Solid End Mill Series

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1 Solid End Mill Series Carbide material Now available! For automatic lathe New! 57 types, 52 descriptions Easy to use total length of 35mm and 45mm are available

2 Solid End Mill Series Kyocera's solid end mill series has a wide product lineup from roughing to finishing as well as items for difficult-to-cut materials and hardened materials. New PVD technology, MEGACOAT MEGACOAT Hard - A new coating for hardened materials. Achieves longer tool life and stable machining of hardened materials with a special multi-layer coating. MEGACOAT Hard H series P25~P26 Excellent wear resistance and heat resistance MEGACOAT Hard structure 2.μm Special multi-layer coating New coating layer (super oxidation resistance) MEGACOAT layer Super Micro-grain cemented carbide Achieves super hardness to control abrasion of the edge coating Hardness HV MEGACOAT Hard TiCN TiAlN TiN MEGACOAT Oxidation temperature( C) Smooth cutting edge quality with a unique coating technology Smooth surface quality Kyocera MEGACOAT Hard Smooth and sharp to the tip of the cutting edge. Longer tool life and improved surface finish. Competitor A Coating surface is rough and there is much cutter abrasion. The cutter edge is rounded. Competitor B Major abrasion of cutter and exposed material is noticeable. Smooth endmill surface reduces welding and allows stable machining. For high precision finishing, MEGACOAT. MEGACOAT Wear resistant and high heat resistant MEGACOAT Nitride solid solution of high melting point metal High hardness and oxidation resistant Smooth surface MEGACOAT achieves high precision finishing and a sharp cutting edge. High-quality, sharp edge Smooth surface quality F series P1~P19 Fracture resistant and stable machining Super Micro-grain cemented carbide 2.μm F(FES) Series edge 2

3 New product introduction HFS type End mill for finishing of hardened materials. NEW PDR type High efficiency radius end mill for hardened materials. NEW ()() () MEGACOAT Hard is applied For finishing of hardened materials DEK type DER type End mill for high feed rate machining of difficult-to-cut material. NEW NES type End mill for finishing of aluminum & non-ferrous materials. NEW () () 3

4 End Mill End mill for difficult-to-cut materials, cast iron, and steel machining. P1~P24 Finishing F Series MEGACOAT is applied For finishing. Beautiful surface finish is achieved by high quality cutting edges and MEGACOAT that has excellent wear resistance and heat resistance. P1~P19 (FES) Semi Finishing U Series (3UEBS) For semi-finishing. High efficiency machining products such as the 3-edge square type and ball-nose end mill have been added to the lineup. P2~P22 Roughing R Series (RDS) End mill for stainless steel and cast iron centered on steel machining. The sine curve shaped cutting edge reduces cutting resistance and controls chatter. P23~P24 End mill applicable for hardened materials Finishing H Series MEGACOAT Hard is applied (HFS) End mill developed primarily for machining hardened materials. Also suitable for steel. Applicable for finishing of hardened materials. MEGACOAT Hard is applied. Achieves stable machining of hardened materials. P25~P34 P25~P26 Semi Finishing P,U Series (UGS) (PGS) (6PDRS) For stable and high efficiency machining of hardened materials. Good chip evacuation and high rigidity. Short, medium and long types available. High efficiency radius. Achieves large machining allowance and high efficiency machining with special corner radius shape. P27~P32 Roughing R Series (3/4RFRS) For rough copying/profiling. Strong cutting edge suitable for machining of hardened materials and titanium alloys. P33~P34 End mill for difficult-to-cut materials End mill designed for difficult-to-cut materials, such as stainless steel, inconel and titanium. P35~P38 Semi Finishing Y Series (4YECM, 4YERM, 4YEKM) Reduced vibration (chattering) and high efficiency machining with the cutting edge slots (flutes) at varying intervals. Various types of cutting edges are available, such as sharp edge, chamfered, land, radius and ball-nose. B A A>B 4YECM varied interval flute P35~P36 P38 High feed D Series (5DEKM, 5DERM) 5 edge design. Achieves machining of difficult-to-cut materials, such as stainless steel and high temperature alloys at high feed rates. P37 End mill for aluminum & non-ferrous materials End mills available for finishing, semi finishing and roughing of aluminum & non-ferrous materials. P39~P43 Finishing N Series (3NESM) A wiper is attached at the lower edge for improving the bottom surface finish. Chattering is controlled with cutting edge slots at varied intervals, and finishing of lateral surfaces is improved. P39 Semi Finishing N Series (2NFSM) (3NFSM) Achieves good chip evacuation with special rake face shape and 45 helix angle. P4~P41 Roughing A Series (3AESM) For roughing of aluminum & non-ferrous materials. Achieves high efficiency machining with a large chip evacuation space. P42~P43 4

