been. Hercules finally killed the Hydra by burning each neck stump immediately after severing the head, thus preventing any regrowth. Our can tackle your toughest operation with many heads - one body!

3 TABLE OF CONTENTS HOW TO REACH US Phone: Fax: EASY TO USE APPLICATION MATERIAL GUIDE (AMG) CHART ON BACK COVER! Case Study #1 Switching to Precision's resulted in producing 50% more parts. Tool: Diameter: Hole Depth: Coolant: SFM: IPR: IPM: # Parts Produced: Material: SAE BHN Operation: 5 holes drilled per part.5472" ± " 325 SFM.0098 IPR IPM 900 Competitor.5472"± " 266 SFM.0087 IPR IPM 600 DESCRIPTION Case Study #1 Switching to Precision's resulted in producing 50% more parts. Tool: Diameter: Hole Depth: Coolant: SFM: IPR: IPM: # Parts Produced: Material: SAE BHN Operation: 5 holes drilled per part.5472" ± " 325 SFM.0098 IPR IPM 900 Competitor.5472"± " 266 SFM.0087 IPR IPM 600 PAGE 3X 2 5X 3 DRILLING WITH COOLANTS 4 DRILLING EFFECTIVELY WITH S 4 TROUBLESHOOTING 5 AMG CHART back cover Easy To Do Business With! Best value for the money! Look for this icon for tips and case studies! THE PRECISION DORMER PROMISE TO OUR VALUED CUSTOMERS On-time Deliveries: With our state-of-the-art warehouse facilities located in the central United States, we will ship out your tools the SAME DAY you order them. (Orders must be placed by 4:30PM CST). Technical and Sales Support: Our sales force works closely with manufacturing and product management to ensure our tools meet your needs and are working at the best production capacity. If you have a technical question or need assistance, or call. Distribution Channel: Our products are sold through an exclusive network of qualified distributors located throughout North America and Canada. To find a distributor in your area, visit or call for assistance. TO OUR DISTRIBUTORS Easy Ordering: Order toll-free, or we also offer you several on-line ordering options so that you can place your orders when it is convenient for YOU! PX Online Ordering - order 24 hours a day; check stock; check order status and more! - visit to register. EDI and Prophet 21/Activant - Please contact your local sales representative for qualification information or customer service at cs@precisiondormer.com. 1

4 * Shank tolerance h6 ( ) ** Two screws and one screwdriver are included with the purchase of a drill body. New products scheduled to arrive end of June X BODY (44mm) (47mm) (47mm) (51mm) (54mm) (58mm) (61mm) (65mm) (68mm) (72mm) (75mm) (79mm) (82mm) (86mm) (88mm) (92mm) (94mm) (97mm) (100mm) (104mm) BXD02208IP BXD02509IP BXD03011IP BXD03512IP BXD04014IP BXD04515IP (105mm) (110mm) (110mm) (115mm) (125mm) (130mm) (135mm) (140mm) (155mm) (155mm) (155mm) (160mm) (160mm) (170mm) (170mm) (175mm) (175mm) (180mm) (185mm) (185mm) PTDH047M PTDH049M PTDH051M PTDH055M PTDH059M PTDH063M PTDH067M PTDH071M PTDH075M PTDH079M PTDH083M PTDH087M PTDH091M PTDH096M PTDH100M PTDH104M PTDH107M PTDH112M PTDH115M PTDH118M / mm 31/ mm 1/2 13.0mm 33/64 17/ mm 35/ mm 9/ mm 37/ mm 19/32 39/ mm 5/8 16.0mm 16.08mm 41/ mm 16.5mm 21/ mm 43/64 11/ mm 17.6mm 45/ mm 23/ mm 47/ mm 3/ mm 19.30mm 19.35mm 49/ mm 25/ mm 51/64 13/ mm 53/64 27/ mm 55/ mm 7/8 22.5mm 57/ mm 29/32 59/64 15/ mm 61/64 31/ mm 63/ mm 1-1/ mm 1-1/32 1-3/64 1-1/ mm 1-5/64 1-3/ mm 1-7/64 1-1/8 1-9/ mm 1-5/ / mm 1-3/ mm PTDT04688MTL PTDT1200MTL PTDT04844MTL