5 Guide for tool selection Application and selection Process Application Recommendation Shape Ref. Page Surface roughnessoriented Sharp cutting oriented 2FESS 2FESM 2FESL 2FESS P.12 2FESM P.13~14 2FESL P.15 purpose (carbon steel/ alloy steel) Finishing Tough corner edge Productivityoriented 2FEKS 2FEKM 4FEKM 2FEKS P.17 2FEKM P.18 4FEKM P.19 4FESM 4FESM P.16 Automatic lathe 2/3/4FESW 2/3/4FESW P.1~11 Semi Finishing 3UFSM 3UFSM P.2 Copying Deep milling 2UEBS 2UEBS P.21 Productivityoriented 3UEBS 3UEBS P.22 Roughing Finishing 3/4/5RDSM 3/4/5RDSL 4/5/6/7HFSS 4/5/6/7/8HFSM 3/4/5RDSM P.23 3/4/5RDSL P.24 4/5/6/7HFSS P.25 4/5/6/7/8HFSM P.26 Deep milling 4PGRM 4PGRM P.27 Semi Finishing High Rigidity 4/6UGSM 4/6UGSM P.31 High feed 6PDRS 6PDRS P.32 4/5PGSS P.28 4/5PGSS Deep milling 4/5/6PGSM 4/5/6PGSM P.29 4/5/6PGSL 4/5/6PGSL P.3 Roughing 4/6RFSM 4/6RFSM P.33 Copying 3/4RFRS 3/4RFRS P.34 4YECM P.35 Semi Finishing Productivityoriented 4YECM 4YEKM 4YERM 4/6YFSM 4YEKM P.35 4YERM P.35 4/6YFSM P.36 High feed 5DEKM 5DERM 5DEKM P.37 5DERM P.37 Copying 4YEBM 4YEBM P.38 Finishing 3NESM 3NESM P.39 Semi Finishing Surface roughnessoriented 2NFSM 2NFSM P.4 Productivityoriented 3NFSM 3NFSL 3NFSM P.4 3NFSL P.41 Roughing 3AESM 3AESL 3AESM P.42 3AESL P.43 5

6 Guide for tool selection Application and selection of type distinctions Type Flutes Application Shape ødc (mm) Page 2/3/4 For automatic lathe, for general use, for finishing 2FESW 3FESW 4FESW ø3~ø13 P.1~11 2 Finishing 2FESS ø1~ø16 P.12 2 Finishing 2FESM ø.2~ø16 P.13~14 2 Finishing 2FESL ø1~ø16 P.15 4 Finishing 4FESM ø1~ø16 P.16 2 Finishing, Tough corner edge 2FEKS ø3~ø16 P.17 2 Finishing, Tough corner edge 2FEKM ø3~ø16 P.18 4 Finishing, Tough corner edge 4FEKM ø3~ø16 P.19 3 Semi-Finishing 3UFSM ø1~ø2 P.2 Square 3/4/5 Roughing 3/4/5 Roughing 4/5/6/7 Finishing of 4/5/6/7/8 Finishing of 4/5 Deep Slotting and Semi-Finishing of 4/5/6 Semi-Finishing of 4/5/6 Semi-Finishing of 4/6 Semi-Finishing and high efficiency machining of 4/6 Roughing of 3RDSM 4RDSM 5RDSM 3RDSL 4RDSL 5RDSL 4HFSS 5HFSS 6HFSS 7HFSS 4HFSM 5HFSM 6HFSM 7HFSM 8HFSM 4PGSS 5PGSS 4PGSM 5PGSM 6PGSM 4PGSL 5PGSL 6PGSL 4UGSM 6UGSM 4RFSM 6RFSM ø4~ø25 P.23 ø6~ø25 P.24 ø1~ø12 P.25 ø1~ø25 P.26 ø3~ø25 P.28 ø6~ø25 P.29 ø6~ø25 P.3 ø3~ø16 P.31 ø6~ø25 P.33 4 Semi-Finishing of 4YECM ø4~ø25 P.35 4 Semi-Finishing of 4YEKM ø4~ø25 P.35 4/6 Semi-Finishing of 4YFSM 6YFSM ø4~ø2 P.36 5 Semi-Finishing of 5DEKM ø4~ø25 P.37 3 Finishing of Aluminum 3NESM ø3~ø2 P.39 2/3 Semi-Finishing of Aluminum 2NFSM 3NFSM ø1~ø2 ø3~ø2 P.4 3 Semi-Finishing of Aluminum 3NFSL ø3~ø2 P.41 3 Roughing of Aluminum 3AESM ø6~ø25 P.42 3 Roughing of Aluminum 3AESL ø6~ø25 P.43 6

7 Workpiece material Steel for general structures Carbon steel SS4, S45C UP to 3HRC SCM, SKS Steel UP to 4HRC NAK, SKD UP to 55HRC SKD, SKT Steel UP to 68HRC SKD, SKH Titanium Alloy Heat-resistant Alloy Cast Iron Page P.1~11 P.12 P.13~14 P.15 P.16 P.17 P.18 P.19 P.2 P.23 P.24 P.25 P.26 P.28 P.29 P.3 P.31 P.33 P.35 P.35 P.36 P.37 P.39 P.4 P.41 P.42 P.43 :1st Recommendation :2nd Recommendation 7

8 Guide for tool selection Application and Tool Selection Type Flutes Application Shape ødc (mm) Page 4 Deep Slotting and Finishing for 4PGRM ø3~ø2 P.27 Radius 6 Semi Finishing for 6PDRS ø6~ø12 P.32 3/4 Rough Copying for 3RFRS 4RFRS ø4~ø12 P.34 4 Semi Finishing for 4YERM ø4~ø25 P.35 5 Semi Finishing and high feed machining for 5DERM ø4~ø25 P.37 2 Copying 2UEBS ø1~ø2 P.21 Ball nose 3 Copying 3UEBS ø3~ø12 P.22 4 Semi Finishing for 4YEBM 5~ø2 P.38 Solid End Mill Series Solid End Mill Identification System 2 F E S M XXXXXXXX Flutes Series F : Finishing U : Semi Finishing Y : D : H:, Finishing P : R : Roughing A:Roughing for Aluminum N : Aluminum Helix Angle D : 2-29 E : 3-39 F : 4-49 G : 5-59 Application S : Square B : Ball Nose R : Radius K : Tough corner edge C : with Corner Chamfering Length of cut S : Short M: Medium L : Long W: For automatic lathe 2 2.mm Length of cut 6 6.mm Shank 4 4.mm Others Corner Radius C width etc... How to read icon Coating Shank Diameter Tolerance Corner Radius Tolerance MEGACOAT Hard MEGACOAT TiAlN Coating AlTiN Coating Noncoating h5 Shank Shank Diameter Tolerance is h mm R Corner Radius Tolerance is /-.2mm. Corner Form Ball-nose Radius Tolerance Helix Angle Radius R Radius Corner sharp edge with Corner land with Corner Chamfering -.2 The R tolerance of mm ball end mill is R /-.2mm. Sharp Land C 3 Helix Angle 3 8

9 Workpiece material Steel for general structures Carbon steel SS4, S45C UP to 3HRC SCM, SKS Steel UP to 4HRC NAK, SKD UP to 55HRC SKD, SKT Steel UP to 68HRC SKD, SKH Titanium Alloy Heat-resistant Alloy Cast Iron Page P.27 P.32 P.34 P.35 P.37 P.21 P.22 P.38 :1st Recommendation :2nd Recommendation Name of Solid End Mill Parts and Shapes Name of parts Square Type Cutting parts shape End Cutting edge (ødc) Length of cut(l) Neck (ød1) Overall length(l) Shank (øds) Radial Rake angle Flute 1st Radial Relief angle 2nd Radial Relief angle Cutting Parts Helix Angle Neck Shank Core *Square 4 flutes Radius Type Core Diameter Ratio (%) = (Core Diameter / Diameter) x 1 Length of cut(l) Overall length(l) Neck (ød1) Cutting edge shape (ødc) Shank (øds) Corner Radius(r) Flute Helix Angle Cutting edge Ball-nosed Type With Corner land Tough Corner edge (with Corner land) [ shape] [With Corner land] End Gash End Gash Corner land 9