PTDT1250MTL PTDT05000MTL PTDT1300MTL PTDT05156MTL PTDT05312MTL PTDT1350MTL PTDT05469MTL PTDT1400MTL PTD05625MTL PTDT1450MTL PTDT05781MTL PTDT1500MTL PTDT05937MTL PTDT06094MTL PTDT1550MTL PTDT06250MTL PTDT1600MTL PTDT06330MTL PTDT06406MTL PTDT1630MTL PTDT1650MTL PTDT06562MTL PTDT1700MTL PTDT06719MTL PTDT06875MTL PTDT1750MTL PTDT1760MTL PTDT07031MTL PTDT1800MTL PTDT07187MTL PTDT1850MTL PTDT07344MTL PTDT1900MTL PTDT07500MTL PTDT07580MTL PTDT1930MTL PTDT07620MTL PTDT07656MTL PTDT1950MTL PTDT07812MTL PTDT2000MTL PTDT07969MTL PTDT08125MTL PTDT2100MTL PTDT08281MTL PTDT08437MTL PTDT2150MTL PTDT08594MTL PTDT2200MTL PTDT08750MTL PTDT2250MTL PTDT08906MTL PTDT2300MTL PTDT09062MTL PTDT09219MTL PTDT09375MTL PTDT2400MTL PTDT09531MTL PTDT09687MTL PTDT2500MTL PTDT09844MTL PTDT10000MTL PTDT10100MTL PTDT10156MTL PTDT2600MTL PTDT10312MTL PTDT10469MTL PTDT10625MTL PTDT2700MTL PTDT10781MTL PTDT10937MTL PTDT2800MTL PTDT11094MTL PTDT11250MTL PTDT11406MTL PTDT2900MTL PTDT11562MTL PTDT11719MTL PTDT3000MTL PTDT11875MTL PTDT3050MTL HYDRA-H Solid Carbide Heads HYDRA-B** HSS Body SCREWDRIVER SCREWS HYDRA-A Size Dia Catalog Code Ordering Code Catalog Code Ordering Code Shank Dia* OAL Drilling Depth Body Length Shank Length Catalog Code/ Ordering Code Catalog Code/ Ordering Code TRDR08IP TRDR10IP TRDR15IP TRDR20IP TRDR25IP

5 3 HYDRA DRILL - 5X BODY HYDRA-H Solid Carbide Heads HYDRA-B** HSS Body SCREWDRIVER SCREWS HYDRA-A Size Dia Catalog Code Ordering Code Catalog Code Ordering Code Shank Dia* OAL Drilling Depth Body Length Shank Length Catalog Code/ Ordering Code Catalog Code/ Ordering Code (69mm) (74mm) (74mm) 3.150mm (80mm) (85mm) (91mm) (96mm) (102mm) (107mm) (113mm) (118mm) (124mm) (129mm) (135mm) (140mm) (146mm) (151mm) (157mm) (162mm) (167mm) BXD02208IP BXD02509IP BXD03011IP BXD03512IP BXD04014IP BXD04515IP TRDR08IP TRDR10IP TRDR15IP TRDR20IP TRDR25IP (130mm) (140mm) (140mm) (145mm) (155mm) (165mm) (170mm) (175mm) (190mm) (195mm) (195mm) (200mm) (210mm) (220mm) (225mm) (230mm) (235mm) (240mm) (245mm) (255mm) PTDH047L PTDH049L PTDH051L PTDH055L PTDH059L PTDH063L PTDH067L PTDH071L PTDH075L PTDH079L PTDH083L PTDH087L PTDH091L PTDH096L PTDH100L PTDH104L PTDH107L PTDH112L PTDH115L PTDH118L / mm 31/ mm 1/2 13.0mm 33/64 17/ mm 35/ mm 9/ mm 37/ mm 19/32 39/ mm 5/8 16.0mm 16.08mm 41/ mm 16.5mm 21/ mm 43/64 11/ mm 17.6mm 45/ mm 23/ mm 47/ mm 3/ mm 19.30mm 19.35mm 49/ mm 25/ mm 51/64 13/ mm 53/64 27/ mm 55/ mm 7/8 22.5mm 57/ mm 29/32 59/64 15/ mm 61/64 31/ mm 63/ mm 1-1/ mm 1-1/32 1-3/64 1-1/ mm 1-5/64 1-3/ mm 1-7/64 1-1/8 1-9/ mm 1-5/ / mm 1-3/ mm PTDT04688MTL PTDT1200MTL PTDT04844MTL PTDT1250MTL PTDT05000MTL PTDT1300MTL PTDT05156MTL PTDT05312MTL PTDT1350MTL PTDT05469MTL PTDT1400MTL PTD05625MTL PTDT1450MTL PTDT05781MTL PTDT1500MTL PTDT05937MTL PTDT06094MTL PTDT1550MTL PTDT06250MTL PTDT1600MTL PTDT06330MTL PTDT06406MTL PTDT1630MTL PTDT1650MTL PTDT06562MTL PTDT1700MTL PTDT06719MTL PTDT06875MTL PTDT1750MTL PTDT1760MTL PTDT07031MTL PTDT1800MTL PTDT07187MTL PTDT1850MTL PTDT07344MTL PTDT1900MTL PTDT07500MTL PTDT07580MTL PTDT1930MTL PTDT07620MTL PTDT07656MTL PTDT1950MTL PTDT07812MTL PTDT2000MTL PTDT07969MTL PTDT08125MTL PTDT2100MTL PTDT08281MTL PTDT08437MTL PTDT2150MTL PTDT08594MTL PTDT2200MTL PTDT08750MTL PTDT2250MTL PTDT08906MTL PTDT2300MTL PTDT09062MTL PTDT09219MTL PTDT09375MTL PTDT2400MTL PTDT09531MTL PTDT09687MTL PTDT2500MTL PTDT09844MTL PTDT10000MTL PTDT10100MTL PTDT10156MTL PTDT2600MTL PTDT10312MTL PTDT10469MTL PTDT10625MTL PTDT2700MTL PTDT10781MTL PTDT10937MTL PTDT2800MTL PTDT11094MTL PTDT11250MTL PTDT11406MTL PTDT2900MTL PTDT11562MTL PTDT11719MTL PTDT3000MTL PTDT11875MTL PTDT3050MTL * Shank tolerance h6 ( ) ** Two screws and one screwdriver are included with the purchase of a drill body. New products scheduled to arrive end of June 2007