10 2FESW, 3FESW, 4FESW Flutes : 2, 3, 4 For Use and Finishing using an Automatic Lathe Recommended 1st Recommendation (2FESW) Sharp Shank ødc øds l L ødc øds l L Sharp Cutting Edge Reduced Burrs Applicable to the Swiss-type automatic lathe. Acieves high precision machining by reducing burr formation with new PVD coating MEGACOAT and sharp edge. Items MEGACOAT is applied Super micro grain carbide Workpiece : Kovar 2FES (ø3 2 flutes) Smoothsurface of shoulder wall Competitor Coating C (ø3 2 flutes) Large burrs Comparison with competitor's endmill after 6 passes Facing of machine component Vc=2m/min (n=215min -1 ) fz=.23mm/t (Vf=1mm/min) Large burrs 2FESW FESW FESW FESW5-5-5A 5 2FESW6-6-5A 6 2FESW FESW FESW FESW FESW FESW FESW FESW FESW FESW Length of Shank Overall Number cut length of flutes ødc tolerance l øds L Z FESW5-5-5A 5 3FESW6-6-5A 6 3FESW FESW FESW FESW FESW FESW FESW FESW FESW FESW FESW FESW FESW Length of Shank Overall Number cut length of flutes ødc tolerance l øds L Z :Standard

11 4FESW FESW FESW FESW FESW FESW FESW FESW FESW FESW FESW FESW FESW Length of Overall Number Shank cut length of flutes ødc tolerance l øds L Z :Standard Easy to use total length of 35mm and 45mm are available 3FESW Recommended Milling Conditions Slotting 2FESW Carbon steel S45C Alloy steel SCM,SNCM Pre-hardened steel NAK, 3~45HRC 3FESW SUS34 Carbon steel S45C Alloy steel SCM,SNCM Pre-hardened steel NAK, 3~45HRC 4FESW SUS34 Carbon steel S45C Alloy steel SCM,SNCM Pre-hardened steel NAK, 3~45HRC SUS34 1Dc.2Dc 1Dc.2Dc 1Dc.2Dc 1Dc.2Dc 1Dc.2Dc 1Dc.2Dc 1Dc.2Dc 1Dc.2Dc 1Dc.2Dc 1Dc.2Dc 1Dc.2Dc 1Dc.2Dc Dc (mm) ø3 ø4 ø5 ø6 ø8 ø1 ø12 ø13 11, 8, 6,4 5,3 4, 3,2 2,7 2, ,4 5,6 4,5 3,7 2,8 2,2 1,9 1, ,4 5,6 4,5 3,7 2,8 2,2 1,9 1, ,4 4,8 3,8 3,2 2,4 1,9 1,6 1, , 8, 6,4 5,3 4, 3,2 2,7 2, ,4 5,6 4,5 3,7 2,8 2,2 1,9 1, ,4 5,6 4,5 3,7 2,8 2,2 1,9 1, ,4 4,8 3,8 3,2 2,4 1,9 1,6 1, , 8, 6,4 5,3 4, 3,2 2,7 2, ,4 5,6 4,5 3,7 2,8 2,2 1,9 1, ,4 5,6 4,5 3,7 2,8 2,2 1,9 1, ,4 4,8 3,8 3,2 2,4 1,9 1,6 1, Machining with coolant is recommended for stainless steel. Please refer to page 44 about slotting. 11

12 2FESS Finishing Recommended Flutes : 2 1st Recommendation Sharp Shank 2 MEGACOAT is applied Super micro grain carbide Items 2FESS FESS FESS FESS FESS FESS FESS FESS FESS Length Neck Shank Overall Number of cut length of flutes ødc tolerance l ød1 øds L Z FESS FESS FESS FESS FESS FESS FESS FESS Length Neck Shank Overall Number of cut length of flutes ødc tolerance l ød1 øds L Z :Standard This product has attained excellent wear resistance by utilizing the new PVD coating technology, MEGACOAT. It has also achieved fracture resistance and stability of machining with its super micro grain carbide. Stable machining has been realized by greatly reducing welding due to smooth surface quality. Achieves high precision machining with coating and a sharp cutting edge. Recommended Milling Conditions Dc (mm) ø1 ø2 ø4 ø6 ø8 ø12 ø16 Carbon steel S45C Alloy steel SCM,SNCM 1.2Dc.5Dc (Dc<ø3) 1.2Dc.1Dc (Dc ø3) 1.2Dc.5Dc (Dc<ø3) 1.2Dc.1Dc (Dc ø3) 25,5 13,2 6,6 4,5 3,3 2,2 1, , 11, 5,6 3,7 2,8 1,9 1, Pre-hardened steel NAK, 3~45HRC 1.2Dc.5Dc (Dc<ø3) 1.2Dc.1Dc (Dc ø3) 12,7 7,2 4,2 3, 2,2 1,5 1, Slotting SUS34 1.2Dc.5Dc (Dc<ø3) 1.2Dc.1Dc (Dc ø3) 22, 11, 5,6 3,7 2,8 1,9 1, Machining with coolant is recommended for stainless steel. Please refer to page 44 about slotting. 12

13 2FESM Finishing Recommended Flutes : 2 1st Recommendation Sharp Shank 2 MEGACOAT is applied Super micro grain carbide Items Length Neck Shank Overall Number of cut length of flutes ødc tolerance l ød1 øds L Z 2FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM Length Neck Shank Overall Number of cut length of flutes ødc tolerance l ød1 øds L Z 2FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM :Standard

14 Length Neck Shank Overall Number of cut length of flutes ødc tolerance l ød1 øds L Z 2FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM Inhibits burrs with sharp cuting edge block (n2,23min -1 ) 5.mmX1.mm Length Neck Shank Overall Number of cut length of flutes ødc tolerance l ød1 øds L Z 2FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM FESM SUS34 Upper workpiece area 2FESM Competitor Coating D :Standard burrs Recommended Milling Conditions Slotting Carbon steel S45C Alloy steel SCM,SNCM Pre-hardened steel NAK, 3~45HRC SUS34 1.5Dc.5Dc (Dc<ø3) 1.5Dc.1Dc (Dc ø3) 1.5Dc.5Dc (Dc<ø3) 1.5Dc.1Dc (Dc ø3) 1.5Dc.5Dc (Dc<ø3) 1.5Dc.1Dc (Dc ø3) 1.5Dc.5Dc (Dc<ø3) 1.5Dc.1Dc (Dc ø3) Dc (mm) Machining with coolant is recommended for stainless steel. Please refer to page 44 about slotting. ø.5 ø1 ø2 ø4 ø6 ø8 ø12 ø16 32, 25,5 13,2 6,6 4,5 3,3 2,2 1, , 22, 11, 5,6 3,7 2,8 1,9 1, ,5 12,7 7,2 4,2 3, 2,2 1,5 1, , 22, 11, 5,6 3,7 2,8 1,9 1,

15 2FESL Finishing Recommended Flutes : 2 1st Recommendation Sharp Shank 2 MEGACOAT is applied Super micro grain carbide Items 2FESL FESL FESL FESL FESL FESL Length Neck Shank Overall Number of cut length of flutes ødc tolerance l ød1 øds L Z FESL FESL FESL FESL FESL FESL Length Neck Shank Overall Number of cut length of flutes ødc tolerance l ød1 øds L Z :Standard Recommended Milling Conditions Carbon steel S45C Alloy steel SCM,SNCM 2.5Dc.5Dc (Dc<ø3) 2.5Dc.1Dc (Dc ø3) 2.5Dc.5Dc (Dc<ø3) 2.5Dc.1Dc (Dc ø3) Dc (mm) ø1 ø2 ø4 ø6 ø8 ø12 ø16 19, 9,5 4,8 3,2 2,4 1,6 1, ,3 7,2 3,6 2,4 2, 1,3 1, Pre-hardened steel NAK, 3~45HRC 2.5Dc.5Dc (Dc<ø3) 2.5Dc.1Dc (Dc ø3) 11,2 5,6 2,8 1,9 1,6 1, SUS34 2.5Dc.5Dc (Dc<ø3) 2.5Dc.1Dc (Dc ø3) 14,3 7,2 3,6 2,4 2, 1,3 1, Machining with coolant is recommended for stainless steel. Slotting is not recommended. 15