6 DRILLING WITH COOLANTS For maximum chip ejection and tool performance coolant must be used with the Hydra-Drill. coolant mix of 6-8% is recommended for most applications. Use a higher 10% mix for high strength steel, stainless steels and tougher drilling applications. When using coolant fed drills, a coolant pressure of 150 PSI or higher is recommended. FAVORABLE CONDITIONS Internal coolant holes provide improved web strength and deliver lubrication on cutting edges for increased productivity and longer tool life. DRILLING EFFECTIVELY WITH S Holders: Tool holders and collets must provide good concentricity between the drill and the machine spindle. Use a positive back stop to prevent the tool from backing up into the holder. Static runout in the tool assembly must be accurately checked and maintained. Workpiece: A secure and rigid workpiece to minimize deflection is needed, particularly on through-hole applications. Speeds: S are run at substantially higher speeds than high speed steel drills. Feeds: The feed rates for S are normally comparable to that of High Speed Steel drills. It is important not to underfeed the drill which will cause it to dwell and dull. This is particularly true in work hardening materials. Entrance or exit on an angular surface Drilling through cross holes Interrupt at exit In these drilling scenarios, reducing feed rate to IPR is generally recommended. To determine speeds and feeds for your applications, please reference our easy to use Application Material Groups (AMG) chart on the back cover. 4

7 TROUBLESHOOTING Please call us if you need help with your drilling application at, or us at Problem Wear on Outer Corners Chipping of Chisel Edge Chipping of Cutting Lips Cracking of Lands Oversize Hole Undersize Hole Hole Not Round Drill Breakage Solution Reduce cutting speed Increase feed (IPR) Improve direction of coolant flow Increase coolant pressure Check point centrality and lip height Increase feed rate Reduce speed Check movement of workpiece Increase feed When spot drilling, reduce feed Improve direction of coolant flow Increase coolant pressure Increase speed, reduce feed Check point centrality and lip height Improve direction of coolant flow Reduce cutting speed, increase feed Check drill diameter Check point centrality and lip height Reduce feed rate, increase feed rate Improve direction of coolant flow Increase coolant pressure means more parts produced. means reduced tool costs. Case Study #2 Switching to Precision's resulted in producing 62% more parts! Tool: Diameter: Hole Depth: Coolant: SFM: IPR: IPM: # Parts Produced: Material: SAE BHN Operation: 24 holes drilled per part.8465" 2.51" 302 SFM.0135 IPR IPM 42 Competitor.8465" 2.51" 253 SFM.0137 IPR IPM 26 Case Study #3 Switching to Precision's resulted in a 45.3% savings per part produced. Material: SAE BHN Operation: 8 holes drilled per part Tool: Diameter: Hole Depth: Coolant: # Parts Produced: # Bodies: Body cost: Total Body Costs: # Heads: Head Cost: Total Head Costs: Total Tool Costs: Cost per Part Produced:.7087" 2" $ $ $70.66 (new head) $ $1, $ Brazed Drill.7087" 2" $ $ (# regrinds needed) $75.70 (regrind and recoat) $1, $1, $ means increased productivity! 5