16 4FESM Finishing Recommended Flutes : 4 1st Recommendation Sharp Shank 4 MEGACOAT is applied Super micro grain carbide Items 4FESM FESM FESM FESM FESM FESM FESM FESM FESM Length Neck Shank Overall Number of cut length of flutes ødc tolerance l ød1 øds L Z FESM FESM FESM FESM FESM FESM FESM FESM Length Neck Shank Overall Number of cut length of flutes ødc tolerance l ød1 øds L Z :Standard Recommended Milling Conditions Carbon steel S45C Alloy steel SCM,SNCM Pre-hardened steel NAK, 3~45HRC SUS34 1.5Dc.5Dc (Dc<ø3) 1.5Dc.1Dc (Dc> = ø3) 1.5Dc.5Dc (Dc<ø3) 1.5Dc.1Dc (Dc> = ø3) 1.5Dc.5Dc (Dc<ø3) 1.5Dc.1Dc (Dc> = ø3) 1.5Dc.5Dc (Dc<ø3) 1.5Dc.1Dc (Dc> = ø3) Dc (mm) ø1 ø2 ø4 ø6 ø8 ø12 ø16 25,5 13, 6,6 4,4 3,3 2,2 1, , 11, 5,6 3,7 2,8 1,9 1, , 7,2 4,2 3, 2,2 1,5 1, , 11, 5,6 3,7 2,8 1,9 1, Machining with coolant is recommended for stainless steel. Slotting is not recommended. 16

17 2FEKS Finishing with land Recommended Flutes : 2 1st Recommendation Land Shank 2 MEGACOAT is applied Super micro grain carbide Items 2FEKS FEKS FEKS FEKS FEKS FEKS FEKS tolerance Effective Cutting Length Neck Under Neck Length Shank Overall length Number of flutes ødc l ød1 l2 øds L Z FEKS FEKS FEKS FEKS FEKS FEKS tolerance Effective Cutting Length Neck Under Neck Length Shank Overall length Number of flutes ødc l ød1 l2 øds L Z :Standard Corner lands improve the cutting edge strength. Recommended Milling Conditions Carbon steel S45C Alloy steel SCM,SNCM 1.2Dc.1Dc 1.2Dc.1Dc Dc (mm) ø3 ø4 ø6 ø8 ø1 ø12 ø16 9,3 7, 4,6 3,5 3, 2,7 2, ,8 6,6 4,4 3,3 2,6 2,2 1, Pre-hardened steel NAK, 3~45HRC 1.2Dc.1Dc 6,4 4,8 3,2 2,4 1,9 1,6 1, SUS34 1.2Dc.1Dc 8, 6, 4, 3, 2,4 2, 1, Slotting Machining with coolant is recommended for stainless steel. Please refer to page 44 about slotting. 17

18 2FEKM Finishing with land Recommended Flutes : 2 1st Recommendation Land Shank 2 MEGACOAT is applied Super micro grain carbide Items tolerance Effective Cutting Length Neck Under Neck Length Shank Overall length Number of flutes ødc l ød1 l2 øds L Z 2FEKM FEKM FEKM FEKM FEKM FEKM FEKM FEKM FEKM FEKM FEKM tolerance Effective Cutting Length Neck Under Neck Length Shank Overall length Number of flutes ødc l ød1 l2 øds L Z 2FEKM FEKM FEKM FEKM FEKM FEKM FEKM FEKM FEKM FEKM :Standard Recommended Milling Conditions Carbon steel S45C Alloy steel SCM,SNCM Pre-hardened steel NAK, 3~45HRC SUS34 1.5Dc.1Dc 1.5Dc.1Dc 1.5Dc.1Dc 1.5Dc.1Dc Dc (mm) ø3 ø4 ø6 ø8 ø1 ø12 ø16 9,3 7, 4,6 3,5 3, 2,7 2, ,8 6,6 4,4 3,3 2,6 2,2 1, ,4 4,8 3,2 2,4 1,9 1,6 1, , 6, 4, 3, 2,4 2, 1, Slotting Machining with coolant is recommended for stainless steel. Please refer to page 44 about slotting. 18