8 APPLICATION MATERIAL GUIDE (AMG) 140º SPLIT POINT ANGLE How To Use This Chart 1 Match Your Workpiece Material 2 Define Drilling Depth and Style Options 3 Find Surface Feet Per Minute (SFM) and Determine Feed Rate (See Chart Below) 1 MATERIAL MATERIAL GROUP GROUP 1. STEEL 1.1 Magnetic Soft Steel Free Machining, Low Carbon, Leaded 1.2 Structural Steel, Case Carburizing Steel 1.3 Plain Carbon Steel 1.4 Alloyed Steel, Medium Carbon, Tool Steel, Wrought 1.5 Alloyed Steel, Hardened and Tempered Steel, Tool Steel 1.6 Alloyed Steel, Hardened and Tempered Steel, Tool Steel 2. STAINLESS STEEL 2.1 Free Machining Stainless Steel 2.2 Austenitic 2.3 Ferritic + Austenitic, Ferritic, Martensitic 2.4 Precipitation Hardened 3. CAST IRON 3.1 Soft Gray Cast, Ferritic 3.2 Soft Gray Cast, Pearlitic 3.3 Nodular Graphite, Malleable Cast Iron 3.4 Nodular Graphite, Malleable Cast Iron 4. TITANIUM 4.1 Titanium, Unalloyed 4.2 Titanium, Alloy Cast 4.3 Titanium Alloys 5. NICKEL 5.1 Nickel, Unalloyed 5.2 Nickel, Alloys 5.3 Nickel, Alloys 6. COPPER 6.1 Copper Alloys, Wrought 6.2 Brass, Bronze 6.3 Brass 6.4 High Strength Bronze 7. ALUMINUM 7.1 Al, MG, Unalloyed 7.2 Al, Alloys, Si>5% 7.3 Al, Alloys, Si>5%, <10% Al, Alloys, MG Alloys 8. SYNTHETIC MATERIALS 8.1 Thermoplastics 8.2 Thermosetting BHNBIN TENSILE NORMAL NORMAL HARDNESS HARDNESSTRENGTH CHIP N/mm2 FORMCHIP FORM 120 Extra 1116, L8, D 350D 12L13 12L Medium/ 30, 55 70, D 325D > > > 150 > > > > Rb 200Rh 200Rh 470Rf 100Kg 150Kg 120Kg 120Kg 120Rr 128Rr Middle Extra Short Extra Short Middle Short Middle Short Extra Middle/Short Middle/Short Extra Extra Middle/Short Short Extra Middle Middle Short Extra Short MATERIAL MATERIAL TYPE TYPE 1008, 1010, , 1055, , 4150 A 36, D2 01, L6, D3 4150, 4340, 8620 A2, 4140 M7, M42 01, L6, D3 4150, 4340, 8620 A2, F 440F 304, 310, , Nitronic , 430, , 440A, 440C 15-5PH, 17-4PH Custom 450 ASTM A48 Class 20, 40 G3000 ASTM A48 Class 20, 60 G3500, G4000 ASTM A220 Grade SAE J158 Grade M4504 ASTM A220 Grade ASTM A602 Grade M8501 Commercially Pure 99.0 ASTM B367 TI6AL4V TI6AL6V2SN Nickel 200, Nickel 230 Nimonic 75 Monel 502 Nimonic 80 Inconel , 130, , 725 ASTM B30 ASTM B367 Phosphor Bronze EC, , 520.0, , , , 392, , A332.0 Polyethylene, Acrylic Phenolic 2 STYLE/DEPTH PAGE ASTM A602 Grade M4504 ASTM A220 Grade Grades C-1 - C-7A Monel 400 Hastelloy C Inconel 600 Rene 77 Inconel % Glass filled (Nylons) 35% Glass 3 HYDRA 3X 2 SFM (SURFACE FEET PER MINUTE) 350D 315D 235D 170C 230B 125B 125B 140A 395D 385D 290D 290D 165B 85B 85B 170C 75B 75B HYDRA 5X 325D 300D 225D 165C 215B 125B 125B 130A 375D 355D 280D 280D 160B 80B 80B 165C 70B 70B Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 3 How To Use This Chart To Find Cutting Feed Rate (IPR) 1. Find your SFM and Alpha code from AMG above 2. Match Alpha Code and Drill Diameter on Feed Rate Chart to find IPR 3. Calculate RPM: SFM/D x Calculate IPM: IPR x RPM Feed Rate Chart Drill Diam./Inches Per Revolution 1/2 5/8 3/4 1 A B C D / Industrial Avenue Crystal Lake, IL Century Avenue Mississauga, Ontario L5N 2L