19 4FEKM Finishing with land Recommended Flutes : 4 1st Recommendation Land Shank 4 MEGACOAT is applied Super micro grain carbide Items 4FEKM FEKM FEKM FEKM FEKM FEKM FEKM tolerance Effective Cutting Length Neck Under Neck Length Shank Overall length Number of flutes ødc l ød1 l2 øds L Z FEKM FEKM FEKM FEKM FEKM FEKM tolerance Effective Cutting Length Neck Under Neck Length Shank Overall length Number of flutes ødc l ød1 l2 øds L Z :Standard Recommended Milling Conditions Carbon steel S45C Alloy steel SCM,SNCM Pre-hardened steel NAK, 3~45HRC SUS34 1.5Dc.1Dc 1.5Dc.1Dc 1.5Dc.1Dc 1.5Dc.1Dc Dc (mm) ø3 ø4 ø6 ø8 ø1 ø12 ø16 1,6 8, 5,3 4, 3,2 2,7 2, ,8 6,6 4,4 3,3 2,6 2,2 2, ,4 4,8 3,2 2,4 1,9 1,6 1, , 6, 4, 3, 2,3 2, 1, Machining with coolant is recommended for stainless steel. Slotting is not recommended. 19

20 3UFSM Semi Finishing Recommended Flutes : 3 1st Recommendation Shank 3 Items Length of cut Shank Overall length Number of flutes ødc tolerance l øds L Z 3UFSM UFSM UFSM UFSM UFSM UFSM UFSM UFSM UFSM UFSM UFSM UFSM UFSM :Standard Products emphasizing high efficiency maching, three flutes type for general semi finishing. It is available for slotting and shouldering of wide range of work materials. Recommended Milling Conditions Slotting iron 8N/m (~3HRC) Pre-hardened steel (3~4HRC) Titanium Alloy Heat-resistant Alloy (4~5HRC) Aluminum Alloy 1.Dc.1Dc 1.Dc.1Dc 1.Dc.1Dc 1.Dc.1Dc 1.Dc.1Dc Dc (mm) Machining with coolant is recommended for stainless steel. Please refer to page 44 about slotting. ø2 ø3 ø4 ø5 ø6 ø8 ø1 ø12 ø16 ø2 16, 1,6 8, 6,4 5,3 4, 3,2 2,7 2, 1, , 7,4 5,6 4,5 3,7 2,8 2,2 1,9 1,4 1, , 5,3 4, 3,2 2,7 2, 1,6 1,3 1, , 2,7 2, 1,6 1,3 1, , 21, 16, 12,8 1,6 8, 6,4 5,3 4, 3, , 1,1 1,1 1,25 2

21 2UEBS Copying (Ball-nose End Mill with 2 Flutes) Recommended Flutes : 2 1st Recommendation Shank 2 Items Rudius of Under Neck Ball Nose Length of cut Neck Shank Overall length Length tolerance R ødc l ød1 l2 øds L 2UEBS1-3-4 R UEBS2-3-4 R UEBS R UEBS R UEBS R UEBS R UEBS8-2-8 R UEBS R UEBS R UEBS R UEBS R Flutes Z=2 Actual ball-nose radius will be half of actual measurement of outer diameter. Ball-nose end mill with two flutes. Recommended Milling Conditions :Standard < 42HRC.3Dc.7Dc Dc (mm) ø4 ø6 ø8 ø1 ø12 ø16 ø2 9,6 6,4 4,8 3,8 3,2 2,4 1, Copying Steel 42~48HRC 48~52HRC.3Dc.7Dc.3Dc.7Dc 8, 5,3 4, 3,2 2,7 2, 1, ,4 4,2 3,2 2,5 2,1 1,6 1, Cast Iron < 18HB.3Dc.7Dc > 18HB.3Dc.7Dc 12,7 8,5 6,4 5,1 4,2 3,2 2, ,1 7,4 5,6 4,5 3,7 2,8 2,

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